CYLINDERS & ACTUATORS PUSHER GUIDE€¦ · [TM]Profile TASKMASTER [PHT/PPT] POWERMASTER [HHT] PRESSUREMASTER Hydraulic [P]neumatics [H]ydraulics NFPA STYLE …

CYLINDERS &ACTUATORS

PUSHER GUIDE

[P]Pneumatics

G[U]Guided

Actuators

[E]Electric

Cylinders

[R]Rack &Pinion

[S]ScrewJacks

[H]Hydrualics

FLUIDS- Hydraulics

- Filtration

- Lubrication Systems

ELECTRICAL- Safety Systems

- Optical

- Mechanical

- Vision & Sensors

- Automatic Identification

- Measurement

PNEUMATICS- Valve Controls

- Positioning

- Actuators

- FRL’s & Accessories

ROTARY MOTION- Index Tables

- Slewing Bearings & Drives

- Precision Gearboxes

- Couplings

Morrell is Motion Control in Michigan, Indiana, Northern Ohio, Chicagoland

and Windsor Ontario. We Specialize in controlling forces, positioning &

velocity with almost any discipline.

LINEAR MOTION- Guiding

- Profiled Linear Bearings

- Precision Shafting & Cams

- Ball Transfers

- Actuation

- Acme, Ball & Planetary Screws

- Screw Jacks & Electric Cylinders

- Linear Motors & Belting

- Rack & Pinion

- Multi-Axis Systems

CONTROLS- Servo Motor & Controls

- PLC & VFD

- HMI

2

LOADS &FORCES

L

O

S

T

P

E

D

ORIENTATION, STRUCTURE AND CENTERS OF GRAVITY

SPEED

TRAVEL

PRECISION

ENVIRONMENT

DUTY CYCLE

X-Axis Y-Axis Z-Axis

Acceleration Time

Constant Speed Time

Deceleration Time

Dwell Time

Acceleration Time

Constant Speed Time

Deceleration Time

Dwell Time

Acceleration Time

Constant Speed Time

Deceleration Time

Dwell Time

LOSTPED Design Form

www.morrell-group.com 3

ENGINEERING & DESIGN SERVICES

[P]neumatics

Least expensive and least

precise. Requires running

air compressor.

G[U]uidedActuators

Built in guides makes

for easy assembly.

[S]crew Jacks

High Force cost

effectiveness due to

integral gearbox.

[Length]to 10 ft

[Speed]to 9 m/s

[Precision]to 0.05”

[Push Force]to 5650 lbs

12 m

10 m/s

0.005”

7700 lbs

18 ft

2.5 m/s

0.010”

250 Tons

4

TECHNOLOGY COMPARISON

[H]Hydraulics

Highest force cost

effectiveness.

Uses hydraulic oil and

requires power unit.

[E]Electric

Most flexible with high

precision.

Life is determined by L10

bearing prediction.

[R]Rack & Pinion

High Speed and High

Precision with unlimited

length runs.

[Length]26 ft

[Speed]1.0 m/s

[Precision]0.005”

[Push Force]230 Tons

6 ft

2 m/s

0.001”

25 Tons


CYLINDERS & ACTUATORS

2.2 km

3 m/s(nexen rps 12 m/s)

0.001”

5500 lbs

- Roller Pinion

- Pneumatic- Piston Rod Cylinders

- Rodless Cylinders

- Hydraulic Cylinders`

- Guided Actuators- Ball Screws

- Belt Drives

- Rodless Cylinders

- Linear Motors

- Electric Cylinders- Ball Screw Cylinders

- Planetary Cylinders`

- Electric Cylinders- Integrated Servo

- Universal Motor Mount

- Tritex Programmable

6

Morrell Inc.Over 40 Years Morrell has specialized in Hydraulics, Filtration, Lubrication,

Safety & Sensors and Drives and Controls. In the last 15 years Morrel has

proven themselves as one of premier linear motion specialists in the United

States. Not only does Morrell engineer multi-axis systems in Aerospace and

Automotive, but has the fastest delivery program on profiled linear guide rail.

