8/17/2019 Cummins Freightliner Engine Reference Guide http://slidepdf.com/reader/full/cummins-freightliner-engine-reference-guide 1/87 Engine Reference Guide For EPA 2010 Engines Better Every TM Time.
8172019 Cummins Freightliner Engine Reference Guide
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Engine Reference Guide
For EPA 2010 Engines
Better Every TM
Time
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ENGINE REFERENCE GUIDE
2010
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iii
2010
Table Of Contents Page
Heavy-Duty Features 1
ISX15 3
Medium-Duty Features 12
ISC83 15
ISB67 20
Cummins Westport Inc 25
ISL G 26
Electronic Tools And Software
PowerSpec 32
RoadRelaytrade 4 35
QuickCheck 37
INSITEtrade 39
Special Features
Jacobsreg Brake Systems 41
Rear Engine Power Take-Off 41
Warranty
Heavy-Duty Truck Engines 42Medium-Duty Truck Engines 43
Alternative Fuel Engines 44
Fire ApparatusCrash Truck Engines 45
Motorhome Engines 46
Extended Coverage
Heavy-Duty ISX15 Truck Engines 47
Vocational ISX15 Engines 50
Medium-Duty ISC83ISB67 Truck Engines 51
Alternative Fuel ISL G Engines 53
Fire ApparatusCrash Truck And Motorhome ISX15
ISC83ISB67 Engines 56
Encore Coverage 58
National Overhaul Warranty (NOWreg ) 61
Cummins is a pioneer in product improvement Thus specifications may change without notice
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iv
Page
Parts Service And Support
Genuine Cummins Parts 66
ReConreg Parts And Engines 67
CUMPAS 69
RapidServetrade 70
Virtual College 71
QuickServe
reg
Online 72Parts Professional 74
Sales Information
freightlinercumminscom 75
cumminsenginescom 75
cumminscom 75
Customer Assistance Center 75
Vehicle Mission Simulationtrade (VMS) 76
Diesel Exhaust Fluid Fuels And Lubricants 77
Premium Bluereg 79
Premium Bluereg Extreme 79
FormulasFormulas And Conversions Inside Back Cover
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1
Heavy-Duty Features And Benefits
Every Challenge Met
983150 System Integration ndash Cummins is the only engine
manufacturer to design and develop manufactureand support every component from the air intaketo the exhaust aftertreatment in a totally integratedsystem
983150 Cummins is able to optimize critical systems todeliver the right technology to our customers in a
way that other engine manufacturers using outsidesuppliers canrsquot match
983150 XPI Fuel System ndash Cummins is the only North American manufacturer with the in-housecapability to design and develop this criticalelement The XPI fuel system is capable of the
highest injection pressures in the industryconsistent at every rpm for stronger performancewith multiple injection events for cleaner quieterand more complete combustion
983150 Single Overhead Cam ndash Our improved XPI fuelsystem eliminates the need for a second camshaft
This provides weight savings and simplifies
operation
983150 VGT TM Turbocharger ndash Custom-built by Cummins Turbo Technologies this proven technology hasset the industry standard for precisionperformance dependability and durability since2002
Lower Operating Costs
983150 Fuel Economy ndash The ISX15 integrated enginepackage delivers up to 6 better fuel economy(versus EPA 2007 ISX)
983150 Selective Catalytic Reduction (SCR) ndash A key factorin this fuel economy improvement is the use ofproprietary SCR technology which allowsCummins to lower the amount of cooled EGR inthe power cylinder and recalibrate the enginefor more efficient combustion and increased fueleconomy
bull In 2010 the proven Cummins Particulate Filter
which reduces particulate matter by over 90is combined with Cummins Selective Catalytic
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2
Reduction (SCR) to meet emissions standardswhile maintaining best-in-class performancereliability and durability Cummins SCRtechnology has been proven in over 350000
European vehicles and uses Diesel Exhaust Fluid(DEF) to achieve NOx emissions at near-zero levelsDEF is readily available reference CumminsFiltration flyer LT15618 for more information
983150 Larger Sweet Spot ndash Fleets with less experienced drivers will see even bigger fuel economy gains
from the three-times larger lsquosweet spotrsquo with theISX15
983150 Less Regenerations ndash The fully integrated technology of the ISX15 requires fewer
regeneration events (none at all for over-the-roadtruckers)
983150 Maintenance Intervals
ndash
Maintenance intervalsand costs remain virtually unchanged with the onlyadditional items being a cleaning of thehydrocarbon doser injector every 150000 miles(240000 km) and replacement of the DEF filter at200000-mile (320000 km) intervals
983150 Big Bore ISX15 will deliver a higher resale value at
trade-in than smaller displacement engines
Driver Satisfaction
983150 Power and Performance ndash The ISX15 deliversthe features that drivers want and need ndash 600-bhpIntebrake TM system Load-Based Speed Control(LBSC) Gear-Down Protection (GDP)
983150 Ratings ndash SmartTorque ratings continue to beoffered adding up to 200 lb-ft of extra torque inthe top two gears so drivers can maintain roadspeed going up steep grades with fewerdownshifts and better fuel economy Plusvocational ratings are also available delivering
extra torque in lower gears for dump trucksmixers and refuse vehicles
Service
983150 Largest Service Network ndash Cummins ServiceNetwork is the largest in North America with over3500 locations
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3
ISX15 Specifications
Advertised 400-600 hp 298-447 kW
Horsepower
Maximum 600 bhp 447 kW
Braking Horsepower
Peak Torque 1450-2050 lb-ft 1966-2779 Nbullm
Governed Speed 2000-2200 rpm
Number of Cylinders 6
Oil System Capacity 14 US gallons 529 liters
Coolant Capacity 35 US quarts 331 liters
Engine Only
Clutch Engagement 1000 lb-ft 1356 Nbullm
Torque
System Weight 3186 lb 1445 kg
Engine (Dry) 2964 lb 1344 kg
Aftertreatment 222 lb 101 kg
Increase over standard muffler and does not include chassisOEM-supplied components
ISX15 EPA 2010 Engines400-600 hp
(298-447 kW)
Every Advantage
Cummins ISX15 is meeting the 2010 EPA standardswith a solution that does more than achieve loweremissions Our totally integrated driver-friendly enginepackage delivers better fuel economy with better
performance and exceptional reliability How muchbetter The ISX15 for EPA 2010 delivers up to 6better fuel economy and near-zero emissions (versusEPA 2007 ISX)
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4
ISX15 Truck Applications
Maintenance Intervals
Duty Cycles Light Normal Severe
Oil and Filter 35000 mi 25000 mi 15000 mi
56000 km 40000 km 24000 km
Fuel Filter 25000 mi 25000 mi 25000 mi
40000 km 40000 km 40000 km
Coolant 50000 mi 50000 mi 50000 mi
Filter 80000 km 80000 km 80000 km Valve 500000 mi 500000 mi 500000 mi
Adjustment 800000 km 800000 km 800000 km
Coalescing 125000 mi (200000 km) or
Filter Every 5th to 6th Oil Change Interval
DEF Filter 200000 mi (320000 km)
Hydrocarbon Doser
Injector Cleaning 150000 mi (241000 km)
Particulate
Filter Cleaning 300000 mi (482803 km)
Light Duty = gt 7 mpgNormal Duty = 6 to 7 mpgSevere Duty = lt 6 mpg
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
The Cummins Particulate Filter is designed tolast the life of your engine Passive and active
regeneration are transparent to the operator
ISX Vocational Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 400 6
24000
Fuel Filter 25000 800 6
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
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5
Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
ISX15 Fire And Emergency VehicleMaintenance Intervals Miles Hours Months
Kilometers
Oil and Filter 15000 400 6
24000
Fuel Filter 25000 800 6
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750
Filter Cleaning 482803
Assuming severe duty cycle for fire and emergency vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
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6
ISX15 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 400 12
24000
Fuel Filter 25000 800 12
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750Filter Cleaning 482803
Assuming normal duty cycle for recreational vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
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7
SmartTorque ndash Putting Technology
In High Gear
SmartTorque technology is a torque
enhancement system that gives fleets andowneroperators massive hill-pulling torque And
at the same time delivers up to 3 savings on
fuel costs Herersquos how it works
The electronic control module monitors engine
speed load and gear position When the drivershifts into the top two gears SmartTorque
automatically ldquokicks it uprdquo unleashing as much
as 200 extra lb-ft of torque
Though SmartTorque increases power
significantly thatrsquos not a consideration when
specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850
lb-ft the transmission can be specrsquod for a
lower torque rating Saving both the weight
and expense of a beefier transmission Yet
with SmartTorquersquos extra power drivers get up
steeper hills with fewer downshifts saving fuel
decreasing trip times and reducing driver fatigue
So destinations are reached more economically
faster and safer
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8
Load-Based Speed Control
Cummins Load-Based Speed Control (LBSC)
is a patented electronic feature on ISX15 engines
that helps drivers achieve higher fuel economywithout compromising performance
This Cummins exclusive feature automatically
adjusts the engine operating range to match the
load on board and the route
It optimizes engine rpm during normal drivingconditions by governing the engine speed to
encourage shifting in the most fuel-efficient
ranges At the same time it continuously
monitors vehicle operating conditions and allows
access to an extended engine operating range
every time it senses the need For example983150 On a grade exceeding 2
983150 During sharp turns when tire scrub may occur
983150 When carrying a load in excess of 80000 lb
LBSC also does not limit engine speed during gear
changes or when operating in the top two gearsLoad-Based Speed Control lowers the average
engine revsmile (kilometer) This has many
benefits
983150 Improved fuel economy
983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)
983150 Lower engine noise in parking lots andresidential areas
983150 Improved engine durability
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9
ISX15 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 600 600 (447) 2050 (2779) 1200
ISX15 600 600 (447) 1950 (2644) 1200
ISX15 600 600 (447) 1850 (2508) 1200
ISX15 550 550 (410) 2050 (2779) 1200
ISX15 550 550 (410) 1850 (2508) 1200
ISX15 525 525 (392) 1850 (2508) 1200
ISX15 500 500 (373) 1850 (2508) 1200
ISX15 500 500 (373) 1650 (2237) 1200
ISX15 485 485 (362) 1850 (2508) 1200
ISX15 485 485 (362) 1650 (2237) 1200
ISX15 450 450 (336) 1650 (2237) 1100
ISX15 450 450 (336) 1550 (2102) 1100
ISX15 425 425 (317) 1650 (2237) 1100
ISX15 400 400 (298) 1450 (1966) 1100
Restricted to Recreational Vehicle applications
For additional information see
ISX15 EPA 2010 Truck Applications Spec Sheet
Bulletin 4971239
2010 ISX15 For Fire And Emergency Applications Spec
Sheet Bulletin 4971211
Motorhome Engines For EPA 2010 Brochure
Bulletin 4971267
ISX15 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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10
ISX15 SmartTorque (ST) Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500 ST 500 (373) 16501850 (22372508) 1200
ISX15 485 ST 485 (362) 16501850
(22372508) 1200
ISX15 450 ST 450 (336) 15501750
(21022373) 1100
ISX15 450 ST 450 (336) 14501650
(19662237) 1100
ISX15 425 ST 425 (317) 15501750
(21022373) 1100
ISX15 425 ST 425 (317) 14501650
(19662237) 1100
ISX15 400 ST 400 (298) 15501750
(21022373) 1100
ISX15 400 ST 400 (298) 14501650
(19662237) 1100
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11
ISX15 Special Vocational Engines
Cummins has developed special ratings for
vocational applications like mixers refuse and
dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name
ISX15 Vocational Ratings
Engine Advertised Peak Torque
Model Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500V 500 (373) 1850 (2508) 1200
ISX15 500V 500 (373) 1650 (2237) 1200
ISX15 455V 455 (339) 1450 (1966) 1200
ISX15 435V 435 (325) 1450 (1966) 1100
Additional ratings may be available
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12
Medium-Duty Features And Benefits
983150 Improved Base Engine ndash Very few changes
have been made to the ISC83 and ISB67
base engines for EPA 2010 You can expectthe same high level of performance reliability
and dependability that you currently get from
Cummins Medium-Duty engines
983150 Better Fuel Economy ndash The combination of
SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration
of all elements controlled under a single
system results in up to 3 better fuel
economy for ISC83 and ISB67 engines
(versus EPA 2007 ISC and ISB)
983150 Every System Integratedndash
Cummins
designs and develops manufactures and
supports nearly every component from the air
intake to the exhaust aftertreatment in a totally
integrated system Cummins is able to
optimize critical systems to deliver the righttechnology to our customers in a way that
other engine manufacturers using outside
suppliers canrsquot match
bull Cummins Aftertreatment System ndash The
Cummins Aftertreatment System combines
the Cummins Particulate Filter with
proven Selective Catalytic Reduction (SCR)
technology and has been fully integrated
with the engine to deliver near-zero
emissions Adding SCR does more than
clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the
engine for stronger performance and better
fuel efficiency
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13
ndash Diesel Exhaust Fluid (DEF) is sprayed at
a rate of approximately 2-3 of fuel
consumption and will need to be refilledperiodically Simply check the DEF
gauge on your dashboard at each
refueling
bull XPI Fuel System ndash The ISC83 features
the XPI fuel system Cummins is the only
North American manufacturer with the
in-house capability to design and develop
this critical element The XPI fuel system
is capable of the highest injection pressures
in the industry consistent at every rpm for
stronger performance with multiple injectionevents for cleaner quieter and more
complete combustion
bull High Pressure Common Rail (HPCR) Fuel
System ndash The ISB67 features the HPCR
fuel system which delivers a precise
mixture of fuel and air at a constant
pressure regardless of engine rpm This
flexibility in injection timing allows multiple
injection events per cycle which maximizes
fuel economy and performance while
decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by
Cummins Turbo Technologies this proven
technology has set the industry standard
for precision performance dependability and
durability since 2002
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14
bull Exhaust Gas Recirculation (EGR) ndash
Cummins Medium-Duty engines also include
a next-generation EGR cooler designed for
better flow control
bull Electronic Control Module ndash The same
Electronic Control Module (ECM) and
engine software is featured on all Cummins
on-highway diesel engines and has been
enhanced in 2010 with more precise control
for better combustion
983150 Maintenance Intervals ndash Maintenance intervals
and costs remain virtually unchanged for the
Medium-Duty engines The only additional
item is the replacement of the DEF Filter every
200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service
Network is the largest in North America with
over 3500 locations
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
8172019 Cummins Freightliner Engine Reference Guide
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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8172019 Cummins Freightliner Engine Reference Guide
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ENGINE REFERENCE GUIDE
2010
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iii
2010
Table Of Contents Page
Heavy-Duty Features 1
ISX15 3
Medium-Duty Features 12
ISC83 15
ISB67 20
Cummins Westport Inc 25
ISL G 26
Electronic Tools And Software
PowerSpec 32
RoadRelaytrade 4 35
QuickCheck 37
INSITEtrade 39
Special Features
Jacobsreg Brake Systems 41
Rear Engine Power Take-Off 41
Warranty
Heavy-Duty Truck Engines 42Medium-Duty Truck Engines 43
Alternative Fuel Engines 44
Fire ApparatusCrash Truck Engines 45
Motorhome Engines 46
Extended Coverage
Heavy-Duty ISX15 Truck Engines 47
Vocational ISX15 Engines 50
Medium-Duty ISC83ISB67 Truck Engines 51
Alternative Fuel ISL G Engines 53
Fire ApparatusCrash Truck And Motorhome ISX15
ISC83ISB67 Engines 56
Encore Coverage 58
National Overhaul Warranty (NOWreg ) 61
Cummins is a pioneer in product improvement Thus specifications may change without notice
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iv
Page
Parts Service And Support
Genuine Cummins Parts 66
ReConreg Parts And Engines 67
CUMPAS 69
RapidServetrade 70
Virtual College 71
QuickServe
reg
Online 72Parts Professional 74
Sales Information
freightlinercumminscom 75
cumminsenginescom 75
cumminscom 75
Customer Assistance Center 75
Vehicle Mission Simulationtrade (VMS) 76
Diesel Exhaust Fluid Fuels And Lubricants 77
Premium Bluereg 79
Premium Bluereg Extreme 79
FormulasFormulas And Conversions Inside Back Cover
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1
Heavy-Duty Features And Benefits
Every Challenge Met
983150 System Integration ndash Cummins is the only engine
manufacturer to design and develop manufactureand support every component from the air intaketo the exhaust aftertreatment in a totally integratedsystem
983150 Cummins is able to optimize critical systems todeliver the right technology to our customers in a
way that other engine manufacturers using outsidesuppliers canrsquot match
983150 XPI Fuel System ndash Cummins is the only North American manufacturer with the in-housecapability to design and develop this criticalelement The XPI fuel system is capable of the
highest injection pressures in the industryconsistent at every rpm for stronger performancewith multiple injection events for cleaner quieterand more complete combustion
983150 Single Overhead Cam ndash Our improved XPI fuelsystem eliminates the need for a second camshaft
This provides weight savings and simplifies
operation
983150 VGT TM Turbocharger ndash Custom-built by Cummins Turbo Technologies this proven technology hasset the industry standard for precisionperformance dependability and durability since2002
Lower Operating Costs
983150 Fuel Economy ndash The ISX15 integrated enginepackage delivers up to 6 better fuel economy(versus EPA 2007 ISX)
983150 Selective Catalytic Reduction (SCR) ndash A key factorin this fuel economy improvement is the use ofproprietary SCR technology which allowsCummins to lower the amount of cooled EGR inthe power cylinder and recalibrate the enginefor more efficient combustion and increased fueleconomy
bull In 2010 the proven Cummins Particulate Filter
which reduces particulate matter by over 90is combined with Cummins Selective Catalytic
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2
Reduction (SCR) to meet emissions standardswhile maintaining best-in-class performancereliability and durability Cummins SCRtechnology has been proven in over 350000
European vehicles and uses Diesel Exhaust Fluid(DEF) to achieve NOx emissions at near-zero levelsDEF is readily available reference CumminsFiltration flyer LT15618 for more information
983150 Larger Sweet Spot ndash Fleets with less experienced drivers will see even bigger fuel economy gains
from the three-times larger lsquosweet spotrsquo with theISX15
983150 Less Regenerations ndash The fully integrated technology of the ISX15 requires fewer
regeneration events (none at all for over-the-roadtruckers)
983150 Maintenance Intervals
ndash
Maintenance intervalsand costs remain virtually unchanged with the onlyadditional items being a cleaning of thehydrocarbon doser injector every 150000 miles(240000 km) and replacement of the DEF filter at200000-mile (320000 km) intervals
983150 Big Bore ISX15 will deliver a higher resale value at
trade-in than smaller displacement engines
Driver Satisfaction
983150 Power and Performance ndash The ISX15 deliversthe features that drivers want and need ndash 600-bhpIntebrake TM system Load-Based Speed Control(LBSC) Gear-Down Protection (GDP)
983150 Ratings ndash SmartTorque ratings continue to beoffered adding up to 200 lb-ft of extra torque inthe top two gears so drivers can maintain roadspeed going up steep grades with fewerdownshifts and better fuel economy Plusvocational ratings are also available delivering
extra torque in lower gears for dump trucksmixers and refuse vehicles
Service
983150 Largest Service Network ndash Cummins ServiceNetwork is the largest in North America with over3500 locations
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3
ISX15 Specifications
Advertised 400-600 hp 298-447 kW
Horsepower
Maximum 600 bhp 447 kW
Braking Horsepower
Peak Torque 1450-2050 lb-ft 1966-2779 Nbullm
Governed Speed 2000-2200 rpm
Number of Cylinders 6
Oil System Capacity 14 US gallons 529 liters
Coolant Capacity 35 US quarts 331 liters
Engine Only
Clutch Engagement 1000 lb-ft 1356 Nbullm
Torque
System Weight 3186 lb 1445 kg
Engine (Dry) 2964 lb 1344 kg
Aftertreatment 222 lb 101 kg
Increase over standard muffler and does not include chassisOEM-supplied components
ISX15 EPA 2010 Engines400-600 hp
(298-447 kW)
Every Advantage
Cummins ISX15 is meeting the 2010 EPA standardswith a solution that does more than achieve loweremissions Our totally integrated driver-friendly enginepackage delivers better fuel economy with better
performance and exceptional reliability How muchbetter The ISX15 for EPA 2010 delivers up to 6better fuel economy and near-zero emissions (versusEPA 2007 ISX)
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4
ISX15 Truck Applications
Maintenance Intervals
Duty Cycles Light Normal Severe
Oil and Filter 35000 mi 25000 mi 15000 mi
56000 km 40000 km 24000 km
Fuel Filter 25000 mi 25000 mi 25000 mi
40000 km 40000 km 40000 km
Coolant 50000 mi 50000 mi 50000 mi
Filter 80000 km 80000 km 80000 km Valve 500000 mi 500000 mi 500000 mi
Adjustment 800000 km 800000 km 800000 km
Coalescing 125000 mi (200000 km) or
Filter Every 5th to 6th Oil Change Interval
DEF Filter 200000 mi (320000 km)
Hydrocarbon Doser
Injector Cleaning 150000 mi (241000 km)
Particulate
Filter Cleaning 300000 mi (482803 km)
Light Duty = gt 7 mpgNormal Duty = 6 to 7 mpgSevere Duty = lt 6 mpg
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
The Cummins Particulate Filter is designed tolast the life of your engine Passive and active
regeneration are transparent to the operator
ISX Vocational Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 400 6
24000
Fuel Filter 25000 800 6
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
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Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
ISX15 Fire And Emergency VehicleMaintenance Intervals Miles Hours Months
Kilometers
Oil and Filter 15000 400 6
24000
Fuel Filter 25000 800 6
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750
Filter Cleaning 482803
Assuming severe duty cycle for fire and emergency vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
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6
ISX15 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 400 12
24000
Fuel Filter 25000 800 12
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750Filter Cleaning 482803
Assuming normal duty cycle for recreational vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
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7
SmartTorque ndash Putting Technology
In High Gear
SmartTorque technology is a torque
enhancement system that gives fleets andowneroperators massive hill-pulling torque And
at the same time delivers up to 3 savings on
fuel costs Herersquos how it works
The electronic control module monitors engine
speed load and gear position When the drivershifts into the top two gears SmartTorque
automatically ldquokicks it uprdquo unleashing as much
as 200 extra lb-ft of torque
Though SmartTorque increases power
significantly thatrsquos not a consideration when
specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850
lb-ft the transmission can be specrsquod for a
lower torque rating Saving both the weight
and expense of a beefier transmission Yet
with SmartTorquersquos extra power drivers get up
steeper hills with fewer downshifts saving fuel
decreasing trip times and reducing driver fatigue
So destinations are reached more economically
faster and safer
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8
Load-Based Speed Control
Cummins Load-Based Speed Control (LBSC)
is a patented electronic feature on ISX15 engines
that helps drivers achieve higher fuel economywithout compromising performance
This Cummins exclusive feature automatically
adjusts the engine operating range to match the
load on board and the route
It optimizes engine rpm during normal drivingconditions by governing the engine speed to
encourage shifting in the most fuel-efficient
ranges At the same time it continuously
monitors vehicle operating conditions and allows
access to an extended engine operating range
every time it senses the need For example983150 On a grade exceeding 2
983150 During sharp turns when tire scrub may occur
983150 When carrying a load in excess of 80000 lb
LBSC also does not limit engine speed during gear
changes or when operating in the top two gearsLoad-Based Speed Control lowers the average
engine revsmile (kilometer) This has many
benefits
983150 Improved fuel economy
983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)
983150 Lower engine noise in parking lots andresidential areas
983150 Improved engine durability
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9
ISX15 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 600 600 (447) 2050 (2779) 1200
ISX15 600 600 (447) 1950 (2644) 1200
ISX15 600 600 (447) 1850 (2508) 1200
ISX15 550 550 (410) 2050 (2779) 1200
ISX15 550 550 (410) 1850 (2508) 1200
ISX15 525 525 (392) 1850 (2508) 1200
ISX15 500 500 (373) 1850 (2508) 1200
ISX15 500 500 (373) 1650 (2237) 1200
ISX15 485 485 (362) 1850 (2508) 1200
ISX15 485 485 (362) 1650 (2237) 1200
ISX15 450 450 (336) 1650 (2237) 1100
ISX15 450 450 (336) 1550 (2102) 1100
ISX15 425 425 (317) 1650 (2237) 1100
ISX15 400 400 (298) 1450 (1966) 1100
Restricted to Recreational Vehicle applications
For additional information see
ISX15 EPA 2010 Truck Applications Spec Sheet
Bulletin 4971239
2010 ISX15 For Fire And Emergency Applications Spec
Sheet Bulletin 4971211
Motorhome Engines For EPA 2010 Brochure
Bulletin 4971267
ISX15 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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10
ISX15 SmartTorque (ST) Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500 ST 500 (373) 16501850 (22372508) 1200
ISX15 485 ST 485 (362) 16501850
(22372508) 1200
ISX15 450 ST 450 (336) 15501750
(21022373) 1100
ISX15 450 ST 450 (336) 14501650
(19662237) 1100
ISX15 425 ST 425 (317) 15501750
(21022373) 1100
ISX15 425 ST 425 (317) 14501650
(19662237) 1100
ISX15 400 ST 400 (298) 15501750
(21022373) 1100
ISX15 400 ST 400 (298) 14501650
(19662237) 1100
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11
ISX15 Special Vocational Engines
Cummins has developed special ratings for
vocational applications like mixers refuse and
dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name
ISX15 Vocational Ratings
Engine Advertised Peak Torque
Model Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500V 500 (373) 1850 (2508) 1200
ISX15 500V 500 (373) 1650 (2237) 1200
ISX15 455V 455 (339) 1450 (1966) 1200
ISX15 435V 435 (325) 1450 (1966) 1100
Additional ratings may be available
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12
Medium-Duty Features And Benefits
983150 Improved Base Engine ndash Very few changes
have been made to the ISC83 and ISB67
base engines for EPA 2010 You can expectthe same high level of performance reliability
and dependability that you currently get from
Cummins Medium-Duty engines
983150 Better Fuel Economy ndash The combination of
SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration
of all elements controlled under a single
system results in up to 3 better fuel
economy for ISC83 and ISB67 engines
(versus EPA 2007 ISC and ISB)
983150 Every System Integratedndash
Cummins
designs and develops manufactures and
supports nearly every component from the air
intake to the exhaust aftertreatment in a totally
integrated system Cummins is able to
optimize critical systems to deliver the righttechnology to our customers in a way that
other engine manufacturers using outside
suppliers canrsquot match
bull Cummins Aftertreatment System ndash The
Cummins Aftertreatment System combines
the Cummins Particulate Filter with
proven Selective Catalytic Reduction (SCR)
technology and has been fully integrated
with the engine to deliver near-zero
emissions Adding SCR does more than
clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the
engine for stronger performance and better
fuel efficiency
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13
ndash Diesel Exhaust Fluid (DEF) is sprayed at
a rate of approximately 2-3 of fuel
consumption and will need to be refilledperiodically Simply check the DEF
