DAF Specification - Festo...Document Change Information 1.3 / 31.01.2019 / DAF_Spezification_1.3_EN.docx 4 / 36 q / w = Festo core product range (see page 6) 1 Document Change Information

DAF Specification

00500-012_E Version 1.3

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Date of creation 31.01.2019 Creator Thorsten Weiß Version 1.3 All technical data are correct at the time of going to print. All texts, representations, illustrations and drawings included in this catalogue are the intellectual property of Festo AG & Co. KG and are protected by copyright law. No part of this publication may be reproduced, processed, translated or transmitted in any form or by any means, electronic, mechanical, photocopying or otherwise, without the prior written permission of Festo AG & Co. KG. All technical data are subject to change according to technical updates. Festo AG & Co. KG Phone +49 (711) 347-2030 Fax +49 (711) 34754-2030 E-Mail a [email protected] Ruiter Straße 82 73734 Esslingen

Table of Contents

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Table of Contents

1 Document Change Information ............................................................................................................................................................................. 4 2 Contact Person ..................................................................................................................................................................................................... 5

2.1 DAF .............................................................................................................................................................................................................. 5 2.2 CMS Supplier ............................................................................................................................................................................................... 5 2.3 Festo ............................................................................................................................................................................................................ 5

3 General engineering and design guidelines ......................................................................................................................................................... 6 3.1 Tubes ........................................................................................................................................................................................................... 6 3.2 Festo core product range.............................................................................................................................................................................. 6 3.3 Valve terminals ............................................................................................................................................................................................ 7

4 Release list overview ............................................................................................................................................................................................ 8 4.1 Pneumatic drives ......................................................................................................................................................................................... 8

4.1.1 Standard cylinders .................................................................................................................................................................................. 8 4.1.2 Other cylinders ........................................................................................................................................................................................ 9 4.1.3 Clamping units ...................................................................................................................................................................................... 10 4.1.4 Stopper cylinders .................................................................................................................................................................................. 11 4.1.5 Rotary drives ......................................................................................................................................................................................... 11

4.2 Gripper....................................................................................................................................................................................................... 12 4.2.1 Parallel gripper ...................................................................................................................................................................................... 12 4.2.2 Three-point gripper ............................................................................................................................................................................... 13 4.2.3 Angle gripper ......................................................................................................................................................................................... 14 4.2.4 Radial gripper ........................................................................................................................................................................................ 14

4.3 Electromechanical drives ........................................................................................................................................................................... 15 4.4 Motor controllers ....................................................................................................................................................................................... 16 4.5 Valves ........................................................................................................................................................................................................ 17 4.6 Valve terminals .......................................................................................................................................................................................... 18 4.7 Sensors ...................................................................................................................................................................................................... 19

4.7.1 Proximity sensors .................................................................................................................................................................................. 19 4.7.2 Air gap sensor ....................................................................................................................................................................................... 19 4.7.3 Pressure Sensor .................................................................................................................................................................................... 20

4.8 Compressed air preparation ....................................................................................................................................................................... 21 4.8.1 Accessories for compressed air preparation .......................................................................................................................................... 22

4.9 Vacuum technology.................................................................................................................................................................................... 22 4.9.1 Vacuum generator ................................................................................................................................................................................. 22 4.9.2 Vacuum suction gripper ......................................................................................................................................................................... 23 4.9.3 Vacuum suction cups ............................................................................................................................................................................ 23

4.10 Pneumatic fittings system .......................................................................................................................................................................... 24 4.10.1 Tubes ............................................................................................................................................................................................... 24 4.10.2 Fittings ............................................................................................................................................................................................. 24

4.11 Other pneumatic equipment ...................................................................................................................................................................... 25 4.12 Process automation ................................................................................................................................................................................... 25

5 Support from Festo ............................................................................................................................................................................................. 26 5.1 Engineering Software ................................................................................................................................................................................. 26 5.2 CAD Data.................................................................................................................................................................................................... 26 5.3 EPLAN-Macros............................................................................................................................................................................................ 27 5.4 Safety ........................................................................................................................................................................................................ 27 5.5 Support Community ................................................................................................................................................................................... 27 5.6 Festo PARTdataManager ............................................................................................................................................................................ 28 5.7 Quick Search Plus ...................................................................................................................................................................................... 28 5.8 Support Portal ........................................................................................................................................................................................... 28 5.9 Festo Design Tool 3D ................................................................................................................................................................................. 29 5.10 FluidDraw................................................................................................................................................................................................... 29 5.11 Festo Service2See! ..................................................................................................................................................................................... 30 5.12 Simply Festo - Technical resources & tips ................................................................................................................................................... 30 5.13 Industry 4.0 ............................................................................................................................................................................................... 30 5.14 Festo Configuration Tool FCT ...................................................................................................................................................................... 31 5.15 Energy Saving Services .............................................................................................................................................................................. 31 5.16 App World .................................................................................................................................................................................................. 31 5.17 On-site services ......................................................................................................................................................................................... 32 5.18 Online Shop ............................................................................................................................................................................................... 32 5.19 Festo Didactic ............................................................................................................................................................................................ 33

Notes ........................................................................................................................................................................................................................... 34

Document Change Information

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1 Document Change Information Version Date Type of Changes Name Page / Chapter

1.3 31.01.2019 Thorsten Weiß / Festo - change to new design - change notes at colours of tubes

all 3.1 and 4.10.1

1.2 18.07.2018 Thorsten Weiß / Festo - change contact person for DAF Trucks - change and add colours of tubes - add electromechanical drives - add motors and controllers

2.1 3.1 and 4.10.1 4.3 4.4

1.1 03.02.2017 Thorsten Weiß / Festo - add information of core product range at products - delete tube PUN-H - add tube PEN

4.10.1 4.10.1

1.0 20.12.2016 Thorsten Weiß / Festo - complete new creation all

Legend:

