Egypt, Cairo, 122 Street from El-Watania Street, Building No 5. Mobile: 00201221055826 E - mail : [email protected]Dr. Eng. Mahmoud Abd El-Rahman General Multiple Skills and Highly Qualified QA/QC, Welding and Metallurgical Engineer With 17 Years’ Experience in Welding, Quality Control and Quality Assurance Related to Fabrication and Erection of Power Boilers Components, Pressure Vessels, Power and Process Piping, and Storage Tanks, Plate Work, and Steel Structure. Personal Information Marital status : Married Nationality : Egyptian Date of Birth : 9/8/1976 Military Status : Exempted Skills • Implementation of Total Quality Management Concepts, and Conducting All Activities of Quality Control and Quality Assurance Related to Steel Fabrication and Erection Sector (Steel Structure, Plate Work, and Piping, Pressure Vessels and Tanks). • Preparation, Renewal and Audit for ISO 9001, 14001, and OHSAS 18001 Systems. • Preparation, Renewal and Audit for ASME (S, A, PP, U, U2, NB and R Stamping), DIN 18800:7-2008 (EN 1090-1), AD 2000-Merkblatt HP 0 and EN ISO 3834-2. • Welding (Preparation of WPS, PQR & WPQ; Included Hard Facing and Special Repairs), In according to different standard (ASME, AWS, API and EN Standards). • Technical Research, Failure Analysis, Heat Treatment and Material Selection. • Training (Quality, Welding Inspection, Mechanical Testing and NDT). • Conducting Macro and Microstructure Studies. • Conducting Welding Inspection In According to Different Standards. • Conducting Mechanical & NDT Required for Different Industrial Sectors and Standards • Statistical Analysis, Planning for Top Quality, and Conducting Six Sigma Improvements. • Procedures Preparation and Control for Different Protection Systems (Pickling and Passivation, Sand Blasting and Painting, Galvanization, and Hard Chroming Processes). . Education a) Academic 2006 - 2013 Cairo University, Faculty of Engineering, El Giza, Egypt. PhD in Metallurgical Engineering. Research: Influence of Heat Input and Post-Weld Heat Treatment on Microstructure and Mechanical Properties of Power Boiler Steel P91 (9Cr-1Mo-V-Nb) Weld Joints. Awarded the Best PhD Over All Departments of Faculty of Engineering of Cairo University, for Year 2013. 2000 - 2003 Cairo University, Faculty of Engineering, El Giza, Egypt. Master Degree in Metallurgical Engineering. Research : Effect of Heat Treatments on Mechanical Properties and Walkability of Stainless Steel X4 CrNiMo 16 5 1. 1995- 1999 Cairo University, Faculty of Engineering, El Giza, Egypt. B. Sc. of Metallurgical Engineering. Project: Failure Analysis of Natural Gas Cylinders, Distinction.
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Egypt, Cairo, 122 Street from El-Watania Street, Building No 5.
Multiple Skills and Highly Qualified QA/QC, Welding and Metallurgical Engineer With 17 Years’ Experience in
Welding, Quality Control and Quality Assurance Related to Fabrication and Erection of Power Boilers Components,
Pressure Vessels, Power and Process Piping, and Storage Tanks, Plate Work, and Steel Structure.
Personal Information
Marital status : Married
Nationality : Egyptian
Date of Birth : 9/8/1976
Military Status : Exempted
Skills
• Implementation of Total Quality ManagementConcepts, and Conducting All Activities of Quality Control and Quality Assurance Related to Steel Fabrication and Erection Sector (Steel Structure, Plate Work, and Piping, Pressure Vessels and Tanks).
• Preparation, Renewal and Audit for ISO 9001,14001, and OHSAS 18001 Systems.
• Preparation, Renewal and Audit for ASME (S, A,PP, U, U2, NB and R Stamping), DIN 18800:7-2008 (EN 1090-1), AD 2000-Merkblatt HP 0 and EN ISO 3834-2.
• Welding (Preparation of WPS, PQR &WPQ; Included Hard Facing and Special Repairs), In according to different standard (ASME, AWS, API and EN Standards).
• Technical Research, Failure Analysis, HeatTreatment and Material Selection.
• Training (Quality, Welding Inspection, MechanicalTesting and NDT).
• Conducting Macro and MicrostructureStudies.
• Conducting Welding Inspection In Accordingto Different Standards.
• Statistical Analysis, Planning for TopQuality, and Conducting Six Sigma Improvements.
