Cummins Power Generation (China) Diesel Generator … Cummins brochure.pdf · Cummins Power Generation (China) is the exclusive generator set manufacturer of Cummins in China with
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Cummins Power Generation (China) Diesel Generator Sets
Fully integrated, reliable and efficient
Please contact your local Cummins Distributor/Dealer for more information.
East Asia, Cummins Power Generation
NO.2, Rongchang East Street, Beijing Economic -Technological
Generation” and “Cummins” are registered trademarks of Cummins.
“PowerCommand®”is the registered trademark of Cummins Power Generation.
“Our energy working for you.TM” is the trademark of Cummins Power Generation.
Specifications are subject to change without notice.
05/2012 EA_C_CC/EN_01
www.unination.com
House 65, Road 8.a Dhanmondi,Dhaka-1209, Bangladesh.Contact: 01750444466, 01750444477Email: [email protected]
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Global Brand, Made in ChinaCummins Power Generation (China) is the exclusive generator set manufacturer of Cummins in China with all the
products adopting the globally unified designing, manufacturing and testing standard of Cummins. We provide
an overall quality guarantee with The Power of OneTM for the major components of the generator set within the
complete-machine warranty, including the engine, generator and control system.
Fully integrated power systems
Cummins Power Generation is a world leader in the design and manufacture of pre-integrated generator sets, ranging from 55 kVA to 2500 kVA. All major components -- engine, alternator, transfer switches and control systems – are designed and manufactured by Cummins. We call this integrated approach The Power of OneTM, where each element works in harmony from the start.
Outstanding control
Generator sets from Cummins Power Generation (China) are available with industry-leading PowerCommand® controls, which can provide reliable and economic solutions for the digital paralleling. Standard features include not only integrated digital governing and voltage regulating, but also analogue and digital metering, digital engine monitoring systems, smart staring control systems, battery monitoring systems, AmpSentryTM true alternator protection and more.
Strict quality control
Cummins Power Generation (China) adopts the globally unified quality control system of Cummins and the procedures for new products development and production quality control to guarantee the quality from raw materials to assembling and tests before being sold.
Satisfactory service and technical support
Cummins has built a nationwide powerful service network through its over 30 years' development with 12 regional service centers, 50 authorized dealers and distributors, 1 component distribution centre. We guarantee same-day answers, turnkey solutions, quick delivery, split-second start-up.
Diesel Generator SetsThe combination of integrated design and
manufacturing give you Cummins diesel generator
sets with unequalled reliability, power quality,
excellent electrical performance and stable power
supply quality, low maintenance costs as well as
efficient fuel control.
Delivering rugged, reliable mechanical and electrical
performance, our diesel generator sets are also
suited to utility peaking plants, distributed generation
facilities, peak shaving (or peak lopping) and power
management at large commercial or industrial sites.
Diesel-powered generator sets remain the best-
value choice worldwide for standby and emergency
power systems. Powered by heavy-duty Cummins
engines, our fuel-efficient generator sets are available
in sizes ranging from 55 kVA to 2500 kVA, and are
known for their responsive transient performance.
Cooling systems provide guaranteed performance in
high ambient temperatures.
High-performance, low-reactance Cummins-
manufactured alternators provide good voltage
waveform and exceptional motor starting in
demanding applications such as data centers,
hospitals and industrial facilities.
Main Features of Generator Set
Engine: the whole series are equipped with
Cummins engine, which possesses outstanding
transient response, fuel economy, environmental
emission, higher reliability and longer life cycle.
Alternator: the whole series adopt Stamford
alternators with excellent excitation which can
enable the generator set to bear high-power
transient load with small voltage fluctuation and fast
mounting, complex seismic structure and bottom oil
tank
Radiator: Standard genset mounted radiator.
Standard Accessories: Exhaust elbow, exhaust
bellows, exhaust silencer, etc.
Remote monitoring and control software
Networking products
Paralleling systems Automatic transfer switches
Generator set controls
Inc. Inc.
Inc.Inc.