= xDKI-Online Link

= CAD

= Documentation

= Data Sheet

= Accessories

= Spare Parts

= Support Portal

Contact Person

DAF

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2 Contact Person 2.1 DAF

DAF Trucks N.V. Gereedschapsnormalisatie Ana Ferencina Hugo v.d. Goeslaan 1 5643 TW Eindhoven P.O. Box 90065 Internal address D0702250 NL - 5600 PT Eindhoven Tel: +31 (0) 40 - 214 39 15 E-Mail: a [email protected]

2.2 CMS Supplier

Biesheuvel Groep B.V. Accountmanager Dennis Broods Biesheuvel Techniek Eindhoven Sciencepark 5047 - 5692 EB Son en Breugel Postbus 8831 - 5605 LV Eindhoven Tel: +31 (6) - 53152176 Fax: +31 (40) – 2066688 Mail: a [email protected] Web: a www.biesheuveltechniek.nl

2.3 Festo

AMI team manager Patrick Bruijn Festo B.V. Schieweg 62 NL – 2627 AN Delft Phone: +31 (6) 20300679 Mail: a [email protected]

Sales engineer Automotive Wouter Rayée Festo B.V. Schieweg 62 NL – 2627 AN Delft Phone: +31 (6) 10228234 Mail: a [email protected]

International OEM´s Thorsten Weiß International Project Manager Automotive Festo AG & Co. KG Ruiter Straße 82 73734 Esslingen, Germany Tel.: +49 (0) 711-347-2030 Mail: a [email protected]

General engineering and design id li

Tubes

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3 General engineering and design guidelines This specification defines products and automation concepts which are state of the art and ensure the availability worldwide. Any deviation from this specification must be approved in writing. Please note that this specification gives an indication of the product families approved for use. Specific part numbers etc. can be advised via FESTO project management.

3.1 Tubes Conform to DAF specification about colours of tubes: Colours for hoses used in Eindhoven (Netherlands). Other colours must be agreed upon:

Blue hoses = General hoses

Blue hoses = For outgoing stroke cylinders

Black hoses = For returning stroke cylinders

Yellow hoses = For safety functions (clamping unit, etc)

Natural hoses = For vacuum connections

Colours for hoses used in Westerlo (Belgium). Other colours must be agreed upon:

Blue hoses = General hoses

Blue hoses = For outgoing stroke cylinders

Black hoses = For returning stroke cylinders

Black hoses = For pilot-air emergency stop

Silver hoses = For vacuum connections

See also page 24 for hoses. 3.2 Festo core product range A promise of success: Cylinders with piston rod, swivel cylinders, valves, service units, sensors and connection technology from the core product range. Look for the star q when selecting products in the catalogue. Over 2,200 products that are:

• Worldwide: always in stock • Superb: Festo quality at an attractive price • Easy: just a few clicks to place an order online

q = Generally ready for shipping ex works in 24 hours

w = Generally ready for shipping ex works in 5 days

a Stars in pneumatics

General engineering and design id li

Valve terminals

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3.3 Valve terminals Valve terminals must be rigidly mounted. Valve terminals must be mounted, and earth grounded according to the Festo installation mandatory requirements. See also additional information at the support portal from Festo:

a Assembly instructions CPX-VTSA

a Assembly instructions CPX-MPA

a Assembly instructions CPX

a Assembly instructions VTSA

a Assembly instructions MPA

Release list overview

Pneumatic drives

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4 Release list overview 4.1 Pneumatic drives 4.1.1 Standard cylinders Name Type Remarks Picture Documentation

Compact cylinder ADN *For Foundry use include R8 version ADN-40-50-A-P-A-R8

ADN-... Diameter 12, 16, 20, 25, 32, 40, 50, 63, 80, 100, 125 mm Stroke length 1 ... 500 mm Force 51 ... 7363 N Double-acting Position sensing Cushioning fixed/self-adjusting Female thread Male thread

Catalogue: ADN (engb) Online product: ADN (engb)

Standard cylinder DSBC DSBC-...-PPSA-N3 DSBC-...-PPVA-N3

Diameter 32, 40, 50, 63, 80, 100, 125 mm Stroke length 1 ... 2800 mm Force 483 ... 4712 N Double-acting Position sensing Adjustable/self-adjusting cushioning Female thread Male thread

Catalogue: DSBC (engb) Online product: DSBC (engb)

Round cylinders DSNU DSNU-… Diameter: 8, 10, 12, 16, 20, 25 mm (standard) Diameter: 32, 40, 50, 63 mm Stroke length: 1 ... 500 mm Force: 19 ... 1870 N Double-acting Position sensing Fixed/adjustable/self-adjusting cushioning Mounting flange

Catalogue: DSNU (engb) Online product: DSNU (engb)

Release list overview

Pneumatic drives

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4.1.2 Other cylinders Name Type Remarks Picture Documentation

Guided drives DFM, metric DFM-...-GF Use only plain-bearing guide!

Diameter 12, 16, 20, 25, 32, 40, 50, 63, 80, 100 mm Stroke length 10 ... 400 mm Force 51 ... 4712 N Position sensing Fixed/adjustable cushioning Plain-bearing guide Variants available.

Catalogue: DFM (engb) Online product: DFM (engb)

Flat cylinder DZF, metric DZF-… Diameter: 12, 18, 25, 32, 40, 50, 63 mm Stroke length: 1 ... 320 mm Force: 68 ... 1870 N Double-acting Non-rotating piston rod Position sensing Fixed cushioning

Catalogue: EZH-DZF-DZH (engb) Online product: EZH-DZF-DZH (engb)

Flat cylinder DZH, metric DZH-… Diameter: 16, 20, 25, 32, 40, 50, 63 mm Stroke length: 1 ... 1000 mm Force: 104 ... 1870 N Double-acting Non-rotating piston rod Position sensing Adjustable cushioning

Catalogue: EZH-DZF-DZH (engb) Online product: EZH-DZF-DZH (engb)

Linear drives DGC DGC-… Diameter: 8, 12, 18, 25, 32, 40, 50, 63 mm Stroke length: 1 ... 8500 mm Force: 30 ... 1870 N Position sensing Various cushioning options

Catalogue: DGC (engb) Online product: DGC (engb)

