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0
45 cu. ins. (750 c.c.)
REPLACEMENT PARTS CATALOGUE
Third Edition 1970 Models
TRIUMPH ENGINEERING COMPANY LIMITED MERIDEN WORKS· ALLESLEY COVENTRY· ENGLAND
TRIUMPH GUARANTEE 1. In this Guarantee the word "machine" refers to the motor cycle, scooter, motor-cycle combination
or sidecar as the case may be. purchased by the Purchaser.
2. !n order to obtain the benefit of this Guarantee. the Purchaser must have correctly completed the registration form and returned it to us within fourteen days of the purchase.
3. We wlll supply. free of charge, a new parr in exchange for. or. if we consider repair sufficient, will repair free of charge any part proved within six months of the date of purchase of any new machine, (3 months USA) or within three months of its renewal or repair in the (ase of a part already renewed or repaired, to be defective by reason of our faulty workmanship or materials. We do rot undertake to bear the cost of fitting such new or repaired part or accessory.
4. Any part considered to be defective must be seN to our Distributor carriage paid, accompanied by the following information
(a) Name of purchaser and his address: (b) Date of purchase of machine; (c) Name of dealer from whom the purchase was made; (d) Engine number and model.
5. This Guarantee shall not extend to defect or damage appearing after mlsuse, neglect. abnormal stress or strain, or the incorporation or affixing of unswitable attachments or parts and in partlcu!ar:-
(a) Hiring out; •, (b) Racing and Competitions; (c) Adaptation or alteration of any part or parts after leaving our Works: {d) The attaching of a sidecar in a manner not approved by us or to an unsuitable motor-cycle.
This Guarantee shaH not extend to machine!~: whose trade mark, name or manufacturing number has been altered or removed, or in which has been used any part not supplied or approved by us, or to tyres. saddles, chains, speedometers, revolution counters and electrical equipment or to parts supplied to the order of the Purchaser and different from our standard specification.
6. Our liability and that of our dealer who setls the machine. shall be limited to that set out in this guarantee, and no other claims for consequential damage or injury to person or property. shalf be admissible. All other conditions and warranties statutory or otherwise and whether express or implied are hereby excluded and no guarantee other than that expressly herein contained applies to the mach toe to whl<h this Guarantee relates or any accessory or part thereof.
7, We reserve the right to modify or deviate from the Published Specification without notice.
REPAIRS GUARANTEE
1. Whilst the highest standard of workmanship and materials is aimed at. we cannot accept liability for any defects appearing more than three months after the machine, assembly or component has left our Works after being repaired.
2. We will repair or replace at our option free of charge any defective work, materials or parts relating to the repairs carried out by us appearing within that time but shall not be under any further, or other liability for any other loss or damage whether direct or consequential and our liability shall be limited to the cost of so making good. We do not undertake to bear the cost of fitting any replacement or repaired part.
3. We do not accept liability in respect of parts of proprietary manufacture, e.g. tyres, saddles, chains, speedometers, revolution counters and electrical equipment which may be used by us in effecting a repair. All other conditions and warranties statutory or otherwise express or implied are hereby excluded.
