CW CAT EN

CEWELD

Quality is what Ceweld stands for. Manufacturing facilities worldwide behind the Ceweld products are proven to be the best in their field and are chosen fully independently to guarantee the highest quality available. We offer a huge variety of welding, brazing and metal spray consumables, a modern automated warehouse, batch registration and the ability to deliver all filler metals with a certificate of quality. All our consumables fully comply with the latest international standards.

QUALITY

Ceweld has the worlds widest selection of welding consumables for the welding industry. We carry a huge stock of Mig-Mag welding wires, SAW wires, flux-cored wires, Tig rods, electrodes, silver brazing rods, spray powders and spray wires for steel, stainless steel, aluminium, copper, nickel, Inconel, Monel, Brightray, Nilo, Nimonic, Hasteloy, Stellite, titanium, CuNiFer and many other alloys.

PRODUCTS

The team behind Ceweld is at your service day and night, using highly advanced computer systems that enable us to source filler metals quickly and efficiently from all over the world. We pride ourselves on the quality of our goods and the reliability of our delivery system. Ceweld products are found in more than 25 countries worldwide. Our aim is to be the best organized company in the welding world.

SERVICE

All the products are stored at several Ceweld warehouses exceeding 1,500 tons of welding, brazing and metal spray consumables that are directly available to our customers against extremely favourable conditions. From our warehouses, goods ordered before 16.00 hours will be shipped the same day. Batch and serial numbers of all goods are registered in order to guarantee error free delivery and traceability.

STOCK

INDEX

0

0102

0304

05

0

01.STICKELECTRODES9 FORUNALLOYEDANDLOWALLOYEDSTEELS10 FERITIC&MARTENSITIC11 FORCrNiSTEELS11 FORCrNiMo(Cu)STEELS12 FORHEAT-RESISTANTSTEELS13 FORSTEELSDIFFICULTTOWELD13 FORNICKELBASEDALLOYS14 FORCORROSION-RESISTANTHASTELOYALLOYS1 FORCASTIRONANDGOUGING1 AGAINSTSHOCKSANDABRASION1 FORCUTTINGEDGES1 MANGANESEBASED1 STELLITE(COBALTBASEDALLOYS)18 WITHHIGHWEARRESISTANCE18 SINTEREDHARDFACEELECTRODES18 TUNGSTENCARBIDEALLOYS(EXTREMEWEAR)19 ALUMINIUMBRONZEELECTRODES19 TINBRONZEELECTRODES19 FORALUMINIUMANDALUMINIUMALLOYS

02.FLUX-COREDWIRES21 METALFLUX-COREDWIRES21 RUTILEFLUX-COREDWIRES22 BASICFLUX-COREDWIRES22 SELFSHIELDINGFLUX-COREDWIRES22 STAINLESSSTEELFLUX-COREDWIRES24 FORNICKELBASEDALLOYS24 STELLITE(COBALTBASEDALLOYS)25 FORHARDFACING25 AGAINSTHIGHABRASIONFORHARDFACING2 WITHEXTREMEWEAR-RESISTANCEFORHARDFACING2 FORCASTIRON

03.SOLIDWIRESMIG/MAG/TIG/STRIP/FLUXES29 FORSTEEL29 AGAINSTSHOCKSANDABRASIONFORHARDFACING30 FORLOWALLOYEDSTEELS30 SUBARCFLUXES(POWDERS)31 SOLIDSTAINLESSSTEELWIRESANDSTRIPS32 FORSTAINLESSSTEEL33 AGAINSTWEAR33 NICKELBASED33 COBALTBASED33 FORALUMINIUMANDALUMINIUMALLOYS34 TITANIUMWELDINGWIREMIG/TIG34 FORCOPPERANDCOPPERALLOYS(MIG/TIG)35 FORNICKELBASEDALLOYS(INCONEL,MONEL,ETC.)3 STELLITE(COBALTBASEDALLOYS)

04.BRAZING38 BRAZINGRODS38 HARDFACINGWITHTUNGSTENCARBIDES38 FLUXESFORBRAZING

05.THERMALSPRAY41 WIRESFORTHERMALSPRAY

01.STICK ELECTRODES

08

01.STICKELEC

TRODES

09

TYPE

010

010

8010

013S

013Fall

013T

024(150%)

024(200%)

02(Rutileacid)

01

STICK ELECTRODES

FORUNALLOYEDANDLOWALLOYEDSTEELSAPPLICATION / BASE METAL

010isacellulosecoatedallpositionalpipeweldingelectrodedesignedespeciallyforverticaldownrootpassweldingonD.C.negativepolarityandforsubsequentpassesonD.C.positivepolarity.Apartfromitsexcellentweldingandgapbridgingcharacteristics010offersawelddepositwithoutstandingimpactstrengthvaluesandthusoffersthebenefitofstillmoresafetyinfieldweldingofpipelines.St:3.2,44.2,3.3,52.3,H1,H11,3.0,52.0,3.4,52.4,35.8,45.8,210.,30.,X42,X0,A-D

010isourcellulosicelectrodeusedforrootandfillerpassweldingofpipelinesmadeofhigh-resistant,lowalloysteels.Itcanbeusedinallpositionsespeciallysuitableforverticaldownposition.St:290.,415.TM,X42,X5,A-E

8010isourcellulosicelectrodeusedforrootandfillerpassweldingofpipelinesmadeofhigh-resistant,lowalloysteels.Itcanbeusedinallpositionsespeciallysuitableforverticaldownposition.St:290.,415.TM,X42,X5,A-E

The013Sisamediumthickcoatedelectrodeforallkindsofsteelstructuresandisparticularlysuitedforweldingjobsatpoorlyaccessiblepointsandbadlypreparedseams.The013Sweldinallpositions,inparticularitisideallysuitedforverticaldownwelds.Viscousweldmetal,hencegoodgapbridging.Easyslagremovalandelectrodescanbebentverywell.

The013Fallisaspecialcoatedelectrodedeveloppedforweldinginverticaldownpositiononoldanddilutedplatessuchasinshiprepairwithbadlypreparedseamsand/ordeluted,galvanisedorpaintedplates.The013Fallmaybeusedinallpositions.Viscousweldmetal,hencegoodgapbridging.Elektrodescanbebentandoffersexcelentresistanceagainstmoisturepickup!