Perfect simulations replace expensive reality tests. GSED is an expert system that helps you select and configure the entire pneumatic control sequence.

a Pneumatic Drives (Online)

Release list overview

Pneumatic drives

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Planning complex handling systems takes a lot of time. You can use the “Handling Guide Online” (HGO) configurator to design a customised handling system for your application in just a few steps. You can choose from the following systems:

• Single-axis system • 2D linear gantry • 2D gantry • 3D gantry

Benefits:

• Automatic selection of all relevant components • Automatic design and calculation of workload • Quote created automatically • CAD model available immediately • Fully automated processing

a Handling Guide Online

4.1.3 Clamping units Name Order code Remarks Picture Documentation

Clamping unit cylinders DNCKE DNCKE-… Diameters 40, 63, 100 mm Stroke length 10 ... 2000 mm Force 754 ... 4712 N Double-acting Position sensing Adjustable cushioning Male thread For non-horizontal slide units. Safety component MD2006/42/EC.

Catalogue: DNCKE (engb) Online product: DNCKE (engb)

Release list overview

Pneumatic drives

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4.1.4 Stopper cylinders Name Type Remarks Picture Documentation

Stopper cylinders STAF STAF-… Diameter 20, 32, 50, 80 mm Stroke length 10 ... 40 mm Permissible impact force on the extended piston rod 170 ... 14600 N Position sensing Fixed cushioning.

Catalogue: STAF (engb) Online product: STAF (engb)

Stopper cylinder DFST DFST-… Diameters 50, 63, 80 mm Stroke length 30 ... 40 mm Permissible impact force on the advanced piston rod 3000 ... 6000 N Position sensing Fixed cushioning.

Catalogue: DFST (engb) Online product: DFST (engb)

Stopper cylinders DFSP DFSP-… Diameter 16, 20, 32, 40, 50 mm Stroke length 5 ... 30 mm Permissible impact force on the advanced piston rod 880 ... 6280 N Position sensing Fixed cushioning Variants: trunnion, roller, non-rotating

Catalogue: DFSP (engb) Online product: DFSP (engb)

4.1.5 Rotary drives Name Order code Remarks Picture Documentation

Swivel modules DSM DSM-… Size 6, 8, 10, 12, 16, 25, 32, 40, 63 mm Torque 0.15 ... 80 Nm Swivel angle 0 ... 270° Position sensing Adjustable cushioning.

Catalogue: DSM-B (engb) Online product: DSM-B (engb)

Semi-rotary drives DRRD DRRD-… Size 8, 10, 12, 16, 20, 25, 32, 35, 40, 50, 63 mm Torque 0.2 ... 112 Nm Swivel angle 0 ... 180° Position sensing Cushioning: elastic (P), hydraulic shock absorbers Flanged shaft

Catalogue: DRRD (engb) Online product: DRRD (engb)

Release list overview

Gripper

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4.2 Gripper 4.2.1 Parallel gripper

Name Order code Remarks Picture Documentation

Parallel gripper DHPS DHPS-… Size 6, 10, 16, 20, 25, 35 Stroke length 2 ... 12.5 mm per gripper jaw Force: 13.5 ... 483 N per gripper jaw Position sensing Can be used as a double or single-acting gripper

Catalogue: DHPS (engb) Online product DHPS (engb)

Parallel gripper HGPD HGPD-… Size 16, 20, 25, 35, 40, 50, 63, 80 Stroke length 3 ... 20 mm per gripper jaw Force 48 ... 1932 N per gripper jaw

Catalogue: HGPD (engb) Online product HGPD (engb)

Parallel gripper HGPT HGPT-… Size 16, 20, 25, 35, 40, 50, 63, 80 Stroke length 3 ... 20 mm per gripper jaw Force 53 ... 3150 N per gripper jaw Position sensing Sealing air connection

Catalogue: HGPT-B (engb) Online product HGPT-B (engb)

Parallel gripper HGPL HGPL-… Size 14, 25, 40, 63 mm Stroke length 40 ... 150 mm per gripper jaw Force 79 ... 1371 N per gripper jaw Position sensing.

Catalogue: HGPL-B (engb) Online product HGPL-B (engb)

Parallel gripper HGPP HGPP-… Size 10, 12, 16, 20, 25, 32 mm Stroke length 2 to 12.5 mm per gripper jaw Force 40 to 415 N per gripper jaw Position sensing.

Catalogue: HGPP (engb) Online product HGPP (engb)

For choosing the right grippers please use our product finder:

a Product Finder for Grippers

Release list overview

Gripper

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To choose the right gripper you need to calculate the weight, direction of movement, distances, etc. The software tool tells you immediately which of the parallel, radial, angle or 3-point grippers you need to use, and in which size.

a Parallel Grippers (Online)

a Radial Grippers (Online)

4.2.2 Three-point gripper Name Order code Remarks Picture Documentation

Three-point gripper DHDS DHDS-… Size 16, 32, 50 mm Stroke length 2.5 ... 6 mm per gripper jaw Force: 29 ... 280 N per gripper jaw Position sensing Can be used as either a double-acting or single-acting gripper.

Catalogue: DHDS (engb) Online product: DHDS (engb)

Three-point gripper HGDD HGDD-… Size 35, 40, 50, 63, 80 Stroke length 4 ... 12 mm per gripper jaw Force: 116 ... 993 N per gripper jaw Completely sealed for harsh environments

Catalogue: HGDD (engb) Online product: HGDD (engb)

Three-point gripper HGDT HGDT-… Size 25, 35, 40, 50, 63 Stroke length 3 ... 10 mm per gripper jaw Force: 69 ... 864 N per gripper jaw Position sensing

Catalogue: HGDT (engb) Online product: HGDT (engb)

Release list overview

Gripper

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4.2.3 Angle gripper Name Order code Remarks Picture Documentation

Angle gripper DHWS DHWS-… Size 10, 16, 25, 32, 40 Opening angle 40° Total gripping torque 30 ... 1497 Ncm Position sensing With or without gripping force backup