CRANKSHAFT AND CONNECTING RODS CRANKCASES OIL PJMP, RELEASE VALVE AND FILTER CYLINDER HEAD AND ROCKER BOXES ... CYLINDER BARREL, PUSH ROD AND TUBES, TAPPETS TIMING COVER AND CONTACT BREAKER MANIFOLD AND THROTTLE LINKAGE ... GEARBOX OJTER COVER ... GEARBOX INNER COVER AND SELECTORS GEARBOX SHAFTS AND GEARS CLUTCH AND CLUTCH OPERATING MECHANISM INNER AND OJTER CHAINCASE ... PRIMARY TRANSMISSION AND OIL PUMP DRIVE FRAME SWINGING FORK AND SUSPENSION UNITS ENGINE UNIT FITTINGS AND FOOTRESTS EXHAUST PIPES AND SILENCERS (MUFFLERS) TELESCOPIC FRONT FORK ... HANDLEBAR MOUNTINGS AND STEERING DAMPER ... FRONT WHEEL ... REAR WHEEL OIL COOLER PETROL (GAS) TANK OIL TANK BATTERY CARRIER AND AIR FILTER PANELS AND TWINSEAT MJDGUARDS (FENDERS) MUDGUARDS (FENDERS) HANDLEBARS, CONTROLS, BINNACLE AND OIL WARNING LIGHT CONTROL CABLES T0<3LKIT AND PILLION FOOTRESTS AMAL CARBURETTER ... SPEEDOMETER AND TACHOMETER IGNITION COILS, HORNS, RECTIFIER AND ZENER DIODE ... HEADLAMP, WIRING HARNESS, SWITCHES AND TAIL LAMP NORTH AMERICAN VARIANT
Ancillary equipment which is fitted to our motor cycles is of the highest quality and is guaranteed by the manufacturers and not by ourselves. Any repairs or claims should be directed to the actual makers or their local agents who will always give owners every possible assistance. The following are the addresses of the various manufacturers:-
CARBURETTERS. Messrs. Amal Ltd., Holdford Road, Witton, Birmingham, 6.
SUSPENSION UNITS. Messrs. Girling Ltd., Birmingham Road, West Bromwich, Staffordshire.
INDEX
AIR FILTER ALTERNATOR AUTO-ADVANCE UNIT AMMETER
BATTERY CARRIER BINNACLE BRAKE SWITCHES
Page
57 19 19 65
57 65 67
CAMSHAFT, INLET AND EXHAUST CAPACITOR, IGNITION CARBURETTER
9 75 71 35 33 31 29 65 75 77
CENTRE STAND CHAINS ... CHAINCASE CLUTCH CLUTCH LEVER ASSEMBLY COIL CONDENSER PACK ... CONNECTING RODS CONTACT BREAKER CONTROL CABLES CONTROL LEVERS CRANKCASE .. . CRANKSHAFT .. . CYLINDERS CYLINDER HEAD
6 pints (7t U.S. pints) (3·8 litres) working capacity
1± pints (1! U.S. pints) (750 c.c.)
t pint (t U.S. pint) (350 c.c.) t pint (200 c.c.)
8'' (20·32 em.) 7" (17-78 em.)
3·25 x 19 ins. 4·10 x 19 ins.
HOW TO USE THIS PARTS CATALOGUE
First check that the engine number of your machine Is subsequent to that quoted on the title page.
Next consult the index on Page -4 for the parts or group of parts which you wish to locate. When you have located the parts make sure from the end columns that the part you have located does apply to your machine. If proprietary parts are listed only under manufacturers part numbers and marked ~reference only', they are not available from the factory.
List the quantities required as single units; do not ask for "2 pairs" or "3 dozen".
PLEASE NOTE
THROUGHOUT THIS LIST, ASSEMBLIES ARE PRINTED IN CAPITALS AND THE COMPONENTS INCLUDED IN THAT ASSEMBLY ARE INDENTED IN THE DESCRIPTION COLUMN. REVERTING TO THE ORIGINAL ALIGNMENT WHEN THE ASSEMBLY IS COMPLETE. TO ORDER THE COMPLETE ASSEMBLY IT IS NECESSARY ONLY TO QUOTE THE ASSEMBLY NUMBER. ANY COMPONENT PARTS LISTED MAY ALSO BE OBTAINED SEPARATELY IF REQUIRED.
