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CYLINDER HEADS AND VALVES
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CYLINDER HEADS AND VALVES. 1.DEFINITION Cylinder head is a casting that covers the top of a cylinder.

Dec 26, 2015

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Tyrone Nash
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Page 1: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.

CYLINDER HEADS AND VALVES

Page 2: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 3: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 4: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.

1. DEFINITION

Cylinder head is a casting that covers the top of a cylinder.

Page 5: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.

1. DEFINITION

Cylinder head is a casting that covers the top of a cylinder.

2. FUNCTION

To close toghtly / seal off the top of cylinders.

To form the combustion chamber, together with the piston crown or in some cases with the liner itself.

Page 6: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 7: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 8: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.

1. DEFINITION

Cylinder head is a casting that covers the top of a cylinder.

2. FUNCTION

To close toghtly / seal off the top of cylinders.

To form the combustion chamber, together with the piston crown or in some cases with the liner itself.

To carry the injector and the valves.

Page 9: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 10: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 11: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 12: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 13: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 14: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.

1. DEFINITION

Cylinder head is a casting that covers the top of a cylinder.

2. FUNCTION

To close toghtly / seal off the top of cylinders.

To form the combustion chamber, together with the piston crown or in some cases with the liner itself.

To carry the injector and the valves.

3. VALVES

All internal combustion engines ( 2 or 4-stroke ) have:

an air starting valve which admits compressed air into the cylinder for starting purposes;

a safety or relief valve is a spring loaded valve set to a safe limit which releases excessive pressure;

Page 15: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.

Spring loaded non-return safety valve

Page 16: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.

1. DEFINITION

Cylinder head is a casting that covers the top of a cylinder.

2. FUNCTION

To close toghtly / seal off the top of cylinders.

To form the combustion chamber, together with the piston crown or in some cases with the liner itself.

To carry the injector and the valves.

3. VALVES

All internal combustion engines ( 2 or 4-stroke ) have:

an air starting valve which admits compressed air into the cylinder for starting purposes;

a safety or relief valve is a spring loaded valve set to a safe limit which releases excessive pressure;

an indicator cock which is used as a point of the indicator mechanism attachment.

Page 17: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 18: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.

4-stroke engines have inlet / intake and exhaust valves.

Page 19: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 20: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 21: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 22: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 23: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.

4-stroke engines have inlet / intake and exhaust valves.

4. STRESSES

High pressure and temperature due to combustion.

Page 24: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.

4-stroke engines have inlet / intake and exhaust valves.

4. STRESSES

High pressure and temperature due to combustion.

5. REQUIREMENTS

Strong, sturdy construction / manufacture.

Carefully cooled

Page 25: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.

4-stroke engines have inlet / intake and exhaust valves.

4. STRESSES

High pressure and temperature due to combustion.

5. REQUIREMENTS

Strong, sturdy construction / manufacture.

Carefully cooled

6. COOLING

Is executed by F.W. circulation, as excessive temperature may give rise to damage by cracking.

Page 26: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 27: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 28: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 29: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 30: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 31: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.

4-stroke engines have inlet / intake and exhaust valves.

4. STRESSES

High pressure and temperature due to combustion.

5. REQUIREMENTS

Strong, sturdy construction / manufacture.

Carefully cooled

6. COOLING

Is executed by F.W. circulation, as excessive temperature may give rise to damage by cracking.

7. MATERIAL

Cast or forged steel

Special cast iron

Page 32: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.

8. DESIGN

It’s not simple. It has valve bores and passages.

RND-M One piece steel block with cooling bores.

B & W ( K-GF Type ) Two parts, outer cover and inner insert. The head is a solid steel plate with radial cooling water bores. The inser contains a bore for the exhaust valve cage and mounting for fuel valves, a safety valve and an indicator valve.

Page 33: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 34: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 35: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.

8. DESIGN

It’s not simple. It has valve bores and passages.

RND-M One piece steel block with cooling bores.

B & W ( K-GF Type ) Two parts, outer cover and inner insert. The head is a solid steel plate with radial cooling water bores. The inser contains a bore for the exhaust valve cage and mounting for fuel valves, a safety valve and an indicator valve.

B & W ( K-GF Type ) One piece of forged steel with cooling water drillings.

Sulzer Z 40 The double bottom water cooled cylinder head made of special cast iron. It has two inlet and two exhaust valves as well as a centrally arrangedn fuel valve.

Page 36: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.

9. HEAD SECURING

By studs made of alloyed steel with close-pitch thread.

Page 37: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 38: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.

9. HEAD SECURING

By studs made of alloyed steel with close-pitch thread.

The heads are held in place / held against the cylinder liner top collar by studs screwed into the cylinder block / attached to the cylinder

frame by studs tightened by hydraulic tools.

Page 39: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 40: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.
Page 41: CYLINDER HEADS AND VALVES. 1.DEFINITION  Cylinder head is a casting that covers the top of a cylinder.