Cummins Information Products ROADRELAY 5 On-Highway Communications Cummins South Pacific ROADRELAY 5 TM
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Products
ROADRELAY 5 On-Highway Communications
Cummins South Pacific
ROADRELAY 5 TM
ROADRELAY 3 • Introduced in 1991
ROADRELAY 4 • Introduced in 1998
• 2008: Record sales
• 2011: Last year of production
ROADRELAY history
ROADRELAY functions
Provides real time monitoring of engine operating functions and conditions Records and stores vital engine operating data Displays engine fault code narrative Provides configurable pop ups and reminders to
improve operating efficiency and economy Supported by Cummins download software for
monitoring and reporting of engine operating and safety data Supports 3rd party wireless downloads
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ROADRELAY for drivers
Real time monitoring of engine functions with configurable driving display options Narrative display of engine fault codes for easier
troubleshooting Leg and trip information Vehicle anti-theft feature (driver password protected) Configurable pop-ups for driver coaching, engine
maintenance monitor, driver messages Pop-ups for after treatment regeneration events
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ROADRELAY for fleets
Fault code reports – date and time stamped Feature settings reports Trip reports include:
• Fuel economy – overall, drive, top gear, gear down • Top gear and gear down time/distance and
percentages • Cruise control and engine braking data • Engine and vehicle over speeds, sudden decelerations
– date and time stamped
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Introducing ROADRELAY 5
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What’s new ROADRELAY 4/5 comparison
Vacuum florescent text Keypad – 12 icon keys
In-dash/on-dash
versions
Graphical LCD 5 navigational arrows
with screen menus
One version supports both
ROADRELAY 5 TM
Enhanced data ROADRELAY 4/5 comparison
Non-rechargeable and non-replaceable battery One serial port
No data link adaptor
Lithium rechargeable and replaceable battery 2 x USB ports 2 x Serial ports Virtual INLINE 5
ROADRELAY 5 TM
ROADRELAY 5
Carry-over RoadRelay 4 Features
FUEL ECONOMY
PM Schedules Oil Change 17699 of
20,000 km
MAINTENANCE
ANTI-THEFT
SAFETY
RPM 1748 Boost Pres 25 psi Load 72% Inst Econ 1.85 kpl
VEHICLE MONITORING (configurable)
TRANSMISSION INFORMATION
TRIP INFORMATION (up to 16 drivers)
ROADRELAY 5
New RoadRelay 5 Features
Driver ID with Anti-Theft
Configurable serial port (GPS, modem, open interface support)
Self-test
Numeric keypad support
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ROADRELAY 5 Front panel features
1. LCD display with LED backlighting 2. Simplified navigational keypad 3. USB port – RP1210A compliant
ROADRELAY 5 USB port – front panel
USB port functions as RP1210 compliant data link adaptor Communicates with all J1939 electronic devices Supports Cummins Powerspec software for data
downloading (software available free) Supports non-Cummins RP1210 applications
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ROADRELAY 5 Rear panel features
1 and 4 DB-9 serial ports – male/female 2 Standard USB port res for future use 3 DB25 OEM vehicle connection
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ROADRELAY 5 Navigational keypad
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ROADRELAY 5 Keypad icons
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Configuration &
Settings
Vehicle Data Pages
The home screen displays (3) top level icons Each top level icon is assigned (3) secondary icons – under each of these is a list of RoadRelay features
ROADRELAY 5 Secondary keypad icons
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Data Pages
Road
Route
Steering Wheel
Trip Information Record Route
Review Routes Idle Display
PTO Disp lay
Leg Su mmary
Operating Hours
Fuel Purch ase
Review Purchases
Driving Display
Mark Location
Goto Location
ROADRELAY 5 Secondary keypad icons
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ROADRELAY 5 Secondary keypad icons
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Time Time Format Date Alarm Enable Alarm Time Units Volume Units Economy Units ETA Speed ETA Setup Driver ID Route Enable GPS Tracker Transmission Type Shift Reminder Vehicle Over Speed Engine Over Speed PM Configuration Adjust Fuel Rate Vehicle Setup VM Configuration Serial Port Config. Volume Software Version
Driver ID
Langu age Security Mode
Change Password
Lock/Unlock Engine
Configuration &
Settings
Configuration
Lock
Driver
ROADRELAY 5 Configurable driving displays
Default is the automatic driving display Configurable idle display – only displays when
vehicle is stationary
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125 12.44 pm
ETA: 2.48 pm 0:12
1234.4 km
1.78 kpl +
125 3.44 pm
Idle Time:
4:12( 7%)+++
Shutdown: 43:22
ROADRELAY 5 Vehicle monitor configuration
Driver may select up to 8 parameters for vehicle monitor display Default monitor screen if no parameters
chosen
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VM 1 RPM VM 2 Engine Load VM 3 Road Speed VM 4 Leave Blank VM 5 Boost Pres VM 6 Volts VM 7 Oil Pressure VM 8 Coolant temp
1850 rpm 19.0 psi
38.3 % 13.2 V
95.7 kmph 35.0 psi
89.5 C
ROADRELAY 5 Vehicle monitor display
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ROADRELAY 5 Fault code display – for Cummins engines
Displays Cummins fault code number Displays description and advice about the
fault
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ROADRELAY 5 Pop up display – maintenance
Up to (4) maintenance reminders may be configured
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ROADRELAY 5 Pop Up Display – Driver Coaching
Range of configurable driver coaching reminders
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Engine Speed
Over 2300 RPM
Shift Up To Improve Fuel Economy
Over Speed 2 Threshold 108kmph
Engine Warming Up
Please Wait
ROADRELAY 5 Pop Up Displays – After Treatment
For all DPF regeneration events
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Active Regeneration In Progress DPF Temp 606 C
Regeneration Complete
Active Regeneration Halted Due To Clutch
Active Regeneration Halted Due To Service Brake Active
Active Regeneration Halted Due To PTO Active
Active Regeneration Halted Due To Accelerator Pedal Off Idle
Active Regeneration Halted Due To Out of Neutral
Stationary Regeneration Due Immediately!