• Procedures Preparation and Control for Different Protection Systems(Pickling and Passivation, Sand Blasting and Painting, Galvanization, and Hard Chroming Processes). .
Education
a) Academic
2006 - 2013 Cairo University, Faculty of Engineering, El Giza, Egypt.
PhD in Metallurgical Engineering.
Research: Influence of Heat Input and Post-Weld Heat Treatment on Microstructure and Mechanical Properties of Power Boiler Steel P91
(9Cr-1Mo-V-Nb) Weld Joints.
Awarded the Best PhD Over All Departments of Faculty of Engineering of Cairo University, for Year 2013.
2000 - 2003 Cairo University, Faculty of Engineering, El Giza, Egypt.
Master Degree in Metallurgical Engineering.
Research : Effect of Heat Treatments on Mechanical Properties and Walkability of Stainless Steel X4 CrNiMo 16 5 1.
1995- 1999 Cairo University, Faculty of Engineering, El Giza, Egypt.
B. Sc. of Metallurgical Engineering.
Project: Failure Analysis of Natural Gas Cylinders, Distinction.
July, 2010 – Till Now: Work With Projects Services Company, PSC, Alexandria-Cairo Desert Road, Oraby City, Alexandria, Egypt.
• QC Manager of PSC Fabrication Shop and Sites.
General:
Managing PSC "Quality" Programs and team to ensure compliance with project's contract, specification and project's special provisions,
and applicable standard and codes (API, ASME, ASTM, AWS, EN, ISO,…etc.), with respect to the applicable ASME and ISO Management
System.
a) Certifications and Renewals
Act as the team leader for the following Certification and Renewals:
• ASME S, U, A, PP and R Certifications Renewal in according to ASME Ed.2010/Add. 2011a.Certification Body: American Society of Mechanical Engineering (ASME).
• ASME S, U, A, PP and R Certifications Renewal in according to ASME Ed 2013Certification Body: American Society of Mechanical Engineering (ASME).
• Renewals and Surveillances for ISO 9001:2008. ISO14001:2004, OHSAS 18001:2007; PSC Cairo Branch.Certification Body: SGS Egypt.
• Certification according to ISO9001:2008. ISO 14001:2004, OHSAS 18001:2007, PSC Qatar Branch.Certification Body: Bureau Veritas (BV Qatar).
b) Tendering and Customers Prequalification Audits
• Participate in all tendering preparations, Customers Meetings and Prequalification Audits related to Fabrication and Erection of Power
Boilers Components, Pressure Vessels, Power and Process Piping, and Storage Tanks, Plate Work, and Steel Structure. For example, our
company become an approved supplier for NEM, ALSTOM, SAIPEM, HALIBORTON, and, ANSALDO, ENPPI, STF, DEGREMONT,
ETHYDCO, MOPCO, BAKER, SOLVAY,…etc.
c) Training:
• Conducting training sessions for PSC Quality Staff in material receiving, welding, quality, NDT, heat treatment and different protection
methods.
d) Fabrication and Erection Projects:
Project Scope Duration/
Period Client
Third Party or ASME Authorized
Agency Code Material
Beni Sueaf Combined Cycles Power Station, 4800MW Project.
• Installation of Two Gas Turbines, FourHeat Recovery Steam Generators, and their Auxiliaries
Mar/2016 – Till Now
• SIEMENC
• PSP El-Sewedy Electric
• EDEPC
Authorized Inspection
Associates, LLC
ASME I, B31.1, and AWS D1.1
Carbon, low alloy/alloy (P11, P22 and P91), austenitic stainless steels and Ni-base Alloys.
AL Shabab Power Station, 1500MW and West Damietta Power Station 750MW; Combined Cycles Projects.
• Fabrication of twelve Low Pressure Steam Drums with the application ofASME S-Stamp.
Aug/2015 – July/2016
• ANSALDO,
Italy
• EDEPC
• PGESCO
Authorized Inspection
Associates, LLC ASME I
Carbon Steel and Stainless Steel
New Petroleum Refinery Plant for Egyptian Refining Company (ERC)
• Fabrication of Process Piping and DSD work shop. (280000 dia/inch)
Giza North Combined Cycle Power Project-1500MW (El- Giza, Egypt)
• Fabrication of Power Piping for Six Boilers Heat Recovery Generators (HRSGs).
• Complete Erection of All HRSG’s Components(Casing, Ducts, Stack, Harps, Piping and SteelStructure.).
Dec/2012 – Nov.2015
• STF, Italy
• CEPC
• PGESCo
• TUV Rhineland
AIA Services, LLC,
for fabrication.
