V FORO NACIONAL LEAN & SIX SIGMA CULTURA DE MEJORA ZOLLNER ELECTRONICS COSTA RICA Octavio Matus Víctor Sánchez José Chaves
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V FORO NACIONAL LEAN & SIX SIGMA
CULTURA DE MEJORA
ZOLLNER ELECTRONICS COSTA RICA
Octavio Matus
Víctor Sánchez
José Chaves
V FORO NACIONAL LEAN & SIX SIGMA
Zollner vertical Integration
Top 14 Best EMS WW & #1 EMS in Europe and Germany
Expertise in Mechatronics
V FORO NACIONAL LEAN & SIX SIGMA
Costa Rica Operation
• ISO 9001:2008 • ISO 14001: 2004 • ISO/TS 16949:2009 • AS 9100 (in progress) • ESD S 20.20 • IPC Member facility
• Automotive Technology • Industrial Electronics • Medical Technology • Aerospace
V FORO NACIONAL LEAN & SIX SIGMA
SCRAP Reduction (Define)
V FORO NACIONAL LEAN & SIX SIGMA
SCRAP Reduction (Measure)
Se analizaron los “major offenders” por procesos
para proceder a realizar proyectos de mejora.
V FORO NACIONAL LEAN & SIX SIGMA
SCRAP Reduction (Analyze)
V FORO NACIONAL LEAN & SIX SIGMA
SCRAP Reduction (Improve)
V FORO NACIONAL LEAN & SIX SIGMA
SCRAP Reduction (Improve)
V FORO NACIONAL LEAN & SIX SIGMA
SCRAP Reduction (Improve)
Mejora SMT
V FORO NACIONAL LEAN & SIX SIGMA
SCRAP Reduction (Improve)
V FORO NACIONAL LEAN & SIX SIGMA
SCRAP Reduction (Improve)
V FORO NACIONAL LEAN & SIX SIGMA
SCRAP Reduction (Control)
V FORO NACIONAL LEAN & SIX SIGMA
SCRAP Reduction (Control)
2017 (Before/After)
Reducción de media en 83.03%
Reducción de Rango Móvil 97.12%
V FORO NACIONAL LEAN & SIX SIGMA
SCRAP Reduction (Impacts/Benefits)
V FORO NACIONAL LEAN & SIX SIGMA
SCRAP Reduction (Impacts/Benefits)
V FORO NACIONAL LEAN & SIX SIGMA
SCRAP Reduction (Impacts/Benefits)
Cost Reduction
Reducción del costo proyectado anualmente
92.75%
V FORO NACIONAL LEAN & SIX SIGMA
¡MUCHAS GRACIAS!
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