The013Tisathickcoatedelectrodeforjoiningandsurfacingsteelstructuresofallkindsinmechanicalengineering,bodyandwagonbuilding,inthefabricationofvesselsandcontainers,andinship-building.The013Tiseminentlyweldableandpossessesexcellentweldingpropertiesinallpositionsexceptverticallydown.Easystrike,nospatterlosses.Veryeasyslagremoval.Smooth,finelyrippledseamsurfaceandlowfume.

The024isahighperformanceelectrodewithathickrutilecoatingandarecoveryof150%.Forjoiningandsurfacinginmechanicalengineering,bodyandwagonbuildingaswellasinthefabricationofvesselsandcontainersandinshipbuilding.Moreoverthiselectrodecanbeusedforallkindsofsteelconstructions.The024hasahighcurrentcarryingcapacityandgoodstrikingproperties.Thiselectrodeisveryeconomicalthankstolowspatteringlossesandeasyslagremoval.

The024isahighperformanceelectrodewithathickrutilecoatingandarecoveryof200%.Forjoiningandsurfacinginmechanicalengineering,bodyandwagonbuildingaswellasinthefabricationofvesselsandcontainersandinshipbuilding.Moreoverthiselectrodecanbeusedforallkindsofsteelconstructions.The024hasahighcurrentcarryingcapacityandgoodstrikingproperties.Thiselectrodeisveryeconomicalthankstolowspatteringlossesandeasyslagremoval.

The02isahighperformanceelectrodewithathickrutileacidcoatingandarecoveryof150%.Forweldinginmechanicalengineering,bodyandwagonbuildingaswellasinthefabricationofvesselsandcontainersandinshipbuilding.Moreoverthiselectrodeisideallysuitedforprimertreatedorrustymaterials.The02hasahighcurrentcarryingcapacityandselfdetachingporousslag.

Double-coatedlow-hydrogenelectrodewithexcellentweldingpropertiesindifficultpositionsandhighmechanicalproperties.ItisparticularlysuitedforpoorweldingmachineswithlowvoltageonACandDC+.Excellentlysuitedforoldandrustymaterial.

MECHANICAL PROPERTIES

T~520Y>380E>22%I >4J(-30C)

T~50Y>420E>22%I >4J(-20C)

T~10Y>40E>22%I >4J(-30C)

T~510Y>30E>22%I >0J(20C)

T~50Y>480E>23%I >4J(0C)

T~590Y>30E>22%I >4J(0C)

T>510Y>390E>22%I >4J(0C)

T~510Y~390E>22%I >4J(0C)

T~500Y>420E>22%I >85J(+20C)I >4J(-40C)

T~50Y>400E>22%I >4J(-20C)

AWS A5.1/5.5

E010

E010-A1

E8010-G

E012

E013

E013

E024

E024

E02

E01

DIN 1913/8575/8529

E4354C4

E4322R(C)3

E4322R(C)3

E5122RR

E4332RR11150

E4332RR11200

E5153AR1110

E5143B(R)10

01.S

TICKELE

CTR

ODES

10 11

TYPE

018-1

018-A1

8018-B2

8018-C2

9018-B3

10018-G

505-15

CrMo9V

RailB

TYPE

4009B

4015HL-Kb

4115HL

STICK ELECTRODES FOR UNALLOYED AND LOW ALLOYED STEELS

APPLICATION / BASE METAL

The018-1isalow-hydrogenelectrodesuitableforhighlystressedjointswithveryeasyweldabilityandextremehighmechanicalpropertiesforsteelsandcastingsupto10N/mm2tensilestrength.ItisparticularlysuitedforweldingonACandDC+.The018-1issuitableforsteelswithupto0.%carbonandhasverylowhydrogencontent.HD4J(-40C)

T~590Y>450E>22%I >4J(-40C)

T: 50-0Y>40E>20%I >95J(20C)

T: 20-0Y>520E>18%I >95J(20C)

T: 80-940Y>00E>1%I >4J(-20C)

T: 80-80Y>550E>15%I >50J(-20C)

T: 50-850Y>500E>1%I >50J(20C)

T: 90-890Y>20E>18%I >4J(-40C)

AWS A5.1/5.5

E018-1

E018-A1

E8018-B2

E8018-C2

E9018-B3

E10018-G

E505-15

E901-B9

DIN 1913/8575/8529

E5155B10

EMoB2

ECrMo1B20+

EY483NiBH520

ECrMo2B20+

EY95Mn2NiCrMoB

E-CrMo9B20

STICK ELECTRODES FOR STAINLESS STEELS

FERITIC&MARTENSITICAPPLICATION / BASE METAL

Electrodeforweldingferiticandmartensiticsteels,caststeelandalsoforcladdingofexhaustvalves.W.Nr:1.4000,1.4002,1.400,1.4024

Developedforjoiningandcladdingof1%chromiumalloysandforcladdingwhentemperatureandcorrosionresistanceisnecessary.W.Nr:1.405,1.440,1.442,1.4059,1.441

Developedforjoiningandcladdingof1%chromiumalloysandforcladdingwhentemperatureandcorrosionresistanceisnecessary.W.Nr:1.4115