gauge on your dashboard at each
refueling
bull XPI Fuel System ndash The ISC83 features
the XPI fuel system Cummins is the only
North American manufacturer with the
in-house capability to design and develop
this critical element The XPI fuel system
is capable of the highest injection pressures
in the industry consistent at every rpm for
stronger performance with multiple injectionevents for cleaner quieter and more
complete combustion
bull High Pressure Common Rail (HPCR) Fuel
System ndash The ISB67 features the HPCR
fuel system which delivers a precise
mixture of fuel and air at a constant
pressure regardless of engine rpm This
flexibility in injection timing allows multiple
injection events per cycle which maximizes
fuel economy and performance while
decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by
Cummins Turbo Technologies this proven
technology has set the industry standard
for precision performance dependability and
durability since 2002
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14
bull Exhaust Gas Recirculation (EGR) ndash
Cummins Medium-Duty engines also include
a next-generation EGR cooler designed for
better flow control
bull Electronic Control Module ndash The same
Electronic Control Module (ECM) and
engine software is featured on all Cummins
on-highway diesel engines and has been
enhanced in 2010 with more precise control
for better combustion
983150 Maintenance Intervals ndash Maintenance intervals
and costs remain virtually unchanged for the
Medium-Duty engines The only additional
item is the replacement of the DEF Filter every
200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service
Network is the largest in North America with
over 3500 locations
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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iii
2010
Table Of Contents Page
Heavy-Duty Features 1
ISX15 3
Medium-Duty Features 12
ISC83 15
ISB67 20
Cummins Westport Inc 25
ISL G 26
Electronic Tools And Software
PowerSpec 32
RoadRelaytrade 4 35
QuickCheck 37
INSITEtrade 39
Special Features
Jacobsreg Brake Systems 41
Rear Engine Power Take-Off 41
Warranty
Heavy-Duty Truck Engines 42Medium-Duty Truck Engines 43
Alternative Fuel Engines 44
Fire ApparatusCrash Truck Engines 45
Motorhome Engines 46
Extended Coverage
Heavy-Duty ISX15 Truck Engines 47
Vocational ISX15 Engines 50
Medium-Duty ISC83ISB67 Truck Engines 51
Alternative Fuel ISL G Engines 53
Fire ApparatusCrash Truck And Motorhome ISX15
ISC83ISB67 Engines 56
Encore Coverage 58
National Overhaul Warranty (NOWreg ) 61
Cummins is a pioneer in product improvement Thus specifications may change without notice
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iv
Page
Parts Service And Support
Genuine Cummins Parts 66
ReConreg Parts And Engines 67
CUMPAS 69
RapidServetrade 70
Virtual College 71
QuickServe
reg
Online 72Parts Professional 74
Sales Information
freightlinercumminscom 75
cumminsenginescom 75
cumminscom 75
Customer Assistance Center 75
Vehicle Mission Simulationtrade (VMS) 76
Diesel Exhaust Fluid Fuels And Lubricants 77
Premium Bluereg 79
Premium Bluereg Extreme 79
FormulasFormulas And Conversions Inside Back Cover
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1
Heavy-Duty Features And Benefits
Every Challenge Met
983150 System Integration ndash Cummins is the only engine
manufacturer to design and develop manufactureand support every component from the air intaketo the exhaust aftertreatment in a totally integratedsystem
983150 Cummins is able to optimize critical systems todeliver the right technology to our customers in a
way that other engine manufacturers using outsidesuppliers canrsquot match
983150 XPI Fuel System ndash Cummins is the only North American manufacturer with the in-housecapability to design and develop this criticalelement The XPI fuel system is capable of the
highest injection pressures in the industryconsistent at every rpm for stronger performancewith multiple injection events for cleaner quieterand more complete combustion
983150 Single Overhead Cam ndash Our improved XPI fuelsystem eliminates the need for a second camshaft
This provides weight savings and simplifies
operation
983150 VGT TM Turbocharger ndash Custom-built by Cummins Turbo Technologies this proven technology hasset the industry standard for precisionperformance dependability and durability since2002
Lower Operating Costs
983150 Fuel Economy ndash The ISX15 integrated enginepackage delivers up to 6 better fuel economy(versus EPA 2007 ISX)
983150 Selective Catalytic Reduction (SCR) ndash A key factorin this fuel economy improvement is the use ofproprietary SCR technology which allowsCummins to lower the amount of cooled EGR inthe power cylinder and recalibrate the enginefor more efficient combustion and increased fueleconomy
bull In 2010 the proven Cummins Particulate Filter
which reduces particulate matter by over 90is combined with Cummins Selective Catalytic
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2
Reduction (SCR) to meet emissions standardswhile maintaining best-in-class performancereliability and durability Cummins SCRtechnology has been proven in over 350000
European vehicles and uses Diesel Exhaust Fluid(DEF) to achieve NOx emissions at near-zero levelsDEF is readily available reference CumminsFiltration flyer LT15618 for more information
983150 Larger Sweet Spot ndash Fleets with less experienced drivers will see even bigger fuel economy gains
from the three-times larger lsquosweet spotrsquo with theISX15
983150 Less Regenerations ndash The fully integrated technology of the ISX15 requires fewer
regeneration events (none at all for over-the-roadtruckers)
983150 Maintenance Intervals
ndash
Maintenance intervalsand costs remain virtually unchanged with the onlyadditional items being a cleaning of thehydrocarbon doser injector every 150000 miles(240000 km) and replacement of the DEF filter at200000-mile (320000 km) intervals
983150 Big Bore ISX15 will deliver a higher resale value at
trade-in than smaller displacement engines
Driver Satisfaction
983150 Power and Performance ndash The ISX15 deliversthe features that drivers want and need ndash 600-bhpIntebrake TM system Load-Based Speed Control(LBSC) Gear-Down Protection (GDP)
983150 Ratings ndash SmartTorque ratings continue to beoffered adding up to 200 lb-ft of extra torque inthe top two gears so drivers can maintain roadspeed going up steep grades with fewerdownshifts and better fuel economy Plusvocational ratings are also available delivering
extra torque in lower gears for dump trucksmixers and refuse vehicles
Service
983150 Largest Service Network ndash Cummins ServiceNetwork is the largest in North America with over3500 locations
8172019 Cummins Freightliner Engine Reference Guide
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3
ISX15 Specifications
Advertised 400-600 hp 298-447 kW
Horsepower
Maximum 600 bhp 447 kW
Braking Horsepower
Peak Torque 1450-2050 lb-ft 1966-2779 Nbullm
Governed Speed 2000-2200 rpm
Number of Cylinders 6
Oil System Capacity 14 US gallons 529 liters
Coolant Capacity 35 US quarts 331 liters
Engine Only
Clutch Engagement 1000 lb-ft 1356 Nbullm
Torque
System Weight 3186 lb 1445 kg
Engine (Dry) 2964 lb 1344 kg
Aftertreatment 222 lb 101 kg
Increase over standard muffler and does not include chassisOEM-supplied components
ISX15 EPA 2010 Engines400-600 hp
(298-447 kW)
Every Advantage
Cummins ISX15 is meeting the 2010 EPA standardswith a solution that does more than achieve loweremissions Our totally integrated driver-friendly enginepackage delivers better fuel economy with better
performance and exceptional reliability How muchbetter The ISX15 for EPA 2010 delivers up to 6better fuel economy and near-zero emissions (versusEPA 2007 ISX)
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4
ISX15 Truck Applications
Maintenance Intervals
Duty Cycles Light Normal Severe
Oil and Filter 35000 mi 25000 mi 15000 mi
56000 km 40000 km 24000 km
Fuel Filter 25000 mi 25000 mi 25000 mi
40000 km 40000 km 40000 km
Coolant 50000 mi 50000 mi 50000 mi
Filter 80000 km 80000 km 80000 km Valve 500000 mi 500000 mi 500000 mi
Adjustment 800000 km 800000 km 800000 km
Coalescing 125000 mi (200000 km) or
Filter Every 5th to 6th Oil Change Interval
DEF Filter 200000 mi (320000 km)
Hydrocarbon Doser
Injector Cleaning 150000 mi (241000 km)
Particulate
Filter Cleaning 300000 mi (482803 km)
Light Duty = gt 7 mpgNormal Duty = 6 to 7 mpgSevere Duty = lt 6 mpg
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
The Cummins Particulate Filter is designed tolast the life of your engine Passive and active
regeneration are transparent to the operator
ISX Vocational Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 400 6
24000
Fuel Filter 25000 800 6
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
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5
Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
ISX15 Fire And Emergency VehicleMaintenance Intervals Miles Hours Months
Kilometers
Oil and Filter 15000 400 6
24000
Fuel Filter 25000 800 6
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750
Filter Cleaning 482803
Assuming severe duty cycle for fire and emergency vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
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6
ISX15 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 400 12
24000
Fuel Filter 25000 800 12
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750Filter Cleaning 482803
Assuming normal duty cycle for recreational vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
8172019 Cummins Freightliner Engine Reference Guide
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7
SmartTorque ndash Putting Technology
In High Gear
SmartTorque technology is a torque
enhancement system that gives fleets andowneroperators massive hill-pulling torque And
at the same time delivers up to 3 savings on
fuel costs Herersquos how it works
The electronic control module monitors engine
speed load and gear position When the drivershifts into the top two gears SmartTorque
automatically ldquokicks it uprdquo unleashing as much
as 200 extra lb-ft of torque
Though SmartTorque increases power
significantly thatrsquos not a consideration when
specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850
lb-ft the transmission can be specrsquod for a
lower torque rating Saving both the weight
and expense of a beefier transmission Yet
with SmartTorquersquos extra power drivers get up
steeper hills with fewer downshifts saving fuel
decreasing trip times and reducing driver fatigue
So destinations are reached more economically
faster and safer
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8
Load-Based Speed Control
Cummins Load-Based Speed Control (LBSC)
is a patented electronic feature on ISX15 engines
that helps drivers achieve higher fuel economywithout compromising performance
This Cummins exclusive feature automatically
adjusts the engine operating range to match the
load on board and the route
It optimizes engine rpm during normal drivingconditions by governing the engine speed to
encourage shifting in the most fuel-efficient
ranges At the same time it continuously
monitors vehicle operating conditions and allows
access to an extended engine operating range
every time it senses the need For example983150 On a grade exceeding 2
983150 During sharp turns when tire scrub may occur
983150 When carrying a load in excess of 80000 lb
LBSC also does not limit engine speed during gear
changes or when operating in the top two gearsLoad-Based Speed Control lowers the average
engine revsmile (kilometer) This has many
benefits
983150 Improved fuel economy
983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)
983150 Lower engine noise in parking lots andresidential areas
983150 Improved engine durability
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9
ISX15 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 600 600 (447) 2050 (2779) 1200
ISX15 600 600 (447) 1950 (2644) 1200
ISX15 600 600 (447) 1850 (2508) 1200
ISX15 550 550 (410) 2050 (2779) 1200
ISX15 550 550 (410) 1850 (2508) 1200
ISX15 525 525 (392) 1850 (2508) 1200
ISX15 500 500 (373) 1850 (2508) 1200
ISX15 500 500 (373) 1650 (2237) 1200
ISX15 485 485 (362) 1850 (2508) 1200
ISX15 485 485 (362) 1650 (2237) 1200
ISX15 450 450 (336) 1650 (2237) 1100
ISX15 450 450 (336) 1550 (2102) 1100
ISX15 425 425 (317) 1650 (2237) 1100
ISX15 400 400 (298) 1450 (1966) 1100
Restricted to Recreational Vehicle applications
For additional information see
ISX15 EPA 2010 Truck Applications Spec Sheet
Bulletin 4971239
2010 ISX15 For Fire And Emergency Applications Spec
Sheet Bulletin 4971211
Motorhome Engines For EPA 2010 Brochure
Bulletin 4971267
ISX15 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
8172019 Cummins Freightliner Engine Reference Guide
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10
ISX15 SmartTorque (ST) Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500 ST 500 (373) 16501850 (22372508) 1200
ISX15 485 ST 485 (362) 16501850
(22372508) 1200
ISX15 450 ST 450 (336) 15501750
(21022373) 1100
ISX15 450 ST 450 (336) 14501650
(19662237) 1100
ISX15 425 ST 425 (317) 15501750
(21022373) 1100
ISX15 425 ST 425 (317) 14501650
(19662237) 1100
ISX15 400 ST 400 (298) 15501750
(21022373) 1100
ISX15 400 ST 400 (298) 14501650
(19662237) 1100
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11
ISX15 Special Vocational Engines
Cummins has developed special ratings for
vocational applications like mixers refuse and
dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name
ISX15 Vocational Ratings
Engine Advertised Peak Torque
Model Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500V 500 (373) 1850 (2508) 1200
ISX15 500V 500 (373) 1650 (2237) 1200
ISX15 455V 455 (339) 1450 (1966) 1200
ISX15 435V 435 (325) 1450 (1966) 1100
Additional ratings may be available
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12
Medium-Duty Features And Benefits
983150 Improved Base Engine ndash Very few changes
have been made to the ISC83 and ISB67
base engines for EPA 2010 You can expectthe same high level of performance reliability
and dependability that you currently get from
Cummins Medium-Duty engines
983150 Better Fuel Economy ndash The combination of
SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration
of all elements controlled under a single
system results in up to 3 better fuel
economy for ISC83 and ISB67 engines
(versus EPA 2007 ISC and ISB)
983150 Every System Integratedndash
Cummins
designs and develops manufactures and
supports nearly every component from the air
intake to the exhaust aftertreatment in a totally
integrated system Cummins is able to
optimize critical systems to deliver the righttechnology to our customers in a way that
other engine manufacturers using outside
suppliers canrsquot match
bull Cummins Aftertreatment System ndash The
Cummins Aftertreatment System combines
the Cummins Particulate Filter with
proven Selective Catalytic Reduction (SCR)
technology and has been fully integrated
with the engine to deliver near-zero
emissions Adding SCR does more than
clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the
engine for stronger performance and better
fuel efficiency
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13
ndash Diesel Exhaust Fluid (DEF) is sprayed at
a rate of approximately 2-3 of fuel
consumption and will need to be refilledperiodically Simply check the DEF
gauge on your dashboard at each
refueling
bull XPI Fuel System ndash The ISC83 features
the XPI fuel system Cummins is the only
North American manufacturer with the
in-house capability to design and develop
this critical element The XPI fuel system
is capable of the highest injection pressures
in the industry consistent at every rpm for
stronger performance with multiple injectionevents for cleaner quieter and more
complete combustion
bull High Pressure Common Rail (HPCR) Fuel
System ndash The ISB67 features the HPCR
fuel system which delivers a precise
mixture of fuel and air at a constant
pressure regardless of engine rpm This
flexibility in injection timing allows multiple
injection events per cycle which maximizes
fuel economy and performance while
decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by
Cummins Turbo Technologies this proven
technology has set the industry standard
for precision performance dependability and
durability since 2002
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14
bull Exhaust Gas Recirculation (EGR) ndash
Cummins Medium-Duty engines also include
a next-generation EGR cooler designed for
better flow control
bull Electronic Control Module ndash The same
Electronic Control Module (ECM) and
engine software is featured on all Cummins
on-highway diesel engines and has been
enhanced in 2010 with more precise control
for better combustion
983150 Maintenance Intervals ndash Maintenance intervals
and costs remain virtually unchanged for the
Medium-Duty engines The only additional
item is the replacement of the DEF Filter every
200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service
Network is the largest in North America with
over 3500 locations
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
8172019 Cummins Freightliner Engine Reference Guide
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
8172019 Cummins Freightliner Engine Reference Guide
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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iv
Page
Parts Service And Support
Genuine Cummins Parts 66
ReConreg Parts And Engines 67
CUMPAS 69
RapidServetrade 70
Virtual College 71
QuickServe
reg
Online 72Parts Professional 74
Sales Information
freightlinercumminscom 75
cumminsenginescom 75
cumminscom 75
Customer Assistance Center 75
Vehicle Mission Simulationtrade (VMS) 76
Diesel Exhaust Fluid Fuels And Lubricants 77
Premium Bluereg 79
Premium Bluereg Extreme 79
FormulasFormulas And Conversions Inside Back Cover
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1
Heavy-Duty Features And Benefits
Every Challenge Met
983150 System Integration ndash Cummins is the only engine
manufacturer to design and develop manufactureand support every component from the air intaketo the exhaust aftertreatment in a totally integratedsystem
983150 Cummins is able to optimize critical systems todeliver the right technology to our customers in a
way that other engine manufacturers using outsidesuppliers canrsquot match
983150 XPI Fuel System ndash Cummins is the only North American manufacturer with the in-housecapability to design and develop this criticalelement The XPI fuel system is capable of the
highest injection pressures in the industryconsistent at every rpm for stronger performancewith multiple injection events for cleaner quieterand more complete combustion
983150 Single Overhead Cam ndash Our improved XPI fuelsystem eliminates the need for a second camshaft
This provides weight savings and simplifies
operation
983150 VGT TM Turbocharger ndash Custom-built by Cummins Turbo Technologies this proven technology hasset the industry standard for precisionperformance dependability and durability since2002
Lower Operating Costs
983150 Fuel Economy ndash The ISX15 integrated enginepackage delivers up to 6 better fuel economy(versus EPA 2007 ISX)
983150 Selective Catalytic Reduction (SCR) ndash A key factorin this fuel economy improvement is the use ofproprietary SCR technology which allowsCummins to lower the amount of cooled EGR inthe power cylinder and recalibrate the enginefor more efficient combustion and increased fueleconomy
bull In 2010 the proven Cummins Particulate Filter
which reduces particulate matter by over 90is combined with Cummins Selective Catalytic
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2
Reduction (SCR) to meet emissions standardswhile maintaining best-in-class performancereliability and durability Cummins SCRtechnology has been proven in over 350000
European vehicles and uses Diesel Exhaust Fluid(DEF) to achieve NOx emissions at near-zero levelsDEF is readily available reference CumminsFiltration flyer LT15618 for more information
983150 Larger Sweet Spot ndash Fleets with less experienced drivers will see even bigger fuel economy gains
from the three-times larger lsquosweet spotrsquo with theISX15
983150 Less Regenerations ndash The fully integrated technology of the ISX15 requires fewer
regeneration events (none at all for over-the-roadtruckers)
983150 Maintenance Intervals
ndash
Maintenance intervalsand costs remain virtually unchanged with the onlyadditional items being a cleaning of thehydrocarbon doser injector every 150000 miles(240000 km) and replacement of the DEF filter at200000-mile (320000 km) intervals
983150 Big Bore ISX15 will deliver a higher resale value at
trade-in than smaller displacement engines
Driver Satisfaction
983150 Power and Performance ndash The ISX15 deliversthe features that drivers want and need ndash 600-bhpIntebrake TM system Load-Based Speed Control(LBSC) Gear-Down Protection (GDP)
983150 Ratings ndash SmartTorque ratings continue to beoffered adding up to 200 lb-ft of extra torque inthe top two gears so drivers can maintain roadspeed going up steep grades with fewerdownshifts and better fuel economy Plusvocational ratings are also available delivering
extra torque in lower gears for dump trucksmixers and refuse vehicles
Service
983150 Largest Service Network ndash Cummins ServiceNetwork is the largest in North America with over3500 locations
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3
ISX15 Specifications
Advertised 400-600 hp 298-447 kW
Horsepower
Maximum 600 bhp 447 kW
Braking Horsepower
Peak Torque 1450-2050 lb-ft 1966-2779 Nbullm
Governed Speed 2000-2200 rpm
Number of Cylinders 6
Oil System Capacity 14 US gallons 529 liters
Coolant Capacity 35 US quarts 331 liters
Engine Only
Clutch Engagement 1000 lb-ft 1356 Nbullm
Torque
System Weight 3186 lb 1445 kg
Engine (Dry) 2964 lb 1344 kg
Aftertreatment 222 lb 101 kg
Increase over standard muffler and does not include chassisOEM-supplied components
ISX15 EPA 2010 Engines400-600 hp
(298-447 kW)
Every Advantage
Cummins ISX15 is meeting the 2010 EPA standardswith a solution that does more than achieve loweremissions Our totally integrated driver-friendly enginepackage delivers better fuel economy with better
performance and exceptional reliability How muchbetter The ISX15 for EPA 2010 delivers up to 6better fuel economy and near-zero emissions (versusEPA 2007 ISX)
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4
ISX15 Truck Applications
Maintenance Intervals
Duty Cycles Light Normal Severe
Oil and Filter 35000 mi 25000 mi 15000 mi
56000 km 40000 km 24000 km
Fuel Filter 25000 mi 25000 mi 25000 mi
40000 km 40000 km 40000 km
Coolant 50000 mi 50000 mi 50000 mi
Filter 80000 km 80000 km 80000 km Valve 500000 mi 500000 mi 500000 mi
Adjustment 800000 km 800000 km 800000 km
Coalescing 125000 mi (200000 km) or
Filter Every 5th to 6th Oil Change Interval
DEF Filter 200000 mi (320000 km)
Hydrocarbon Doser
Injector Cleaning 150000 mi (241000 km)
Particulate
Filter Cleaning 300000 mi (482803 km)
Light Duty = gt 7 mpgNormal Duty = 6 to 7 mpgSevere Duty = lt 6 mpg
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
The Cummins Particulate Filter is designed tolast the life of your engine Passive and active
regeneration are transparent to the operator
ISX Vocational Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 400 6
24000
Fuel Filter 25000 800 6
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
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5
Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
ISX15 Fire And Emergency VehicleMaintenance Intervals Miles Hours Months
Kilometers
Oil and Filter 15000 400 6
24000
Fuel Filter 25000 800 6
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750
Filter Cleaning 482803
Assuming severe duty cycle for fire and emergency vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
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6
ISX15 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 400 12
24000
Fuel Filter 25000 800 12
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750Filter Cleaning 482803
Assuming normal duty cycle for recreational vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
8172019 Cummins Freightliner Engine Reference Guide
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7
SmartTorque ndash Putting Technology
In High Gear
SmartTorque technology is a torque
enhancement system that gives fleets andowneroperators massive hill-pulling torque And
at the same time delivers up to 3 savings on
fuel costs Herersquos how it works
The electronic control module monitors engine
speed load and gear position When the drivershifts into the top two gears SmartTorque
automatically ldquokicks it uprdquo unleashing as much
as 200 extra lb-ft of torque
Though SmartTorque increases power
significantly thatrsquos not a consideration when
specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850
lb-ft the transmission can be specrsquod for a
lower torque rating Saving both the weight
and expense of a beefier transmission Yet
with SmartTorquersquos extra power drivers get up
steeper hills with fewer downshifts saving fuel
decreasing trip times and reducing driver fatigue
So destinations are reached more economically
faster and safer
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8
Load-Based Speed Control
Cummins Load-Based Speed Control (LBSC)
is a patented electronic feature on ISX15 engines
that helps drivers achieve higher fuel economywithout compromising performance
This Cummins exclusive feature automatically
adjusts the engine operating range to match the
load on board and the route
It optimizes engine rpm during normal drivingconditions by governing the engine speed to
encourage shifting in the most fuel-efficient
ranges At the same time it continuously
monitors vehicle operating conditions and allows
access to an extended engine operating range
every time it senses the need For example983150 On a grade exceeding 2
983150 During sharp turns when tire scrub may occur
983150 When carrying a load in excess of 80000 lb
LBSC also does not limit engine speed during gear
changes or when operating in the top two gearsLoad-Based Speed Control lowers the average
engine revsmile (kilometer) This has many
benefits
983150 Improved fuel economy
983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)
983150 Lower engine noise in parking lots andresidential areas
983150 Improved engine durability
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9
ISX15 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 600 600 (447) 2050 (2779) 1200
ISX15 600 600 (447) 1950 (2644) 1200
ISX15 600 600 (447) 1850 (2508) 1200
ISX15 550 550 (410) 2050 (2779) 1200
ISX15 550 550 (410) 1850 (2508) 1200
ISX15 525 525 (392) 1850 (2508) 1200
ISX15 500 500 (373) 1850 (2508) 1200
ISX15 500 500 (373) 1650 (2237) 1200
ISX15 485 485 (362) 1850 (2508) 1200
ISX15 485 485 (362) 1650 (2237) 1200
ISX15 450 450 (336) 1650 (2237) 1100
ISX15 450 450 (336) 1550 (2102) 1100
ISX15 425 425 (317) 1650 (2237) 1100
ISX15 400 400 (298) 1450 (1966) 1100
Restricted to Recreational Vehicle applications
For additional information see
ISX15 EPA 2010 Truck Applications Spec Sheet
Bulletin 4971239
2010 ISX15 For Fire And Emergency Applications Spec
Sheet Bulletin 4971211
Motorhome Engines For EPA 2010 Brochure
Bulletin 4971267
ISX15 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
8172019 Cummins Freightliner Engine Reference Guide
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10
ISX15 SmartTorque (ST) Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500 ST 500 (373) 16501850 (22372508) 1200
ISX15 485 ST 485 (362) 16501850
(22372508) 1200
ISX15 450 ST 450 (336) 15501750
(21022373) 1100
ISX15 450 ST 450 (336) 14501650
(19662237) 1100
ISX15 425 ST 425 (317) 15501750
(21022373) 1100
ISX15 425 ST 425 (317) 14501650
(19662237) 1100
ISX15 400 ST 400 (298) 15501750
(21022373) 1100
ISX15 400 ST 400 (298) 14501650
(19662237) 1100
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11
ISX15 Special Vocational Engines
Cummins has developed special ratings for
vocational applications like mixers refuse and
dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name
ISX15 Vocational Ratings
Engine Advertised Peak Torque
Model Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500V 500 (373) 1850 (2508) 1200
ISX15 500V 500 (373) 1650 (2237) 1200
ISX15 455V 455 (339) 1450 (1966) 1200
ISX15 435V 435 (325) 1450 (1966) 1100
Additional ratings may be available
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12
Medium-Duty Features And Benefits
983150 Improved Base Engine ndash Very few changes
have been made to the ISC83 and ISB67
base engines for EPA 2010 You can expectthe same high level of performance reliability
and dependability that you currently get from
Cummins Medium-Duty engines
983150 Better Fuel Economy ndash The combination of
SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration
of all elements controlled under a single
system results in up to 3 better fuel
economy for ISC83 and ISB67 engines
(versus EPA 2007 ISC and ISB)
983150 Every System Integratedndash
Cummins
designs and develops manufactures and
supports nearly every component from the air
intake to the exhaust aftertreatment in a totally
integrated system Cummins is able to
optimize critical systems to deliver the righttechnology to our customers in a way that
other engine manufacturers using outside
suppliers canrsquot match