Catalogue: DHWS (engb) Online product: DHWS (engb)

4.2.4 Radial gripper Name Order code Remarks Picture Documentation

Radial gripper DHRS DHRS-… Size 10, 16, 25, 32, 40 Opening angle 180° Total gripping torque 15 ... 725 Nm Position sensing With or without gripping force backup

Catalogue: DHRS (engb) Online product: DHRS (engb)

Radial gripper HGRT HGRT-… Size 16, 20, 25, 32, 40, 50 Opening angle 180° Total gripping torque 1.8 ... 127 Nm Position sensing With or without gripping force backup

Catalogue: HGRT (engb) Online product: HGRT (engb)

Release list overview

Electromechanical drives

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4.3 Electromechanical drives Name Type Remarks Picture Documentation

Electric cylinder EPCO EPCO-… Size 16, 25, 40 Stroke length 50 ... 400 mm Force 50 ... 650 N Linear drive with ball screw, non-rotating piston rod with plain bearing guide

Catalogue: EPCO (engb) Online product: EPCO (engb)

Electric cylinder ESBF ESBF-… Size 32, 40, 50, 63, 80, 100 Stroke length 30 ... 1500 mm Force: 600 ... 17000 N Motor can be mounted using axial or parallel kit Linear drive with ball screw in Clean Design

Catalogue: ESBF (engb) Online product: ESBF (engb)

Spindle axes EGC-BS EGC-BS-… Size 70, 80, 120, 185 Stroke length 50 ... 3000 mm Force 300 ... 3000 N.

Catalogue: EGC-BS (engb) Online product: EGC-BS (engb)

Spindle axes EGC-HD-BS EGC-HD-BS-… Size 125, 160, 220 Stroke length 50 ... 2400 mm Force 300 ... 1300 N.

Catalogue: EGC-HD-BS (engb) Online product: EGC-HD-BS (engb)

Toothed belt axes EGC-TB EGC-TB-… Size 50, 70, 80, 120, 185 Stroke length 50 ... 8500 mm Force 50 ... 2500 N.

Catalogue: EGC-TB (engb) Online product: EGC-TB (engb)

Toothed belt axes EGC-HD-TB

EGC-HD-TB-… Size 125, 160, 220 Stroke length 50 ... 5000 mm Force 450 ... 1800 N.

Catalogue: EGC-HD-TB (engb) Online product: EGC-HD-TB (engb)

Toothed belt axes ELGA-TB-KF

ELGA-TB-KF… Size 70, 80, 120, 150 Max. stroke length 8500 mm Force 350 ... 2000 N Integrated recirculating ball bearing guide

Catalogue: ELGA-TB (engb) Online product: ELGA-TB (engb)

Spindle axes ELGA-BS-KF ELGA-BS-KF-… Size 70, 80, 120, 150 Max. stroke length 3000 mm Force 300 ... 3000 N Integrated recirculating ball bearing guide

Catalogue: ELGA-BS (engb) Online product: ELGA-BS (engb)

Rotary actuators ERMO ERMO-… Size 12, 16, 25, 32 Max. driving torque 0.15 ... 5 Nm Infinite rotation angle

Catalogue: ERMO (engb) Online product: ERMO (engb)

Release list overview

Motor controllers

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Our engineering and selection software Positioning Drives offers support and guidance throughout the planning process, making it easier for you to find the right Mechatronic drive solution. The program provides complete project documentation including information such as the motion profile, dynamic load data, product characteristics and a bill of materials.

a PositioningDrives (Download)

a Video tutorial for PositioningDrives (Online)

4.4 Motor controllers Name Order code Remarks Picture Documentation

Motor controller CMMO-ST CMMO-ST-… Voltage 24 V DC Nominal current 5 A Micro-step, 12 800 steps/rev closed-loop servo controller for stepper motors

Catalogue: CMMO-ST (engb) Online product: CMMO-ST (engb)

EMME-AS servo motors EMME-AS-… Size 40, 60, 80, 100 Torque 1.4 ... 30 Nm Voltage 360 ... 565 V DC Nominal current 0.7 ... 4.1 A Suitable motor cable Suitable motor flange.

Catalogue: EMME-AS (engb) Online product: EMME-AS (engb)

EMMS-AS servo motors EMMS-AS-… Size 40, 55, 70, 100, 140, 190 Torque 1 ... 120 Nm Voltage 360 ... 565 V DC Nominal current 0.6 ... 14.4 A Suitable motor cable Suitable motor flange.

Catalogue: EMMS-AS (engb) Online product: EMMS-AS (engb)

EMMS-ST stepper motor EMMS-ST-… Size 28, 42, 57, 87 Holding torque 0.09 ... 8.6 Nm Voltage 24 ... 72 V DC Nominal current 1.4 ... 9.5 A Suitable motor cable Suitable motor flange

Catalogue: EMMS-ST (engb) Online product: EMMS-ST (engb)

Gear units EMGA EMGA-… Low backlash planetary gear unit for electromechanical drives Gear ratio i = 3 and 5, in stock Life-time lubrication Degree of protection: IP54

Catalogue: EMME-AS (engb) EMMS-AS (engb) EMMS-ST (engb) Online product: EMGA (engb)

Motor controllers CMMP-AS CMMP-AS-… Nominal voltage: 230 V AC, 400 V AC Nominal current: 2.5 ... 30 A Nominal power: 500 ... 18000 VA

Catalogue: CMMP-AS-M3 (engb) Online product: CMMP-AS-M3 (engb)

Release list overview

Valves

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4.5 Valves Name Type Remarks Picture Documentation

Valves on individual sub-base for VTSA-F

VSVA-B-...-1T1L

Connection G1/8, ISO size 18mm (02); G1/4, ISO size 26mm (01), ISO size 42mm (1), ISO size 52mm (2) Flow rate 500 ... 2900 l/min Voltage 24 V DC Sub-base valve - Solenoid actuated, pilot actuated Individual sub-bases.

