Customer Support Services PARTS MANUAL

ARCTIC SILVER 90T-XXXX-05 TREADMILL

Customer Support Services

PARTS MANUAL rev 08 May 2008

2

ARCTIC SILVER 90T 90T-XXXX-05 Contents S/N TTT100000 and up

Miscellaneous .......................................................................................................... 3 Console Assembly ..................................................................................................... 4 Motor Cover, Leveler, and End Caps ............................................................................... 7 Ergo Bar and Upright Assembly ..................................................................................... 8 Accessory Trays........................................................................................................ 9 Belt, Deck, and Rollers ..............................................................................................10 LifeSprings and Anti-static Tinsel..................................................................................11 Lift Frame Assembly .................................................................................................12 Lift Motor and Home Switch........................................................................................13 Drive Motor Assembly................................................................................................14 Wax Motor, Wax Bag, Wax Nozzle, and Bracket ................................................................15 Speed Sensor and Sensor Wheel Assembly .......................................................................16 Rear Roller Guards ...................................................................................................17 DC Controller and On/Off Switch..................................................................................18 Line Cord and Line Filter............................................................................................19 Cables ..................................................................................................................20

3

ARCTIC SILVER 90T 90T-XXXX-05 Miscellaneous S/N TTT100000 and up

Language Operation Manuals*

Assembly Instructions*

Instruction Bag Assembly

Service Manual

English M051-00K60-A079 M051-00K60-A083 N/A

French

Portuguese

Spanish

M051-00K60-A080 M051-00K60-A084 N/A

Dutch

German

Italian

M051-00K60-A081 M051-00K60-A085 N/A

Japanese N/A N/A N/A

M051-00K60-A023

*If available, operation manuals and assembly instructions are available only in PDF form

AK60-00161-0000 HDWR-BAG ASSY: MFG; 90TW BM

Item Description Qty

0K60-01098-0001 END-CAP: SPHERE 4

0017-00021-2846 CONN FTYPE PNL F01S RD GP F B 1

0017-00042-1151 RIVET: PLASTIC; REMOVABLE 5

0017-00101-1256 3/8 -16X80 UNS HEX BLT G5 ZN B 4

0017-00101-1767 1/4 -20X28 TRX BUT L CS G8 ZS B 4

0017-00101-1768 1/4 -20X32 TRX BUT L CS G8 ZS B 2

0017-00101-1776 VMI 10-16X 8 PHL PAN B ST ZB B 10

0017-00103-0188 NUT 3/8 -16 LOCK-FLNGE D ST CD B 4

0017-00104-0464 WSH 406-.734-064 FL-D ST ZS B 4

Touch-up Paint

Item Description Qty

0017-00008-0204 PAINT: CAN; SPRAY; ARCTIC SILVER B 1

0017-00008-0205 PAINT: BOTTLE; ARCTIC SILVER B 1

0017-00008-0206 PAINT: STEALTH GREY; .6OZ. BTL. B 1

Pre-Wired Cables for LCD Bolt-On

Item Description Qty

AK32-00020-0002 CBL-ASSY: COAX; 120 IN. S/C-B 1

AK32-00078-0001 CBL-ASSY: PWR EXT; 120" S/C-C 1

4

ARCTIC SILVER 90T 90T-XXXX-05 Console Assembly (page 1 of 3) S/N TTT100000 and up

Language Console Overlay/Bezel Assembly

Eng+Met AK60-00214-0001 AK60-00213-0001

German AK60-00214-0003 AK60-00213-0003

Spanish AK60-00214-0004 AK60-00213-0004

Japanese AK60-00214-0006 AK60-00213-0006

French AK60-00214-0007 AK60-00213-0007

Italian AK60-00214-0008 AK60-00213-0008

Dutch AK60-00214-0009 AK60-00213-0009

Portuguese AK60-00214-0010 AK60-00213-0010 *Some consoles and overlay/bezel assemblies may be unavailable

Stop Key Tether AssemblyAK60-00101-0000Disc Magnet0K40-01070-0000 Screw

0017-00101-1275

5

ARCTIC SILVER 90T 90T-XXXX-05 Console Assembly (page 2 of 3) S/N TTT100000 and up

Phillips Screw(4)0017-00101-1275

Console PCBA084-92228-A001

Phillips Screw0017-00101-0969

Polar ReceiverSK40-00045-0001

Receiver Isolator Cube0K36-01059-0001

Side Foam0K36-01060-0000

Receiver Isolator Tube0K36-01059-0002

Polar/Emergency Stop Cable AssemblyAK60-00043-0000(Note: The 6-pin connector,connects to the PCB Assy.The 2-pin connector,connects to the StopSwitch connector.)