bull Cummins Aftertreatment System ndash The
Cummins Aftertreatment System combines
the Cummins Particulate Filter with
proven Selective Catalytic Reduction (SCR)
technology and has been fully integrated
with the engine to deliver near-zero
emissions Adding SCR does more than
clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the
engine for stronger performance and better
fuel efficiency
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13
ndash Diesel Exhaust Fluid (DEF) is sprayed at
a rate of approximately 2-3 of fuel
consumption and will need to be refilledperiodically Simply check the DEF
gauge on your dashboard at each
refueling
bull XPI Fuel System ndash The ISC83 features
the XPI fuel system Cummins is the only
North American manufacturer with the
in-house capability to design and develop
this critical element The XPI fuel system
is capable of the highest injection pressures
in the industry consistent at every rpm for
stronger performance with multiple injectionevents for cleaner quieter and more
complete combustion
bull High Pressure Common Rail (HPCR) Fuel
System ndash The ISB67 features the HPCR
fuel system which delivers a precise
mixture of fuel and air at a constant
pressure regardless of engine rpm This
flexibility in injection timing allows multiple
injection events per cycle which maximizes
fuel economy and performance while
decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by
Cummins Turbo Technologies this proven
technology has set the industry standard
for precision performance dependability and
durability since 2002
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14
bull Exhaust Gas Recirculation (EGR) ndash
Cummins Medium-Duty engines also include
a next-generation EGR cooler designed for
better flow control
bull Electronic Control Module ndash The same
Electronic Control Module (ECM) and
engine software is featured on all Cummins
on-highway diesel engines and has been
enhanced in 2010 with more precise control
for better combustion
983150 Maintenance Intervals ndash Maintenance intervals
and costs remain virtually unchanged for the
Medium-Duty engines The only additional
item is the replacement of the DEF Filter every
200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service
Network is the largest in North America with
over 3500 locations
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
8172019 Cummins Freightliner Engine Reference Guide
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
8172019 Cummins Freightliner Engine Reference Guide
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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42
Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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1
Heavy-Duty Features And Benefits
Every Challenge Met
983150 System Integration ndash Cummins is the only engine
manufacturer to design and develop manufactureand support every component from the air intaketo the exhaust aftertreatment in a totally integratedsystem
983150 Cummins is able to optimize critical systems todeliver the right technology to our customers in a
way that other engine manufacturers using outsidesuppliers canrsquot match
983150 XPI Fuel System ndash Cummins is the only North American manufacturer with the in-housecapability to design and develop this criticalelement The XPI fuel system is capable of the
highest injection pressures in the industryconsistent at every rpm for stronger performancewith multiple injection events for cleaner quieterand more complete combustion
983150 Single Overhead Cam ndash Our improved XPI fuelsystem eliminates the need for a second camshaft
This provides weight savings and simplifies
operation
983150 VGT TM Turbocharger ndash Custom-built by Cummins Turbo Technologies this proven technology hasset the industry standard for precisionperformance dependability and durability since2002
Lower Operating Costs
983150 Fuel Economy ndash The ISX15 integrated enginepackage delivers up to 6 better fuel economy(versus EPA 2007 ISX)
983150 Selective Catalytic Reduction (SCR) ndash A key factorin this fuel economy improvement is the use ofproprietary SCR technology which allowsCummins to lower the amount of cooled EGR inthe power cylinder and recalibrate the enginefor more efficient combustion and increased fueleconomy
bull In 2010 the proven Cummins Particulate Filter
which reduces particulate matter by over 90is combined with Cummins Selective Catalytic
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2
Reduction (SCR) to meet emissions standardswhile maintaining best-in-class performancereliability and durability Cummins SCRtechnology has been proven in over 350000
European vehicles and uses Diesel Exhaust Fluid(DEF) to achieve NOx emissions at near-zero levelsDEF is readily available reference CumminsFiltration flyer LT15618 for more information
983150 Larger Sweet Spot ndash Fleets with less experienced drivers will see even bigger fuel economy gains
from the three-times larger lsquosweet spotrsquo with theISX15
983150 Less Regenerations ndash The fully integrated technology of the ISX15 requires fewer
regeneration events (none at all for over-the-roadtruckers)
983150 Maintenance Intervals
ndash
Maintenance intervalsand costs remain virtually unchanged with the onlyadditional items being a cleaning of thehydrocarbon doser injector every 150000 miles(240000 km) and replacement of the DEF filter at200000-mile (320000 km) intervals
983150 Big Bore ISX15 will deliver a higher resale value at
trade-in than smaller displacement engines
Driver Satisfaction
983150 Power and Performance ndash The ISX15 deliversthe features that drivers want and need ndash 600-bhpIntebrake TM system Load-Based Speed Control(LBSC) Gear-Down Protection (GDP)
983150 Ratings ndash SmartTorque ratings continue to beoffered adding up to 200 lb-ft of extra torque inthe top two gears so drivers can maintain roadspeed going up steep grades with fewerdownshifts and better fuel economy Plusvocational ratings are also available delivering
extra torque in lower gears for dump trucksmixers and refuse vehicles
Service
983150 Largest Service Network ndash Cummins ServiceNetwork is the largest in North America with over3500 locations
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3
ISX15 Specifications
Advertised 400-600 hp 298-447 kW
Horsepower
Maximum 600 bhp 447 kW
Braking Horsepower
Peak Torque 1450-2050 lb-ft 1966-2779 Nbullm
Governed Speed 2000-2200 rpm
Number of Cylinders 6
Oil System Capacity 14 US gallons 529 liters
Coolant Capacity 35 US quarts 331 liters
Engine Only
Clutch Engagement 1000 lb-ft 1356 Nbullm
Torque
System Weight 3186 lb 1445 kg
Engine (Dry) 2964 lb 1344 kg
Aftertreatment 222 lb 101 kg
Increase over standard muffler and does not include chassisOEM-supplied components
ISX15 EPA 2010 Engines400-600 hp
(298-447 kW)
Every Advantage
Cummins ISX15 is meeting the 2010 EPA standardswith a solution that does more than achieve loweremissions Our totally integrated driver-friendly enginepackage delivers better fuel economy with better
performance and exceptional reliability How muchbetter The ISX15 for EPA 2010 delivers up to 6better fuel economy and near-zero emissions (versusEPA 2007 ISX)
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4
ISX15 Truck Applications
Maintenance Intervals
Duty Cycles Light Normal Severe
Oil and Filter 35000 mi 25000 mi 15000 mi
56000 km 40000 km 24000 km
Fuel Filter 25000 mi 25000 mi 25000 mi
40000 km 40000 km 40000 km
Coolant 50000 mi 50000 mi 50000 mi
Filter 80000 km 80000 km 80000 km Valve 500000 mi 500000 mi 500000 mi
Adjustment 800000 km 800000 km 800000 km
Coalescing 125000 mi (200000 km) or
Filter Every 5th to 6th Oil Change Interval
DEF Filter 200000 mi (320000 km)
Hydrocarbon Doser
Injector Cleaning 150000 mi (241000 km)
Particulate
Filter Cleaning 300000 mi (482803 km)
Light Duty = gt 7 mpgNormal Duty = 6 to 7 mpgSevere Duty = lt 6 mpg
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
The Cummins Particulate Filter is designed tolast the life of your engine Passive and active
regeneration are transparent to the operator
ISX Vocational Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 400 6
24000
Fuel Filter 25000 800 6
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
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5
Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
ISX15 Fire And Emergency VehicleMaintenance Intervals Miles Hours Months
Kilometers
Oil and Filter 15000 400 6
24000
Fuel Filter 25000 800 6
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750
Filter Cleaning 482803
Assuming severe duty cycle for fire and emergency vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
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6
ISX15 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 400 12
24000
Fuel Filter 25000 800 12
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750Filter Cleaning 482803
Assuming normal duty cycle for recreational vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
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7
SmartTorque ndash Putting Technology
In High Gear
SmartTorque technology is a torque
enhancement system that gives fleets andowneroperators massive hill-pulling torque And
at the same time delivers up to 3 savings on
fuel costs Herersquos how it works
The electronic control module monitors engine
speed load and gear position When the drivershifts into the top two gears SmartTorque
automatically ldquokicks it uprdquo unleashing as much
as 200 extra lb-ft of torque
Though SmartTorque increases power
significantly thatrsquos not a consideration when
specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850
lb-ft the transmission can be specrsquod for a
lower torque rating Saving both the weight
and expense of a beefier transmission Yet
with SmartTorquersquos extra power drivers get up
steeper hills with fewer downshifts saving fuel
decreasing trip times and reducing driver fatigue
So destinations are reached more economically
faster and safer
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8
Load-Based Speed Control
Cummins Load-Based Speed Control (LBSC)
is a patented electronic feature on ISX15 engines
that helps drivers achieve higher fuel economywithout compromising performance
This Cummins exclusive feature automatically
adjusts the engine operating range to match the
load on board and the route
It optimizes engine rpm during normal drivingconditions by governing the engine speed to
encourage shifting in the most fuel-efficient
ranges At the same time it continuously
monitors vehicle operating conditions and allows
access to an extended engine operating range
every time it senses the need For example983150 On a grade exceeding 2
983150 During sharp turns when tire scrub may occur
983150 When carrying a load in excess of 80000 lb
LBSC also does not limit engine speed during gear
changes or when operating in the top two gearsLoad-Based Speed Control lowers the average
engine revsmile (kilometer) This has many
benefits
983150 Improved fuel economy
983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)
983150 Lower engine noise in parking lots andresidential areas
983150 Improved engine durability
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9
ISX15 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 600 600 (447) 2050 (2779) 1200
ISX15 600 600 (447) 1950 (2644) 1200
ISX15 600 600 (447) 1850 (2508) 1200
ISX15 550 550 (410) 2050 (2779) 1200
ISX15 550 550 (410) 1850 (2508) 1200
ISX15 525 525 (392) 1850 (2508) 1200
ISX15 500 500 (373) 1850 (2508) 1200
ISX15 500 500 (373) 1650 (2237) 1200
ISX15 485 485 (362) 1850 (2508) 1200
ISX15 485 485 (362) 1650 (2237) 1200
ISX15 450 450 (336) 1650 (2237) 1100
ISX15 450 450 (336) 1550 (2102) 1100
ISX15 425 425 (317) 1650 (2237) 1100
ISX15 400 400 (298) 1450 (1966) 1100
Restricted to Recreational Vehicle applications
For additional information see
ISX15 EPA 2010 Truck Applications Spec Sheet
Bulletin 4971239
2010 ISX15 For Fire And Emergency Applications Spec
Sheet Bulletin 4971211
Motorhome Engines For EPA 2010 Brochure
Bulletin 4971267
ISX15 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
8172019 Cummins Freightliner Engine Reference Guide
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10
ISX15 SmartTorque (ST) Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500 ST 500 (373) 16501850 (22372508) 1200
ISX15 485 ST 485 (362) 16501850
(22372508) 1200
ISX15 450 ST 450 (336) 15501750
(21022373) 1100
ISX15 450 ST 450 (336) 14501650
(19662237) 1100
ISX15 425 ST 425 (317) 15501750
(21022373) 1100
ISX15 425 ST 425 (317) 14501650
(19662237) 1100
ISX15 400 ST 400 (298) 15501750
(21022373) 1100
ISX15 400 ST 400 (298) 14501650
(19662237) 1100
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11
ISX15 Special Vocational Engines
Cummins has developed special ratings for
vocational applications like mixers refuse and
dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name
ISX15 Vocational Ratings
Engine Advertised Peak Torque
Model Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500V 500 (373) 1850 (2508) 1200
ISX15 500V 500 (373) 1650 (2237) 1200
ISX15 455V 455 (339) 1450 (1966) 1200
ISX15 435V 435 (325) 1450 (1966) 1100
Additional ratings may be available
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12
Medium-Duty Features And Benefits
983150 Improved Base Engine ndash Very few changes
have been made to the ISC83 and ISB67
base engines for EPA 2010 You can expectthe same high level of performance reliability
and dependability that you currently get from
Cummins Medium-Duty engines
983150 Better Fuel Economy ndash The combination of
SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration
of all elements controlled under a single
system results in up to 3 better fuel
economy for ISC83 and ISB67 engines
(versus EPA 2007 ISC and ISB)
983150 Every System Integratedndash
Cummins
designs and develops manufactures and
supports nearly every component from the air
intake to the exhaust aftertreatment in a totally
integrated system Cummins is able to
optimize critical systems to deliver the righttechnology to our customers in a way that
other engine manufacturers using outside
suppliers canrsquot match
bull Cummins Aftertreatment System ndash The
Cummins Aftertreatment System combines
the Cummins Particulate Filter with
proven Selective Catalytic Reduction (SCR)
technology and has been fully integrated
with the engine to deliver near-zero
emissions Adding SCR does more than
clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the
engine for stronger performance and better
fuel efficiency
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13
ndash Diesel Exhaust Fluid (DEF) is sprayed at
a rate of approximately 2-3 of fuel
consumption and will need to be refilledperiodically Simply check the DEF
gauge on your dashboard at each
refueling
bull XPI Fuel System ndash The ISC83 features
the XPI fuel system Cummins is the only
North American manufacturer with the
in-house capability to design and develop
this critical element The XPI fuel system
is capable of the highest injection pressures
in the industry consistent at every rpm for
stronger performance with multiple injectionevents for cleaner quieter and more
complete combustion
bull High Pressure Common Rail (HPCR) Fuel
System ndash The ISB67 features the HPCR
fuel system which delivers a precise
mixture of fuel and air at a constant
pressure regardless of engine rpm This
flexibility in injection timing allows multiple
injection events per cycle which maximizes
fuel economy and performance while
decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by
Cummins Turbo Technologies this proven
technology has set the industry standard
for precision performance dependability and
durability since 2002
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14
bull Exhaust Gas Recirculation (EGR) ndash
Cummins Medium-Duty engines also include
a next-generation EGR cooler designed for
better flow control
bull Electronic Control Module ndash The same
Electronic Control Module (ECM) and
engine software is featured on all Cummins
on-highway diesel engines and has been
enhanced in 2010 with more precise control
for better combustion
983150 Maintenance Intervals ndash Maintenance intervals
and costs remain virtually unchanged for the
Medium-Duty engines The only additional
item is the replacement of the DEF Filter every
200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service
Network is the largest in North America with
over 3500 locations
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
8172019 Cummins Freightliner Engine Reference Guide
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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36
983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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38
PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
8172019 Cummins Freightliner Engine Reference Guide
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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2
Reduction (SCR) to meet emissions standardswhile maintaining best-in-class performancereliability and durability Cummins SCRtechnology has been proven in over 350000
European vehicles and uses Diesel Exhaust Fluid(DEF) to achieve NOx emissions at near-zero levelsDEF is readily available reference CumminsFiltration flyer LT15618 for more information
983150 Larger Sweet Spot ndash Fleets with less experienced drivers will see even bigger fuel economy gains
from the three-times larger lsquosweet spotrsquo with theISX15
983150 Less Regenerations ndash The fully integrated technology of the ISX15 requires fewer
regeneration events (none at all for over-the-roadtruckers)
983150 Maintenance Intervals
ndash
Maintenance intervalsand costs remain virtually unchanged with the onlyadditional items being a cleaning of thehydrocarbon doser injector every 150000 miles(240000 km) and replacement of the DEF filter at200000-mile (320000 km) intervals
983150 Big Bore ISX15 will deliver a higher resale value at
trade-in than smaller displacement engines
Driver Satisfaction
983150 Power and Performance ndash The ISX15 deliversthe features that drivers want and need ndash 600-bhpIntebrake TM system Load-Based Speed Control(LBSC) Gear-Down Protection (GDP)
983150 Ratings ndash SmartTorque ratings continue to beoffered adding up to 200 lb-ft of extra torque inthe top two gears so drivers can maintain roadspeed going up steep grades with fewerdownshifts and better fuel economy Plusvocational ratings are also available delivering
extra torque in lower gears for dump trucksmixers and refuse vehicles
Service
983150 Largest Service Network ndash Cummins ServiceNetwork is the largest in North America with over3500 locations
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3
ISX15 Specifications
Advertised 400-600 hp 298-447 kW
Horsepower
Maximum 600 bhp 447 kW
Braking Horsepower
Peak Torque 1450-2050 lb-ft 1966-2779 Nbullm
Governed Speed 2000-2200 rpm
Number of Cylinders 6
Oil System Capacity 14 US gallons 529 liters
Coolant Capacity 35 US quarts 331 liters
Engine Only
Clutch Engagement 1000 lb-ft 1356 Nbullm
Torque
System Weight 3186 lb 1445 kg
Engine (Dry) 2964 lb 1344 kg
Aftertreatment 222 lb 101 kg
Increase over standard muffler and does not include chassisOEM-supplied components
ISX15 EPA 2010 Engines400-600 hp
(298-447 kW)
Every Advantage
Cummins ISX15 is meeting the 2010 EPA standardswith a solution that does more than achieve loweremissions Our totally integrated driver-friendly enginepackage delivers better fuel economy with better
performance and exceptional reliability How muchbetter The ISX15 for EPA 2010 delivers up to 6better fuel economy and near-zero emissions (versusEPA 2007 ISX)
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4
ISX15 Truck Applications
Maintenance Intervals
Duty Cycles Light Normal Severe
Oil and Filter 35000 mi 25000 mi 15000 mi
56000 km 40000 km 24000 km
Fuel Filter 25000 mi 25000 mi 25000 mi
40000 km 40000 km 40000 km
Coolant 50000 mi 50000 mi 50000 mi
Filter 80000 km 80000 km 80000 km Valve 500000 mi 500000 mi 500000 mi
Adjustment 800000 km 800000 km 800000 km
Coalescing 125000 mi (200000 km) or
Filter Every 5th to 6th Oil Change Interval
DEF Filter 200000 mi (320000 km)
Hydrocarbon Doser
Injector Cleaning 150000 mi (241000 km)
Particulate
Filter Cleaning 300000 mi (482803 km)
Light Duty = gt 7 mpgNormal Duty = 6 to 7 mpgSevere Duty = lt 6 mpg
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
The Cummins Particulate Filter is designed tolast the life of your engine Passive and active
regeneration are transparent to the operator
ISX Vocational Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 400 6
24000
Fuel Filter 25000 800 6
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
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5
Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
ISX15 Fire And Emergency VehicleMaintenance Intervals Miles Hours Months
Kilometers
Oil and Filter 15000 400 6
24000
Fuel Filter 25000 800 6
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750
Filter Cleaning 482803
Assuming severe duty cycle for fire and emergency vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
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6
ISX15 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 400 12
24000
Fuel Filter 25000 800 12
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750Filter Cleaning 482803
Assuming normal duty cycle for recreational vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
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7
SmartTorque ndash Putting Technology
In High Gear
SmartTorque technology is a torque
enhancement system that gives fleets andowneroperators massive hill-pulling torque And
at the same time delivers up to 3 savings on
fuel costs Herersquos how it works
The electronic control module monitors engine
speed load and gear position When the drivershifts into the top two gears SmartTorque
automatically ldquokicks it uprdquo unleashing as much
as 200 extra lb-ft of torque
Though SmartTorque increases power
significantly thatrsquos not a consideration when
specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850
lb-ft the transmission can be specrsquod for a
lower torque rating Saving both the weight
and expense of a beefier transmission Yet
with SmartTorquersquos extra power drivers get up
steeper hills with fewer downshifts saving fuel
decreasing trip times and reducing driver fatigue
So destinations are reached more economically
faster and safer
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8
Load-Based Speed Control
Cummins Load-Based Speed Control (LBSC)
is a patented electronic feature on ISX15 engines
that helps drivers achieve higher fuel economywithout compromising performance
This Cummins exclusive feature automatically
adjusts the engine operating range to match the
load on board and the route
It optimizes engine rpm during normal drivingconditions by governing the engine speed to
encourage shifting in the most fuel-efficient
ranges At the same time it continuously
monitors vehicle operating conditions and allows
access to an extended engine operating range
every time it senses the need For example983150 On a grade exceeding 2
983150 During sharp turns when tire scrub may occur
983150 When carrying a load in excess of 80000 lb
LBSC also does not limit engine speed during gear
changes or when operating in the top two gearsLoad-Based Speed Control lowers the average
engine revsmile (kilometer) This has many
benefits
983150 Improved fuel economy
983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)
983150 Lower engine noise in parking lots andresidential areas
983150 Improved engine durability
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9
ISX15 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 600 600 (447) 2050 (2779) 1200
ISX15 600 600 (447) 1950 (2644) 1200
ISX15 600 600 (447) 1850 (2508) 1200
ISX15 550 550 (410) 2050 (2779) 1200
ISX15 550 550 (410) 1850 (2508) 1200
ISX15 525 525 (392) 1850 (2508) 1200
ISX15 500 500 (373) 1850 (2508) 1200
ISX15 500 500 (373) 1650 (2237) 1200
ISX15 485 485 (362) 1850 (2508) 1200
ISX15 485 485 (362) 1650 (2237) 1200
ISX15 450 450 (336) 1650 (2237) 1100
ISX15 450 450 (336) 1550 (2102) 1100
ISX15 425 425 (317) 1650 (2237) 1100
ISX15 400 400 (298) 1450 (1966) 1100
Restricted to Recreational Vehicle applications
For additional information see
ISX15 EPA 2010 Truck Applications Spec Sheet
Bulletin 4971239
2010 ISX15 For Fire And Emergency Applications Spec
Sheet Bulletin 4971211
Motorhome Engines For EPA 2010 Brochure
Bulletin 4971267
ISX15 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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10
ISX15 SmartTorque (ST) Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500 ST 500 (373) 16501850 (22372508) 1200
ISX15 485 ST 485 (362) 16501850
(22372508) 1200
ISX15 450 ST 450 (336) 15501750
(21022373) 1100
ISX15 450 ST 450 (336) 14501650
(19662237) 1100
ISX15 425 ST 425 (317) 15501750
(21022373) 1100
ISX15 425 ST 425 (317) 14501650
(19662237) 1100
ISX15 400 ST 400 (298) 15501750
(21022373) 1100
ISX15 400 ST 400 (298) 14501650
(19662237) 1100
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11
ISX15 Special Vocational Engines
Cummins has developed special ratings for
vocational applications like mixers refuse and
dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name
ISX15 Vocational Ratings
Engine Advertised Peak Torque
Model Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500V 500 (373) 1850 (2508) 1200
ISX15 500V 500 (373) 1650 (2237) 1200
ISX15 455V 455 (339) 1450 (1966) 1200
ISX15 435V 435 (325) 1450 (1966) 1100
Additional ratings may be available
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12
Medium-Duty Features And Benefits
983150 Improved Base Engine ndash Very few changes
have been made to the ISC83 and ISB67
base engines for EPA 2010 You can expectthe same high level of performance reliability
and dependability that you currently get from
Cummins Medium-Duty engines
983150 Better Fuel Economy ndash The combination of
SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration
of all elements controlled under a single
system results in up to 3 better fuel
economy for ISC83 and ISB67 engines
(versus EPA 2007 ISC and ISB)
983150 Every System Integratedndash
Cummins
designs and develops manufactures and
supports nearly every component from the air
intake to the exhaust aftertreatment in a totally
integrated system Cummins is able to
optimize critical systems to deliver the righttechnology to our customers in a way that
other engine manufacturers using outside
suppliers canrsquot match
bull Cummins Aftertreatment System ndash The
Cummins Aftertreatment System combines
the Cummins Particulate Filter with
proven Selective Catalytic Reduction (SCR)
technology and has been fully integrated
with the engine to deliver near-zero
emissions Adding SCR does more than
clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the
engine for stronger performance and better
fuel efficiency
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13
ndash Diesel Exhaust Fluid (DEF) is sprayed at
a rate of approximately 2-3 of fuel
consumption and will need to be refilledperiodically Simply check the DEF
gauge on your dashboard at each
refueling
bull XPI Fuel System ndash The ISC83 features
the XPI fuel system Cummins is the only
North American manufacturer with the
in-house capability to design and develop
this critical element The XPI fuel system
is capable of the highest injection pressures
in the industry consistent at every rpm for
stronger performance with multiple injectionevents for cleaner quieter and more
complete combustion
bull High Pressure Common Rail (HPCR) Fuel
System ndash The ISB67 features the HPCR
fuel system which delivers a precise
mixture of fuel and air at a constant
pressure regardless of engine rpm This
flexibility in injection timing allows multiple
injection events per cycle which maximizes
fuel economy and performance while
decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by
Cummins Turbo Technologies this proven
technology has set the industry standard
for precision performance dependability and
durability since 2002
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14
bull Exhaust Gas Recirculation (EGR) ndash
Cummins Medium-Duty engines also include
a next-generation EGR cooler designed for
better flow control
bull Electronic Control Module ndash The same
Electronic Control Module (ECM) and
engine software is featured on all Cummins
on-highway diesel engines and has been
enhanced in 2010 with more precise control
for better combustion
983150 Maintenance Intervals ndash Maintenance intervals
and costs remain virtually unchanged for the
Medium-Duty engines The only additional
item is the replacement of the DEF Filter every
200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service
Network is the largest in North America with
over 3500 locations
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
8172019 Cummins Freightliner Engine Reference Guide
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
8172019 Cummins Freightliner Engine Reference Guide
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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3
ISX15 Specifications
Advertised 400-600 hp 298-447 kW
Horsepower
Maximum 600 bhp 447 kW
Braking Horsepower