Catalogue: TYP4445-G (engb) Online product: TYP4445-G (engb)

Pin allocation M12 on individual valve to ISO 20401 with positive logic: Pin1: Unused Pin2: UB for coil 12 Pin3: 0 V for coil 12 and 14 Pin4: UB for coil 14 Sub-bases VABS VABS-…-B-R3 Connection G1/8, G1/4, G3/8,

G1/2 - Individual sub-base - Electrical connection with plug connector M12 - Threaded connection - Internal pilot air supply

Catalogue: TYP4445-G (engb) Online product: VABS (engb)

Standard valves VSVA with central plug

VSVA-…-1R5L Flow rate 400 ... 1400 l/min Voltage 24 V DC Sub-base valve Solenoid actuated, piloted Sub-bases.

Catalogue: ISO15407VSVA (engb) ISO5599VSVA (engb) Online product: ISO15407VSVA (engb) ISO5599VSVA (engb)

One-Way flow control valves (exhaust) GRxA, GRxZ

GRLA-... Connection M3, M5, G 1/8, G 1/4, G 3/8, G 1/2 Plug connector 3, 4, 6, 8, 10, 12 mm Flow rate 0 ... 1,400 l/min Non-return and flow control valve.

Catalogue: GRX-VFO (engb) Online product: GRLA (engb)

Non-return valves VBNF, piloted

VBNF-… Port G1/8, G1/4 Push-in connector 6, 8 mm Flow rate 260 l/min Low height Can be rotated horizontally by 360° when assembled

Catalogue: VBNF (engb) Online product: VBNF (engb)

Quick exhaust valves SE, SEU SE-… SEU-…

Connection G 1/8, G 1/4, G 3/8, G 1/2. G 3/4 Flow 300 ... 6 480 l/min Shut-off valve.

Catalogue: SEU (engb) Online product: SEU (engb)

Release list overview

Valve terminals

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4.6 Valve terminals Name Order code Remarks Picture Documentation

VTSA with CPX terminal VTSA-… To use with Profinet!

Control via fieldbus or control block Max. 32 valve positions/max. 32 solenoid coils Max. 10 electrical modules - Digital inputs/outputs - Analogue inputs/outputs - Parameterisation of inputs and outputs - Convenient, integrated diagnostics - Preventive maintenance concepts Connecting thread: G.

Catalogue: TYP4445-G (engb) Online product: TYP4445-G (engb)

Valve terminals MPA-L MPA-L-… Flow rate 160 ... 870 l/min. Width 10, 14 and 20 mm Push-in connector 3, 4, 6, 8, ,10, 12 mm CTEU connection Protection class IP65, IP67 Valve functions 5/2, 5/3, 2x3/2, 2x2/2 and special functions

Catalogue: TYP34-G (engb) Online product: TYP34-G (engb)

Terminal CPX CPX-… Installation variants - Stand-alone as remote I/O - With valve terminal VTSA - With valve terminal MPA-L I/O modules - Digital - Analogue

Catalogue: CPX (engb) Online product: CPX (engb)

Release list overview

Sensors

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4.7 Sensors 4.7.1 Proximity sensors Name Type Remarks Picture Documentation

Proximity sensor SMT-8M-A SMT-8M-A-… Voltage 5...30 V DC Cable length 0.1 ... 30 m Plug connection M8, M12 Electrical Contactless PNP Short design

Catalogue: SMX8 (engb) Online product: SMX8 (engb)

SMT-10M SMT-10M-… Voltage: 24 V DC Connection plug M8, M12 Electric - Non-contacting PNP, NPN.

Catalogue: SMX10 (engb) Online product: SMX10 (engb)

4.7.2 Air gap sensor Name Order code Remarks Picture Documentation

Air gap sensors SOPA SOPA-… Sensing range 20 ... 200 µm Pressure 4 ... 7 bar Switching outputs PNP or NPN Integrated air jet function Multi-coloured LCD display Filtered compressed air, lubricated or unlubricated H-rail, wall mounting, through-hole

Catalogue: SOPA (engb) Online product: SOPA (engb)

Release list overview

Sensors

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4.7.3 Pressure Sensor Name Order code Remarks Picture Documentation

Pressure sensors SPAU SPAU-… Only for new machines!

Pressure measuring range -1 to 16 bar Voltage 20 ...30 V DC Switching output 2x PNP or 2x NPN selectable Electrical output 0.1 ... 10 V, 1 ... 5 V, 4 ... 20 mA Pneumatic connection G1/8, R1/8, R1/4, NPT1/8, M5, M7, push-in connector 4 mm, 6 mm, 5/32" Pressure switch Vacuum switch

Catalogue: SPAU (engb) Online product: SPAU (engb)

Pressure sensors SDE1 SDE1-… Phase-Out product! Only for spare parts and replacements!

Pressure sensor Vacuum sensor Differential pressure measurement Optimised operation Adjustable switching point Pneumatic connection: G1/8, QS-4, R1/4, R1/8

Catalogue SDE1 (engb) Online product: SDE1 (engb)

Pressure switches SDE5 SDE5-… Pressure 0 ... 10 bar Voltage 15 ... 30 V DC PNP Pressure switches Vacuum switches Switching status indicated by an LED visible from all sides Push-in connector, pneumatic Freely programmable Adjustable switching point.

Catalogue SDE5 (engb) Online product SDE5 (engb)

Pressure switches PEV PEV-… Pressure 1 ... 12 bar Voltage 24 V DC Mechanical Contactless Adjustable switching point Pressure indicator.

Catalogue: PEV-VPEV (engb) Online product: PEV (engb)

Release list overview

Compressed air preparation

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4.8 Compressed air preparation Name Type Remarks Picture Catalogue Online product

Service units MS4 MS4-... Port G1/8, G¼, G3/8 Flow rate 550 ... 1500 l/min

MSB-FRC (engb) MS-COMBINATION (engb) MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS-START-UP-EXHAUST-VALVES (engb) MS-FRM (engb)

MSB-FRC (engb) MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS4-EM (engb) MS4-EE (engb) MS4-DL (engb) MS4-DE (engb) MS-FRM (engb)

Service units MS6 MS6-... Port G¼, G3/8, G½, G¾ Flow rate 1900 ... 5100 l/min

MSB-FRC (engb) MS-COMBINATION (engb) MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS-START-UP-EXHAUST-VALVES (engb) MS-FRM (engb) MS-SV (engb)

MSB-FRC (engb) MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS6-EM (engb) MS6-EE (engb) MS6-DL (engb) MS6-DE (engb) MS-FRM (engb) MS-SV (engb)

Service units MS9 MS9-... Port G½, G¾, G1, G1 ¼, G1 ½ Flow rate 5100 ... 14000 l/min.

MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS-START-UP-EXHAUST-VALVES (engb) MS-FRM (engb) MS-SV (engb)

MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS9-EM (engb) MS9-EE (engb) MS-FRM (engb) MS-SV (engb)

Service units MS12 MS12-... Port G1, G1 ¼, G1 ½, G2 Flow rate 5000 ... 42000 l/min.

MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS-START-UP-EXHAUST-VALVES (engb) MS-FRM (engb)

MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS12-EM (engb) MS12-EE (engb) MS12-DL (engb) MS12-DE (engb) MS-FRM (engb)

Our engineering tool can help you choose the right service unit for your air preparation.

a Engineering tool for air preparation (Online)

Quickly and conveniently determine your system's air consumption. Simply capture all drives and hoses, set cycle times and working pressure and the air consumption is already calculated per minute and per day. The input table and results can be exported directly to Excel.

a Festo Air Consumption Tool (Online)

Release list overview

Vacuum technology

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4.8.1 Accessories for compressed air preparation Name Order code Remarks Picture Documentation

Pressure gauges MA MA-…-RG To use with red-green scale!

Connection: M5, G1/8, G1/4, R1/8, R1/4, QS4, QS6, QS8, In-line installation with indicating range of 0 ... 25 bar Display units: - bar - psi - MPa DIN EN 837-1

Catalogue: MA (engb) Online product: MA (engb)

4.9 Vacuum technology 4.9.1 Vacuum generator

Name Order code Remarks Picture Documentation

OVEM vacuum generator, metric

OVEM-… Nominal diameter 0.45 ... 2.0 mm Port -Plug connector QS6, QS8 Solenoid valve vacuum IN/OUT Solenoid valve for ejector pulse Integrated vacuum switch.

Catalogue: OVEM (engb) Online product: OVEM (engb)

Vacuum generators VN, pneumatic

VN-… Nominal size 0.45 to 3 mm Connection -Plug connector QS4, QS6, QS8, QS10, QS12 -Thread M5, G1/8, G1/4, G3/8 -Push-in sleeve 4.6 mm Standard -Vacuum port 90° to supply port Inline -Vacuum port in line with supply port Ejector pulse valve, pneumatic.

Catalogue: VN (engb) Online product: VN (engb)

The tool “Vacuum Component Selection” calculates the right vacuum suction cup for your application. All you need to do is input the required parameters and the program will then determine solutions ranging from a simple vertical linear movement right through to freely positionable suction cups with linear and circular motion.

a Vacuum Component Selection (Download)

Release list overview

Vacuum technology

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4.9.2 Vacuum suction gripper Name Order code Remarks Picture Documentation

Suction gripper ESG, round ESG-… Suction cup size diameter 2 ... 200 mm Connection - Male thread - Female thread - Push-in connector - Barbed connector Round suction cup - Standard - Extra deep suction cup - Bellows, 1.5-fold - Bellows, 3.5-fold - Bell-shaped Height compensator Angle compensator Filter

Catalogue: ESG (engb) Online product: ESG (engb)

Suction gripper ESG, oval ESG-… Suction cup size, diameter 4x10 ... 30x90 mm Connection - Male thread - Female thread - Push-in connector - Barbed connector Oval suction cup Height compensator Angle compensator Filter

Catalogue: ESG (engb) Online product: ESG (engb)

4.9.3 Vacuum suction cups Name Order code Remarks Picture Documentation

Vacuum suction cups ESS ESS-… Suction cup size diameter 2 to 200 mm, 4x10 to 30x90 mm Connection - Male thread - Female thread Round suction cup - Standard - Extra deep suction cup - Bellows, 1.5-fold - Bellows, 3.5-fold - Bell-shaped Oval suction cup.

Catalogue: ESS-ESV (engb) Online product: ESS-ESV (engb)

Vacuum suction cups ESV ESV-… Suction cup size diameter 20 to 200 mm Round suction cup - Standard - Extra deep suction cup - Bellows, 1.5-fold - Bellows, 3.5-fold - Bell-shaped.

Catalogue: ESS-ESV (engb) Online product: ESS-ESV (engb)

Suction cups VAS, VASB VAS-… VASB-…

Suction cup size diameter 1 to 125 mm Connection - Male thread Round suction cup - Standard - Bellows, 1.5 convolutions

Catalogue: VAS (engb) Online product: VAS (engb)

Release list overview

Pneumatic fittings system

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4.10 Pneumatic fittings system 4.10.1 Tubes Name Type Remarks Picture Documentation

PEN PEN-… See page 6 for colours for hoses used in Eindhoven (Netherlands). Other colours must be agreed upon.

Outside diameter: 4 ... 16 mm Internal diameter: 2.7 ... 10.8 mm Temperature-dependent operating pressure: -0.95 ... 10 bar Ambient temperature: -30 ... 60° C Operating medium - Compressed air - Vacuum

Catalogue: OD-TUBING (engb) Online product: OD-Tubing (engb)

PAN-V0 Flame retardant

PAN-VO-… See page 6 for colours for hoses used in Westerlo (Belgium). Other colours must be agreed upon.