AWS A5.1/5.5

E410-1

E430-15

EN100:ZE11R53

ANALYSIS

C 0

T>580Y>350E>32I >0

STICK ELECTRODES FOR STAINLESS STEELS

FORCrNiMo(Cu)STEELSR %

100

10

10

100

100

10

10

100

ANALYSIS

C 35I >5

T>540Y>320E>35I >0

01.S

TICKELE

CTR

ODES

12 13

TYPE

4440AC

442Ti

4539Ti

45Ti***

45HL

45HLS*

*TUVapproved **Alsoavailableaslimebasic

TYPE

4820Ti

4820HL

4332Ti

4829MoTi

4829MoHL

4842Ti

4842HL

4842HLS

310Mo

STICK ELECTRODES FOR STAINLESS STEELS FOR CrNiMo(Cu) STEELS

R %

100

110

110

100

10

10

ANALYSIS

C 50E>30I >80

T>580E>30R>32K>5

STICK ELECTRODES

FORHEAT-RESISTANTSTEELSR %

100

150

100

100

10

100

10

10

100

ANALYSIS

C 00Y>400E>35I >0

T>50Y>330E>35I >5

T>00Y>350E>30I >90

T~540Y~380E~35I ~0

01.STICKELEC

TRODES

12 13

TYPE

4850Kb

4853Kb

TYPE

430Kb

430Ti

430HL

Croni29/9S

29/9HL

CronimoTi

CronimoHL

TYPE

Nicro00

NicroHLS

Nicro25

NiTi3

NiCu30Mn

STICK ELECTRODES FOR HEAT-RESISTANT STEELS

R %

130

130

ANALYSIS

C Min:0,12 Max:0,1Cr ~22Ni ~33,5

C 100

T>800Y>00E>20I >50

T>00Y>400E>30I >0

STICK ELECTRODES

FORNICKELBASEDALLOYSW.NR.

2.480

2.4548

2.4321

2.415

2.43

DIN 1736UNS

EL-NiCr15FeMnW8182

EL-NiCr19Nb

EL-NiCR20Mo9NbW8112

EL-NiTi3

EL-NiCu30Mn

AWS

ENiCrFe3

ENiCrFe3

ENiCrMo-3

ENi-1

ENiCu-

APPLICATION

ElectrodeforweldingNiandNiCralloys(Inconel,Hasteloy,Nimonicetc.)andstainlesssteelwitheachotherorwithmildsteel.Resistanttocorrosionandhightemperatures.Temperaturesfrom-19to+00C.Alsosuitableformetalrefining.Theweldingmaterialhasthermoshock-resistantproperties.AlsoavailableasMig,TigandS.A.wireandstrip.

ElectrodeforweldingInconel25,825andalloy25-Moandnickelalloysordifferentmetalswitheachother.NiCrMoalloysandjointweldingswithlowandhighalloyedsteels;austeniticsteelswithhighcorrosionresistancefortemperaturesabove300C.AlsoavailableasMig,TigandS.A.wireandstrip.

Specialelectrodeforweldingpurenickelandnickelcladsteelsheetandjoiningofpurecopperandbandcopperalloyswithunalloyedorstainlesssteel.Especiallysuitableforjointweldingofnickelandsteel.Brazingcrackswillnotoccur.AlsoavailableasMig,TigandS.A.wireandstrip.

ElectrodeforweldingNiCu30Fe,CuNialloysandjoiningthesealloyswithsteelssuchasMonel400,R-405andK-500.AlsoavailableasMig,TigandS.A.wireandstrip.

01.S

TICKELE

CTR

ODES

14 15

TYPE

Nicro135/5

NiCrCo1

NiCrMo8

NiCrMo22

AlloyC2

AlloyHX

DurNi

DurAlTi

TYPE

AlloyB2

AlloyB3

STICK ELECTRODES FOR NICKEL BASED ALLOYS

W.NR.

2.453

2.428

2.4813

2.48

1.214

DIN 1736UNS

EL-NiCr28Mo

EL-NiMo15Cr

EL-NiMo15Cr

EL-NiMo15Cr

EL-NiMo15Cr15W

N0002

DIN8555:E22-UM-40-CTZ

DIN8555:E23-UM-350-PTZ

AWS

ENiCrCoMo-1

EL-NiCu30Mn

ENiCrMo-10

ENiCrMo-4

ENiCrMo-2

APPLICATION

ElectrodeforjoiningIncoloy825andotherNiFeCrMoCualloysofcom-parablecomposition.Theweldmetalhasgoodresistanceagainstgeneralcorrosionandpittinginmanychemicalsolutionsincludingsulphuricandphosphoricacids.AlsoavailableasMig,TigandS.A.wireandstrip.

ElectrodeforweldingInconel1.Theweldmetalhashighmechanicalpropertiesandisextremelyresistanttocorrosionatveryhightemperatures.ApplicabletoInconel00and01,alloy800HTand802andcastalloyssuchasHK-40,HP,HP-45modified.AlsoavailableasMig,TigandS.A.wire.

SpecialalloyforjoiningDuplex,Superduplexandsuper-austeniticstainlesssteelaswellasnickelalloyssuchasN0059,N0022,HasteloyC-2andInconel22,25and8.Thisalloyoffersawiderangeofapplicationsinthechemicalandpetrochemicalindustries.AlsoavailableasMig,TigandS.A.wireandstrip.

ElectrodeforjoiningInconel22en25,alloy25-MoandIncoloy825.Excellentlysuitableforjoiningdifferentmetalsincluding:Inconel25andHasteloyC-2.Theweldmetaloffersgoodcorrosionresistancewhenusedwithmolybdenum-containingstainlesssteels.AlsoavailableasMig,TigandS.A.wire.

ElectrodeforHasteloyC-2andsimilarNiCrMoalloys.Typicallyusedforsurfacingonsteel.Thewelddeposithasexcellentcorrosionresistanceinaggressivemediaandisespeciallyresistanttopittingandcrevicecorrosion.Thisalloyisusefulforvariousdissimilarjointsinvolvingnickelalloys,stainlesssteelsandlowalloyedsteels.

ElectrodeusedforweldingHasteloyXandsimilarNiCrMoalloy.AlsousedforsurfacingsteelandjoiningofHasteloyX,nickelalloys,stainlesssteel,carbonsteelandlowalloysteels.Thewelddepositisverystrongandhasexcellentoxidationresistanceathightemperaturesupto1200C.

Electrodewithexcellentglidingproperties(metaltometal)andhighresistancetoerosion,corrosionandwearfromabrasiveminerals.FieldofapplicationissimilartothatofStellite,however,thisalloycannotbeusedinconnectionwithhydrochloricacid.Thehardnessofthewelddepositismaintainedevenatgreattemperaturechanges.

Basiccladelectrodeforoverlaysonhotcuttingtools.Thewelddeposithasgoodscaleandthermoshockresistanceaswellasishigh-wearresistantathightemperatures.Application:overlaysonforginghammersetc.