Peak Torque 1450-2050 lb-ft 1966-2779 Nbullm
Governed Speed 2000-2200 rpm
Number of Cylinders 6
Oil System Capacity 14 US gallons 529 liters
Coolant Capacity 35 US quarts 331 liters
Engine Only
Clutch Engagement 1000 lb-ft 1356 Nbullm
Torque
System Weight 3186 lb 1445 kg
Engine (Dry) 2964 lb 1344 kg
Aftertreatment 222 lb 101 kg
Increase over standard muffler and does not include chassisOEM-supplied components
ISX15 EPA 2010 Engines400-600 hp
(298-447 kW)
Every Advantage
Cummins ISX15 is meeting the 2010 EPA standardswith a solution that does more than achieve loweremissions Our totally integrated driver-friendly enginepackage delivers better fuel economy with better
performance and exceptional reliability How muchbetter The ISX15 for EPA 2010 delivers up to 6better fuel economy and near-zero emissions (versusEPA 2007 ISX)
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4
ISX15 Truck Applications
Maintenance Intervals
Duty Cycles Light Normal Severe
Oil and Filter 35000 mi 25000 mi 15000 mi
56000 km 40000 km 24000 km
Fuel Filter 25000 mi 25000 mi 25000 mi
40000 km 40000 km 40000 km
Coolant 50000 mi 50000 mi 50000 mi
Filter 80000 km 80000 km 80000 km Valve 500000 mi 500000 mi 500000 mi
Adjustment 800000 km 800000 km 800000 km
Coalescing 125000 mi (200000 km) or
Filter Every 5th to 6th Oil Change Interval
DEF Filter 200000 mi (320000 km)
Hydrocarbon Doser
Injector Cleaning 150000 mi (241000 km)
Particulate
Filter Cleaning 300000 mi (482803 km)
Light Duty = gt 7 mpgNormal Duty = 6 to 7 mpgSevere Duty = lt 6 mpg
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
The Cummins Particulate Filter is designed tolast the life of your engine Passive and active
regeneration are transparent to the operator
ISX Vocational Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 400 6
24000
Fuel Filter 25000 800 6
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
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5
Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
ISX15 Fire And Emergency VehicleMaintenance Intervals Miles Hours Months
Kilometers
Oil and Filter 15000 400 6
24000
Fuel Filter 25000 800 6
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750
Filter Cleaning 482803
Assuming severe duty cycle for fire and emergency vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
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6
ISX15 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 400 12
24000
Fuel Filter 25000 800 12
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750Filter Cleaning 482803
Assuming normal duty cycle for recreational vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
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7
SmartTorque ndash Putting Technology
In High Gear
SmartTorque technology is a torque
enhancement system that gives fleets andowneroperators massive hill-pulling torque And
at the same time delivers up to 3 savings on
fuel costs Herersquos how it works
The electronic control module monitors engine
speed load and gear position When the drivershifts into the top two gears SmartTorque
automatically ldquokicks it uprdquo unleashing as much
as 200 extra lb-ft of torque
Though SmartTorque increases power
significantly thatrsquos not a consideration when
specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850
lb-ft the transmission can be specrsquod for a
lower torque rating Saving both the weight
and expense of a beefier transmission Yet
with SmartTorquersquos extra power drivers get up
steeper hills with fewer downshifts saving fuel
decreasing trip times and reducing driver fatigue
So destinations are reached more economically
faster and safer
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8
Load-Based Speed Control
Cummins Load-Based Speed Control (LBSC)
is a patented electronic feature on ISX15 engines
that helps drivers achieve higher fuel economywithout compromising performance
This Cummins exclusive feature automatically
adjusts the engine operating range to match the
load on board and the route
It optimizes engine rpm during normal drivingconditions by governing the engine speed to
encourage shifting in the most fuel-efficient
ranges At the same time it continuously
monitors vehicle operating conditions and allows
access to an extended engine operating range
every time it senses the need For example983150 On a grade exceeding 2
983150 During sharp turns when tire scrub may occur
983150 When carrying a load in excess of 80000 lb
LBSC also does not limit engine speed during gear
changes or when operating in the top two gearsLoad-Based Speed Control lowers the average
engine revsmile (kilometer) This has many
benefits
983150 Improved fuel economy
983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)
983150 Lower engine noise in parking lots andresidential areas
983150 Improved engine durability
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9
ISX15 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 600 600 (447) 2050 (2779) 1200
ISX15 600 600 (447) 1950 (2644) 1200
ISX15 600 600 (447) 1850 (2508) 1200
ISX15 550 550 (410) 2050 (2779) 1200
ISX15 550 550 (410) 1850 (2508) 1200
ISX15 525 525 (392) 1850 (2508) 1200
ISX15 500 500 (373) 1850 (2508) 1200
ISX15 500 500 (373) 1650 (2237) 1200
ISX15 485 485 (362) 1850 (2508) 1200
ISX15 485 485 (362) 1650 (2237) 1200
ISX15 450 450 (336) 1650 (2237) 1100
ISX15 450 450 (336) 1550 (2102) 1100
ISX15 425 425 (317) 1650 (2237) 1100
ISX15 400 400 (298) 1450 (1966) 1100
Restricted to Recreational Vehicle applications
For additional information see
ISX15 EPA 2010 Truck Applications Spec Sheet
Bulletin 4971239
2010 ISX15 For Fire And Emergency Applications Spec
Sheet Bulletin 4971211
Motorhome Engines For EPA 2010 Brochure
Bulletin 4971267
ISX15 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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10
ISX15 SmartTorque (ST) Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500 ST 500 (373) 16501850 (22372508) 1200
ISX15 485 ST 485 (362) 16501850
(22372508) 1200
ISX15 450 ST 450 (336) 15501750
(21022373) 1100
ISX15 450 ST 450 (336) 14501650
(19662237) 1100
ISX15 425 ST 425 (317) 15501750
(21022373) 1100
ISX15 425 ST 425 (317) 14501650
(19662237) 1100
ISX15 400 ST 400 (298) 15501750
(21022373) 1100
ISX15 400 ST 400 (298) 14501650
(19662237) 1100
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11
ISX15 Special Vocational Engines
Cummins has developed special ratings for
vocational applications like mixers refuse and
dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name
ISX15 Vocational Ratings
Engine Advertised Peak Torque
Model Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500V 500 (373) 1850 (2508) 1200
ISX15 500V 500 (373) 1650 (2237) 1200
ISX15 455V 455 (339) 1450 (1966) 1200
ISX15 435V 435 (325) 1450 (1966) 1100
Additional ratings may be available
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12
Medium-Duty Features And Benefits
983150 Improved Base Engine ndash Very few changes
have been made to the ISC83 and ISB67
base engines for EPA 2010 You can expectthe same high level of performance reliability
and dependability that you currently get from
Cummins Medium-Duty engines
983150 Better Fuel Economy ndash The combination of
SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration
of all elements controlled under a single
system results in up to 3 better fuel
economy for ISC83 and ISB67 engines
(versus EPA 2007 ISC and ISB)
983150 Every System Integratedndash
Cummins
designs and develops manufactures and
supports nearly every component from the air
intake to the exhaust aftertreatment in a totally
integrated system Cummins is able to
optimize critical systems to deliver the righttechnology to our customers in a way that
other engine manufacturers using outside
suppliers canrsquot match
bull Cummins Aftertreatment System ndash The
Cummins Aftertreatment System combines
the Cummins Particulate Filter with
proven Selective Catalytic Reduction (SCR)
technology and has been fully integrated
with the engine to deliver near-zero
emissions Adding SCR does more than
clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the
engine for stronger performance and better
fuel efficiency
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13
ndash Diesel Exhaust Fluid (DEF) is sprayed at
a rate of approximately 2-3 of fuel
consumption and will need to be refilledperiodically Simply check the DEF
gauge on your dashboard at each
refueling
bull XPI Fuel System ndash The ISC83 features
the XPI fuel system Cummins is the only
North American manufacturer with the
in-house capability to design and develop
this critical element The XPI fuel system
is capable of the highest injection pressures
in the industry consistent at every rpm for
stronger performance with multiple injectionevents for cleaner quieter and more
complete combustion
bull High Pressure Common Rail (HPCR) Fuel
System ndash The ISB67 features the HPCR
fuel system which delivers a precise
mixture of fuel and air at a constant
pressure regardless of engine rpm This
flexibility in injection timing allows multiple
injection events per cycle which maximizes
fuel economy and performance while
decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by
Cummins Turbo Technologies this proven
technology has set the industry standard
for precision performance dependability and
durability since 2002
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14
bull Exhaust Gas Recirculation (EGR) ndash
Cummins Medium-Duty engines also include
a next-generation EGR cooler designed for
better flow control
bull Electronic Control Module ndash The same
Electronic Control Module (ECM) and
engine software is featured on all Cummins
on-highway diesel engines and has been
enhanced in 2010 with more precise control
for better combustion
983150 Maintenance Intervals ndash Maintenance intervals
and costs remain virtually unchanged for the
Medium-Duty engines The only additional
item is the replacement of the DEF Filter every
200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service
Network is the largest in North America with
over 3500 locations
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
8172019 Cummins Freightliner Engine Reference Guide
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
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8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 887
4
ISX15 Truck Applications
Maintenance Intervals
Duty Cycles Light Normal Severe
Oil and Filter 35000 mi 25000 mi 15000 mi
56000 km 40000 km 24000 km
Fuel Filter 25000 mi 25000 mi 25000 mi
40000 km 40000 km 40000 km
Coolant 50000 mi 50000 mi 50000 mi
Filter 80000 km 80000 km 80000 km Valve 500000 mi 500000 mi 500000 mi
Adjustment 800000 km 800000 km 800000 km
Coalescing 125000 mi (200000 km) or
Filter Every 5th to 6th Oil Change Interval
DEF Filter 200000 mi (320000 km)
Hydrocarbon Doser
Injector Cleaning 150000 mi (241000 km)
Particulate
Filter Cleaning 300000 mi (482803 km)
Light Duty = gt 7 mpgNormal Duty = 6 to 7 mpgSevere Duty = lt 6 mpg
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
The Cummins Particulate Filter is designed tolast the life of your engine Passive and active
regeneration are transparent to the operator
ISX Vocational Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 400 6
24000
Fuel Filter 25000 800 6
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
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5
Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
ISX15 Fire And Emergency VehicleMaintenance Intervals Miles Hours Months
Kilometers
Oil and Filter 15000 400 6
24000
Fuel Filter 25000 800 6
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750
Filter Cleaning 482803
Assuming severe duty cycle for fire and emergency vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
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6
ISX15 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 400 12
24000
Fuel Filter 25000 800 12
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750Filter Cleaning 482803
Assuming normal duty cycle for recreational vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
8172019 Cummins Freightliner Engine Reference Guide
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7
SmartTorque ndash Putting Technology
In High Gear
SmartTorque technology is a torque
enhancement system that gives fleets andowneroperators massive hill-pulling torque And
at the same time delivers up to 3 savings on
fuel costs Herersquos how it works
The electronic control module monitors engine
speed load and gear position When the drivershifts into the top two gears SmartTorque
automatically ldquokicks it uprdquo unleashing as much
as 200 extra lb-ft of torque
Though SmartTorque increases power
significantly thatrsquos not a consideration when
specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850
lb-ft the transmission can be specrsquod for a
lower torque rating Saving both the weight
and expense of a beefier transmission Yet
with SmartTorquersquos extra power drivers get up
steeper hills with fewer downshifts saving fuel
decreasing trip times and reducing driver fatigue
So destinations are reached more economically
faster and safer
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8
Load-Based Speed Control
Cummins Load-Based Speed Control (LBSC)
is a patented electronic feature on ISX15 engines
that helps drivers achieve higher fuel economywithout compromising performance
This Cummins exclusive feature automatically
adjusts the engine operating range to match the
load on board and the route
It optimizes engine rpm during normal drivingconditions by governing the engine speed to
encourage shifting in the most fuel-efficient
ranges At the same time it continuously
monitors vehicle operating conditions and allows
access to an extended engine operating range
every time it senses the need For example983150 On a grade exceeding 2
983150 During sharp turns when tire scrub may occur
983150 When carrying a load in excess of 80000 lb
LBSC also does not limit engine speed during gear
changes or when operating in the top two gearsLoad-Based Speed Control lowers the average
engine revsmile (kilometer) This has many
benefits
983150 Improved fuel economy
983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)
983150 Lower engine noise in parking lots andresidential areas
983150 Improved engine durability
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9
ISX15 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 600 600 (447) 2050 (2779) 1200
ISX15 600 600 (447) 1950 (2644) 1200
ISX15 600 600 (447) 1850 (2508) 1200
ISX15 550 550 (410) 2050 (2779) 1200
ISX15 550 550 (410) 1850 (2508) 1200
ISX15 525 525 (392) 1850 (2508) 1200
ISX15 500 500 (373) 1850 (2508) 1200
ISX15 500 500 (373) 1650 (2237) 1200
ISX15 485 485 (362) 1850 (2508) 1200
ISX15 485 485 (362) 1650 (2237) 1200
ISX15 450 450 (336) 1650 (2237) 1100
ISX15 450 450 (336) 1550 (2102) 1100
ISX15 425 425 (317) 1650 (2237) 1100
ISX15 400 400 (298) 1450 (1966) 1100
Restricted to Recreational Vehicle applications
For additional information see
ISX15 EPA 2010 Truck Applications Spec Sheet
Bulletin 4971239
2010 ISX15 For Fire And Emergency Applications Spec
Sheet Bulletin 4971211
Motorhome Engines For EPA 2010 Brochure
Bulletin 4971267
ISX15 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
8172019 Cummins Freightliner Engine Reference Guide
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10
ISX15 SmartTorque (ST) Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500 ST 500 (373) 16501850 (22372508) 1200
ISX15 485 ST 485 (362) 16501850
(22372508) 1200
ISX15 450 ST 450 (336) 15501750
(21022373) 1100
ISX15 450 ST 450 (336) 14501650
(19662237) 1100
ISX15 425 ST 425 (317) 15501750
(21022373) 1100
ISX15 425 ST 425 (317) 14501650
(19662237) 1100
ISX15 400 ST 400 (298) 15501750
(21022373) 1100
ISX15 400 ST 400 (298) 14501650
(19662237) 1100
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11
ISX15 Special Vocational Engines
Cummins has developed special ratings for
vocational applications like mixers refuse and
dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name
ISX15 Vocational Ratings
Engine Advertised Peak Torque
Model Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500V 500 (373) 1850 (2508) 1200
ISX15 500V 500 (373) 1650 (2237) 1200
ISX15 455V 455 (339) 1450 (1966) 1200
ISX15 435V 435 (325) 1450 (1966) 1100
Additional ratings may be available
8172019 Cummins Freightliner Engine Reference Guide
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12
Medium-Duty Features And Benefits
983150 Improved Base Engine ndash Very few changes
have been made to the ISC83 and ISB67
base engines for EPA 2010 You can expectthe same high level of performance reliability
and dependability that you currently get from
Cummins Medium-Duty engines
983150 Better Fuel Economy ndash The combination of
SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration
of all elements controlled under a single
system results in up to 3 better fuel
economy for ISC83 and ISB67 engines
(versus EPA 2007 ISC and ISB)
983150 Every System Integratedndash
Cummins
designs and develops manufactures and
supports nearly every component from the air
intake to the exhaust aftertreatment in a totally
integrated system Cummins is able to
optimize critical systems to deliver the righttechnology to our customers in a way that
other engine manufacturers using outside
suppliers canrsquot match
bull Cummins Aftertreatment System ndash The
Cummins Aftertreatment System combines
the Cummins Particulate Filter with
proven Selective Catalytic Reduction (SCR)
technology and has been fully integrated
with the engine to deliver near-zero
emissions Adding SCR does more than
clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the
engine for stronger performance and better
fuel efficiency
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13
ndash Diesel Exhaust Fluid (DEF) is sprayed at
a rate of approximately 2-3 of fuel
consumption and will need to be refilledperiodically Simply check the DEF
gauge on your dashboard at each
refueling
bull XPI Fuel System ndash The ISC83 features
the XPI fuel system Cummins is the only
North American manufacturer with the
in-house capability to design and develop
this critical element The XPI fuel system
is capable of the highest injection pressures
in the industry consistent at every rpm for
stronger performance with multiple injectionevents for cleaner quieter and more
complete combustion
bull High Pressure Common Rail (HPCR) Fuel
System ndash The ISB67 features the HPCR
fuel system which delivers a precise
mixture of fuel and air at a constant
pressure regardless of engine rpm This
flexibility in injection timing allows multiple
injection events per cycle which maximizes
fuel economy and performance while
decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by
Cummins Turbo Technologies this proven
technology has set the industry standard
for precision performance dependability and
durability since 2002
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14
bull Exhaust Gas Recirculation (EGR) ndash
Cummins Medium-Duty engines also include
a next-generation EGR cooler designed for
better flow control
bull Electronic Control Module ndash The same
Electronic Control Module (ECM) and
engine software is featured on all Cummins
on-highway diesel engines and has been
enhanced in 2010 with more precise control
for better combustion
983150 Maintenance Intervals ndash Maintenance intervals
and costs remain virtually unchanged for the
Medium-Duty engines The only additional
item is the replacement of the DEF Filter every
200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service
Network is the largest in North America with
over 3500 locations
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
8172019 Cummins Freightliner Engine Reference Guide
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
8172019 Cummins Freightliner Engine Reference Guide
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
8172019 Cummins Freightliner Engine Reference Guide
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
8172019 Cummins Freightliner Engine Reference Guide
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
8172019 Cummins Freightliner Engine Reference Guide
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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5
Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
ISX15 Fire And Emergency VehicleMaintenance Intervals Miles Hours Months
Kilometers
Oil and Filter 15000 400 6
24000
Fuel Filter 25000 800 6
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750
Filter Cleaning 482803
Assuming severe duty cycle for fire and emergency vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
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6
ISX15 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 400 12
24000
Fuel Filter 25000 800 12
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750Filter Cleaning 482803
Assuming normal duty cycle for recreational vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
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7
SmartTorque ndash Putting Technology
In High Gear
SmartTorque technology is a torque
enhancement system that gives fleets andowneroperators massive hill-pulling torque And
at the same time delivers up to 3 savings on
fuel costs Herersquos how it works
The electronic control module monitors engine
speed load and gear position When the drivershifts into the top two gears SmartTorque
automatically ldquokicks it uprdquo unleashing as much
as 200 extra lb-ft of torque
Though SmartTorque increases power
significantly thatrsquos not a consideration when
specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850
lb-ft the transmission can be specrsquod for a
lower torque rating Saving both the weight
and expense of a beefier transmission Yet
with SmartTorquersquos extra power drivers get up
steeper hills with fewer downshifts saving fuel
decreasing trip times and reducing driver fatigue
So destinations are reached more economically
faster and safer
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8
Load-Based Speed Control
Cummins Load-Based Speed Control (LBSC)
is a patented electronic feature on ISX15 engines
that helps drivers achieve higher fuel economywithout compromising performance
This Cummins exclusive feature automatically
adjusts the engine operating range to match the
load on board and the route
It optimizes engine rpm during normal drivingconditions by governing the engine speed to
encourage shifting in the most fuel-efficient
ranges At the same time it continuously
monitors vehicle operating conditions and allows
access to an extended engine operating range
every time it senses the need For example983150 On a grade exceeding 2
983150 During sharp turns when tire scrub may occur
983150 When carrying a load in excess of 80000 lb
LBSC also does not limit engine speed during gear
changes or when operating in the top two gearsLoad-Based Speed Control lowers the average
engine revsmile (kilometer) This has many
benefits
983150 Improved fuel economy
983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)
983150 Lower engine noise in parking lots andresidential areas
983150 Improved engine durability
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9
ISX15 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 600 600 (447) 2050 (2779) 1200
ISX15 600 600 (447) 1950 (2644) 1200
ISX15 600 600 (447) 1850 (2508) 1200
ISX15 550 550 (410) 2050 (2779) 1200
ISX15 550 550 (410) 1850 (2508) 1200
ISX15 525 525 (392) 1850 (2508) 1200
ISX15 500 500 (373) 1850 (2508) 1200
ISX15 500 500 (373) 1650 (2237) 1200
ISX15 485 485 (362) 1850 (2508) 1200
ISX15 485 485 (362) 1650 (2237) 1200
ISX15 450 450 (336) 1650 (2237) 1100
ISX15 450 450 (336) 1550 (2102) 1100
ISX15 425 425 (317) 1650 (2237) 1100
ISX15 400 400 (298) 1450 (1966) 1100
Restricted to Recreational Vehicle applications
For additional information see
ISX15 EPA 2010 Truck Applications Spec Sheet
Bulletin 4971239
2010 ISX15 For Fire And Emergency Applications Spec
Sheet Bulletin 4971211
Motorhome Engines For EPA 2010 Brochure
Bulletin 4971267
ISX15 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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10
ISX15 SmartTorque (ST) Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500 ST 500 (373) 16501850 (22372508) 1200
ISX15 485 ST 485 (362) 16501850
(22372508) 1200
ISX15 450 ST 450 (336) 15501750
(21022373) 1100
ISX15 450 ST 450 (336) 14501650
(19662237) 1100
ISX15 425 ST 425 (317) 15501750
(21022373) 1100
ISX15 425 ST 425 (317) 14501650
(19662237) 1100
ISX15 400 ST 400 (298) 15501750
(21022373) 1100
ISX15 400 ST 400 (298) 14501650
(19662237) 1100
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11
ISX15 Special Vocational Engines
Cummins has developed special ratings for
vocational applications like mixers refuse and
dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name
ISX15 Vocational Ratings
Engine Advertised Peak Torque
Model Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500V 500 (373) 1850 (2508) 1200
ISX15 500V 500 (373) 1650 (2237) 1200
ISX15 455V 455 (339) 1450 (1966) 1200
ISX15 435V 435 (325) 1450 (1966) 1100
Additional ratings may be available
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12
Medium-Duty Features And Benefits
983150 Improved Base Engine ndash Very few changes
have been made to the ISC83 and ISB67
base engines for EPA 2010 You can expectthe same high level of performance reliability
and dependability that you currently get from
Cummins Medium-Duty engines
983150 Better Fuel Economy ndash The combination of
SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration
of all elements controlled under a single
system results in up to 3 better fuel
economy for ISC83 and ISB67 engines
(versus EPA 2007 ISC and ISB)
983150 Every System Integratedndash
Cummins
designs and develops manufactures and
supports nearly every component from the air
intake to the exhaust aftertreatment in a totally
integrated system Cummins is able to
optimize critical systems to deliver the righttechnology to our customers in a way that
other engine manufacturers using outside
suppliers canrsquot match
bull Cummins Aftertreatment System ndash The
Cummins Aftertreatment System combines
the Cummins Particulate Filter with
proven Selective Catalytic Reduction (SCR)
technology and has been fully integrated
with the engine to deliver near-zero
emissions Adding SCR does more than
clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the
engine for stronger performance and better
fuel efficiency
8172019 Cummins Freightliner Engine Reference Guide
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13
ndash Diesel Exhaust Fluid (DEF) is sprayed at
a rate of approximately 2-3 of fuel
consumption and will need to be refilledperiodically Simply check the DEF
gauge on your dashboard at each
refueling
bull XPI Fuel System ndash The ISC83 features
the XPI fuel system Cummins is the only
North American manufacturer with the
in-house capability to design and develop
this critical element The XPI fuel system
is capable of the highest injection pressures
in the industry consistent at every rpm for
stronger performance with multiple injectionevents for cleaner quieter and more
complete combustion
bull High Pressure Common Rail (HPCR) Fuel
System ndash The ISB67 features the HPCR
fuel system which delivers a precise
mixture of fuel and air at a constant
pressure regardless of engine rpm This
flexibility in injection timing allows multiple
injection events per cycle which maximizes
fuel economy and performance while
decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by
Cummins Turbo Technologies this proven
technology has set the industry standard
for precision performance dependability and
durability since 2002
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14
bull Exhaust Gas Recirculation (EGR) ndash
Cummins Medium-Duty engines also include
a next-generation EGR cooler designed for
better flow control
bull Electronic Control Module ndash The same
Electronic Control Module (ECM) and
engine software is featured on all Cummins
on-highway diesel engines and has been
enhanced in 2010 with more precise control
for better combustion
983150 Maintenance Intervals ndash Maintenance intervals
and costs remain virtually unchanged for the
Medium-Duty engines The only additional
item is the replacement of the DEF Filter every
200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service
Network is the largest in North America with
over 3500 locations
8172019 Cummins Freightliner Engine Reference Guide
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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36
983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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38
PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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39
INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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41
Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
8172019 Cummins Freightliner Engine Reference Guide
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
8172019 Cummins Freightliner Engine Reference Guide
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
8172019 Cummins Freightliner Engine Reference Guide
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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6