- Electric Cylinders- Ball Screw

- Planetary Roller

- Rack & Pinion withPlanetary Gearboxes

APEXDYNAMICS

- Rack & Pinion withWorm Gearboxes

- Screw Jacks- Machine Screw

- Ball Screw

- Worm Gear

- Bevel Gear

- Guided Rack & Pinion

- Lifgo Roller Rail

- Lifgo Lean Shafting


CYLINDERS & ACTUATOR BRANDS

[TM]Profile

TASKMASTER[PHT/PPT]POWERMASTER

[HHT]PRESSUREMASTER

Hydraulic

[P]neumatics

[H]ydraulics

NFPA STYLE ISO STYLE

[TRB]Tie Rod

[PRA]Profile

Q1 Fittings

Oval Release

[TM]

[PHT/PPT]

[HHT]

Teflon Piston Rings

Double Duty Twin

Lip Rod Wiper

Marine Grade

Bronze Rod Bearing

AES Control for

bus systems

8

Pneumatic Pneumatic

Q1 Fittings

Oval Release

Guide Units

Oval Piston

Ideal Cushion

[RTC] Rodless

[CKP] Stage Axis

Pneumatic

Aventics US (Formerly Bosch Rexroth)Formerly “Bosch Rexroth Pneumatics”, Aventics US Headquarters is Lexington KY. Aventics has the capability to customize actuators. They specialize Ideal cushioning and more advanced valve bus systems such as IO Link, Ethernet IP & Profinet which can be configured with linear encoders for closed loop pneumatic positioning and force control systems.

[CCI] ISO 21287

[KPZ] NPE 49004

Pneumatic

[ICS] Stainless

[ICL] Cleanline

Pneumatic

RODLESS CORROSIONRESISTANT

COMPACT

Proportional Control- Position to 1% of stroke- Linear Speed- Filling Volume- Counter Balance- Compensating Roller

- Rotary Speed- Pressure- Air Flow

Direct ActingPoppet ValvesWith E/P Controls

Pop Up Kit for intermediate Position


PNEUMATIC & HYDRAULIC ACTUATORS

[EMC] ISO Drop-In

Ball ScrewAnti-Rotate

[EMC-HD] Heavy Duty

BSA / Planetary RollerAnti-Rotate Option

G[U]ided Actuators

G[E]lectric Cylinders

ELECTRIC CYLINDERS

[AGK] Rodless

Ball Screw

Force

Measurement

Scaled

-10V to +10V

0.25% DC Output FARB

Rotating Nut

Version10

[CKK] Ball Screw

[CKR] Belt Drive

[CKL] Linear Motor

CompactModules

Bosch Rexroth (Formerly Star Linear)Rexroth has the largest range of mid to heavy duty force, high precision,

long range products. No other company can stand behind the

engineering that comes with Rexroth linear products. Products combine

easily (Easy2Combine) to configure multi-axis systems including

support for Bosch Rexroth Servo systems and Aventics Pneumatics.

[PSK] Precision

[TKK] Ball Rail table

[SGK] Motion Slides

Ball Screw

[MKK] Ball Screw

[MKR] Belt Drive

[MLR] Belt Drive

LinearModules

GUIDED ACTUATORS

Cross-Section

CKKCross-Section

MKK

PSK

Cross-Section


GUIDED & ELECTRIC ACTUATORS

[GSX - GSM]Up to 40,000 lbs

[T2X - T2M]Tritex 208VAC Drive16 Programmable Moves

G[E]lectric Cylinders

INTEGRATED SERVO MOTORS

[TDX - TDM]Tritex 24-48VDC Drive 4 Programmable Moves

Also from Exlar

- Standard Servo Motors

- Servo Gearmotors

- Atex Rated Servo Motors

- Explosion Proof Servo motors

[Class 1, Div 1, Groups B,C,D]

12

[KX - KM]General AutomationUp to 3,500 lbs

SKF, the largest bearing company in the world

offers a large line of Telescopic & electric cylinders

and 12, 24 & 48VDC actuators. Additionally the

will repair other manufacturer’s actuators.

[FTP]Heavy PressUp to 80,000 lbs

[FT]Heavy DuyUp to 40,000 lbs

UNIVERSAL MOTOR MOUNT

Exlar (Curtiss Wright)Exlar exclusively uses planetary roller screws which can have as high

as 15 times the metal fatigue of comparable ball screws. They are the

innovator of integrated servo motors which can be used with almost

any manufacturers drive and controls. They also offer some of the

highest force electric actuators available.