STICK ELECTRODES

FORCORROSION-RESISTANTHASTELOYALLOYSAWS

ENiMo-

ENiMo-10

APPLICATION

TheB-2alloyisanickel-basewroughtalloywithexcellentresistancetohydrochloricacidatallconcentrationsandtemperatures.Italsowithstandshydrogenchloride,sulfuric,aceticandphosphoricacids.Thealloyhasexcellentresistancetopitting,tostress-corrosioncrackingandtoknife-lineandheat-affectedzoneattack.Itresiststheformationofgrain-boundarycarbideprecipitatesintheweldheat-affectedzone,thusmakingitsuitableformostchemicalprocessapplicationsintheas-weldedcondition.

TheB-3alloyisanadditionalmemberofthenickel-molybdenumfamilyofalloyswithexcellentresistancetohydrochloricacidatallconcentrationsandtemperatures.Italsowithstandssulfuric,acetic,formicandphosphoricacids,andothernonoxidizingmedia.B-3alloyhasaspecialchemistrydesignedtoachievealevelofthermalstabilitygreatlysuperiortothatofitspredecessors,e.g.B-2alloy.B-3alloyhasexcellentresistancetopittingcorrosion,tostress-corrosioncrackingandtoknife-lineandheat-affectedzoneattack.

W.NR.

2.41

2.400

UNS

N105

N105

01.STICKELEC

TRODES

14 15

TYPE

AlloyC22

AlloyC-2

AlloyC-2000

AlloyC-4

AlloyG-30

UltimetAlloy

AlloyX

Alloy25

Alloy188

Alloy230

STICK ELECTRODES FOR CORROSION-RESISTANT HASTELOY ALLOYS

AWS

ENiCrMo-10

ENiCroMo-4

ENiCrMo-1

ENiCrMo-

ENiCrMo-11

ENiCrMo-2

AMS59

APPLICATION

Mostversatilenickel-chromium-molybdenum-tungstenalloyavailabletodaywithimprovedresistancetobothuniformandlocalizedcorrosionaswellastoavarietyofmixedindustrialchemicals.TheC-22alloyexhibitssuperiorweldabilityandisusedasoveralloyfillerwireandweldoverlayconsumablestoimproveresistancetocorrosion.

Excellentcorrosion-resistancetobothoxidizingandreducingmediaandexcellentresistancetolocalizedcorrosionattack.

Mostversatile,corrosion-resistantalloywithexcellentresistancetouniformcorrosioninoxidizingorreducingenvironments.ExcellentresistancetostresscorrosioncrackingandsuperiorresistancetolocalizedcorrosionascomparedtoC-2alloy.

TheC-4alloyisanickel-chromium-molybdenumalloywithoutstandinghigh-temperaturestabilityasevidencedbyhighductilityandcorrosionresistanceevenafteraginginthe1200to1900F(49to1038C)range.Thisalloyresiststheformationofgrain-boundaryprecipitatesintheweldheat-affectedzone,thusmakingitsuitableformostchemicalprocessapplicationsintheas-weldedcondition.C-4alloyalsohasexcellentresistancetostress-corrosioncrackingandtooxidizingatmospheresupto1900F(1038C).

TheG-30alloyisahighchromiumnickel-basealloywhichshowssuperiorcorrosionresistanceovermostothernickel-andiron-basealloysincommercialphosphoricacidsaswellasmanycomplexenvironmentscontaininghighlyoxidizingacidssuchasnitric/hydrochloric,nitric/hydrofluoricandsulfuricacids.

Ultialloyiscobalt-chromiumalloywhichoffersexcellentcorrosionresistancecomparabletothatoftheNiCralloys.UltialloyexhibitsoutstandingwearresistancesimilartothatoftheNiCralloys.Also,ultialloypossesseshightensilestrengthcomparabletomanyduplexstainlesssteelscombinedwithexcellentimpacttoughnessandductility.

Xalloyisanickel-chromium-iron-molybdenumalloythatpossessesanexceptionalcombinationofoxidationresistance,fabricabilityandhigh-temperaturestrength.Ithasalsobeenfoundtobeexceptionallyresistanttostress-corrosioncrackinginpetrochemicalapplications.Xalloyexhibitsgoodductilityafterprolongedexposureattemperaturesof1200,1400,100F(50,0and80C)for1,000hours.

Excellenthigh-temperaturestrengthandgoodoxidationresistancealloy25isacobaltnickel-chromium-tungstenalloythatcombinesexcellenthigh-temperaturestrengthwithgoodresistancetooxidizingenvironmentsupto1800F(980C)forprolongedexposuresandexcellentresistancetosulfidation.Itcanbefabricatedandformedbyconventionaltechniquesandhasbeenusedforcastcomponents.Otherattractivefeaturesincludeexcellentresistancetometalgalling.

Alloy188isacobalt-nickel-chromium-tungstenalloythatcombinesexcellenthightemperaturestrengthwithverygoodresistancetooxidizingenvironmentsupto1095C.Forprolongedexposures,andexcellentresistancetosulfatedeposithotcorrosion.Itisreadilyfabricatedandformedbyconventionaltechniquesandhasbeenusedforcastcomponents.Otherattractivefeaturesincludeexcellentresistancetomoltenchloridesaltsandgoodresistancetogaseoussulfidation.

The230alloyisanickelchromium-tungsten-molybdenumalloythatcombinesexcellenthigh-temperaturestrength,outstandingresistancetooxidizingenvironmentsupto2100F(1149C)forprolongedexposures,premierresistancetonitridingenvironmentsandexcellentlong-termthermalstability.Itisreadilyfabricatedandformedandiscastable.Otherattractivefeaturesincludelowerthermalexpansioncharacteristicsthanmosthigh-temperaturealloysandapronouncedresistancetograincoarseningwithprolongedexposuretohightemperatures.

W.NR.