• Lloyd's Register
(LR-insurance),
Italy, for erection.
AWS D1.1, ASME I and ASME B31.1
Carbon, low alloy/alloy (P11,
P22 and P91), austenitic stainless steels and Ni-base
Alloys.
PSP POWER SYSTEMS PROJECTS, Attaqa, Egypt
• Fabrication of steel structure for four units of MBV Lube Oil Cooling Set and MPR Generator Cooling Set.
Mar- May/2015
GEA N/A EN Standard Carbon Steel
Ethylene and Derivatives Complex Project; at ETHYDCO Petrochemical Plant.
• Fabrication of Steel Structure for different Buildings through the Plant.
Jan – Aug./2015
ETHYDCO. TOYO-ENPPI
N/A AWS D1.1 Carbon Steel
Alexandria Sodium Hydroxide Plant; Phase I & II Expansion Project (Alexandria, Egypt).
• Installation of a group of towers and pressure vessels. o Concentration Column and Outlet Gas
Condenser, o Distillation Tower & LER Heater/Scrubber, o Prelimer, Distillation Gas Cooler,
Heater/Condenser, Drop Cyclone, GasSeparator and Agitator.
o SHT Scrubber, S1/2a Tank, Distillation Tank, Filter Wash Water, DistillationIndividual Flashing Tank, Existing New Skirt.
• Fabrication and Erection of Power and Process Piping and ducts; including Pickling and Passivation.
Jan/2012 – April/2014
SOLVAY, France
Third Party: Engineering
Consultants Group (ECG), Egypt
ASME VIII-1, ASME I,
ASME B31.1, ASME B31.3
Carbon steel, austenitic and
duplex stainless steels.
TCI Sanmmar Ethylene Production Plant (Common Utilities and offsite Plant Project) (Port Said, Egypt).
• Fabrication and erection of one Ethylene Double wall Tank of 36m diameter with floating roof, in according to API 620 standard.
• Fabrication and erection of three Storage Tanks (One Ethanol storage tank of 36mdiameter, one Ethanol storage tank of 8.5m diameter and one water storage tank of 6m diameter)
July/2010 – July/2011
Feb./2013 – Mar./2014
TCI-Sanmar/IBI Chematur,
India
Lloyd's Register (LR- insurance).
N/A
API 620
API 650
9% Ni-steel, Stainless steel and Carbon Steel.
Carbon steel.
Near Zero Liquid Discharge Project at MOPCO Petrochemical Plant.
• Modification of ATR (120-VR-105 & 120-VR- 205) Skirt to increase natural air circulation fortwo Pressure Vessels, 2010/2011a; by fabrication and installation of 144 new nozzles.
Jan. /2013- Mar./2013
ORYX GTL, Qatar
TUV Rheinland AIA Services, LLC
& Bureau Veritas (BV
Egypt).
NATIONAL BOARD (NBIC)
& ASME VIII-
Div.2
Carbon Steel
Ethylene and Derivatives Complex Project; at ETHYDCO Petrochemical Plant.
• Fabrication of Two ASME U-Stamped Pressure Vessels (Two Multimedia filters).
Aug/2013 – Oct./2013
ETHYDCO. TOYO-ENPPI
IETOS
TUV Rhineland AIA Services, LLC
ASME VIII, Div.1
Stainless S316L
Banha Power Station 750 MW Combined Cycle Project (Egypt).
• Fabrication of One ASME U-Stamped Pressure Vessels (Closed Cooling Chemical Addition Tank).
• Fabrication of Three Tanks (Lube Oil, Potable Water Storage Tanks and Closed Cooling Water Head Tank). Pickling and Passivation have been conducted to the stainless tank.
Jan /2013- Mar./2013
Hitachi, MDEPC and
PGESCO.
TUV Rhineland AIA Services, LLC
N/A
ASME VIII, Div.1
API 650
Carbon Steel
Carbon Steel and Stainless 304L.
VENICE New Ceramic Factory Project (Alexandria, Egypt).
• Fabrication and Erection of Factory BuildingsSteel Structure.
May/2013 – July/2013
VENICE, Egypt N/A AWS D1.1 Carbon Steel
Egyptian Company for Food Industries (Egyfood) Extension Project (El-Giza, Egypt).
• Fabrication of seven ASME U-StampedPressure Vessels (Media Filters of different sizes.
• Repair of three ASME U-Stamped Pressure Vessels (Media Filters) with the application of R-Stamp.