Stop Switch AssemblyAK58-00036-0000Note: 2-pin connector,connects to the Polar/Emergency Stop 2-pin connector.

6-PinConnector

2-PinConnector

2-PinConnector

6

ARCTIC SILVER 90T 90T-XXXX-05 Console Assembly (page 3 of 3) S/N TTT100000 and up

Left Wire Cover0K60-01041-0003

Right Wire Cover0K60-01041-0004

Phillips Screw(9)0017-00101-1288

Rear Decal0K60-01176-0000

Console Rear Case0K60-01072-0001

7

ARCTIC SILVER 90T 90T-XXXX-05 Motor Cover, Leveler, and End Caps S/N TTT100000 and up

Motor Cover Screws(4)0017-00101-1621

Jam Nut0017-00103-0323

Leveler0K60-01033-0000

End Cap(4)0K60-01018-0001

Anti Skid0K60-01096-0001

Handrail Bolt0017-00101-1256

Motor CoverAK60-00033-0002

End Cap Screws(8)0017-00101-1776Grommets(8)0017-00042-0326

Flat Washer0017-00104-0464Locking Nut0017-00103-0188

Grommets(4)0017-00042-0326

8

ARCTIC SILVER 90T 90T-XXXX-05 Ergo Bar and Upright Assembly S/N TTT100000 and up

HR Sensor CableAK60-00042-0000

ERGO Bar with HRAK60-00049-0002

LF Bug Medallion AssyAK58-00245-0000

Left Upright AssemblyAK60-00117-0003

Mounting Screw0017-00101-1768

Mounting Screw0017-00101-1768

Right Upright AssemblyAK60-00116-0003

End Cap0K60-01098-0001

Screws0017-00101-1277

HR Sensor KitGK20-00002-0005

9

ARCTIC SILVER 90T 90T-XXXX-05 Accessory Trays S/N TTT100000 and up

Mounting Screws(4)0017-00101-1767

Push Rivots(2)0017-00042-1151

Accessory Tray RT0K60-01008-0003

Accessory Tray LT0K60-01008-0004

10

ARCTIC SILVER 90T 90T-XXXX-05 Belt, Deck, and Rollers S/N TTT100000 and up

Deck0K60-01022-0000

Deck Screws(4)0017-00101-1775

Rear Roller0K60-01011-0000

Front RollerAK60-00029-0000

Striding Belt0K60-01024-0000 (All International)0K60-01024-0002 (Only 90T-0100 and 90T-0300)

Decal0K60-01190-0000

11

ARCTIC SILVER 90T 90T-XXXX-05 LifeSprings And Anti-static Tinsel S/N TTT100000 and up

Tinnerman Clip(4)0017-00103-0198

Allen Screw(8)0017-00101-1652

Washer(8)0017-00104-0072

Lifespring(8)0K40-01026-0002

Anti-Static Tinsel0K60-01055-0000

Tinsel Extension Spring0017-00009-0901

Tinsel Screw0017-00101-1193

12

ARCTIC SILVER 90T 90T-XXXX-05 Lift Frame Assembly S/N TTT100000 and up

Wheel Assembly0K60-01020-0000Cap0K60-01092-0000Cotter Pin0017-00007-0208Clevis Pin0017-00007-0271

Lift Frame AssemblyAK60-00065-0000

Clevis Pin0017-00007-0270

Cotter Pin0017-00007-0208

13

ARCTIC SILVER 90T 90T-XXXX-05 Lift Motor and Home Switch S/N TTT100000 and up

Clevis Pins0017-00007-0214

Cotter Pins0017-00007-0208

Lift Motor0K60-01094-0000 (120v)0K60-01166-0000(220v/60Hz)