SPECIAL WORKSHOP TOOLS
A COMPLETE LIST OF WORKSHOP TOOLS CAN BE MADE AVAILABLE BY EITHER CONTACTING YOUR DEALER OR APPLYING DIRECT TO THE TRIUMPH SERVICE DEPARTMENT. IN MOST CASES THESE TOOLS ARE VERY COSTLY AS THEY ARE MADE ENTIRELY FOR WORKSHOP USE, AND THEREFORE. IT IS NOT RECOMMENDED THAT THE PRIVATE OWNER PURCHASES THE TOOLS IN ORDER TO AID SERVICING THE MACHINE ONCE OR TWICE ONLY. IN THESE CIRCUMSTANCES IT IS FAR MORE ECONOMICAL TO GET IN TOUCH WITH A RECOGNISED DEALER.
6
PISTON, PISTON RING AND BEARING OVERSIZE$
AND GASKET SETS
PISTONS (Complete with rings, gudgeon pins and circlips) These are in eff~ct •·carton pack" assemblies
. . E9762+10
{
E9741 Std.
Compressoon ratiO 9·5 : 1 E9763+lO
E9764+40
PISTON RINGS
CPl1l{2 off.E6838 Compression ring}Std. 1 off E9739 Scraper ring
CP212 ,10 {2 off E9016 Compression ring }~10 ' 1 off E9766 Scraper ring ·
CP21ljl0{2 off E9017 Compression ring }+lO 1 off E9767 Scraper ring
CPl1li40{2 off E9018 Compres~ion ring }+40 1 off E9768 Scraper n ng
*Available m undersize< of -0·010", 0·020", 0·030", 0·040" }' c Available in oversizes of +0·010", 0·020", 0·040" See page 7 ~Available in oversizes of +0·010, 0·020", 0·040"
4 E7591 Spring 5 . E6596 Cap ... 6e E9738 Joint washer (cap to body) 7 j E9737 Alloy washer 8 E9001 / OIL PUMP COMPLETE 9 E6430 Oil pump, body Not serviced
10 E6502 Base plate ... 1 11 l E6455 Drive feed gear 1 12' E6889 Drive scavenge gear
13 E6038 Driven feed gear ...
14 E6039 Driven scavenge gear 1 15 E6454 Driven gear spindle 1 16: E6525 Cover 17 v E6459 Dowel, cover to body 1 18 i S559 Screw, cover to body (2 in. U.H.) 2 19 ; E8731 Washer, cover to pump screw ... 2 20 {/ En5o Screw, pinion to drive gear (i in. U.H.) 1 21 l E11442 Gasket, oil pump to crankcase 22t/ E10003 Screw, pump to crankcase (2t in. U.H.) 3 23 v E9601 Screw, pump to crankcase at dowel (2! in. U.H.) ... 1
24' E8732 Washer, pump to crankcase 3 25 t/ E6570 Seal, pump to crankcase 26 ,/ E6571 Oil filter element
27 i/ E6130 Spring 28-' E11270 f"''i~:J.. Cap
29' E11070 t:6131 '0' ring 30 ;./ E8779
-. Filter seal 2
13
46 \
34 --------'!:{c)~/
35 --- --
20---
42 39 '
40
4---
.,as ;>. V"'
,;o/. I ll ~ r' I
12
-11
15
16
Fig. 4. CYLINDER HEAD AND ROCKER BOXES
14
22 21
35 33
5
Ref. No. Port No.
1 /E8781 2 v E9510 3 v E6420 4 r E6422 5 v E6423 6 VE8787 7 v E8788 8 v'E8720 9 ,/E8789
Stud, front engine to frame (3~ in. O.A.) Nut, stud Spring washer ... Stud (bottom) engine to frame (10-lc in. O.A.) Nut, stud Spring washer Spacer, bottom engine fixi:1g.
Drive side footrest Timing side footrest ... Peg Bolt, footrest (1-1 in. U.H.) Washer, footrest stud ... Locknut ...