2.4819

2.45

2.410

2.403

2.481

2.45

2.494/2.49

DINNR.2.433

UNS

N0022

N102

N0200

N0455

N0030

R31233

N0002

R3005

R30188

N0230

01.S

TICKELE

CTR

ODES

1 1

TYPE

Alloy242

Alloy23

Alloy55

Multimet

TYPE

Ni(-)

FeNi0N

NiFe2

HGW

GGG

GUTSS/B2

STICK ELECTRODES FOR CORROSION-RESISTANT HASTELOY ALLOYS

AWS

AMS595

APPLICATION

242alloyisanage-hardenablenickel-molybdenum-chromiumalloywhichderivesitsstrengthfromalong-range-orderingreactionuponaging.Ithastensileandcreepstrengthpropertiesupto1300F(05C)whichareasmuchasdoublethoseforsolidsolutionstrengthenedalloys,butwithhighductilityintheagedcondition.Thethermalexpansioncharacteristicsof242alloyaremuchlowerthanthoseformostotheralloysandithasverygoodoxidationresistanceupto1500F(815C).Otherattractivefeaturesincludeexcellentlowcyclefatigueproperties,verygoodthermalstabilityandresistancetohigh-temperaturefluorineandfluorideenvironments.

23alloyisanage-hardenablenickel-cobalt-chromium-molybdenumalloydesignedspecificallytocombineverygoodagedstrengthpropertieswithexcellentfabricationcoldcharacteristicsintheannealedcondition.WhileitsstrengthatelevatedtemperatureisnotquiteashighasmaterialssuchasWaspaloyalloyoralloyR-41,itisfareasiertoformorweldthanthesealloys.Alloy23exhibitsexcellentintermediatetemperaturetensileductilityandisnotnormallysubjecttostrainagecrackingproblemscommonforgammaprimestrengthenedalloys.

55alloyisaniron-nickel-chromium-cobaltalloythatcombineseffectiveresistancetosulfidizing,carburizingandchlorine-bearingenvironmentsathightemperatureswithgoodoxidationresistance,fabricabilityandexcellenthigh-temperaturestrength.Ithasalsobeenfoundtoresistcorrosionbymoltenchloridesaltsandothersalts,andisresistanttocorrosionfrommoltenzinc.

TheMultialloy(alsoknowasalloyN-155)isasolid-solution-strengthenedsuperalloywithexcellenthigh-temperaturestrengthandgoodoxidationresistanceupto1800F(980C).Ithasbeenwidelyusedforforgedorfabricatedcomponentsinorderaircraftandland-basedturbineengineapplications.Formodernengineapplications,ithasbeenlargelyreplacedbynewermaterials,suchastheH-3140alloy,whichhaveimprovedproperties.Multialloymaybecold-orhot-for-medbyavarietyoftechniquesandisweldablebymoststandardmethods.

W.NR.

DINNR.1.4883

UNS

N10242

N023

R3055

R30155

STICK ELECTRODES

FORCASTIRONANDGOUGINGDIN 1736UNS

ENi-BG22

ENiFe-1-BG23

ENiFe-1-BG23

EFe-1-S-13

AWS

ENi-C1

ENiFe-C1

ENiFe-C1

ESt

APPLICATION / BASE METAL

Specialelectrodewithapurenickelcorewireforjoiningandrepairweldingofgreyironcastingsandmalleablecastironcomponents.Flatdepositwithasmoothsurfacewithoutnotches.Current:=DC(-)orAC.

Coatedelectrodewithacorewireof0%Niand40%Fe,especiallysuitedforweldingofspheroidalcastiron.Thewelddepositisfreefromporosityandhasthehighestresistancetocracking.Current:=DC(+)orAC.

Coatedelectrodewithabi-metalcorewireof0%Niand40%Fe,especiallysuitedforweldingofspheroidalcastiron.Thewelddepositisfreefromporosityandhasthehighestresistancetocracking.Verywellsuitedfordilutedandoldcastiron.Current:=DC(+)orAC.

Specialcoatedelectrodeforweldingofcastironwhensubsequentmachiningoftheweldisnotnecessary.Excellentlysuitedforoil-drenchedgreycastiron.Current:=DC(+)orAC.

Specialelectrodewithoutnickel.Wellsuitedforcastironwelding.Colourandcorrosionresistancepropertiesarethesameasthoseofthecastalloy.Therefore,repairofblowholesandotherdamagecannotbeseenafterwards.Current:=DC(+).

Specialelectrodeforchamferingandcuttingofallconductivemetalssuchasalloyedandunalloyedsteels,castiron,aluminiumandcopperalloys.Hasanon-conductivecoatingandisthereforeideallyequippedforuseinplacesthataredifficulttoreachorfordrillingholes.Current:=DC(-)orAC.

MECHANICAL PROPERTIES

T=240-290H~10HB

T=380-480H~200HB

T=400-480H~200HB

T=340-390H~300HB

T=20-80H~200HB

01.STICKELEC

TRODES

1 1

TYPE

E250Kb

E300Kb

E350Kb

E580

E0Kb

E0Ti

E0Ti10

TYPE

WA45

SS0Ti

TYPE

MN14

TYPE

Dur1U

HARDFACE ELECTRODES

AGAINSTSHOCKSANDABRASIONR %

100

120

120

110

130

120

150

ANALYSIS

C ~0.1Mn~1.5Cr ~1.0

C ~0.1Mn~1.0Cr ~3.0

C ~0.15Mn~1.0Cr ~3.0

C ~1.5Cr ~3

C ~0.5Mo~1.5Cr ~9V ~1.5

Mo~0.8-1.0Cr ~-8V ~0.2-0.3

DIN 8555

E1-UM-250

E1-UM-300

E1-UM-350

E2-UM-0

E-UM-0-PS

E-UM-0-PS

HARDNESS

250-25HB

25-325HB

350-400HB

5-1HRc

5-1HRc

APPLICATION / PROPERTIES

Limebasiccoatedelectrodeforapplicationswhicharesubjecttoslightwear.Canbeappliedinseverallayersandhasgoodmachineableproperties.

Limebasiccoatedelectrodeforapplicationswhicharesubjecttoheavyimpactloads.Theweldingmaterialhasgoodmachineablepropertiesandcanadditionallybeflamehardened.

Limebasiccoatedelectrodeformachinepartswhicharesubjecttowear.Theoverlaysarewellmachineablewithcarbidetippedtools!

Rutilecoatedelectrode.Theweldmetalistough,hardandabrasionproof.Itcanbeusedforhardfacinglayersondredgerteeth,crusherjawsandimpactstrips.