ISX15 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 400 12
24000
Fuel Filter 25000 800 12
40000
Coolant Filter 50000 1500 12
80000
Valve 500000 10000 60
Adjustment 800000
Coalescing 125000 3000 12
Filter 200000
DEF Filter 200000 4500
320000
Hydrocarbon Doser 150000 4500
Injector Cleaning 241000
Particulate 300000 6750Filter Cleaning 482803
Assuming normal duty cycle for recreational vehicleapplications
With appropriate filterFor blowby lt12 in H2O
See Owners Manual for complete details
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7
SmartTorque ndash Putting Technology
In High Gear
SmartTorque technology is a torque
enhancement system that gives fleets andowneroperators massive hill-pulling torque And
at the same time delivers up to 3 savings on
fuel costs Herersquos how it works
The electronic control module monitors engine
speed load and gear position When the drivershifts into the top two gears SmartTorque
automatically ldquokicks it uprdquo unleashing as much
as 200 extra lb-ft of torque
Though SmartTorque increases power
significantly thatrsquos not a consideration when
specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850
lb-ft the transmission can be specrsquod for a
lower torque rating Saving both the weight
and expense of a beefier transmission Yet
with SmartTorquersquos extra power drivers get up
steeper hills with fewer downshifts saving fuel
decreasing trip times and reducing driver fatigue
So destinations are reached more economically
faster and safer
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8
Load-Based Speed Control
Cummins Load-Based Speed Control (LBSC)
is a patented electronic feature on ISX15 engines
that helps drivers achieve higher fuel economywithout compromising performance
This Cummins exclusive feature automatically
adjusts the engine operating range to match the
load on board and the route
It optimizes engine rpm during normal drivingconditions by governing the engine speed to
encourage shifting in the most fuel-efficient
ranges At the same time it continuously
monitors vehicle operating conditions and allows
access to an extended engine operating range
every time it senses the need For example983150 On a grade exceeding 2
983150 During sharp turns when tire scrub may occur
983150 When carrying a load in excess of 80000 lb
LBSC also does not limit engine speed during gear
changes or when operating in the top two gearsLoad-Based Speed Control lowers the average
engine revsmile (kilometer) This has many
benefits
983150 Improved fuel economy
983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)
983150 Lower engine noise in parking lots andresidential areas
983150 Improved engine durability
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9
ISX15 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 600 600 (447) 2050 (2779) 1200
ISX15 600 600 (447) 1950 (2644) 1200
ISX15 600 600 (447) 1850 (2508) 1200
ISX15 550 550 (410) 2050 (2779) 1200
ISX15 550 550 (410) 1850 (2508) 1200
ISX15 525 525 (392) 1850 (2508) 1200
ISX15 500 500 (373) 1850 (2508) 1200
ISX15 500 500 (373) 1650 (2237) 1200
ISX15 485 485 (362) 1850 (2508) 1200
ISX15 485 485 (362) 1650 (2237) 1200
ISX15 450 450 (336) 1650 (2237) 1100
ISX15 450 450 (336) 1550 (2102) 1100
ISX15 425 425 (317) 1650 (2237) 1100
ISX15 400 400 (298) 1450 (1966) 1100
Restricted to Recreational Vehicle applications
For additional information see
ISX15 EPA 2010 Truck Applications Spec Sheet
Bulletin 4971239
2010 ISX15 For Fire And Emergency Applications Spec
Sheet Bulletin 4971211
Motorhome Engines For EPA 2010 Brochure
Bulletin 4971267
ISX15 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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10
ISX15 SmartTorque (ST) Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500 ST 500 (373) 16501850 (22372508) 1200
ISX15 485 ST 485 (362) 16501850
(22372508) 1200
ISX15 450 ST 450 (336) 15501750
(21022373) 1100
ISX15 450 ST 450 (336) 14501650
(19662237) 1100
ISX15 425 ST 425 (317) 15501750
(21022373) 1100
ISX15 425 ST 425 (317) 14501650
(19662237) 1100
ISX15 400 ST 400 (298) 15501750
(21022373) 1100
ISX15 400 ST 400 (298) 14501650
(19662237) 1100
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11
ISX15 Special Vocational Engines
Cummins has developed special ratings for
vocational applications like mixers refuse and
dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name
ISX15 Vocational Ratings
Engine Advertised Peak Torque
Model Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500V 500 (373) 1850 (2508) 1200
ISX15 500V 500 (373) 1650 (2237) 1200
ISX15 455V 455 (339) 1450 (1966) 1200
ISX15 435V 435 (325) 1450 (1966) 1100
Additional ratings may be available
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12
Medium-Duty Features And Benefits
983150 Improved Base Engine ndash Very few changes
have been made to the ISC83 and ISB67
base engines for EPA 2010 You can expectthe same high level of performance reliability
and dependability that you currently get from
Cummins Medium-Duty engines
983150 Better Fuel Economy ndash The combination of
SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration
of all elements controlled under a single
system results in up to 3 better fuel
economy for ISC83 and ISB67 engines
(versus EPA 2007 ISC and ISB)
983150 Every System Integratedndash
Cummins
designs and develops manufactures and
supports nearly every component from the air
intake to the exhaust aftertreatment in a totally
integrated system Cummins is able to
optimize critical systems to deliver the righttechnology to our customers in a way that
other engine manufacturers using outside
suppliers canrsquot match
bull Cummins Aftertreatment System ndash The
Cummins Aftertreatment System combines
the Cummins Particulate Filter with
proven Selective Catalytic Reduction (SCR)
technology and has been fully integrated
with the engine to deliver near-zero
emissions Adding SCR does more than
clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the
engine for stronger performance and better
fuel efficiency
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13
ndash Diesel Exhaust Fluid (DEF) is sprayed at
a rate of approximately 2-3 of fuel
consumption and will need to be refilledperiodically Simply check the DEF
gauge on your dashboard at each
refueling
bull XPI Fuel System ndash The ISC83 features
the XPI fuel system Cummins is the only
North American manufacturer with the
in-house capability to design and develop
this critical element The XPI fuel system
is capable of the highest injection pressures
in the industry consistent at every rpm for
stronger performance with multiple injectionevents for cleaner quieter and more
complete combustion
bull High Pressure Common Rail (HPCR) Fuel
System ndash The ISB67 features the HPCR
fuel system which delivers a precise
mixture of fuel and air at a constant
pressure regardless of engine rpm This
flexibility in injection timing allows multiple
injection events per cycle which maximizes
fuel economy and performance while
decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by
Cummins Turbo Technologies this proven
technology has set the industry standard
for precision performance dependability and
durability since 2002
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14
bull Exhaust Gas Recirculation (EGR) ndash
Cummins Medium-Duty engines also include
a next-generation EGR cooler designed for
better flow control
bull Electronic Control Module ndash The same
Electronic Control Module (ECM) and
engine software is featured on all Cummins
on-highway diesel engines and has been
enhanced in 2010 with more precise control
for better combustion
983150 Maintenance Intervals ndash Maintenance intervals
and costs remain virtually unchanged for the
Medium-Duty engines The only additional
item is the replacement of the DEF Filter every
200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service
Network is the largest in North America with
over 3500 locations
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
8172019 Cummins Freightliner Engine Reference Guide
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
8172019 Cummins Freightliner Engine Reference Guide
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
8172019 Cummins Freightliner Engine Reference Guide
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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7
SmartTorque ndash Putting Technology
In High Gear
SmartTorque technology is a torque
enhancement system that gives fleets andowneroperators massive hill-pulling torque And
at the same time delivers up to 3 savings on
fuel costs Herersquos how it works
The electronic control module monitors engine
speed load and gear position When the drivershifts into the top two gears SmartTorque
automatically ldquokicks it uprdquo unleashing as much
as 200 extra lb-ft of torque
Though SmartTorque increases power
significantly thatrsquos not a consideration when
specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850
lb-ft the transmission can be specrsquod for a
lower torque rating Saving both the weight
and expense of a beefier transmission Yet
with SmartTorquersquos extra power drivers get up
steeper hills with fewer downshifts saving fuel
decreasing trip times and reducing driver fatigue
So destinations are reached more economically
faster and safer
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8
Load-Based Speed Control
Cummins Load-Based Speed Control (LBSC)
is a patented electronic feature on ISX15 engines
that helps drivers achieve higher fuel economywithout compromising performance
This Cummins exclusive feature automatically
adjusts the engine operating range to match the
load on board and the route
It optimizes engine rpm during normal drivingconditions by governing the engine speed to
encourage shifting in the most fuel-efficient
ranges At the same time it continuously
monitors vehicle operating conditions and allows
access to an extended engine operating range
every time it senses the need For example983150 On a grade exceeding 2
983150 During sharp turns when tire scrub may occur
983150 When carrying a load in excess of 80000 lb
LBSC also does not limit engine speed during gear
changes or when operating in the top two gearsLoad-Based Speed Control lowers the average
engine revsmile (kilometer) This has many
benefits
983150 Improved fuel economy
983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)
983150 Lower engine noise in parking lots andresidential areas
983150 Improved engine durability
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9
ISX15 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 600 600 (447) 2050 (2779) 1200
ISX15 600 600 (447) 1950 (2644) 1200
ISX15 600 600 (447) 1850 (2508) 1200
ISX15 550 550 (410) 2050 (2779) 1200
ISX15 550 550 (410) 1850 (2508) 1200
ISX15 525 525 (392) 1850 (2508) 1200
ISX15 500 500 (373) 1850 (2508) 1200
ISX15 500 500 (373) 1650 (2237) 1200
ISX15 485 485 (362) 1850 (2508) 1200
ISX15 485 485 (362) 1650 (2237) 1200
ISX15 450 450 (336) 1650 (2237) 1100
ISX15 450 450 (336) 1550 (2102) 1100
ISX15 425 425 (317) 1650 (2237) 1100
ISX15 400 400 (298) 1450 (1966) 1100
Restricted to Recreational Vehicle applications
For additional information see
ISX15 EPA 2010 Truck Applications Spec Sheet
Bulletin 4971239
2010 ISX15 For Fire And Emergency Applications Spec
Sheet Bulletin 4971211
Motorhome Engines For EPA 2010 Brochure
Bulletin 4971267
ISX15 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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10
ISX15 SmartTorque (ST) Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500 ST 500 (373) 16501850 (22372508) 1200
ISX15 485 ST 485 (362) 16501850
(22372508) 1200
ISX15 450 ST 450 (336) 15501750
(21022373) 1100
ISX15 450 ST 450 (336) 14501650
(19662237) 1100
ISX15 425 ST 425 (317) 15501750
(21022373) 1100
ISX15 425 ST 425 (317) 14501650
(19662237) 1100
ISX15 400 ST 400 (298) 15501750
(21022373) 1100
ISX15 400 ST 400 (298) 14501650
(19662237) 1100
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11
ISX15 Special Vocational Engines
Cummins has developed special ratings for
vocational applications like mixers refuse and
dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name
ISX15 Vocational Ratings
Engine Advertised Peak Torque
Model Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500V 500 (373) 1850 (2508) 1200
ISX15 500V 500 (373) 1650 (2237) 1200
ISX15 455V 455 (339) 1450 (1966) 1200
ISX15 435V 435 (325) 1450 (1966) 1100
Additional ratings may be available
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12
Medium-Duty Features And Benefits
983150 Improved Base Engine ndash Very few changes
have been made to the ISC83 and ISB67
base engines for EPA 2010 You can expectthe same high level of performance reliability
and dependability that you currently get from
Cummins Medium-Duty engines
983150 Better Fuel Economy ndash The combination of
SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration
of all elements controlled under a single
system results in up to 3 better fuel
economy for ISC83 and ISB67 engines
(versus EPA 2007 ISC and ISB)
983150 Every System Integratedndash
Cummins
designs and develops manufactures and
supports nearly every component from the air
intake to the exhaust aftertreatment in a totally
integrated system Cummins is able to
optimize critical systems to deliver the righttechnology to our customers in a way that
other engine manufacturers using outside
suppliers canrsquot match
bull Cummins Aftertreatment System ndash The
Cummins Aftertreatment System combines
the Cummins Particulate Filter with
proven Selective Catalytic Reduction (SCR)
technology and has been fully integrated
with the engine to deliver near-zero
emissions Adding SCR does more than
clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the
engine for stronger performance and better
fuel efficiency
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13
ndash Diesel Exhaust Fluid (DEF) is sprayed at
a rate of approximately 2-3 of fuel
consumption and will need to be refilledperiodically Simply check the DEF
gauge on your dashboard at each
refueling
bull XPI Fuel System ndash The ISC83 features
the XPI fuel system Cummins is the only
North American manufacturer with the
in-house capability to design and develop
this critical element The XPI fuel system
is capable of the highest injection pressures
in the industry consistent at every rpm for
stronger performance with multiple injectionevents for cleaner quieter and more
complete combustion
bull High Pressure Common Rail (HPCR) Fuel
System ndash The ISB67 features the HPCR
fuel system which delivers a precise
mixture of fuel and air at a constant
pressure regardless of engine rpm This
flexibility in injection timing allows multiple
injection events per cycle which maximizes
fuel economy and performance while
decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by
Cummins Turbo Technologies this proven
technology has set the industry standard
for precision performance dependability and
durability since 2002
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14
bull Exhaust Gas Recirculation (EGR) ndash
Cummins Medium-Duty engines also include
a next-generation EGR cooler designed for
better flow control
bull Electronic Control Module ndash The same
Electronic Control Module (ECM) and
engine software is featured on all Cummins
on-highway diesel engines and has been
enhanced in 2010 with more precise control
for better combustion
983150 Maintenance Intervals ndash Maintenance intervals
and costs remain virtually unchanged for the
Medium-Duty engines The only additional
item is the replacement of the DEF Filter every
200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service
Network is the largest in North America with
over 3500 locations
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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8
Load-Based Speed Control
Cummins Load-Based Speed Control (LBSC)
is a patented electronic feature on ISX15 engines
that helps drivers achieve higher fuel economywithout compromising performance
This Cummins exclusive feature automatically
adjusts the engine operating range to match the
load on board and the route
It optimizes engine rpm during normal drivingconditions by governing the engine speed to
encourage shifting in the most fuel-efficient
ranges At the same time it continuously
monitors vehicle operating conditions and allows
access to an extended engine operating range
every time it senses the need For example983150 On a grade exceeding 2
983150 During sharp turns when tire scrub may occur
983150 When carrying a load in excess of 80000 lb
LBSC also does not limit engine speed during gear
changes or when operating in the top two gearsLoad-Based Speed Control lowers the average
engine revsmile (kilometer) This has many
benefits
983150 Improved fuel economy
983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)
983150 Lower engine noise in parking lots andresidential areas
983150 Improved engine durability
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9
ISX15 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 600 600 (447) 2050 (2779) 1200
ISX15 600 600 (447) 1950 (2644) 1200
ISX15 600 600 (447) 1850 (2508) 1200
ISX15 550 550 (410) 2050 (2779) 1200
ISX15 550 550 (410) 1850 (2508) 1200
ISX15 525 525 (392) 1850 (2508) 1200
ISX15 500 500 (373) 1850 (2508) 1200
ISX15 500 500 (373) 1650 (2237) 1200
ISX15 485 485 (362) 1850 (2508) 1200
ISX15 485 485 (362) 1650 (2237) 1200
ISX15 450 450 (336) 1650 (2237) 1100
ISX15 450 450 (336) 1550 (2102) 1100
ISX15 425 425 (317) 1650 (2237) 1100
ISX15 400 400 (298) 1450 (1966) 1100
Restricted to Recreational Vehicle applications
For additional information see
ISX15 EPA 2010 Truck Applications Spec Sheet
Bulletin 4971239
2010 ISX15 For Fire And Emergency Applications Spec
Sheet Bulletin 4971211
Motorhome Engines For EPA 2010 Brochure
Bulletin 4971267
ISX15 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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10
ISX15 SmartTorque (ST) Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500 ST 500 (373) 16501850 (22372508) 1200
ISX15 485 ST 485 (362) 16501850
(22372508) 1200
ISX15 450 ST 450 (336) 15501750
(21022373) 1100
ISX15 450 ST 450 (336) 14501650
(19662237) 1100
ISX15 425 ST 425 (317) 15501750
(21022373) 1100
ISX15 425 ST 425 (317) 14501650
(19662237) 1100
ISX15 400 ST 400 (298) 15501750
(21022373) 1100
ISX15 400 ST 400 (298) 14501650
(19662237) 1100
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11
ISX15 Special Vocational Engines
Cummins has developed special ratings for
vocational applications like mixers refuse and
dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name
ISX15 Vocational Ratings
Engine Advertised Peak Torque
Model Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500V 500 (373) 1850 (2508) 1200
ISX15 500V 500 (373) 1650 (2237) 1200
ISX15 455V 455 (339) 1450 (1966) 1200
ISX15 435V 435 (325) 1450 (1966) 1100
Additional ratings may be available
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12
Medium-Duty Features And Benefits
983150 Improved Base Engine ndash Very few changes
have been made to the ISC83 and ISB67
base engines for EPA 2010 You can expectthe same high level of performance reliability
and dependability that you currently get from
Cummins Medium-Duty engines
983150 Better Fuel Economy ndash The combination of
SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration
of all elements controlled under a single
system results in up to 3 better fuel
economy for ISC83 and ISB67 engines
(versus EPA 2007 ISC and ISB)
983150 Every System Integratedndash
Cummins
designs and develops manufactures and
supports nearly every component from the air
intake to the exhaust aftertreatment in a totally
integrated system Cummins is able to
optimize critical systems to deliver the righttechnology to our customers in a way that
other engine manufacturers using outside
suppliers canrsquot match
bull Cummins Aftertreatment System ndash The
Cummins Aftertreatment System combines
the Cummins Particulate Filter with
proven Selective Catalytic Reduction (SCR)
technology and has been fully integrated
with the engine to deliver near-zero
emissions Adding SCR does more than
clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the
engine for stronger performance and better
fuel efficiency
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13
ndash Diesel Exhaust Fluid (DEF) is sprayed at
a rate of approximately 2-3 of fuel
consumption and will need to be refilledperiodically Simply check the DEF
gauge on your dashboard at each
refueling
bull XPI Fuel System ndash The ISC83 features
the XPI fuel system Cummins is the only
North American manufacturer with the
in-house capability to design and develop
this critical element The XPI fuel system
is capable of the highest injection pressures
in the industry consistent at every rpm for
stronger performance with multiple injectionevents for cleaner quieter and more
complete combustion
bull High Pressure Common Rail (HPCR) Fuel
System ndash The ISB67 features the HPCR
fuel system which delivers a precise
mixture of fuel and air at a constant
pressure regardless of engine rpm This
flexibility in injection timing allows multiple
injection events per cycle which maximizes
fuel economy and performance while
decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by
Cummins Turbo Technologies this proven
technology has set the industry standard
for precision performance dependability and
durability since 2002
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14
bull Exhaust Gas Recirculation (EGR) ndash
Cummins Medium-Duty engines also include
a next-generation EGR cooler designed for
better flow control
bull Electronic Control Module ndash The same
Electronic Control Module (ECM) and
engine software is featured on all Cummins
on-highway diesel engines and has been
enhanced in 2010 with more precise control
for better combustion
983150 Maintenance Intervals ndash Maintenance intervals
and costs remain virtually unchanged for the
Medium-Duty engines The only additional
item is the replacement of the DEF Filter every
200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service
Network is the largest in North America with
over 3500 locations
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
8172019 Cummins Freightliner Engine Reference Guide
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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9
ISX15 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 600 600 (447) 2050 (2779) 1200
ISX15 600 600 (447) 1950 (2644) 1200
ISX15 600 600 (447) 1850 (2508) 1200
ISX15 550 550 (410) 2050 (2779) 1200
ISX15 550 550 (410) 1850 (2508) 1200
ISX15 525 525 (392) 1850 (2508) 1200
ISX15 500 500 (373) 1850 (2508) 1200
ISX15 500 500 (373) 1650 (2237) 1200
ISX15 485 485 (362) 1850 (2508) 1200
ISX15 485 485 (362) 1650 (2237) 1200
ISX15 450 450 (336) 1650 (2237) 1100
ISX15 450 450 (336) 1550 (2102) 1100
ISX15 425 425 (317) 1650 (2237) 1100
ISX15 400 400 (298) 1450 (1966) 1100
Restricted to Recreational Vehicle applications
For additional information see
ISX15 EPA 2010 Truck Applications Spec Sheet
Bulletin 4971239
2010 ISX15 For Fire And Emergency Applications Spec
Sheet Bulletin 4971211
Motorhome Engines For EPA 2010 Brochure
Bulletin 4971267
ISX15 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
8172019 Cummins Freightliner Engine Reference Guide
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10
ISX15 SmartTorque (ST) Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500 ST 500 (373) 16501850 (22372508) 1200
ISX15 485 ST 485 (362) 16501850
(22372508) 1200
ISX15 450 ST 450 (336) 15501750
(21022373) 1100
ISX15 450 ST 450 (336) 14501650
(19662237) 1100
ISX15 425 ST 425 (317) 15501750
(21022373) 1100
ISX15 425 ST 425 (317) 14501650
(19662237) 1100
ISX15 400 ST 400 (298) 15501750
(21022373) 1100
ISX15 400 ST 400 (298) 14501650
(19662237) 1100
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11
ISX15 Special Vocational Engines
Cummins has developed special ratings for
vocational applications like mixers refuse and
dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name
ISX15 Vocational Ratings
Engine Advertised Peak Torque
Model Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500V 500 (373) 1850 (2508) 1200
ISX15 500V 500 (373) 1650 (2237) 1200
ISX15 455V 455 (339) 1450 (1966) 1200
ISX15 435V 435 (325) 1450 (1966) 1100
Additional ratings may be available
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12
Medium-Duty Features And Benefits
983150 Improved Base Engine ndash Very few changes
have been made to the ISC83 and ISB67
base engines for EPA 2010 You can expectthe same high level of performance reliability
and dependability that you currently get from
Cummins Medium-Duty engines
983150 Better Fuel Economy ndash The combination of
SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration
of all elements controlled under a single
system results in up to 3 better fuel
economy for ISC83 and ISB67 engines
(versus EPA 2007 ISC and ISB)
983150 Every System Integratedndash
Cummins
designs and develops manufactures and
supports nearly every component from the air
intake to the exhaust aftertreatment in a totally
integrated system Cummins is able to
optimize critical systems to deliver the righttechnology to our customers in a way that
other engine manufacturers using outside
suppliers canrsquot match
bull Cummins Aftertreatment System ndash The
Cummins Aftertreatment System combines
the Cummins Particulate Filter with
proven Selective Catalytic Reduction (SCR)
technology and has been fully integrated
with the engine to deliver near-zero
emissions Adding SCR does more than
clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the
engine for stronger performance and better
fuel efficiency
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13
ndash Diesel Exhaust Fluid (DEF) is sprayed at
a rate of approximately 2-3 of fuel
consumption and will need to be refilledperiodically Simply check the DEF
gauge on your dashboard at each
refueling
bull XPI Fuel System ndash The ISC83 features
the XPI fuel system Cummins is the only
North American manufacturer with the
in-house capability to design and develop
this critical element The XPI fuel system
is capable of the highest injection pressures
in the industry consistent at every rpm for
stronger performance with multiple injectionevents for cleaner quieter and more
complete combustion
bull High Pressure Common Rail (HPCR) Fuel
System ndash The ISB67 features the HPCR
fuel system which delivers a precise
mixture of fuel and air at a constant
pressure regardless of engine rpm This
flexibility in injection timing allows multiple
injection events per cycle which maximizes
fuel economy and performance while
decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by
Cummins Turbo Technologies this proven
technology has set the industry standard
for precision performance dependability and
durability since 2002
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14
bull Exhaust Gas Recirculation (EGR) ndash
Cummins Medium-Duty engines also include
a next-generation EGR cooler designed for
better flow control
bull Electronic Control Module ndash The same
Electronic Control Module (ECM) and
engine software is featured on all Cummins
on-highway diesel engines and has been
enhanced in 2010 with more precise control
for better combustion
983150 Maintenance Intervals ndash Maintenance intervals
and costs remain virtually unchanged for the
Medium-Duty engines The only additional
item is the replacement of the DEF Filter every
200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service
Network is the largest in North America with
over 3500 locations
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
8172019 Cummins Freightliner Engine Reference Guide
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
8172019 Cummins Freightliner Engine Reference Guide
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
8172019 Cummins Freightliner Engine Reference Guide
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
8172019 Cummins Freightliner Engine Reference Guide
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
8172019 Cummins Freightliner Engine Reference Guide
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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10
ISX15 SmartTorque (ST) Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500 ST 500 (373) 16501850 (22372508) 1200
ISX15 485 ST 485 (362) 16501850
(22372508) 1200
ISX15 450 ST 450 (336) 15501750
(21022373) 1100
ISX15 450 ST 450 (336) 14501650
(19662237) 1100
ISX15 425 ST 425 (317) 15501750
(21022373) 1100
ISX15 425 ST 425 (317) 14501650
(19662237) 1100
ISX15 400 ST 400 (298) 15501750
(21022373) 1100
ISX15 400 ST 400 (298) 14501650
(19662237) 1100
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11
ISX15 Special Vocational Engines
Cummins has developed special ratings for
vocational applications like mixers refuse and
dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name
ISX15 Vocational Ratings
Engine Advertised Peak Torque
Model Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500V 500 (373) 1850 (2508) 1200
ISX15 500V 500 (373) 1650 (2237) 1200
ISX15 455V 455 (339) 1450 (1966) 1200
ISX15 435V 435 (325) 1450 (1966) 1100
Additional ratings may be available
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12
Medium-Duty Features And Benefits