Nov. /2012 –Jan/2013
IETOS TUV Rhineland AIA
Services, LLC ASME VIII,
Div.1 Carbon Steel
Alexandria East Wastewater Treatment Plant (EWTP), Phase 1, Project; and Phase 2, the New Plant Project (Egypt).
• Fabrication and Erection of all required steel structure, piping, ducts and different mechanical equipment parts required for Phase 1; and for the new plant and new twelve wastewater treatment tanks, with emersion pickling and passivation for stainless steelfabricated items, and circulation pickling and passivation for erected pipe lines.
July/2010 – Aug/2013
DEGREMONT, France
Bureau Veritas (BV Egypt)
EN Standards ASME B31.3.
Carbon steel, Stainless steel,
Duplex, and Aluminum
Halliburton Katamia and Ras Shukare Yards, Tanks and Mechanical Equipment Project (Egypt).
Through several orders during this period:
• Fabrication of seven ASME U-Stamped Pressure Vessels (Dry Bulk Silo Tanks) in according to ASME VIII, Div.1, Ed 2007/Add 2009.
• Fabrication of Supply Tank and Structure Base in according to ASME VIII, Div.1, Ed 2007/Add 2009 and AWS D1.1.
• Repair of three ASME U-Stamped Pressure Vessels (Dry Bulk Silo Tanks) in according to the National Board Standard (NBIC 2011), and with the application of R-Stamp.
• Fabrication of Twenty Liquid Storage tanks (Six of 78m3 and Fourteen of
• 117m3 capacity) in according to API 650, 11th Ed. Add 2.
• Fabrication of Two Mixing Tanks (40m3) inaccording to API 650 Standard.
• Fabrication of Two Hoppers Underground Tanks in according to API 650 Standard.
• Fabrication of Sixty five cutting boxes in according to API 650 Standard.
• Fabrication of Steel structure of three transfer augers in according to AWS D1.1.
May/2011- Mar./2013
Halliburton and
International Oil Services Co. (IOS),
Egypt.
Lloyd's Register (LR- insurance), Egypt
ASME VIII, Div.1,
API 650, AWS D1.1,
& National Board
Carbon Steel
Kafr El-Dawar Power Station Project (Alexandria, Egypt).
• Fabrication of HCL Storage Tanks internally hot lined with special rubber.
• Fabrication of two Primary Reformers; steel structure, ducts and stacks.
Jan- May./2008
Udhe GmbH N/A AD 2000- Merkblatt
Carbon Steel
PDH/PP Complex Project, Egyptian Propylene& Polypropylene Company (EPPC), Port Said, Egypt.
• Fabrication of two Star Reformers, steel structure, ducts and stacks.
Jan- May./2008
Udhe GmbH N/A AD 2000- Merkblatt
Carbon Steel
Nov.-2005 - Feb.-2007: El-Maimani Group for Industrial and Treading, Madina, Saudi Arabia.
• Nov. 2005 – Mar. 2006 Assigned as Fabrication and Erection Engineer for Red Bricks Factory-3, Kiln and Dryer Modification
Project.
• Mar. 2006 - Feb. 2007 Assigned as the Manager of Steel Fabrication, Re-manufacturing (Hard facing & special repairs) and Hard
Chrome Plating Departments; to facilitate and handle all fabrication, re-manufacturing and hard chroming requests issued by
different departments within El-Maimani Group of factories (Red Bricks, Water, Rockwool, Polystyrene, and Dates Packing
Factories).
Jan-2000 - Oct.-2005: Material Engineering Office, Consultancy and Inspection, Prof. Dr. Mohamed Rafaat El Koussy, El
Giza, Egypt. (From 2000-2001 Part Time)
• Quality Control, NDT, Welding Engineer and Trainer
Project My Responsibilities Duration/
Period Client
Third Party or ASME Authorized
Agency Code Material
OBAJANA CEMENT PLC, NIGERIA. (Fabrication of Steel StructureBuildings and MechanicalEquipment at Arab ContractorsCompany, and eight workshops ofits subcontractors).
Leading a Group of Quality Engineers and Technicians for the Following Activities:
• Consultancy on All Fabrication Activities.
• Conducting VT, PT. RT and UT andother In-process Inspection Activities.
• Witness o n M e c h a n i c a lT e s t i n g for Received Materials.
• Quality Documentation and Review.
• Pre- Assembly and Final Dimension Check.
• Troubleshooting for Technical Problems.
• Painting Inspection.