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PCC1302 PCC2300 PCC3300
Features of Cummins Generator
Features of Cummins Stamford Alternator
Type:
Four-stroke, water cooled, turbo charged and aftercooled.
Structure:
Cast steel crankshaft, connecting rod,
cast iron cylinder block.
Fuel injection system:
The unique High Pressure Injection (HPI) PT fuel system can bring more economic fuel consumption and better emission effect. By applying the mature technique with flexible injection timing technology, reduce fuel pipe and increase injection pressure, it is substantial decrease of the fuel consumption ratio of HPI-PT fuel system and the pollutant discharge of oxynitride.
Standard
The generator complies with the
requirements of GB755, the third
part of the BS5000, VED0530,
NEMAMG1-22, IEC-34, CSAC22-100
and AS1359 standards.
Electrical Features
Insulation and Impregnation:
The insulation system is class 'H'.
All wound components are
impregnated with materials and
processes designed specifically to
provide the high build required for static
windings and the high mechanical
strength required for rotating
components.
Advanced electric generator control system
Using electronic sensor and micro process generator control, by adjusting and optimizing the parameter, it can improve the generator’s durability, fuel efficiency and output power and decrease the NOx and PM significantly.
Fuel filtration system:
High-precision paper-based filter; DC fuel magnetic valve.
Engine oil filtration system:
High-precision paper-based lubricant filter with by-pass protection.
Winding and electronic performance:
All generator stators are wound to 2/3
pitch. This eliminates triplen harmonics
on the voltage waveform and is found
to be the optimum design for trouble-
free supply of non-linear loads.
The 2/3 pitch design avoids excessive
neutral currents sometimes seen with
higher winding pitches, when in parallel
with the mains. A fully connected
damper winding reduces oscillations
during paralleling. This winding, with
the 2/3 pitch and carefully selected
pole and tooth designs,ensures very
low waveform distortion.
Cooling system:
Built-in water circulating pump and thermostat improves working efficiency of engine.
Cummins provides generator set engines for our customers with the power from 8kW-3000kW which not only is the most advanced technology but also can satisfy the strictest apply standard under different working conditions.
Telephone interference
THF (as defined in the BS EN60034-1) <2%
TIF (as defined in the NEMAMG1 - 22) <50.
Radio interference:
Brushless device and the high-quality
AVR can guarantee a small interference
during radio transmission; if necessary,
we can provide the RFI in addition.
Protection class:
All the Stamford land alternators have
met the IP23 standard protection level;
we can provide the optional IP44 AC
(air-cooled) protection generator for
the customer but suggest that all the
IP44 generator should be equipped
with a stator winding high-temperature
warning device.
Cummins PowerCommand® Digital ControlPowerCommand® control system (including the
PS0500, PCC1301/1302, PCC2100/2300 and
PCC3201,PCC3300) is a microprocessor unit
based monitoring, measuring and control system,
which can satisfy the current requirements of
engine-driven generator set. This control system
hereof integrates all the controlling functions within
one control and provides higher performance and
reliability than traditional generator set control
system; it was designed and has been tested under
the commonly-seen severe environment such
generator set usually face.
Characteristics
• Multiple languages support.• AmpSentryTM UL certificated patent technique
realize true generator over-current protection.• Modbus® interface connects to customer device.• 12 V and 24 V battery operation.• Digital voltage regulation: single/ triple phase full
wave SCR regulator compatible to self-excited or permanent magnet generator system.
• Digital engine speed governing.• Genration Set monitoring and protection.• Digital power switching system(AMF) can actualize
the load switching operation under the open circuit switching, close circuit switching and soft-switching (uniform changing) models.
• Parallel extension (pitch peak/base load) function can regulate the active and reactive power output of generator set when running in parallel with mains. The power regulation can be conducted
in both the generator set and the bus monitoring point of mains.
• Digital frequency synchronism and voltage matching.
• Synchronous load distribution.• Active and reactive power controlling under the
droop mode.• Synchronous inspection function can conduct
inspection towards the phase angle window, voltage window, frequency window, time delay, etc.