Limebasiccoatedelectrodeforapplicationswhicharesubjecttohighfrictionwear.Alsosuitableforrepairsoncoldcuttingtoolsandonausteniticmanganesesteel.

Rutilebasiccoatedelectrodeforapplicationswhicharesubjecttohighfrictionwear.Alsosuitableforrepairsoncoldcuttingtoolsandonausteniticmanganesesteel.

HARDFACE ELECTRODES

FORCUTTINGEDGESR %

130

130

ANALYSIS

C ~0.2Cr ~2.5W ~4.5V ~0.

C ~1.0Mo~8V ~1.5Cr ~4.5W ~2

DIN 8555

E3-UM-45-T

E4-UM-0(5w)-ST

HARDNESS

Untreated:45HRcTreated:48HRc

Untreated:59-2HRcTreated:3-5HRc

APPLICATION / PROPERTIES

Limebasiccoatedelectrodeforrepairweldingontoolsofhotworksteelsofthesametypeorforliningofworkingsurfacesonhotworkingtoolsoflow-alloyedorunalloyedsteels.Machiningofthewelddepositispossible.

Rutilecoatedelectrodeinhigh-speedtoolsteelqualityforthereinforcementofcuttingedges,fortoolbodies,foroverlayingofhotcuttingtools.Thewelddepositcanbeheat-treatedlikehigh-speedtoolsteel.Goodtemperingpropertiesupto550C.

HARDFACE ELECTRODES

MANGANESEBASEDR %

120

ANALYSIS

C ~1Mn~13Ni ~3

DIN 8555

E-UM-250-K

HARDNESS

200-250HBAfterhardening:450-550HB

APPLICATION / PROPERTIES

Limebasiccoatedausteniticmanganesesteelelectrodeforweldingofausteniticmanganesesteelwhichismainlysubjecttoimpactloads.Strain-hardeningimprovesthehardnessconsiderably.

HARDFACE ELECTRODES

STELLITE(COBALTBASEDALLOYS)ANALYSIS

C ~2.5Cr ~30Co~52W ~15

DIN 8555

E20-UM-55-CTZRCoCr-C

HARDNESS

53-55HRc

APPLICATION / PROPERTIES

Stellitealloywithhighresistancetoabrasion,oxidationanderosion.Especiallyresistanttoseizingoncaseoffrictionofmetaltometal.Evenuptoredhotthisalloyretainshighhardnessproperties.Completelytempering-resistant.

01.S

TICKELE

CTR

ODES

18 19

TYPE

DurU

Dur12U

TYPE

Dur50

Dur55

Dur0

Dur2

Dur2S

Dur3

Dur4

TYPE

Dur1

TYPE

DurR

DurRU

HARDFACE ELECTRODES STELLITE (COBALT BASED ALLOYS)

ANALYSIS

C ~1.1Cr ~28Co~5W ~5

C ~1.3Cr ~28Co~59W ~10

DIN 8555

E20-UM-40-CTZRCoCr-A

E20-UM-50-CSTZRCoCr-B

HARDNESS

43-45HRc

4-48HRc

APPLICATION / PROPERTIES

ToughandhightensileStellitealloyforoverlaysincaseofwearaswellastemperatureshocks,impactloadsorcorrosion.

InhardnessandtoughnessthisStellitealloyliesbetweenDur1UandU.AscomparedtoUitissomewhatmoreresistanttowearandascomparedto1Uitismoreresistanttotemperatureshocksandimpactloads.

HARDFACE ELECTRODES

WITHHIGHWEARRESISTANCEANALYSIS

C ~0.4W ~2,5Cr ~3V ~1.5

C ~5.5Nb~Cr ~24

C ~4Cr ~32

C ~5Cr ~35

C ~Cr ~35+Specials

C ~4.5Cr ~32+Specials

Cr-Mo-W-V-NbCarbide

DIN 8555

E3-UM-50-T

E10-UM-0-Z

E10-UM-0-ZEFeCr-A1

E10-UM-5-ZEFeCr-A1

E10-UM-5-ZEFeCr-A1

E10-UM-5-ZEFeCr-A1

E10-UM-5-Z

HARDNESS

50-53HRc

54-58HRc

5-0HRc

0-3HRc

0-4HRc

0-4HRc

2-5HRcat00C~40HRc

APPLICATION / PROPERTIES

Rutilebasiccoatedelectrodeforapplicationsagainsthighfrictionwear.

Extremelythickcoatedelectrodeforwear-resistantoverlayswhicharesubjecttoabrasion.

Extremelythickcoatedelectrodeforwear-resistantoverlayswhicharesubjecttoabrasion.Theelectrodeproducessmoothandbrightseamsurfaces.Coveringslag.

Thickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasion.TheweldingpropertiesareequallygoodwithDC(+)andAC.Non-coveringslag.

Verythickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasion.

Verythickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasion.TheweldingpropertiesareequallygoodwithDC(+)andAC.HardnessHRc=0-4canbeachievedinonelayer.Non-coveringslag.

Verythickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasionuptoworkingtemperaturesof00C.

R %

130

200

10

10

200

210

230

SINTEREDHARDFACEELECTRODESANALYSIS

Tungsten+chromiumcarbides

DIN 8555

E21-UM-5-G

HARDNESS

8-2HRc

APPLICATION / PROPERTIES

Forextremelytoughhighwear-resistantoverlaysthatarenotsubjecttoheavyimpact.Extremelyresistanttowearbymineralsandceramicmaterials.Depositnotthickerthan4mm.Preheatingisrecommendedforhardsteels.Sandwichlayersarepossible.Current:DC(-)orAC.

TUNGSTENCARBIDEALLOYS(EXTREMEWEAR)ANALYSIS

SteeltubefilledwithTungstencarbideWSCapprox0%Fe-rest

SteeltubefilledwithTungstencarbide

DIN 8555

G21-GF-5

E21-GF-(UM)-5

HARDNESS

ca.5HRc

ca.5HRc

APPLICATION / PROPERTIES

Highwear-resistanttungsten-carbidebasedhard-facingalloy.Suitableforrotarydrillingandformining.Thealloycanbeappliedwithlittlepreheatofthesur-faceandweldingwithaslightexcessacetyleneflame.