983150 Improved Base Engine ndash Very few changes
have been made to the ISC83 and ISB67
base engines for EPA 2010 You can expectthe same high level of performance reliability
and dependability that you currently get from
Cummins Medium-Duty engines
983150 Better Fuel Economy ndash The combination of
SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration
of all elements controlled under a single
system results in up to 3 better fuel
economy for ISC83 and ISB67 engines
(versus EPA 2007 ISC and ISB)
983150 Every System Integratedndash
Cummins
designs and develops manufactures and
supports nearly every component from the air
intake to the exhaust aftertreatment in a totally
integrated system Cummins is able to
optimize critical systems to deliver the righttechnology to our customers in a way that
other engine manufacturers using outside
suppliers canrsquot match
bull Cummins Aftertreatment System ndash The
Cummins Aftertreatment System combines
the Cummins Particulate Filter with
proven Selective Catalytic Reduction (SCR)
technology and has been fully integrated
with the engine to deliver near-zero
emissions Adding SCR does more than
clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the
engine for stronger performance and better
fuel efficiency
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13
ndash Diesel Exhaust Fluid (DEF) is sprayed at
a rate of approximately 2-3 of fuel
consumption and will need to be refilledperiodically Simply check the DEF
gauge on your dashboard at each
refueling
bull XPI Fuel System ndash The ISC83 features
the XPI fuel system Cummins is the only
North American manufacturer with the
in-house capability to design and develop
this critical element The XPI fuel system
is capable of the highest injection pressures
in the industry consistent at every rpm for
stronger performance with multiple injectionevents for cleaner quieter and more
complete combustion
bull High Pressure Common Rail (HPCR) Fuel
System ndash The ISB67 features the HPCR
fuel system which delivers a precise
mixture of fuel and air at a constant
pressure regardless of engine rpm This
flexibility in injection timing allows multiple
injection events per cycle which maximizes
fuel economy and performance while
decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by
Cummins Turbo Technologies this proven
technology has set the industry standard
for precision performance dependability and
durability since 2002
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14
bull Exhaust Gas Recirculation (EGR) ndash
Cummins Medium-Duty engines also include
a next-generation EGR cooler designed for
better flow control
bull Electronic Control Module ndash The same
Electronic Control Module (ECM) and
engine software is featured on all Cummins
on-highway diesel engines and has been
enhanced in 2010 with more precise control
for better combustion
983150 Maintenance Intervals ndash Maintenance intervals
and costs remain virtually unchanged for the
Medium-Duty engines The only additional
item is the replacement of the DEF Filter every
200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service
Network is the largest in North America with
over 3500 locations
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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11
ISX15 Special Vocational Engines
Cummins has developed special ratings for
vocational applications like mixers refuse and
dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name
ISX15 Vocational Ratings
Engine Advertised Peak Torque
Model Horsepower (kW) lb-ft (Nbullm) rpm
ISX15 500V 500 (373) 1850 (2508) 1200
ISX15 500V 500 (373) 1650 (2237) 1200
ISX15 455V 455 (339) 1450 (1966) 1200
ISX15 435V 435 (325) 1450 (1966) 1100
Additional ratings may be available
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12
Medium-Duty Features And Benefits
983150 Improved Base Engine ndash Very few changes
have been made to the ISC83 and ISB67
base engines for EPA 2010 You can expectthe same high level of performance reliability
and dependability that you currently get from
Cummins Medium-Duty engines
983150 Better Fuel Economy ndash The combination of
SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration
of all elements controlled under a single
system results in up to 3 better fuel
economy for ISC83 and ISB67 engines
(versus EPA 2007 ISC and ISB)
983150 Every System Integratedndash
Cummins
designs and develops manufactures and
supports nearly every component from the air
intake to the exhaust aftertreatment in a totally
integrated system Cummins is able to
optimize critical systems to deliver the righttechnology to our customers in a way that
other engine manufacturers using outside
suppliers canrsquot match
bull Cummins Aftertreatment System ndash The
Cummins Aftertreatment System combines
the Cummins Particulate Filter with
proven Selective Catalytic Reduction (SCR)
technology and has been fully integrated
with the engine to deliver near-zero
emissions Adding SCR does more than
clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the
engine for stronger performance and better
fuel efficiency
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13
ndash Diesel Exhaust Fluid (DEF) is sprayed at
a rate of approximately 2-3 of fuel
consumption and will need to be refilledperiodically Simply check the DEF
gauge on your dashboard at each
refueling
bull XPI Fuel System ndash The ISC83 features
the XPI fuel system Cummins is the only
North American manufacturer with the
in-house capability to design and develop
this critical element The XPI fuel system
is capable of the highest injection pressures
in the industry consistent at every rpm for
stronger performance with multiple injectionevents for cleaner quieter and more
complete combustion
bull High Pressure Common Rail (HPCR) Fuel
System ndash The ISB67 features the HPCR
fuel system which delivers a precise
mixture of fuel and air at a constant
pressure regardless of engine rpm This
flexibility in injection timing allows multiple
injection events per cycle which maximizes
fuel economy and performance while
decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by
Cummins Turbo Technologies this proven
technology has set the industry standard
for precision performance dependability and
durability since 2002
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14
bull Exhaust Gas Recirculation (EGR) ndash
Cummins Medium-Duty engines also include
a next-generation EGR cooler designed for
better flow control
bull Electronic Control Module ndash The same
Electronic Control Module (ECM) and
engine software is featured on all Cummins
on-highway diesel engines and has been
enhanced in 2010 with more precise control
for better combustion
983150 Maintenance Intervals ndash Maintenance intervals
and costs remain virtually unchanged for the
Medium-Duty engines The only additional
item is the replacement of the DEF Filter every
200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service
Network is the largest in North America with
over 3500 locations
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
8172019 Cummins Freightliner Engine Reference Guide
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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12
Medium-Duty Features And Benefits
983150 Improved Base Engine ndash Very few changes
have been made to the ISC83 and ISB67
base engines for EPA 2010 You can expectthe same high level of performance reliability
and dependability that you currently get from
Cummins Medium-Duty engines
983150 Better Fuel Economy ndash The combination of
SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration
of all elements controlled under a single
system results in up to 3 better fuel
economy for ISC83 and ISB67 engines
(versus EPA 2007 ISC and ISB)
983150 Every System Integratedndash
Cummins
designs and develops manufactures and
supports nearly every component from the air
intake to the exhaust aftertreatment in a totally
integrated system Cummins is able to
optimize critical systems to deliver the righttechnology to our customers in a way that
other engine manufacturers using outside
suppliers canrsquot match
bull Cummins Aftertreatment System ndash The
Cummins Aftertreatment System combines
the Cummins Particulate Filter with
proven Selective Catalytic Reduction (SCR)
technology and has been fully integrated
with the engine to deliver near-zero
emissions Adding SCR does more than
clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the
engine for stronger performance and better
fuel efficiency
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13
ndash Diesel Exhaust Fluid (DEF) is sprayed at
a rate of approximately 2-3 of fuel
consumption and will need to be refilledperiodically Simply check the DEF
gauge on your dashboard at each
refueling
bull XPI Fuel System ndash The ISC83 features
the XPI fuel system Cummins is the only
North American manufacturer with the
in-house capability to design and develop
this critical element The XPI fuel system
is capable of the highest injection pressures
in the industry consistent at every rpm for
stronger performance with multiple injectionevents for cleaner quieter and more
complete combustion
bull High Pressure Common Rail (HPCR) Fuel
System ndash The ISB67 features the HPCR
fuel system which delivers a precise
mixture of fuel and air at a constant
pressure regardless of engine rpm This
flexibility in injection timing allows multiple
injection events per cycle which maximizes
fuel economy and performance while
decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by
Cummins Turbo Technologies this proven
technology has set the industry standard
for precision performance dependability and
durability since 2002
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14
bull Exhaust Gas Recirculation (EGR) ndash
Cummins Medium-Duty engines also include
a next-generation EGR cooler designed for
better flow control
bull Electronic Control Module ndash The same
Electronic Control Module (ECM) and
engine software is featured on all Cummins
on-highway diesel engines and has been
enhanced in 2010 with more precise control
for better combustion
983150 Maintenance Intervals ndash Maintenance intervals
and costs remain virtually unchanged for the
Medium-Duty engines The only additional
item is the replacement of the DEF Filter every
200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service
Network is the largest in North America with
over 3500 locations
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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13
ndash Diesel Exhaust Fluid (DEF) is sprayed at
a rate of approximately 2-3 of fuel
consumption and will need to be refilledperiodically Simply check the DEF
gauge on your dashboard at each
refueling
bull XPI Fuel System ndash The ISC83 features
the XPI fuel system Cummins is the only
North American manufacturer with the
in-house capability to design and develop
this critical element The XPI fuel system
is capable of the highest injection pressures
in the industry consistent at every rpm for
stronger performance with multiple injectionevents for cleaner quieter and more
complete combustion
bull High Pressure Common Rail (HPCR) Fuel
System ndash The ISB67 features the HPCR
fuel system which delivers a precise
mixture of fuel and air at a constant
pressure regardless of engine rpm This
flexibility in injection timing allows multiple
injection events per cycle which maximizes
fuel economy and performance while
decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by
Cummins Turbo Technologies this proven
technology has set the industry standard
for precision performance dependability and
durability since 2002
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14
bull Exhaust Gas Recirculation (EGR) ndash
Cummins Medium-Duty engines also include
a next-generation EGR cooler designed for
better flow control
bull Electronic Control Module ndash The same
Electronic Control Module (ECM) and
engine software is featured on all Cummins
on-highway diesel engines and has been
enhanced in 2010 with more precise control
for better combustion
983150 Maintenance Intervals ndash Maintenance intervals
and costs remain virtually unchanged for the
Medium-Duty engines The only additional
item is the replacement of the DEF Filter every
200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service
Network is the largest in North America with
over 3500 locations
8172019 Cummins Freightliner Engine Reference Guide
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
8172019 Cummins Freightliner Engine Reference Guide
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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39
INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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41
Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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14
bull Exhaust Gas Recirculation (EGR) ndash
Cummins Medium-Duty engines also include
a next-generation EGR cooler designed for
better flow control
bull Electronic Control Module ndash The same
Electronic Control Module (ECM) and
engine software is featured on all Cummins
on-highway diesel engines and has been
enhanced in 2010 with more precise control
for better combustion
983150 Maintenance Intervals ndash Maintenance intervals
and costs remain virtually unchanged for the
Medium-Duty engines The only additional
item is the replacement of the DEF Filter every
200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service
Network is the largest in North America with
over 3500 locations
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
8172019 Cummins Freightliner Engine Reference Guide
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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8172019 Cummins Freightliner Engine Reference Guide
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15
ISC83 EPA 2010 Engines260-380 hp
(194-283 kW)
Better Performance
Year after year in every type of vehicle from
buses to dump trucks Cummins ISC has
earned the trust of operators and owners alike
Thatrsquos the reason very few changes have been
made to the base engine for 2010 You can
expect the same great reliability with even better
performance from the ISC83 EPA 2010 than you
currently get from ISC-powered vehicles
With heavy-duty features like replaceable wet
liners the ISC83 has one of the highest power-to-weight ratios in its class
ISC83 Specifications Advertised 260-380 hp 194-283 kW
Horsepower
Peak Torque 660-1050 lb-ft 895-1424 Nbullm
Governed Speed 2200 rpm
Number of Cylinders 6
Oil System Capacity 63 US gallons 238 liters
Clutch Engagement 500 lb-ft 678 Nbullm
Torque
System Weight 1895 lb 859 kg
Engine (Dry) 1695 lb 769 kg
Aftertreatment 200 lb 90 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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16
ISC83 Medium-Duty And Vocational
Truck Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
8172019 Cummins Freightliner Engine Reference Guide
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
8172019 Cummins Freightliner Engine Reference Guide
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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36
983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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41
Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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17
ISC83 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 9000 500 6
14500
Primary 9000 500 6
Fuel Filter 14500
Secondary 9000 500 6
Fuel Filter 14500
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 60000 2000
Filter 96000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
8172019 Cummins Freightliner Engine Reference Guide
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
8172019 Cummins Freightliner Engine Reference Guide
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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36
983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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18
ISC83 Motorhome Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 12
24000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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19
ISC83 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISC83 380 380 (283) 1050 (1424) 1400
ISC83 350 350 (260) 1000 (1356) 1400
ISC83 330 330 (246) 1000 (1356) 1400
ISC83 300 300 (224) 860 (1166) 1400
ISC83 270 270 (201) 800 (1085) 1300
ISC83 260 260 (194) 660 (895) 1300
Restricted to RV Fire and Emergency applications Additional ratings may be available
For additional information see
ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256
ISC83 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971209
ISC83 380 For RV Applications Spec Sheet
Bulletin 4971282
ISC83 Gearing Recommendations
A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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Notes
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Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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20
ISB67 EPA 2010 Engines200-360 hp
(149-269 kW)
Every Advantage
For superior performance with the lowest cost of
operation and maximum uptime Cummins ISB67
EPA 2010 is best in class Low operating costs
and big results are what yoursquove come to expect
from a Cummins B Series engine and the ISB67
delivers ndash in every kind of job from dump trucks to
PampD vehicles and more
ISB67 Specifications
Advertised 200-360 hp 149-269 kW
Horsepower
Peak Torque 520-800 lb-ft 705-1085 Nbullm
Governed Speed 2600-2800 rpm
Clutch Engagement 400 lb-ft 542 Nbullm
Torque
Number of Cylinders 6
Oil System 4 US gallons 151 liters
Capacity
System Weight 1340 lb 608 kg
Engine (Dry) 1150 lb 522 kg
Aftertreatment 190 lb 86 kg
Increase over standard muffler and does not include chassisOEM-supplied components
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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21
ISB67 Medium-Duty Truck
Maintenance Intervals
Miles Hours MonthsKilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing
Filter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours
Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filter
Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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22
ISB67 Fire And Emergency Vehicle
Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Primary 15000 500 6
Fuel Filter 24000
Secondary 15000 500 6
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000 48
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
Coalescing 75000 2500
Filter 120000
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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23
ISB67 Motorhome Maintenance Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 1224000
Primary 15000 500 12
Fuel Filter 24000
Secondary 15000 500 12
Fuel Filter 24000
Coolant Filter None None None
Overhead 150000 5000
Adjustment 241500
Standard Coolant 60000 2000 24
Change 96000
CoalescingFilter Every 3rd to 4th Oil Change Interval
DEF Filter 200000 mi (320000 km)
or 6500 Hours
Particulate 200000 mi (320000 km)
Filter Cleaning or 6500 Hours
Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan
OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need
to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed
when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132
See Owners Manual for complete details
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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36
983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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24
ISB67 Ratings
Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm
ISB67 360 360 (269) 800 (1085) 1800
ISB67 340 340 (254) 660 (895) 1600
ISB67 340AD 340 (254) 660 (895) 1600
ISB67 325 325 (243) 750 (1017) 1800
ISB67 325 325 (243) 750 (1017) 1600
ISB67 300 300 (224) 660 (895) 1600
ISB67 300AD 300 (224) 660 (895) 1600
ISB67 280 280 (209) 660 (895) 1600
ISB67 260 260 (194) 660 (895) 1600
ISB67 250 250 (187) 660 (895) 1600
ISB67 240 240 (179) 560 (759) 1600
ISB67 220 220 (164) 520 (705) 1600
ISB67 200 200 (149) 520 (705) 1600
Restricted to Fire and Emergency Vehicle and RV applications
Restricted to RV applications Additional ratings may be available
For additional information see
ISB67 EPA 2010 For Truck Applications Spec Sheet
Bulletin 4971257
ISB67 EPA 2010 For Fire and Emergency Applications
Spec Sheet Bulletin 4971208
ISB67 XT for RV Applications Spec SheetBulletin 4971285
ISB67 340 for RV Applications Spec Sheet
Bulletin 4971284
ISB67 300 for RV Applications Spec Sheet
Bulletin 4971283
ISB67 Gearing Recommendations A major factor in optimizing performance and
fuel economy is vehicle gearing Log on to
wwwpowerspeccumminscom for gearing
recommendations specific to your application
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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36
983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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39
INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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41
Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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42
Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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25
Cummins Westport Inc
Every Alternative
Cummins Westport Inc is a 5050 joint venture
between Cummins Inc and Westport Innovations
created to develop manufacture and market
low-emissions high-performance alternative
fuel engines worldwide The vision of Cummins
Westport Inc is to be the worldrsquos leading provider
of clean gaseous-fueled engines that deliver an
economic solution to bus and truck customers
Cummins Westport alternative fuel engines are
manufactured by Cummins and sold and serviced
by the global Cummins network with Cummins
Parts and Service and Warranty support Optionalextended warranty plans are also available
The ISL G natural gas engine operates on both
liquid (LNG) and compressed (CNG) natural gas
with a minimum methane rating of 75 The ISL G
will also operate on renewable natural gas or
biomethane that meets fuel quality specifications
The ISL G has met the EPA 2010 emissions
regulations since launch in 2007 The new
combustion technology and Three-Way Catalyst
exhaust aftertreatment creates low emissions
without the use of Diesel Particulate Filters (DPF)
or Selective Catalytic Reduction (SCR) systems
The ISL G is available from leading truck urban
transit and school bus OEMs in a variety of
applications with four ratings in the following
power range
ISL G 250-320 hp (186-239 kW)
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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36
983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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39
INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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41
Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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42
Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
8172019 Cummins Freightliner Engine Reference Guide
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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8172019 Cummins Freightliner Engine Reference Guide
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26
ISL G Engines250-320 hp
(186-239 kW)
Every Alternative
The ISL G is the leading evolution of alternative
fuel engine technology combining all the
advantages of clean-burning natural gas with
ldquono compromiserdquo power and torque for shuttle
and school bus urban transit refuse vocational
and medium and heavy-duty truck and tractor
applications
It combines high displacement and superior
horsepower with proven wastegate turbocharger
technology for impressive low-end torque andtransient response with an increase in fuel
efficiency The ISL G has met 2010 US EPA and
CARB emissions standards since 2007
Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power
density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust
This allows for the use of the Three-Way Catalyst
983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools
983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan
hub and most alternators
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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36
983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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39
INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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40
A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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41
Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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42
Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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27
983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions
983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures
983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus
self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil
temperatures for longer engine life
983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals
for outstanding durability
Low Maintenance Costs
983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs
983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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28
ISL G Specifications
Advertised 250-320 hp 186-239 kW
Horsepower
Peak Torque 660-1000 lb-ft 895-1356 Nbullm
Governed Speed 2200 rpm
Type 4 cycle spark-ignited
inline 6 cylinder
turbocharged CAC
Engine 540 cu in 89 litersDisplacement
Clutch Engagement 550 lb-ft 746 Nbullm
Torque
Operating Cycles 4
Oil System 73 US gallons 276 litersCapacity
Coolant 131 US quarts 124 liters
Capacity
System Voltage 12 V
System 1625 lb 737 kg
Weight (Dry)
For additional information on specifications and
gearing recommendations in addition to the
specific charts on the following pages log on
to cumminswestportcom and download the following
ISL G ndash Next Generation Natural Gas Engines For Truck
And Bus Bulletin 4103996
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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36
983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
8172019 Cummins Freightliner Engine Reference Guide
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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29
ISL G Truck Applications Maintenance
Intervals
Miles Hours Months
Kilometers
Oil and Filter 15000 500 6
24000
Fuel Filter 15000 1000 12
24000
Coolant Filter 7500 500 6
12000
Spark 22500 1500 18
Plugs 36000
Coolant 30000 2000 24
Change 48000
Valve 30000 2000 24 Adjustment 48000
Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours
For complete maintenance interval and service
information refer to the ISL G Owners Manual
or to QuickServe Online
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
8172019 Cummins Freightliner Engine Reference Guide
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
8172019 Cummins Freightliner Engine Reference Guide
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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36
983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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38
PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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39
INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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40
A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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41
Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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42
Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
8172019 Cummins Freightliner Engine Reference Guide
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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8172019 Cummins Freightliner Engine Reference Guide
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30
ISL G Ratings
AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm
ISL G 320 320 (239) 2000 1000 (1356) 1300
ISL G 300 300 (224) 2100 860 (1166) 1300
ISL G 260 260 (194) 2200 660 (895) 1300
ISL G 250 250 (186) 2200 730 (990) 1300
Note Three-Way Catalyst required for all ratings
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31
Notes
8172019 Cummins Freightliner Engine Reference Guide
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
8172019 Cummins Freightliner Engine Reference Guide
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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36
983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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38
PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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39
INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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40
A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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41
Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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42
Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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31
Notes
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
8172019 Cummins Freightliner Engine Reference Guide
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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41
Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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42
Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
8172019 Cummins Freightliner Engine Reference Guide
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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32
Electronic Tools And Software
Cummins PowerSpec
Every Engine ndash Customized
wwwpowerspeccumminscom
No two people operate a truck van or
motorhome the exact same way They allhave different routes different loads different
driving habits and different preferences
Cummins PowerSpec makes it possible to
tailor the operation of Cummins engines to fit
every customerrsquos needs and desires exactly
Plus PowerSpec can read fault codes collecttrip information and even provide gearing
recommendations
PowerSpec works on every Cummins engine from
the ISB to the ISX This includes full functionality
support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models
Whatrsquos more PowerSpec provides
recommendations based on your application in
every type of vehicle from refuse to line-haul
For complete electronic feature descriptions
download PowerSpec for free from
wwwpowerspeccumminscom
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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36
983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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38
PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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39
INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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40
A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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41
Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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33
Electronic Features
983150 Road Speed Governor
bull Accelerator Max Road Speed
bull Accelerator UpperLower Droop
983150 Gear Down Protection
983150 Idle Speed Control
983150 Idle Shutdown
983150 Driver Reward
983150 Fan Controlbull Minimum Fan On Timer
bull Fan On During Engine Braking
bull Manual Fan Switch
983150 Load Based Speed Control (ISX15)
983150 Cruise Controlbull Maximum Cruise Control Speed
bull Cruise Control UpperLower Droop
bull Cruise Control save Set Speed
bull Cruise Control Auto-Resume
983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed
bull Engine Brake Cruise Control Activation
bull Engine Brake Service Brake Activation
983150 Accelerator Control
983150 Adaptive Cruise Control
983150 Reserve Speed
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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36
983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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38
PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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39
INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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40
A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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41
Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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42
Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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34
Electronic Features (Contrsquod)
983150 PTORemote PTO
bull PTO Maximum Vehicle Speed
bull PTO MaxMin Engine Speedbull PTO Service Brake Override
bull PTO Accelerator Override
bull PTO Remote Enable
bull Ignore Vehicle Speed Sensor (VSS) in PTO
983150 Trip Information983150 Engine Protection
983150 Anti-Tampering Measures
bull Maximum Engine Speed without VSS
bull VSS Tamper Detection
983150 Password Securitybull Configure Engine Passwords
983150 Aftertreatment
bull High Soot Load Shutdown
983150 Driveline Configuration
983150 Switched Maximum Engine Speed
983150 Cruise Control Switch
983150 OEM Ambient Air Temperature Sensor
983150 Crankcase Ventilator Heater
Visit wwwpowerspeccumminscom contact
your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer
Assistance Center
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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36
983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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39
INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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41
Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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42
Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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35
RoadRelaytrade 4
RoadRelay has helped improve the productivity
of thousands of fleets and owneroperators
becoming the most popular in-cab display ofdriver information in the trucking industry
RoadRelay 4 helps drivers increase mpg reduce
idle time and improve delivery performance by
providing the feedback they need ndash on the road
while driving Plus there are many additionalfeatures to improve driving habits and save
money
983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes
983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature
983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity
ndash for the last three sudden decels983150 Records exact time of events with a
real-time clock
983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens
983150 Provides extended descriptions of vehiclefault codes
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36
983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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38
PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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39
INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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40
A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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41
Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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42
Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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36
983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations
notifying drivers when itrsquos time for scheduledpreventive maintenance
983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control
983150 Gives drivers data entry option with backlit12-key numeric keypad
983150 Helps keep track of fuel tax deductions
983150 Provides ETA feature with alarm clock
983150 Password protects engine ECMwith antitheft option
983150 Displays Driver Reward status
983150 Compatible with any electronic engineregardless of make or age
983150 Records service history of maintenance events
983150 Records information for up to four drivers
with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that
can help make a good driver even better
For additional information see
RoadRelay 4 Flyer Bulletin 3606295
RoadRelay 4 For Motorhome Owners Flyer
Bulletin 4103801
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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38
PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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39
INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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40
A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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41
Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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42
Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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37
QuickCheck
With the QuickCheck handheld computer you
get everything you need to capture and monitor
engine data quickly and conveniently Poweredby the Windowsreg CE operating system the
QuickCheck device features an integrated
adapter thatrsquos built in for connecting to any
electronic engine with a J1587 or J1939 industry-
standard data link
Easy To Use
The QuickCheck is simple to learn and to operate
983150 Simple push-button and touch-screennavigation
983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery
for up to 10 hours of usage
983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector
The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications
pre-installed
QuickCheck CE allows you to monitor a range
of data from any manufacturerrsquos engine with
electronic controls transmission braking andvehicle systems
For more information go to quickcheckcumminscom
Windows is a registered trademark of Microsoft Corporation
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38
PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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39
INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
8172019 Cummins Freightliner Engine Reference Guide
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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38
PowerSpec CE reads and resets trip and fault
code information from Cummins on-highway
engines The summary screen displays the tenmost requested trip parameters
983150 Average mpg
983150 Average mpg driving
983150 Percent idle time
983150 Percent PTO time non-moving983150 Percent top gear distance
983150 Maximum vehicle speed
983150 Number of sudden decelerations
983150 Distance
983150 Total engine hours983150 Trip time
QuickCheck and PowerSpec allow you to read
current engine parameter settings and transfer
a custom setting from your PC to your engine
Trip information captured on the QuickCheck
can then be uploaded to a PC for viewing with
PowerSpec PC
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39
INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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40
A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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41
Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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42
Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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39
INSITEtrade
INSITE is a PC-based software application
that provides quick and easy access to your
enginersquos electronic performance informationwhich enables faster service turnaround times
INSITE helps to ensure accurate procedures and
diagnosis and limit downtime while increasing
productivity and profits
Cummins INSITE software supplies engineinformation quickly getting the inside details you
need
Delivering Every Detail
INSITE can provide you with
983150 Trip and vehicle information983150 Parameter and feature adjustment
983150 Accurate problem diagnosis
983150 Complete wiring diagrams and sensorlocation maps
983150 Step-by-step troubleshooting information983150 Fault tree information
983150 Fault code and symptom-based diagnostics
983150 Engine diagnostic tests
983150 Tools to create templates for a groupof vehicles
983150 Fleet managementdriver reward programs
983150 Audit trail information
983150 Enhanced ECM security
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40
A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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41
Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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40
A Version To Meet Every Need
INSITE is offered in four functional levels Basic
Lite RSGR and Pro ranging from a ldquoread onlyrdquo
access level for the do-it-yourselfer to full-
function access and capability for the service
professional
INSITEtrade Lite INSITEtrade RSGR and
INSITEtrade Pro are subscription programswith automatic shipment of software updates
as they are released This provides you with
the latest in features functions and new engine
support INSITEtrade Basic is offered as a one-time
purchase without updates
INSITE requires one of our INLINEtrade adapters
to communicate with an engine This adapter
translates communications between the INSITE
software on your PC and the enginersquos ECM
Additional information is available online
at httpinsitecumminscom
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41
Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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42
Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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41
Jacobsreg Brake Systems
Cummins engines use Jacobs brake systems For
additional information on engine compatibility and
performance data log on to jakebrakecom
Jacobs is a registered trademark of Jacobs Vehicle Systems
Rear Engine Power
Take-Off (REPTO) Available on Cummins ISC83 engines
983150 Provides continuous live power
983150 Allows up to 1500 lb more payload under
the ldquoBridge Lawrdquo
983150 Eliminates extended frames and bumpers
of front PTOs improving visibility and
maneuverability
983150 Does not require radiator clearance for a
raised PTO shaft so engine cooling is not
compromised
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42
Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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42
Warranty
Base Warranty For Heavy-Duty
Truck Engines
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first
ISX15
2-Year250000-Mile (402336 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
X
Consumables not reusable due to
covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X
Limited progressive damage
including aftertreatment
X
Additional information See Bulletin 3381437
See North American TruckCoverages For ISX15 And
ISX119 Engines Brochure
Bulletin 4971246
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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43
Base Warranty For Medium-Duty
Truck Engines
ISC83 ISB67
2-Year250000-Mile
(402336 km) Whichever
Occurs First
2-YearUnlimited-Mile
100 parts and labor on
warrantable failures
X X
Travel or towing when engine isdisabled by a warrantable failure
(from date of delivery through
first year)
X X
Consumables not reusable due
to covered failure
X X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment components
including the SCR system
X X
Limited progressive damage
including aftertreatment
X X
No deductible X X
Additional information See Bulletin 3381342 See Bulletin 3381264
See North American Truck Coverages for
ISL9 ISC83 And ISB67 Engines
Brochure Bulletin 4971245
Warrantable failures are those due to defects in Cummins material orfactory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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44
Base Warranty For Alternative Fuel
Automotive Engines
ISL G2-Year250000-Mile
(402336 km) WhicheverOccurs First
100 parts and labor onwarrantable failures
X
Travel or towing when
engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)
X
Consumables notreusable due to coveredfailure
X
X
No deductible X
Additional information See Bulletin 3381342
Limited progressivedamage includingaftertreatment
Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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45
Base Warranty For Fire Apparatus
Crash Truck Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins
material or factory workmanship
Cummins-branded starters are good for 2 years100000 mi(160935 km)
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB675-Year100000-Mile (160935 km)
Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine
is disabled by a warrantablefailure or further operation
would cause damage
X
Consumables not reusable due
to covered failure
X
Cooled-EGR components
Variable Geometry Turbocharger
and aftertreatment componentsincluding the SCR system
X
Additional information See Bulletin 3381161
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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46
Base Warranty For Motorhome Engines
$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user
Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first
ISX15 ISC83 ISB67
5-Year100000-Mile (160935 km)Whichever Occurs First
100 parts and labor on
warrantable failures
X
Travel or towing when engine is
disabled by a warrantable failure
or further operation would cause
damage (from date of deliverythrough first year)
X
Consumables not reusable due
to covered failure
X
Additional information See Bulletin 3381340
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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47
Extended Coverage
Extended Coverage For Heavy-Duty
ISX15 EPA 2010 Truck Engines
Protection Plan 1
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246
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48
Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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Protection Plan 2
Options ranging from 3 to 5 years300000 to
500000 miles (482804-804672 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381439
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
Aftertreatment Extended Coverage
Extended coverage is also available for yourCummins Aftertreatment System Options range from
3 to 5 years and 300000 to 500000 miles
(482804-804672 km)
The coverage includes Cummins-supplied
aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel
Particulate Filter (DPF) and SCR assemblies
983150 Hydrocarbon dosing system
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
For additional information see
Bulletin 3381446
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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49
Major Components Coverage
Options ranging from 5 to 7 years500000 to
700000 miles (804672-1126541 km)
983150 100 parts and labor on covered failures983150 Limited progressive damage
983150 Consumables not reusable due to coveredfailure
983150 Major castings and forgings
983150 See chart on page 50 for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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50
Extended Coverage For ISX15 EPA
2010 Vocational Engines
Options available up to 7 years250000 miles(402336 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See following chart for covered components
For additional information see
Bulletin 3381410
North American Truck Coverages For ISX15 And
ISX119 Engines Brochure Bulletin 4971246
2010 ISX15 Extended Coverage Terms
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Hydrocarbon Doser System
Water Pump
Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Rocker Lever Bushings
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing BoltsEngine Cylinder Head Casting
Engine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Aftertreatment
ExtendedCoverage
MajorComponents
Coverage
Options are
available up to7 years
700000 miles
(1126541 km)
Options are
available up to5 years
500000 miles
(804672 km)
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
Protection
Plan 2available up to
5 years
500000 miles(804672 km)
Vocational
Coverageavailable up to
7 years
250000 miles(402336 km)
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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51
Extended Coverage For Medium-Duty
ISC83 And ISB67 EPA 2010 Truck
Engines
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
Does not include hydrocarbon doser injector
For additional information see
Bulletin 3381438
North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
Protection Plan 2
Options ranging from 3 to 7 years100000 to
300000 miles (160935-482804 km)
983150 Internal components and major enginesystems covered
983150 100 parts and labor on covered failures
983150 Limited progressive damage includingaftertreatment
983150 See chart on page 52 for covered components
For additional information see
Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And
ISB67 Engines Brochure Bulletin 4971245
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Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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52
Aftertreatment Extended Coverage
Extended coverage is also available for your
Cummins Aftertreatment System Options range from
3 to 5 years and 100000 to 300000 miles
(160935-482804 km)
The coverage includes Cummins-supplied
aftertreatment components including
983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies
983150 Diesel Exhaust Fluid (DEF) dosing system
983150 Aftertreatment controls
Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage
SCR Assembly
Aftertreatment Injector
Decomposition Reactor
DPF Assembly
Water Pump Turbo
Fuel Injectors
EGR Cooler EGR Valve EGR Mixer
Cylinder Head Assembly
Rocker Lever Assembly
ECM
Pistons Rings and Liners
Lube Oil Cooler Assembly
Cylinder Block Assembly
Crankshaft Assemblies
Front Gear Cover
Oil Pan
Connecting Rod Assembly
Lube Pump Assembly
Cam and Bushings
Brake Housing Bushings Rocker Levers
Roller Pin Roller Crosshead Pin Crosshead
Including Mounting Hardware and Gaskets
Engine Cylinder Block Casting
Engine Main Bearing Bolts
Engine Cylinder Head CastingEngine Cylinder Head Capscrews
Engine Crankshaft Forging
Engine Camshaft Forging
Cam Follower Housing
Cam Follower Assemblies
Engine Connecting Rods and Caps
Engine Connecting Rod Bolts
Intake Manifold Castings
Rocker Lever Housings
Gear Train Gears
Protection
Plan 1
Options are
available up to
5 years
300000 miles
(482804 km)
Protection
Plan 2
Options are
available up to
7 years300000 miles
(482804 km)
2010 ISC83 And ISB67
Extended Coverage Terms
Terms and conditions are subject to change
Protection Plan 1 EPA 2010 of equal duration is required prior
to the purchase of the Aftertreatment Extended Coverage
AftertreatmentExtendedCoverage
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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54
Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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53
Extended Coverage For ISL G
Alternative Fuel Engines ndash Major
Components
6-Year300000-Mile (482804 km) Whichever
Occurs First
983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Registered parts include
bull Cylinder block casting
bull Crankshaft forging
bull Camshaft forgingbull Valve covers
bull Flywheel housing
bull Oil cooler coverfilter heads
bull Intake manifold castings
bull Gear cover and housing
bull Connecting rods
bull Oil pan
bull Connecting rod boltcapscrews
bull Cylinder head casting
bull Cylinder head capscrews
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear ndash Camshaft idler gear
ndash Accessory drive gear
ndash Fuel pump drive gear
For additional information see Bulletin 3381346
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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Protection Plan 1
Options ranging from 3 to 5 years100000 to
300000 miles (160935-482804 km)
983150 100 parts and labor983150 Covers internal components and major engine
systems
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Piston rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
bull Water pump
bull Throttle Plate Actuator
bull Turbocharger
For additional information see Bulletin 3381438
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Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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55
Protection Plan 2
3 to 7 years100000 to 250000 miles (160935-
402336 km) Whichever Occurs First
983150 Internal components and major enginesystems covered
983150 100 parts and labor
983150 Covers all these components includingmounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
For additional information see Bulletin 3381408
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
8172019 Cummins Freightliner Engine Reference Guide
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
8172019 Cummins Freightliner Engine Reference Guide
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
8172019 Cummins Freightliner Engine Reference Guide
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
8172019 Cummins Freightliner Engine Reference Guide
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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56
Extended Coverage For ISX15 ISC83
And ISB67 EPA 2010 Fire Apparatus
Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)
Whichever Occurs First
5-Year200000-Mile (321869 km)
Whichever Occurs First
983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship
983150 100 parts and labor
983150 Includes EGR components
983150 Coverage does not apply to maintenance
components983150 Coverage does not apply to non-Cummins
accessories
983150 $100 deductible after base warranty
$100 deductible applies per service visit after expiration
of the base warranty
For additional information see Bulletin 3381368
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
8172019 Cummins Freightliner Engine Reference Guide
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
8172019 Cummins Freightliner Engine Reference Guide
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587
71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687
72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
8172019 Cummins Freightliner Engine Reference Guide
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887
74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987
75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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80
Notes
8172019 Cummins Freightliner Engine Reference Guide
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
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8172019 Cummins Freightliner Engine Reference Guide
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57
Major Components Coverage For ISX15 ISC83 And
ISB67 EPA 2010 Fire ApparatusCrash Truck And
Motorhome Engines
7-Year150000-Mile (241402 km)
Whichever Occurs First Major Components Coverage
10-Year200000-Mile (321869 km)
Whichever Occurs First Major Components Coverage
983150 100 parts and labor983150 $100 deductible after base warranty
983150 Covers damage resulting from failures of thefollowing major components
bull Cylinder block casting
bull Cylinder head castingsbull Cylinder head capscrews
bull Crankshaft forging
bull Camshaft forging
bull Connecting rods
bull Flywheel housing
bull Intake manifold castings
bull Valve covers
bull Oil cooler coverfilter heads
bull Oil pan
bull Gear cover and housing
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft idler gear ndash Accessory drive gear
ndash Fuel pump drive gear
$100 deductible applies per service visit after expirationof the base warranty
For additional information see Bulletin 3381367
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
8172019 Cummins Freightliner Engine Reference Guide
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
8172019 Cummins Freightliner Engine Reference Guide
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
8172019 Cummins Freightliner Engine Reference Guide
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
8172019 Cummins Freightliner Engine Reference Guide
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
8172019 Cummins Freightliner Engine Reference Guide
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
8172019 Cummins Freightliner Engine Reference Guide
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887
74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
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80
Notes
8172019 Cummins Freightliner Engine Reference Guide
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
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8172019 Cummins Freightliner Engine Reference Guide
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58
Encore Pre-Owned Protection Plan
Extra Confidence
Only engines that pass every one of our strictquality tests can receive the Encore pre-owned
engine coverage which protects your customer
from repair bills down the road
Encore Availability Terms
983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)
983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)
Encore coverage is not available to original
engine owners or on Cummins ReConreg engines
To qualify for the program engines must passa full inspection which includes a Dyno Check
performed by an authorized Cummins dealer
or distributor
Excludes EPA 2010 engines
8172019 Cummins Freightliner Engine Reference Guide
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
8172019 Cummins Freightliner Engine Reference Guide
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
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61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
8172019 Cummins Freightliner Engine Reference Guide
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
8172019 Cummins Freightliner Engine Reference Guide
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
8172019 Cummins Freightliner Engine Reference Guide
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
8172019 Cummins Freightliner Engine Reference Guide
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