Outside diameter 6 ... 14 mm Temperature-dependent operating pressure -0.95 ... 12 bar Ambient temperature -30 ... 90 °C Operating medium - Compressed air - Vacuum - Water Flame retardant in accordance with UL 94 V0

Catalogue: OD-TUBING (engb) Online product: PAN-VO (engb)

4.10.2 Fittings Name Type Remarks Picture Documentation

Quick Star NPQM, metal, standard

NPQM-… Connection M5, M7, G1/8, G1/4, G3/8, G1/2 Push-in connector 4, 6, 8, 10, 12, 14 mm Threaded connection - G thread with sealing ring Push-in fittings Push-in connectors Fully metal design

Catalogue: NPQM (engb) Online product: NPQM (engb)

Quick Star push-in fittings, standard series QS

QS-… Port R1/8, R1/4, R1/2, R3/8, G1/8, G1/4, G1/2, G3/8, G3/4 For outside tubing diameter 4, 6, 8, 10, 12, 16, 22 mm Threaded port - G thread with sealing ring - R thread with PTFE coating Suitable for vacuum Push-in fittings Push-in connectors Push-in bulkhead connectors Push-in caps Blanking plugs Multiple distributors Push-in bulkhead fittings.

Catalogue: QS (engb) Online product: QS (engb)

Release list overview

Other pneumatic equipment

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4.11 Other pneumatic equipment Name Type Remarks Picture Documentation

Silencers U U-...-B Port thread M3, M5, G1/2, G1/4, G1/8, G3/8, G3/4, G1 Noise level 65 ... 84 dB(A)

Catalogue: SILENCERS (engb) Online product: U (engb)

Silencers UC UC-... Port thread M5, M7, G1/8, G1/4 Noise level 58 ... 68 dB(A)

Catalogue: SILENCERS (engb) Online product: UC (engb)

Tube holder NPAW NPAW-... Mounting attachment for guiding cables and hoses

Catalogue: CLIP-STRAPS (engb) Online product: NPAW (engb)

Visual indicators OH 4237 OH-22-GN Pressure range 1.5 … 8 bar Colour green Diameter 22 mm.

Online product: OH (engb)

Noise level requirements to be considered! 4.12 Process automation

Name Order code Remarks Picture Documentation

Angle seat valves VZXF VZXF-… Connection 1/2, 3/4, 1, 1 1/4, 1 1/2, 2 G thread or NPT thread Pressure range 0 ... 40 bar Valve function 2/2 NC Use with slightly contaminated media also possible Use for steam applications possible Direct supply of pilot air.

Catalogue: VZXF (engb) Online product: VZXF (engb)

Pinch valves VZQA VZQA-… Connection 1/4", 1/2", clamp G thread or NPT thread Pressure range 0 ... 6 bar Pneumatic actuation 2/2-way pinch valve Aluminium + stainless steel housing (Clean Design) Seal material EPDM, NBR, silicone For controlling fluid/powder media, solids, and material mixtures

Catalogue: VZQA (engb) Online product: VZQA (engb)

Support from Festo

Engineering Software

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5 Support from Festo 5.1 Engineering Software Find suitable products for your application with Festo engineering tools. Avoid complex reality tests and use our engineering tools to simulate your application. The right product in just a few steps:

• Enter the general technical conditions • Start the simulation • Evaluate the simulation results • Select the appropriate products from a list of suggestions

You can find all available software in the Festo online catalogue. To get an overview on all engineering tools, visit the Support Portal.

a Festo Online Catalogue

a Support Portal

5.2 CAD Data 2D and 3D CAD models of Festo products are available as neutral exchange formats by email and for registered users, in many native formats for direct download. Take advantage of this opportunity and select your preferred format from more than 45 available exchange formats – including new native formats. CAD data are available for more than 30,000 products in several hundreds of thousands of variants via e-mail, download or direct to CAD function (PART2cad). With the help of “CAD direct”, you can access CAD data for the desired product by simply entering the part number.

a Festo CAD Data

Support from Festo

EPLAN-Macros

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5.3 EPLAN-Macros Design and document circuit diagrams quickly and easily With the macro libraries created by Festo, designing in the E-CAD software EPLAN Electric P8 2.1 (or higher) is quite easy. The EPLAN data with all macros are available for download. Created in EPLAN P8 version 2.1 and 2.3. Complete package contains:

• Article database with over 35,000 products • Function macros for 24,000 products • 2D graphics macros for 8,900 products

a Festo EPLAN macros

5.4 Safety Laws and directives are in force to ensure the safety of machines which interact with human beings- e.g. the EC machinery directive (ECMD). Festo's solutions for safety functions can help to ensure the safety of your system. After the risk assessment has been carried out, Festo supports you with technical safety measures:

• Safety sensors on the input level • Safety controls on the processing level (logic) • Protective measures on the output level

The Sistema software is only a tool for performing the safety engineering evaluations. To do this, it uses databases with safety-related specifications for products and solutions. There are numerous links to libraries on the website of the IFA. The library of Festo's safety engineering coefficients is available as a download on Festo's website:

a Safety@Festo

5.5 Support Community The Festo Support Community provides an online space for engineers to ask questions about Festo products and their application. Questions are answered by Festo Technical Support or other users.

a Support Community

Support from Festo

Festo PARTdataManager

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5.6 Festo PARTdataManager With the Festo PARTdataManager, you can now access 2D and 3D data for over 32,000 Festo products even more quickly and easily. The Festo PARTdataManager can be used with or without connecting to the Festo product catalogue on DVD. The integrated, online update function ensures that you are always up to date with our latest CAD models. Just install the Festo PARTdataManager (1.2 GB) and enjoy the following benefits:

• Regular online CAD updates • Fast, convenient product searches • Neutral formats: SAT, STEP, IGES, DXF and DWG • Export 3D PDFs

a Festo PARTdataManager

5.7 Quick Search Plus Simple and fast access to Festo catalogue data Ideally suited for regular users of Festo products this catalogue tool provides the fastest and easy way to access Festo catalogue information including: CAD files, product, operating instructions, spare parts, product selection tool, engineering tools

a Download - Quick Search Plus

5.8 Support Portal The Support Portal is the first place to look for information on current and past Festo products. Find technical documentation, user manuals and declarations of conformity along with engineering software, firmware & drivers, brochures & audio-visual media.