SamealloyasDurR,butcoatedforelectricwelding.Thecurrentshouldbekeptaslowaspossible.

01.STICKELEC

TRODES

18 19

TYPE

DurR(Ni)

DurRU(Ni)

DurCS

TYPE

CuAl8

CuMnAlNi

TYPE

Zibro

TYPE

EL-Al99,8

EL-AlSi5

EL-AlSi12

EL-AlMn1

DonotuseALSiweldingmaterialsiftheweldwillbeanodisedafterwards.Theweldwillthendiscolour.AlternativelyuseanALMgalloyedweldingwire.

TUNGSTEN CARBIDE ALLOYS (EXTREME WEAR)

ANALYSIS

NiCrBSi=matrixWSCapprox=0%WSC-500-100umWSC-2800HV

CuZnNimatrix+Tungstenlumpsapprox5%

DIN 8555

G-21-GS-350GR

E-21/22-UM-0CG

HARDNESS

Matrix-5HRc

APPLICATION / PROPERTIES

SameasDurRorRU,butwithcorrosion-resistantmatrixforapplicationwithacidsandothercorrosivemedia.Duetothelowmeltingpointofthematrixthisalloyhasgoodbondingpropertiesanditcanbeappliedonalmosteverysurface.Applications:wearinchemicaland/orfoodindustries,stabilisers,deepdrilling,mixers,scratchers,bentonitmixersetc.

ThegasweldableDurCScontainsbrokenmassivelumpsofhardmetalwhicharefixedinamatrixofCuZnNiwithameltingpointofapprox900C.Thisalloyisusedindeepdrillingtechnique(hardfacingofdrillpoint),stonemills,paperorpulpshredders,scratchersetc.Availablegrainsizes:2-4mm,4-mm,-8mm,10-12mminlengthsof450mm.

ALUMINIUMBRONZEELECTRODESANALYSIS

Al ~9Fe ~2Cu : Rest

Al ~8Ni ~2Fe ~2.5Mn~14Cu: Rest

DIN 1736 / AWS

E31-UM-150ECuAl-A1

E31-UM-200-CN

HARDNESS

~150HB10

~200HB

APPLICATION / PROPERTIES

Suitableforwear-andcorrosion-resistantoverlays.Theweldmaterialhasexcellentpropertiesasbushingmetalwithhighsurfaceloads.Itisacid-,corrosionandseawater-resistant.

Aluminiumbronzeelectrodecontainingmanganeseandnickelforjoiningbrass,bronzeandferrousmetals.Resistanttoseawaterandveryhighmechanicalproperties.Current:DC(+)only.

TINBRONZEELECTRODESANALYSIS

Sn~Cu : Rest

DIN

E30-UM-100-CNR

HARDNESS

~100HB10

APPLICATION / PROPERTIES

Foroverlaysonbushingmetal,copper,copperalloys,tinbronze,mildsteelsandcaststeels.

AWS

ECuSn-C

ELECTRODES

FORALUMINIUMANDALUMINIUMALLOYSAPPLICATION / PROPERTIES

Electrodeforweldingmostlypurealuminiumwithmax.0.2%alloyingelements.Thematerialcanalsobeusedwhenhighcorrosionresistanceisrequired.

Aluminiumalloyforweldingaluminiumwithamaximumof2%alloyingelementsandforcastingscontainingupto%Si.Excellentflowcharacteristicsandpenetration.Recommendedifagoodlookingresultispreferredovergoodmechanicalpropertiesandcorrosionresistance.WeldingALMgalloyswithmorethan3%Mgisnotrecommendedbecauseoftheriskofcracking.(DC+).Suitableforwallthicknessfrom2mmandup.

Aluminiumalloyforcastalloyswithmorethan%Si.Inspecialcircumstancestheso-calledmouldedalloyscanbeweldedalso.(DC+).Suitableforwallthicknessfrom2mmandup.

Aluminiumelectrodeforjointweldingandoverlaysonaluminiummanganeseandaluminiummagnesiumalloyswithamaximumof3%Mg.Ofallavailablealuminiumelectrodesthistypehasthehighestseawaterresistance.DC+only.Suitableforwallthicknessfrom2mmandup.

DIN 1732

EL-AL99,8

EL-AlSi5

EL-AlSi12

EL-AlMn1

AWS/SFA 5.10

E1100

E4043

E404

E3003

02.FLUX-CORED WIRES

20

02.FLUX-C

ORED

WIRES

20 21

CODE

10M

235M

23M

240M

41M

940M

250M

42M

80M

1100M

CODE

13R

81R

822R

825R

83R

90R

METALFLUX-COREDWIRESFOR UNALLOYED AND LOW ALLOYED STEELS

DESCRIPTION

Flux-coredwirewithoutslagforgeneraluseandrobotapplications.

Flux-coredwirewithoutslagforcreep-resistantsteelslike15Mo3etc.

Flux-coredwirewithoutslagforcreep-resistantsteelslike13CrMo44,24CrMo5etc.

Flux-coredwirewithoutslagwith1,4%nickelforcrane,steel,vesselandapparatusconstruction.

Flux-coredwirewithoutslagforheat-resistantfinegrainsteelssuchas1.38,1.5403etc.

Mediumalloyedflux-coredwirewithoutslagwith2,0%Ni.ForsteelslikeHY80,X42,X80,EStE550etc.

Mediumalloyedflux-coredwirewithoutslagwith3,0%Ni.ForsteelslikeHY1000,X80,EStE90,Weldox00etc.

Mediumalloyedhighstrengthflux-coredwirewithoutslagforsteelslikeNaxtra0,Weldox00,EStE90,EstE90V,XABO20etc.

Mediumalloyedhighstrengthflux-coredwirewithoutslagforsteelslikeXABO90,StE890V,Weldox00,Weldox900,42CrMo4etc.

Mediumalloyedhighstrengthflux-coredwirewithoutslagforsteelslikeXABO90,StE890V,StE890VA,StE90TM,Weldox00,Weldox900etc.