8172019 Cummins Freightliner Engine Reference Guide
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
8172019 Cummins Freightliner Engine Reference Guide
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
8172019 Cummins Freightliner Engine Reference Guide
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
8172019 Cummins Freightliner Engine Reference Guide
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
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80
Notes
8172019 Cummins Freightliner Engine Reference Guide
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
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8172019 Cummins Freightliner Engine Reference Guide
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59
Encore
ISX And ISM Engines
1-Year100000-Mile (160935 km)
ISL ISC And ISB Engines
1-Year50000-Mile (80468 km)
Whichever Occurs First
Cummins will pay for a covered failure of any
pre-owned engine that results under normal
use and service from a defect in Cumminsmaterial or factory workmanship
983150 Internal components and major enginesystems are covered including the cooled-EGR major components
983150 $150 deductible
983150 100 parts and labor
983150 Encore covers every one of these componentsincluding mounting hardware and gaskets
bull Cylinder head assembly
bull Rocker lever assembly
bull ECM
bull Pistons rings and liners
bull Lube oil cooler assembly
bull Cylinder block assembly
bull Front gear cover
bull Oil pan
bull Connecting rod assembly
bull Lube pump assembly
bull Crankshaft assemblybull Camshaft and bushings
bull Cam follower assemblies
bull EGR cooler valve and mixer
8172019 Cummins Freightliner Engine Reference Guide
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6587
61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6687
62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
8172019 Cummins Freightliner Engine Reference Guide
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6887
64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
8172019 Cummins Freightliner Engine Reference Guide
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
8172019 Cummins Freightliner Engine Reference Guide
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
8172019 Cummins Freightliner Engine Reference Guide
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67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
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68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
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69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
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70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
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71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
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72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
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In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
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74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
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75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
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76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
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77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
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78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
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79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
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Notes
8172019 Cummins Freightliner Engine Reference Guide
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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
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8172019 Cummins Freightliner Engine Reference Guide
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60
bull Gear train gears
ndash Crankshaft gear
ndash Camshaft gear
ndash Camshaft idler gear
ndash Accessory drive gear
Program excludes all wear tear abuseand normal operational expenses
Deductible applies per service visit
Encore Plus
ISX And ISM Engines
2-Year200000-Mile (321869 km)
Whichever Occurs First
For extra insurance against major repair bills
consider Encore Plus major components
coverage Encore Plus lets you add an extra
1 year100000 miles (160935 km) of coverage
on major castings and forgings beyond yourbasic Encore purchase
983150 100 major components parts
983150 Major castings and forgings
983150 100 labor
983150 $150 deductible
983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process
Deductible applies per service visit
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6587
61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
8172019 Cummins Freightliner Engine Reference Guide
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62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
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63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
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64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
8172019 Cummins Freightliner Engine Reference Guide
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65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
8172019 Cummins Freightliner Engine Reference Guide
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66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7187
67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7287
68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387
69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487
70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587
71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687
72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787
73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887
74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987
75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6587
61
National Overhaul Warranty (NOWreg )
Overhaul Warranty ISX N14 ISM
M11 And L10 Engines
NOW provides engine warranty coverage on
overhauls performed by Cummins distributors
and participating full-service dealers All
warranties are transferable at no charge
NOW Coverage For N14 ISM M11 And L10
Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull TriTechreg Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReConreg cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion
of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6687
62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6787
63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6887
64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6987
65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7087
66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7187
67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7287
68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387
69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487
70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587
71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687
72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787
73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887
74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987
75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6687
62
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull ReCon short block bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)bull Necessary gaskets and seals
Option 4 ndash Camshaft Bushing And Sleeve
Replacement
bull Camshaft bushings
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
For complete coverage details seeBulletin 3385899
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6787
63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6887
64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6987
65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7087
66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7187
67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7287
68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387
69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487
70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587
71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687
72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
8172019 Cummins Freightliner Engine Reference Guide
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73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887
74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987
75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6787
63
NOW Coverage For ISX Engines Plan 3 (In-Chassis)
2-Year200000-Mile (321869 km) Coverage
Repair must include replacement of the following
parts
bull Monothermreg piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Plan 4 (Out-Of-Chassis)
2-Year200000-Mile (321869 km) Coverage
Option 1 ndash Cylinder Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kits
bull Oil-drilled connecting rods
bull Flat-top liners
bull New or ReCon cylinder block
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6887
64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6987
65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7087
66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7187
67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7287
68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387
69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487
70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587
71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687
72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787
73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887
74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987
75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6887
64
Option 2 ndash Short Block Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull ReCon short block
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Option 3 ndash Crankshaft Replacement
Repair must include replacement of the following
parts
bull Monotherm piston kitsbull Oil-drilled connecting rods
bull Flat-top liners
bull New crankshaft
bull TriTech Plus or two-piece piston cylinder kits
bull Engine main and connecting rod bearings
bull ReCon cylinder head(s)
bull Necessary gaskets and seals
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
regMonotherm is a registered trademark of MAHLE Inc
For complete coverage details see
Bulletin 3385899
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6987
65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7087
66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7187
67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7287
68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387
69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487
70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587
71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687
72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787
73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887
74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987
75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6987
65
Overhaul Warranty ISL And ISC Engines
NOW Coverage For ISL ISL G And ISC Engines For
All Applications Excluding Transit BusShuttle Bus
Motorcoach
Plan A
1-Year50000-Mile (80467 km) Coverage
2-Year100000-Mile (160935 km) Coverage
3-Year150000-Mile (241402 km) Coverage
Repair must include replacement of the following
parts
bull Pistons
bull Piston rings
bull Engine main and connecting rod bearings
bull Cylinder liners
bull Necessary seals and gaskets
Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle
Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer
In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals
For complete coverage details see Bulletin 4021547
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7087
66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7187
67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7287
68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387
69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487
70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587
71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687
72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787
73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887
74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987
75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7087
66
Parts Service And Support
Genuine Cummins Parts
There is no substitute for quality Thatrsquos why
Cummins maintains an extensive inventory of
Genuine Cummins Parts for all our engines
Each Genuine Cummins Part is built to meet
exacting Cummins manufacturing specifications
Be assured the parts you order are going to fitright and work right Every time
Cummins continually improves the performance
characteristics of its engines through an ongoing
investment in research and development As
improvements are made they are incorporatedinto Genuine Cummins Parts
Cummins provides fast reliable delivery of
over 150000 different Genuine Cummins new
and ReConreg parts Our 650000-square-foot
distribution center located in Memphis Tenn is
equipped to handle complex business processesand provides 247 customer support to our
North American distributors and dealers
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7187
67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7287
68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387
69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487
70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587
71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687
72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787
73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887
74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987
75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7187
67
Cummins ReConreg Parts And Engines
ReCon products are high quality competitively
priced remanufactured Genuine Cummins
products That means that every part iscompletely torn down and brought back to
Cummins factory specifications
ReCon is committed to giving customers
Genuine Cummins products to get their
equipment back into operation faster than alocal rebuild
Cummins offers a complete line of
remanufactured (ReCon) components
and engines through the largest and best
independent distribution and service network
in the world
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7287
68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387
69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487
70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587
71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687
72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787
73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887
74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987
75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7287
68
See our complete line of ReCon products
including
983150 Complete engines
983150 Long blocks and short blocks983150 Accessory drives
983150 Aftercoolers
983150 Air compressors
983150 Cam followerstappets
983150 Connecting rods983150 Alternators and starters
983150 Cylinder blocks and heads
983150 EGR valves
983150 ElectronicsECMs
983150 Fuel pumps and components983150 Seaauxiliary water pumps
983150 Turbochargers
983150 Water pumps
We are so confident in the reliability and
durability of ReCon engines and parts that every
one is backed by a full Cummins warranty
Our exchange policy requires only a simple
visual external inspection with no disassembly
Customers appreciate knowing the total cost
up front with no ldquosurpriserdquo core billbacks
Support your customers by stocking CumminsReCon products Ask your local Cummins
distributor for more information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387
69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487
70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587
71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687
72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787
73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887
74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987
75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387
69
CUMPAS
Cummins provides CUMPAS (Cummins Parts
and Service) to parts dealers in North America
This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network
Using the Internet CUMPAS links the dealer
to the Cummins distributor responsible for the
territory where the dealer is located CUMPAS
saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer
needs is a computer and access to the Internet
Cummins dealers benefit by using CUMPAS to
tie electronically into the distributorrsquos Business
Management System The dealer can inquire
about part pricing availability supercessionorder status invoice detail and back orders
CUMPAS facilitates stock orders as well as
branch emergency and warranty orders It also
enables order downloading from the dealerrsquos own
business system In addition to Parts Ordering
and its many features CUMPAS provides CoreProcessing and Management Reports including
the latest Price File Extract The CUMPAS link to
QuickServereg Online makes it easy to look up part
numbers in an online catalog and transfer them
to CUMPAS via an electronic shopping cart
To sign up for CUMPAS dealers simply need
to contact their Cummins distributor and
request access The distributor provides the
registration and authentication as well as
account information for online access CUMPAS
provides training tutorials online as well so dealerpersonnel receive training at their convenience
and do not have to take time to attend a course
at the distributorship
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487
70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587
71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687
72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787
73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887
74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987
75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487
70
RapidServetrade Web
With Cummins RapidServe Web you can quickly
and easily file over 60 of all Cummins warranty
claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine
warranty and extended coverages applicable
CampaignsTRPs and monitor warranty claim
status for claims filed through both RapidServe
and RapidServe Web
You can also open all Cummins Warranty claims
online via RapidServe Web Just log on to
RapidServe Web at rswcumminscom
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587
71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687
72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787
73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887
74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987
75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587
71
Cummins Virtual College
Cummins Virtual College is an interactive
multimedia self-study learning system that
uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are
available for parts personnel on Cummins latest
products
This training program reduces training cost by
983150 Minimizing the time away from revenue-producing work
983150 Allowing multiple personnel to be trained onone investment
983150 Reducing overnight lodging costs associatedwith classroom training
When used as a prerequisite Cummins VirtualCollege programs can also improve the level
of knowledge obtained during classroom or
hands-on training sessions
Cummins Virtual College also increases learning
effectiveness through consistent delivery ofmaterial availability without the need for Internet
connectivity self-paced study to allow for
different rates of learning and course completion
recording to reduce redundancy on future
training programs Training can be delivered
concurrently with the arrival of new productsand a review feature allows personnel to refresh
their knowledge as needed This interactive
course contains high-quality video and
animation so it is highly effective at reaching
visual as well as book learners
A hotline is available if questions arise regarding
course content or how to use the program Hands-
on classroom training for the latest products is also
available at most Cummins distributors
For more details contact your local Cummins
distributor training center or call 1-800-DIESELS TM
(1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687
72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787
73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887
74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987
75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687
72
QuickServereg Online
quickservecumminscom
Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to
parts and service information for nearly 11 million
Cummins engine serial numbers including over
one million related documents Search functions
are easily performed using an engine serial
number or engine family Exploded-view diagrams
help identify repair parts for ordering purposes
QuickServe Online always puts updated
information at your fingertips
The Parts Section Includes
983150 Parts catalogs with parts diagrams
983150 Service parts topics
983150 Engine dataplate information
983150 Online pick list for placing orders
983150 Cummins ReConreg part number cross-reference
983150 Related parts guide
983150 Part number supercessions
The Service Section Contains
983150 Owners manuals
983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals
983150 Service bulletins
983150 Shop manuals
983150 Temporary Repair Practices (TRPs)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787
73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887
74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987
75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787
73
In The Warranty Section Authorized Users Will Find983150 Warranty manuals
983150 Standard Repair Times (SRTs)
983150 Campaigns and alerts
983150 Link to the RapidServetrade web site
for filing claims online
Support Features Include
983150 Publications catalog
983150 Service tools catalog
983150 Service tools instructions
983150 Parts and service promotions
983150 Product information
Whether your customer is a large fleet a small
business or an owneroperator QuickServe
Online brings the right information right now
Customers can register for a free account or apreferred customer account online or contact
their local distributor about registering for a fleet
account
For more information log on to
quickservecumminscom or contact your
local Cummins distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887
74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987
75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887
74
Parts Professional
Parts Professional online training is a great way
to increase product knowledge Published on
a quarterly basis Parts Professional providestechnical and competitive selling information
to help you find the right parts to support your
customer
Parts Professional is accessed via QuickServereg
Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of
the screen Select ldquoParts Professionalrdquo from the
menu The next screen will display all of the Parts
Professional editions with the latest publication
at the top Beside each title are national flags
that represent the available language (ie the UKflag represents the English language) Click the
appropriate flag to access the training
Follow the instructions to complete the training
then test your knowledge by completing the
ten-question quiz Score 100 on the quiz to
receive a prize Upon completion of the quizplease submit complete and accurate shipping
information to learn your score If you receive less
than 100 simply retake the training and quiz
For additional information contact your Cummins
distributor
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987
75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987
75
Sales Information
freightlinercumminscom
Training sales materials engine and warranty
information and news are available at
freightlinercumminscom
cumminsenginescom
The web site for Cummins Engine Business
Access downloadable product literature press
releases Cummins videos and additional
information
cumminscom
Information on Cummins business units(Engines Power Generation Filtration Turbo
Technologies Emission Solutions Fuel Systems
and Distribution) and additional links can be
accessed on cumminscom Additionally
information on investor news global citizenship
news releases and access to Customer Assistance are included on this site
1-800-DIESELStrade Customer Assistance Center
Contact the 1-800-DIESELS (1-800-343-7357)
Customer Assistance Center for personalized
factory assistance general product and warrantysupport 24-hour emergency service location
assistance and general Cummins information
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087
76
Vehicle Mission Simulationtrade (VMS)
Vehicle Mission Simulation (VMS) is a program
developed by Cummins that evaluates the
performance of various engines and powertrain configurations VMS is ideally suited for
comparing different vehicle specifications for
new equipment and predicting performance
for those specifications so the customer can
make the best decision for their new equipment
The program features the prediction of steady-
state performance and route simulation
capability including starts stops gear changes
observance of speed limits ascending and
descending grades braking and idling
While the program has been designed to reflectan accurate representation of the vehicle being
configured it does not represent a guarantee of
actual performance as conditions may vary
Contact your local Cummins distributor if you
need a detailed analysis performed with VMS
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187
77
Diesel Exhaust Fluid Fuels And
Lubricants
Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations
983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that
is API Certified983150 DEF has a storage life of a minimum of 18
months
983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)
983150 Store in sealed containers to avoid
contamination983150 Avoid direct sunlight DEF freezes around 11degF
(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator
983150 DEF is readily available at major truck
stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers
983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and
Valvoline distribution channels Visit
cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products
983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287
78
Fuels
983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel
(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil
983150 CI-4+ is permitted Read the Owners Manualfor specific details
983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with
B20 biodiesel fuel The appropriate ASTMstandards must be met
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387
79
Lubricants
Premium Bluereg
Valvolinersquos Premium Blue and Premium Blue
Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15
engines They carry an exclusive endorsement
by Cummins Inc
Premium Blue 15W-40 engine oil was developed
for Cummins engines and other diesel and
gasoline engines
983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines
983150 Dispersive Polymer Technology (DPT) provides
advanced soot control greater shear stability983150 Formulated to fight higher operating
temperatures acid formation and foaming
983150 Superior oxidation and wear protection
Premium Bluereg Extreme
Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos
low-emissions diesel engines
983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards
983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications
983150 Provides faster safe starts during freezingweather
983150 Dispersive Polymer Technology (DPT) provides
outstanding wear protection even when oilbecomes contaminated with soot
983150 Formulated to fight higher operatingtemperatures oxidation and foaming
Premium Blue is a registered trademark of Ashland Inc
For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487
80
Notes
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587
Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub
Width = overall width per installation diagram
Engine Length Width Model mm (in) mm (in)
ISX15 1447 (570) 1086 (428)
ISC83 1127 (444) 845 (333)
ISB67 1062 (418) 1180 (465)
ISL G 1169 (460) 910 (358)
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687
BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque
5252
TORQUE Torque = bhp x 5252
rpm
TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque
Rated Speed Torque
FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal
LOAD FACTOR (LF) LF = Fuel Consumption
Fuel Rated OutputFuel Consumption
PISTON SPEED insec = 2 (stroke) x rpm60
GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re
60
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787
8172019 Cummins Freightliner Engine Reference Guide
httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787