• Mains/AC bus measuring and protection system.• Advanced serviceability - Utilizing InPower™, a PC
based software service tool.• Environmental protection: The control system
is designed for reliable operation in harsh environments. The core control board is an encapsulated module that is fully protected from the elements.
• Real-time clock can provide time marking for defaults and incidents.
• By exercising the operation clock and starting/stopping time set, we can start the testing operation for situation with load, no-load, base load or pitch peak.
Certification
Suitable for use on generator sets that are designed,
manufactured, tested and certified to relevant UL,
NFPA, ISO, IEC, Mil Std. and CE standards.
Note: above mentioned functions might be various in accordance to the difference of control types; detailed information please refer to the comparative part of control functions within this manual.
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Model Engine TypeStandby
(kVA)Standby
(kW)Prime(kVA)
Prime(kW)
C55 D5 4BTA3.9-G2 55 44 50 40
C80 D5 6BT5.9-G1 80 64 73 58
C90 D5 6BT5.9-G1 90 72 82 65
C100 D5 6BT5.9-G1 100 80 91 73
C110 D5 6BTA5.9-G2 110 88 100 80
C140 D5 6BTAA5.9-G2 138 110 125 100
Model Engine TypeStandby
(kVA)Standby
(kW)Prime(kVA)
Prime(kW)
C175 D5 6CTA8.3-G2 175 140 160 128
C200 D5 6CTA8.3-G2 200 160 181 145
C220 D5 6CTAA8.3-G2 220 176 200 160
C260 D5 6LTAA8.9-G2 260 208 238 190
Model Engine TypeStandby
(kVA)Standby
(kW)Prime(kVA)
Prime(kW)
C275 D5 NT855-GA 275 220 250 200
C315 D5 NTA855-G1A 313 250 275 220
C350 D5 NTA855-G1B 350 280 320 256
C380 D5 NTA855-G4 388 310 350 280
C440 D5 NTA855-G7A 440 352 400 320
Model Engine TypeStandby
(kVA)Standby
(kW)Prime(kVA)
Prime(kW)
C500 D5 QSX15-G8 500 400 450 360
C550 D5 QSX15-G8 550 440 500 400
C110 D5
C260 D5
C275 D5
C550 D5
55kVA-2500kVA/(50HZ)
*230/400VAC, 0.8PF(lagging) 3 phase 4 wire
Model Engine TypeStandby
(kVA)Standby
(kW)Prime(kVA)
Prime(kW)
C640 D5 KTAA19-G6 631 505 575 460
C690 D5 KTAA19-G6A 688 550 625 500
Model Engine TypeStandby
(kVA)Standby
(kW)Prime(kVA)
Prime(kW)
C700 D5 VTA28-G5 706 565 640 512
C825 D5 VTA28-G6 825 660 750 600
C900 D5 QSK23-G3 900 720 820 656
Model Engine TypeStandby
(kVA)Standby
(kW)Prime(kVA)
Prime(kW)
C1000 D5 KTA38-G5 1000 800 900 720
C1100 D5B KTA38-G5 1133 906 1029 823
C1250 D5A KTA38-G9 1250 1000 1125 900
Model Engine TypeStandby
(kVA)Standby
(kW)Prime(kVA)
Prime(kW)
C1400 D5 KTA50-G3 1400 1120 1250 1000
C1675 D5 KTA50-G8 1675 1340 1400 1120
C1675 D5A KTA50-GS8 1675 1340 1500 1200
Model Engine TypeStandby
(kVA)Standby
(kW)Prime(kVA)
Prime(kW)
C2000 D5 QSK60-G3 2063 1650 1875 1500
C2250 D5 QSK60-G4 2250 1800 2000 1600
C2500 D5A QSK60-G8 2500 2000 2250 1800
C900 D5
C640 D5
C1250 D5A
C1675 D5A
C2500 D5A
55kVA-2500kVA/(50HZ)
*230/400VAC, 0.8PF(lagging) 3 phase 4 wire
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PowerCommand® Generator Set ControlsPowerCommand® controls give you reliable, cost-effective solutions to integrated digital paralleling.