Footrest rubber D.S. Footrest rubber T.S .... Rear engine plate D.S. Rear engine plate T.S. Spacer D.S. rear engine plate Bolt, D.S. rear engine plate to engine (2~ in. U.H.) Bolt, T.S. rear engine place to engine (2 in. U.H.) Washer, rear engine plate to engine Spring washer Nut Stud, T.S. pivot lug to engine plate (1~ in. O.A.) ... Bolt, D.S. pivot lug to engine place Washer ... Nut Bolt, upper rear engine plate to frame (!in. U.H.) Bolt, lower rear engine plate to frame (1;i in. U.H.)
Spring washer Nuc Nut Torque stay engine R.H. Torque stay engine L.H. 'Hasher ... Nut Bolt, torque stay to frame (2± in. U.H.) Washer ... Nut Rear brake pedal Lever
Spring washer
Nut Stop bole (1 in. U.H.) ... Adjuster, stoplamp switch (!f in. U.H.) Nut, adjuster
Brake rod
Washer ...
Split pin, (rt in. xi in.)
Adjuster nut
Oil pipe retaining strap
39
1
2 2
2 2
4 2 2 1
2 2 2 4 4 4
1 2 2 2 4 2 2
2 2 1 2
1 1
1 2
Reference on~y
1
18-············ (i{"~20
19---~·~
15~~···-········
16 I
21 22 I
24 25 I
: ; ' '
~' ), : ~'~
',
23
'"~~ \ \ 3 4
5 I
-·=----= ~~~~~~;;;;;:~;;1;4~12 I';~ ': I 1
1 II "'hi~. •30
~;~~~~~~--~~~~·~····· ... ~~~~.~~&=;~~,~~ T4
34 33 I 11 12 13
10
Fig. 17. EXHAUST PIPES AND SILENCERS
Ref. No. Port No. DESCRIPTION QUANTITY REMARKS
EXHAUST PIPES AND MANIFOLDS
E7597 Exhaust manifold 1 2 E6743 Finned clip 3 3 E410A Hemispherical washer . 3 4 E6744 Bolt (1 1', in. U.H.) 3 5 E9463 Exhaust pipe D.5. 6 E9464 Exhaust pipe T.S. 7 14-41205 Bolt, exhaust pipe to manifold (1t in. U.H.) 2 8 14-1201 Nut (Cieveloc) exhaust pipe to manifold 2 9 S26-3 Spring washer 4
10 E9036 Silencer D.S. 10 E9037 Silencer T.S. 11 E7512 Clip 2 12 E3768 'D' washer 4 13 14-0219 Bolt (1t in. U.H.) 2 14 14-1302 Nut, Cleveloc .. 2 15 F11599 Strut 2 16 14-0101 Bolt, strut top and bottom (tin. U.H.) 2 17 14-1301 Nut (Cieveloc) ... 2 18 F11600 Clip, silencer strut to frame 2 19 14-0302 Nut, strut 2 20 14-1902 Nyloc nut 2 21 E4711 Hanger, frame from silencer T.S. & D.S. 2 22 14-0115 Bolt (i in. U.H.) 2 23 14-0116 Bolt (1 in. U.H.) 2 24 S25-3 Plain W3.sher 2 25 14-41302 Nut 4 26 14-411 01 Bolt, silencer to frame (* in. U.H.) 2 27 S25-3 Spring washer 2 28 14-1302 Nut 2 29 E8902 • Bracket D.S. and T.S. silencer 2 30 S1822 Bolt, bracket to silencer (tin. U.H.) 4 31 S25-1 Washer ... 4 32 F9947 Centre stand stop plate 33 E9047 Silencer end plate 2 34 E9053 Screw 4
Handlebar Packing piece ... FRONT BRAKE LEVER ASSEMBLY (19/978)
Front lever (ball end) 18/754 Lever bracket 19/001 Screw 11/014 Screw 11 j013 Fulcrum screw 18/087 Self locking nut 18/053 . ., Cable adjuster and nut 18/1708!1709 Control body (12/619) Lever 12/556 Bolt Cap Spring washer
CLUTCH LEVER ASSEMBLY 19/952M Clutch lever (ball end) 18j753 Clutch lever bracket 19/002 Clamp 12/595 Screw 11/014 Fulcrum screw 18/087 Self locking nut 18{053 Cable adjuster and nut 18/1708/1709
TWISTGRIP (364/011) ... Body top half Body bottom half
10 D2060 Cable, junction box to carburetter 11 D2061 Cable, junction box to carburetter 12 D2062 Cable, junction box to carburetter
67
3
I 4
I
i I
\ \
2-~----,
i
10
7 I
TOOLKIT AND PILLION FOOTREST FIJ. 31.