a Support Portal

Support from Festo

Festo Design Tool 3D

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5.9 Festo Design Tool 3D Quick, reliable, automated generation and ordering of product modules in your CAD format The Festo Design Tool 3D is a 3D product configurator for generating Festo-specific CAD product combinations. Your search for matching accessories, e.g. for pneumatic cylinder series DSBC, DSNU and ADN, will thus be faster, more reliable and easier in the future. Advantages for design, purchasing and commissioning:

• Quick and simple automated generation of product combinations • Short bills of materials, fewer sources of error and optimized ordering processes thanks to a single order code for the entire assembly • Native CAD models for retaining CAD/component links • (CAD-Constraints, CAD-Mates) • Reduced documentation effort and simple traceability:

generate PDF assembly drawings and bills of materials within FDT 3D and query the traceable order code in the Support Portal • Simplified, accelerated processes in the warehouse and during assembly • Product portfolio for readily available standard components such as cylinders from the DSBC, DSNU and ADN series

a Festo Design Tool 3D

a Festo Design Tool 3D (Download)

5.10 FluidDraw Fluiddraw enables the creation of electrical and pneumatic circuit diagrams. The tool makes it easier to plan complete systems and implement individual components. Users access the Festo catalogue and their own imported databases and can thus benefit from evaluation functions and created assembly drawings. The software is part of Festo Engineering Tools, which provides users with electronic and continuous support in the entire process, from planning, selection, design and ordering up to delivery and commissioning.

a Overview functions

a Configuration

Support from Festo

Festo Service2See!

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5.11 Festo Service2See! Save valuable time with easy to follow step by step video tutorials On our YouTube channel Festo Service, you will find practical and user-friendly video tutorials on topics that are the subject of frequently asked questions in the areas of maintenance, commissioning and repair. All tutorials provide a useful step by step guide including difficulty level, tools required and are easy to understand and follow thanks to the simple instructions.

a Find Out More

5.12 Simply Festo - Technical resources & tips At Festo we pride ourselves on being able to provide you with the best service in class, including engineering software tools and support to make your day to day work as easy as possible. On this webpage we have gathered together in one place useful technical resources and tips, which you might not be aware of but will make an invaluable contribution in helping you save time.

a Technical resources & tips

5.13 Industry 4.0 Industry 4.0 and the Internet of Things (IoT) impresses Original Equipment Manufacturers (OEM) and end users alike. Production and the digital world come together, making factory automation more flexible, increasing energy efficiency, linking logistics processes more closely, optimizing the value chain – and all this is happening in process automation too. The Internet of Things (IoT), smart factories, cyber-physical systems and big data are driving the project of the future - solutions must be ever faster, more diverse, more flexible and more intelligent. Calls for greater availability, energy efficiency and just-in-time production are becoming louder. Festo is playing a major role in shaping the Industry 4.0 trend, and emphasizes the following aspects in particular: Politics and standardization: Festo is a member of the "Industry 4.0" initiative of the German Federal Government and is involved in all key standards associations and initiatives on this topic.

a Industry 4.0 / IoT – Products and solutions

Support from Festo

Festo Configuration Tool FCT

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5.14 Festo Configuration Tool FCT Comprehensive configuration 31 positioning options and diagnostic functions In the Festo Configuration Tool FCT, all drives within a given system are clearly arranged and can be managed from within a single project. For further commissioning, the FCT enables movement of axial systems in individual steps or in sequences. You have access to tools to write individual records in the teach-in process into the motion record table as well as trace functions. Use the free software platform FCT offline at your desk or online at the machine.

a Festo Configuration Tool

5.15 Energy Saving Services Holistic concept for optimizing compressed air systems For energy-efficient and environmentally conscious systems operation Reduce operating costs by up to 60% We determine your potential savings and assist you in the planning and conversion of energy-relevant optimization measures. We ensure the sustainability of your energy savings by implementing measures for maintaining savings and with training courses for your staff.

a Energy Saving Services

a Brochure "Energy Saving"

5.16 App World The App World is a Festo portal for selling apps, cloud products and other software libraries. It allows you as a customer to purchase directly online and view the relevant apps for your hardware via your Product Key. The benefits to you:

• Log in with your existing Festo login at App World • Order and receive your digital product immediately. • View your App World order history - quickly, conveniently and transparently.

a App World

Support from Festo

On-site services

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5.17 On-site services Do you need support at your system? Our qualified service technicians come to support you on-site.

a Commissioning service

a Installation services

5.18 Online Shop Benefits:

• Customer-specific prices and current product availability Avoid delays with direct access to information

• Order tracking Check the status of your order at any time – even fax & phone orders

• Save part lists Access frequently used products quickly and easily

• Import/export part lists, and copy & paste Avoid typos and speed up your order process

• Repeat orders Quick and easy: open previous orders as a new basket, make changes, then order

• Completely flexible Manage and convert quotations at a time. Available 24 hours a day, 7 days a week.

New - Sold to Party Switch/Price Partner Switch Users with separate log-on‘s for different project accounts can request activation of the Sold-To-Party Switch. Line builders with several project accounts can switch between accounts from one log-on. Please contact your local sales office to activate Sold to Party Switch/Price Partner Switch facility!

Support from Festo

Festo Didactic

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5.19 Festo Didactic Festo Didactic is a global leader in basic and further training in industry. As a provider of skills development for manufacturing and process automation, the services we offer range from educational equipment for training facilities to training and advice for industrial production companies. Training and Consulting - Consistent focus on value creation Improving the people part of productivity, our approach is competency-based – getting people fit for productivity. Festo offers a wide scope of training services covering three skills areas, Technology, Organization and People and the three factors in productivity, Quality, Time and Cost.

• Training courses • Business improvement projects • Consulting

a Festo Didactic Training & Consulting

Learning Systems - Factory & process automation training equipment Discover the complete range of products and services from technology-oriented Training Packages to Learning Factories, Software, Teachware and fully equipped turnkey learning centres.

• Technical training packages • Learning and simulation software • Teachware • Modular production systems

a Learning systems products

Notes

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Notes

Notes

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Notes

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