Only generator sets from Cummins Power Generation are available with industry-leading PowerCommand® controls. Standard features include not only integrated digital governing and
voltage regulation, but also analogue and digital metering, digital engine monitoring systems, smart- starting systems, battery monitoring systems, AmpSentryTM true alternator protection and more.
PCC1301/PowerCommand® 1.1
PowerCommand® 1.2 PCC2100 with optional Bargraph fitted
PCC3201 PowerCommand® 3.3
Main Features Generator Controls Main Features Generator Control
ModelDimensions Weight
(net weight)kg
Lmm
Wmm
Hmm
C55 D5 1920 1050 1468 990
C80 D5 2268 1050 1553 1392
C90 D5 2284 1050 1553 1442
C100 D5 2374 1050 1548 1462
C110 D5 2374 1050 1548 1487
C140 D5 2389 1050 1548 1537
C175 D5 2463 1050 1811 1802
C200 D5 2463 1050 1811 1827
C220 D5 2686 1300 1814 1962
C260 D5 3086 1360 1829 2431
C275 D5 3293 1100 1994 3150
C315 D5 3393 1100 1994 3170
C350 D5 3393 1100 1994 3310
C380 D5 3393 1100 1994 3450
C440 D5 3563 1155 2035 3787
C500 D5 3524 1500 2035 4550
ModelDimensions Weight
(net weight)kg
Lmm
Wmm
Hmm
C550 D5 3524 1500 2035 4580
C640 D5 3684 1454 2000 4564
C690 D5 3684 1454 2000 4700
C700 D5 3977 1702 2219 6040
C825 D5 4090 1874 2098 6310
C900 D5 4169 1689 2120 6682
C1000 D5 4374 1785 2229 7667
C1100 D5B 4374 1785 2229 7960
C1250 D5A 4722 1785 2241 8179
C1400 D5 5105 2120 2260 9099
C1675 D5 5811 2033 2330 9664
C1675 D5A 5811 2033 2330 9664
C2000 D5 6175 2286 2537 15152
C2250 D5 6175 2286 2537 15366
C2500 D5A 6175 2494 3116 16781
Dimensions and Weights of Generator Sets
Dimensions are for reference only, do not use in installation and design.
Controller Inputs/OutputsDigital Inputs (shutdown, warning or status)
Relay Outputs
Configurable Input/Output
Codes & StandardsCE Compliant
NFPA110
UL508 Listed
UL Certified
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Specifications and OptionsEmergency Standby Power (ESP) :Applicable for supplying power to varying electrical load for the duration of power interruption of a reliable utility source. Emergency Standby Power (ESP) is in accordance with ISO 8528-2005 and GB/T 2820-2009. Fuel Stop power in accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.
Limited-Time Running Power (LTP):Applicable for supplying power to a constant electrical load for limited hours. Limited Time Running Power (LTP) is in accordance with ISO 8528-2005 and GB/T 2820-2009.
Prime Power (PRP):Applicable for supplying power to varying electrical load for unlimited hours. Prime Power (PRP) is in accordance with ISO 8528-2005 and GB/T 2820-2009. 10% overload capability is available in accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.
Base Load (Continuous) Power (COP):Applicable for supplying power continuously to a constant electrical load for unlimited hours. Continuous Power (COP) in accordance with ISO 8528-2005 and GB/T 2820-2009, ISO 3046, AS 2789, DIN 6271 and BS 5514.
For comprehensive conditions of application including COP and LTP, please refer to factory.
Extending your peace of mind with our suite of Extended Warranty OptionsEvery one of our generator sets is covered by a Base Warranty for round-the-year reliability. To further safeguard your investment, we'll extend that protection to cover of every major component in our generator sets anywhere in the world. You can choose from our suite of Extended Warranty coverage ranging from two years, five years to ten years to suit your specific needs before the original guarantee comes to an end.
For further details on all Extended Warranty options, please contact your local Cummins Power Generation distributor.