Home Switch0017-00032-0195

Clevis Pins0017-00007-0215

Ground Screw0017-00101-0883Ground Washer0017-00104-0004

Ground Screw0017-00101-0883

14

ARCTIC SILVER 90T 90T-XXXX-05 Drive Motor Assembly S/N TTT100000 and up

Tensioning Bolt0017-00101-1283

Mounting Nuts(4)0017-00103-0132Motor; Bleed Cable

AK60-00098-0000

Drive Motor AssemblyAK60-00081-0001Motor Brush KitGK60-00002-0007

Drive Belt0K60-01025-0000

Washer0017-00104-0159

Motor Mount Spacer0K60-01120-0000

Speed SensorBrkt Screws(2)0017-00101-1193

Isolation Mounting Plate0K60-01123-0000

Isolation Mounts0K60-01119-0000

Wide Washer(4)0K60-01121-0000

Locking Nut(4)0017-00103-0025

15

ARCTIC SILVER 90T 90T-XXXX-05 Wax Motor, Wax Bag, Wax Nozzle, and Bracket S/N TTT100000 and up Not applicable for models 90T-0100 or 90T-0300

Wax Motor 0K60-01122-0000 (120v)AK60-00099-0000(220v)

Wax Hose0017-00041-0880

Nozzle Elbow0017-00042-1122

Wax Bracket AssemblyAK60-00017-0000

Wax Spray Nozzle0017-00009-1138

Wax BagGK60-00002-0001

Push Rivets0017-00042-1151

Support Wax Bag0K60-01035-0001

16

ARCTIC SILVER 90T 90T-XXXX-05 Sensor and Sensor Wheel Assembly S/N TTT100000 and up

OPTO Speed Sensorw/BracketAK60-00048-0001

Speed Sensor w/o BracketAK60-00093-0000

Screw0017-00101-1017

Bracket0K60-01054-0001

Drive Motor Pulley0K60-01097-0000

Sensor Wheel0K60-01051-0000

Mounting Screws0017-00101-0776

Chopper PulleyWheel AssemblyAK60-00120-0001

Setscrews(2)0017-00101-0333

Backer Plate0K60-01189-0000

(If Equipped)STAMP MUST FACEEACH OTHER

17

ARCTIC SILVER 90T 90T-XXXX-05 Rear Roller Guards S/N TTT100000 and up

Rear RollerAdjusting Bolt(2)0017-00101-1714

Rear RollerGuards RT0K60-01085-0001

Washer(2)0017-00104-0334

Rear RollerGuards LT0K60-01085-0002

Roller Guard Screws(2)0017-00101-1776

18

ARCTIC SILVER 90T 90T-XXXX-05 DC Controller and On/Off Switch S/N TTT100000 and up

DC Controller BottomMounting Screws(2)0017-00101-0162

DC ControllerGK60-00002-0002100-120 Volts/50-60 HzGK60-00002-0003200+ Volts/50-60 Hz

ON/OFF Switch0017-00032-0198

DC Controller TopMounting Screws(2)0017-00101-0168Lock Washers(2)0017-00104-0460

19

ARCTIC SILVER 90T 90T-XXXX-05 Line Cord and Line Filter S/N TTT100000 and up

Line Filter Assembly

0017-00003-0898 (220v, 10Amp)

Screw(2)0017-00101-0162

Strain Relief0017-00042-1150

Line CordAK60-00067-0000 Domestic 120/600017-00003-0696 220v/50Hz Continental0017-00003-0890 220v/50Hz UK0017-00003-0951 220v/60Hz U.S.0017-00003-0996 230v/50Hz Australian

Line Filter Assembly (20A)0017-00003-1015

Aluminum Flexdeck Decal0K58-01365-0000

20

ARCTIC SILVER 90T 90T-XXXX-05 Cables S/N TTT100000 and up

Wa

x Pu

mp

Ca

ble

AK

60-0

0041

-000

0

Ho

me

Sw

itch

Ca

ble

AK6

0-00

038-

0000

Co

nso

le C

ab

leA

K60-

0003

7-00

01

Ca

ble

Ass

y (B

lac

k)A

K26-

0034

6-00

00

Ca

ble

Ass

y (W

hite

)A

K26-

0034

7-00

00

Pow

er C

ont

rolle

r Ca

ble

AK6

0-00

103-

0000

Ho

t/Bl

ac

k “D

”12

0 V

AC

Ne

utra

l/W

hite

“E”

Gro

und

/Gre

en

“C”

Hot

/Bla

ck

“A”

220

VA

C

Ne

utra

l/W

hite

“B”

Gro

und

/Gre

en

“C”

Pow

er C

ontro

ller C

ab

leA

K60-

0010

4-00

00

Ca

ble

Ass

y (g

rnd

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K26

-003

48-0

000