Dec/2004 - Nov. /2005
Arab Contactors Company
N/A AWS D1.1 Carbon Steel
Erection of Damietta New DeltaLock at Kanater Site, Egypt.
• Consultancy on Erection Activities.
• Conducting VT, PT, RT and UT Site Inspection.
• Welding and Mechanical Installation control.
• Dimension Checks.
• Troubleshooting for Technical Problems.
• Quality Documentation.
• Painting Inspection.
• Witness of commissioning activities.
July -2003 - Sep 2004
ALSTOM
&
AL-Tersana
Company,
Embaba, Egypt
N/A AWS D1.1 & EN
Standard.
Carbon Steel and Stainless
Steel.
Damietta LNG, Egypt
• Mar.-April/2003 Witnessing of all Welding Procedures Qualification Activities for the Project WPS's Conducted by Dodsal Pte. Ltd., Dubai,United Arab Emirates
• April - Sep./2003 Conducted Ultrasonic Inspection on Welds of Piles for Damietta New Port, Manufactured by NSF Company.
• NDT Engineer (Part of the Month) atDamietta LNG Site.
Mar.- Sep./2003
SGS N/A ASME IX &
B31.3 Carbon and
Stainless Steel.
Ediko-Damietta Gas Pipe Line (Inspection on 10,000 Pipes), Alexandria, Egypt
• As a Third Party and Representative of Cairo University, Conducting Visualand Ultrasonic Inspection on the Supplied Pipes in According to API 5LStandard.
April- Aug./2002
GASCO N/A API 5L Carbon Steel
Fabrication of Damietta New Delta Lock Components (Main Gates, Culvert Gates, main and culvert stop logs ,…etc.), at Tersana Work Shop, Egypt.
• Consultancy on Fabrication Activities.
• Conducting VT, PT, RT and UT Inspection.
• Welding control.
• Dimension Checks.
• Troubleshooting for Technical Problems.
• Quality Documentation.
• Painting Inspection.
• Conducting Training Sessions for Tersana Quality Team (NDE, Welding Inspection and Material Receiving).
May /2000 – July/2003
ALSTOM
&
AL-Tersana
Company,
Embaba, Egypt
N/A AWS D1.1 & EN
Standard.
Carbon Steel and Stainless
Steel.
Mobarak Pump Station, Toshka, Egypt.
Supporting the quality department of Kahromika for the following activities:
• Welding Inspection (VT, PT, RT and UT).
• Dimension Check before and afterwelding.
• Cross Check on the implementation ofwelding procedures during sitewelding.
Jan- April/2000
Kahromika &
Hitachi N/A ASME V & IX Carbon Steel
1998 – 2001 Cairo University, Faculty of Engineering, Center of Manufacturing Studies. Mechanical Testing Laboratory, El Giza, Egypt
• Mechanical Testing Engineer and Lab Manager
1998 - 1999 Working part time for the follow up of test samples selection and preparation. 1999 - 2001 Manager of the Lab Under the Supervision of Prof. Dr. Mohamed Rafaat El Koussy, Professor of Metallurgical Engineering, Cairo University, Faculty of Engineering, El Giza.
• Conducting and Witness of Mechanical Testing
• Deal with Customers and Their Supervisors.
• Lab Documentation.
• Conducting Macro and Microstructure Investigations.
• Conducting Failure Analysis Investigations
• Conducting welding procedure and welders qualifications
• Conducting NDT on incoming welded items and materials.
• Training for the New Technicians and Students of the Metallurgical Engineering Department on all of the above.
Work done for many companies like, Petrojet, Kahromica, PPC. Balaiem Petroleum Company. NSF, Enppi. Gasco, GAPCO and others using different Codes and Standards, for example, ASME, ASTM, EN, ISO, BS, API and JIS.
Languages
Read Write Speak
Second Language English Very Good Very Good Very Good
April- 2010 American University, School of Continuing Education, Educational Testing and Assessment Division, Cairo, Egypt
Score of TOEFL Exam is 598.
Computer Literacy
Good User of Ready Made Software, for Example: Word, Excel , Power Point, AutoCAD, PVEilet for Pressure Vessels Design, and SigmaXL for
statistical analysis and others.
Driving Licenses
• Egypt. Valid.
• Qatar. Expired
• Saudi Arabia. Expired
References
• Original Certificates. (Copy will be issued upon request).
• Prof. Dr. Mohamed Rafaat El-Koussy. Professor of Metallurgical Engineering, Cairo University. Faculty of Engineering, El Giza, Egypt.