AWS

E0C-ME1T-1

E81T1-A1E80C-G

E80T1-GE80C-G

E90T1-GE80C-G

E90T1-GE80C-G

E111T1-GE110C-G

E111T1-K4E110C-G

E120T1-GE110C-G

E120T1-GE110C-G

EN

T4MM1H5

T42MoMM1H5

TCrMo1MM1H5

T504ZMM1H5

T5541NiMoMM3H5

T55ZMM1H5

T9ZMM1H5

T9Mn2NiCrMoMM1H5

T894ZMM1H5

T894ZMM1H5

RUTILEFLUX-COREDWIRESFOR UNALLOYED AND LOW ALLOYED STEELS

DESCRIPTION

Flux-coredwirewithslagandexcellentallpositionalweldingproperties.Remarkablemechanicalproperties.

Flux-coredwirewithslagandexcellentallpositionalweldingpropertiesforweldingCorten,Patinaxetc.

Flux-coredwirewithslagandexcellentallpositionalweldingpropertiesforlowtemperaturesupto-0C.

Flux-coredwirewithslagforcreep-resistantsteelslike15Mo3etc.

Flux-coredwirewithslagforcreep-resistantCrMosteelslike13CrMo44etc.

Micro-alloyrutileflux-coredwirewithrapidlysolidefyingslagforC02andAr-Co2mix.Excellentweldpuddlemanipulation,thussuperiorall-positionwelding.Usingtemperatureupto-0C.ParticularlysuitedforMAGorbitalweldingapplicationsandall-positionweldingonceramicbacking.Lowspatterloss,easyslagremoval.Recomendedforoffshoreapplicationsthatrequiresyieldstrenghtupto90N/mm2.Thefirstseamlessflux-coredwireforStE90onthemarket!

AWS

E1T1

E81T1-G

E81T1-Ni1

E81T1-A1

E81T1-B2

E110T5-K4

EN

T42(4)PC(M)1H5

T4AZPC(M)1H5

T41NiPM1H5

T4APMH5

TCrMo1PM1H5

T9Mn2,5NiPM2H5

02.F

LUX-CORED

WIRES

22 23

CODE

31B

35B

3B

3B

838B

40B

41B

42B

45B

80B

CODE

OAS-1-TGS

OAS-1-T11

OAS-0-T4R

TYPE

AA30

BASICFLUX-COREDWIRESFOR UNALLOYED AND LOW ALLOYED STEELS

DESCRIPTION

Flux-coredwirewithslagforextremelycrack-resistantjointsonhighcarbonandmildsteelsapplicationssuchas,St52-3,X0,1Mn4etc.

Flux-coredwirewithslagforextremelycrack-resistantjointsonsteelslike,15Mo3,1Mo5,GS0etc.

Flux-coredwirewithslagforextremelycrack-resistantjointsonCrMosteelslike,13CrMo44,24CrMo5etc.

Flux-coredwirewithslagforextremelycrack-resistantjointsofhightemperatureandcompressedhydrogencontent2,25%Cr1%Mosteels.

Flux-coredwirewithslagforextremelycrack-resistantjointsonhigh-temperatureresistantCrMoVsteelssuchasGS-1CrMoV511,21CrMoV511etc.

Flux-coredwirewithslagforextremelycrack-resistantjointsonsteelslikeStE40,TstE40,X0etc.

Flux-coredwirewithslagforextremelycrack-resistantjointsonsteelslikeX5,X0,StE500,15NiCuMoNb5,1MnMoV-4,11NiMoV53etc.

Flux-coredwirewithslagforextremelycrack-resistantjointsonhighstrengthsteelslikeNaxtra0,Weldox00,EStE90,EstE90V,XABO20,HY100etc.

Flux-coredwirewithslagforextremelycrack-resistantjointsonhighstrengthsteelslikeStE890,XABO90,WELDOXetc.

Flux-coredwirewithslagforextremelycrack-resistantjointsonhigh-strengthsteelslikeStE890,XABO90,WELDOX,25CrMo4,34CrMo4,42CrMo4,28NiCrMo44etc.

AWS

E0T-5

E80T5-G

E80T5-B2

E80T5-G

E80T5-G

E80T5-G

E90T5-G

E110T5-K4

E120T5-G

E120T5-G

EN

T424BC(M)3H5

T42MoBC(M)3H5

TCrMo1BC(M)3H5

TCrMo2BC(M)3H5

TCrMo1BC(M)3H5

T41NiBC(M)3H5

T5541NiMoBC(M)3H5

T94Mn2NiCrMoBC(M)3H5

T894Mn2NiCrMoBM3H5

T894ZBM3H5

SELFSHIELDINGFLUX-COREDWIRESDESCRIPTION

Flux-coredwireforweldingwithoutgasonsheetmetalupto5mmwallthickness.Excellentresultsonpainted,rustyorotherwisedilutedplates.

Flux-coredwireforweldingwithoutgasonsheetmetal>5mmwallthickness.Excellentresultsonpainted,rustyorotherwisedilutedplates.

Flux-coredwireforweldingwithoutgas.Excelenthighspeedweldingdepositwithgoodmechanicalproperties.SuitableforC-Mnsteelssuchasrails,fabricationofmachinery.

AWS

E1T-GS

E1T-11

E0T-4

STAINLESSSTEELFLUX-COREDWIRESANALYSISAWS

E30T0-1E30T0-4

APPLICATION / BASE METAL

High-alloyedtubularwireforsteelsthataredifficulttoweldandthatworkhardenduringuseweldablewithoutprotectivegas.Especiallysuitedforbufferlayersbeforehardfacing.Thedepositdistinguishesitselfbyveryhighductilityandcrack-resistance.Itisrust,wear-andheat-resistantupto900C.Applicationsinclude:joiningbetweenmanganesehardsteelsandsteelsdifficulttoweld,bufferlayersbeforehardfacing,hardfacingofpartssubjecttoimpactanddepositsonrailtracks.

MECHANICAL PROPERTIES

CLASSIFICATIONEN-NORM

188MnMM3(C3)

02.FLUX-C

ORED

WIRES

22 23

TYPE

AA308L

AA308H

AASD100

AA2209Duplex

AA309L

AA309LNb

AA309LMo

AA31L

AA312

AA329M

AA410

STAINLESS STEEL FLUX-CORED WIRES

ANALYSIS

C