ELECTRIC ACTUATOR

[WJ]Worm Jack

[SJ] Worm

Stainless Jack

[S]crew Jacks

[E]lectric Cylinders

MACHINE SCREW

[BG]Bevel Jack

DAYTON

[MW]Metric Worm

Cone Drive

Self-Locking

Ratios

40:1

to

60:1

14

[WB]Worm Ball Screw

Joyce/Dayton Corp.Joyce is the North American leader in screw jack technology. Over 100

years old, Joyce rolls all its acme screws in Indiana and can customize

any product without extreme lead times and prices. Force Capacities up

to 250 Tons.

[ECA] Acme Screw

[ECB] Ball ScrewIntegrated Worm Gear Drives

[BB]Bevel Ball Screw

ELECTRIC CYL.BALL SCREW

1:1 & 2:1

Miter

Boots / Couplings

Pillow Blocks

Boots / Couplings

Pillow Blocks


SCREW JACKS & ELECTRIC CYL

[Lifgo]Fixed Pinion GearboxRack Moves

[Lifgo Linear]Fixed RackPinion Gearbox Moves

G[R]ack & Pinion

Lifgo Rack Roller Rail

[Lifgo Double]Fixed Pinion GearboxRacks Move OppositeDirections

Auxiliary

Guide Cars Cone Drive

Self-Locking

Ratios

40:1

to

60:1

16

[Lean LS]Fixed Pinion GearboxShaft Moves

LeantechnikFor over 20 years LEANTECHNIK has been manufacturing high-

performance, 3m/s, 20 micron repeatable gear rack lift drives for use in

automation technology. In addition to producing and distributing gear

rack lift drives of the lifgo and lean SL series, the company also designs

and manufactures multi-axis systems under the name leantranspo.

[Example]Units Combine in manyVarieties for Sychronization

[Lean SL Double]Fixed Pinion GearboxShaft Move OppositeDirections

Lean LS Round Shaft Combinations

Multi Axis

Positioning

Arrest

Systems

Prevent

Vertical Drop


GUIDED RACK & PINION

RACK & PINION

[Curvis Plate]Apex Dynamics

[Teeth Plate]Apex Dynamics

[R]ack & Pinion

Planetary Rack Systems

[Hypoid]Apex Dynamics

[Splined]Apex Dynamics

[Keyed]Apex Dynamics

[Shrink Disc]Apex Dynamics

18

[E Series]Atlanta Economy

[RPS]Linear & Rotary Units up to 12 m/s

[HT Series]Atlanta High Torque

Worm Gear Rack Systems Roller Pinion

Atlanta

Lube

System

APEX DYNAMICS

Apex, the 2nd largest

servo planetary

gearbox manufacturer

offers straight and

helical gear rack

systems.

Atlanta specializes in

low backlash worm

gearboxes paired with

standard pinions and felt

gear auto-lubrication.

The Nexen high speed

RPS system uses a

unique geometry with

needle roller bearings

for zero backlash and

high speeds.

Rack Heat Treatment/Quality Level

-Induction Hardened and Milled

-Case Hardened

-Carburized Induction

-Quenched & Tempered

-Normalized


DRIVES & CONTROLSLINEAR GUIDESPRECISION SHAFTINGPRECISION SCREWS

OPTICAL SAFETYVISION SYSTEMSAUTOMATIC ID

PNEUMATICS

LUBRICATION SYSTEMSBALL SCREW REPAIR

GUARANTEED DELIVERY

Profiled Ball Rail (Up to 4 meters)

Sizes: 15(1),20(8),25(2),30(7),35(3),45(4)

PN EXAMPLE: 1605-X04-31

Flanged Runner Blocks 0% Preload

Sizes: 20(8),25(2),30(7),35(3),45(4)


Flanged Runner Blocks 2% Preload

Sizes: 15(1),25(2),30(7),35(3),45(4)


Slimline Runner Blocks 0% Preload

Sizes: 20(8),25(2)


Slimline Runner Blocks 2% Preload

Sizes: 15(1),25(2),30(7),35(3)


Low Drag – No Lube Runner Blocks

Sizes: 15(1),25(2)


www.morrell-group.com

APEX DYNAMICS

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CYLINDERS & ACTUATORS PUSHER GUIDE€¦ · [TM]Profile TASKMASTER [PHT/PPT] POWERMASTER [HHT] PRESSUREMASTER Hydraulic [P]neumatics [H]ydraulics NFPA STYLE …

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