ROADRELAY 5 Pop Up Displays – After Treatment
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ROADRELAY 5 Pop up display – SCR aftertreatment
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ROADRELAY 5 Self test function
Run one (or all) of six test criteria
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Test Log 2011-12-31 23:45:57 Keyswitch : PASSED Datalink : PASSED RTC Clock : PASSED Battery : PASSED Int. Volts : PASSED Illumination : PASSED
ROADRELAY 5 – trip reports
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PowerSpec - RoadRelay trip information report
Software Version 4.6L00S Engine Serial Number 79000000 RoadRelay Clock (UTC) 1/01/1996 0:00
Bootloader Version 4.2L00B Vehicle Unit Number N/A Last PCID Used N/A
PowerSpec Version 4.2.1.3 RoadRelay Serial Number 2258624 Last Tool Used N/A
Extraction Date 15/03/2010 16:21 RoadRelay Part Number 4005940 Fuel Adjustment Factor N/A
ROADRELAY 5 – trip reports
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Vehicle Trip Summary
Vehicle Trip Summary Value Unit
Average Fuel Economy 1.59 km/L
Driver Control Idle Fuel 13.25 L
Drive Average Fuel Economy 1.59 km/L
Trip Time 275:11:59 hh:mm:ss
Trip Fuel Used 13401.97 L
Trip Distance 21290.01 km
Service Brake Actuations / 1K 269.94 brakes/1K kms
Maximum Engine Speed 2066 rpm
Time At Maximum Engine Speed 25/02/2010 9:26
Maximum Vehicle Speed 119.09 km/h
Time At Maximum Vehicle Speed 7/03/2010 21:28
Engine Speed At Maximum Vehicle Speed 1872 rpm
RoadRelay Real Time Clock at Extraction 1/01/1996 11:00
ROADRELAY 5 – trip reports
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Driver Detail Time (hh:mm:ss) Distance (Km) Fuel (L)
Trip 275:11:59 21290.01 13401.9
Driving 249:20:45 21287.92 13361.2
Cruise 0:00:00 0 0
Top Gear 177:02:33 17336.81 9678
Gear Down 21:12:48 1715.41 1486.3
PTO Moving 0:00:11 0 0
PTO Non Moving 0:00:02 na 0
Idle 25:51:02 na 40.7
Vehicle Overspeed 1 11:07:31 1146 23.2
Vehicle Overspeed 2 1:32:03 166.72 0
Counts Value Unit
Service Brake Actuations / 1K 3571 brakes/1K kilometers
Number of Sudden Decelerations 0
Maximum Speeds Value Unit
Maximum Engine Speed 2065.8 rpm
Maximum Vehicle Speed 119.1 km/h
ROADRELAY 5 – fault codes
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Inactive Faults
Device Fault Description Count Occurrence Time (First/Last)
Driver ID
Location (Lat./Long)
Engine #1 - Engine #1 8 8/02/1996 14:39 Other N 0° 0.0"
- SID -33 30/03/1996 18:40 E 0° 0.0"
- Voltage Above Normal, or Shorted to High Source
- MID 128 SID -33 FMI 3
Brakes, Power Unit - Brakes, Power Unit 86 15/02/1996 6:24 Other N 0° 0.0"
- Component Restart ResponseComponent Restart Response 3/04/1996 5:48 E 0° 0.0"
- Data Valid but Above Normal Operational Range - Most Severe Level
- MID 136 PID 259 FMI 0
Engine #1 - Engine #1 1 16/03/1996 9:17 Other N 0° 0.0"
- SID -251 18/03/1996 10:14 E 0° 0.0"
- Data erratic, intermittent or incorrect
- MID 128 SID -251 FMI 2
Engine #1 - Engine #1 1 17/03/1996 14:46 Other N 0° 0.0"
- SID -212 17/03/1996 15:00 E 0° 0.0"
- Data Valid but Below Normal Operational Range - Most Severe Level
- MID 128 SID -212 FMI 1
Brakes, Power Unit - Brakes, Power Unit 1 18/03/1996 8:48 Other N 0° 0.0"
- SID -2 18/03/1996 9:49 E 0° 0.0"
- Special Instructions
- MID 136 SID -2 FMI 14
POWERSPEC Learn more about electronic features
http://www.powerspec.cummins.com/site/home/index.html
ROADRELAY™ 5 User’s Guide Bulletin No. 4971215
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Find out more about ROADRELAY 5
Documentation and resources
ROADRELAY 5
Websites support: https://circuit.cummins.com www.roadrelay.com www.powerspec.cummins. com
ROADRELAY 5 major benefits
Rechargeable battery tolerates frequent and prolonged power interruptions (30-60 days) Inbuilt INLINE 5 supports FREE Cummins
Powerspec software (USB cable only required) Real time monitoring of all aftertreatment events Self test function Configurable serial port for advanced fleet
management systems
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