68
5
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
TOOLKIT AND PILLION FOOTRESTS
01912 TOOLKIT COMPLETE 1 2 D291 Tool roll 1 3 D1907 Ring spanner (,'. in. x t in. HEX.) 1 4 D2184 ocn spanner 1 5 01908 Box spanner (11; in. x 1-h in.) 1 6 D1909 Box spanner (i in. x l! in.) 1 7 01910 Plug spanner 1 8 0767 Screwdriver complete 1 9 D1911 Tommy bar 1
10 02020 Tappet spanner 1 11 02084 Spanner tin. x ,Z. in. open ended AF . 1 12 02251 Ring spanner 1k in, x 1 ,s6 in. Hex, 1 13 F9369 PILLION FOOTREST ASSEMBLY 2 14 F1694 Pedal 2 15 F1695 Rubber 2 16 F9370 Hanger 2 17 F9371 Pivot bolt ... 2 18 F2277 Thackeray washer 2 19 14-0302 locknut 2 20 14-0127 Bolt (rest to silencer hanger) (,j. in. U.H.) 2 21 S26-1 Spring washer !
69
11 -····
-~
I 20-
16 i
27
14
15
25----------------1
24 -~----------------<~~
~28
-29
·4
-30
-3
(<:} ---~-- -6
"-------~~7
\'--l:::;l>)-c---~ --~-- 8
--17
T2
Fig. 32. AMAL CARBURETTER AND AIR CLEANER CONNECTIONS
CARBURETTER TYPE 626 R.H. (Amal R626/14) CARBURETTER CENTRE (Amal R626j16) ... CARBURETTER L.H. (Amal L626f15) '0" ring seal 622/101 ...
Mixing chamber top 622/097 Screw 622/086 Throttle valve (No. 3) 622/060 Top spring abutment Spring Needle clip 622/067 Bottom spring abutment ... Throttle rod assembly Locknut
Pilot air screw 622/076 Friction '0' ring 622/082 Jet holder 622/128 Main jet (150) 376/100 ... Needle jet (106) 622/122 Needle (Standard) 622/124 Float 622/069 Float spindle 622/071 Joint washer 622/073 Float chamber 622j050 Float needle 622/068 Filter (376/093) Banjo bolt (622/078) Fibre washer (13/163) Air slide 622/062 ... Spring 622/065 Cable adjuster 4f035 Locknut 5j077 Clip 622/125 Sealing rubber 622/126 Air slide guide tube Tickler pin
Tickler pin spring
71
QUANTITY REMARKS
3
4 1
1 1 1 1
Each Carburetter
Reference only Reference only
G 3~·~···~
~~-g
1 I
I
®--~20
~~19
17
I I ~
18 '
-----14
~~~~-16
-·~-12
\-~~-·10 ·T29
Fig. ll. SPEEDOMeTER AND TACHOMETER
72
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
S P E E·D 0 M E T E R AND TACHOMETER
1 D2394 Speedometer head MPH (SSM 5007/00) 1 1 D2199 Speedometer head KPH (SSM 5001 /12) Available 2 54953387 Bulbholder Reference only 3 643 Bulb 2 4 99-0176 Trip control 41-148-203-10 ... 5 D1963 Speedometer cable 68 ln. long 1 6 D2396 Tachometer head (RSM 3003/13) 1 7 D1903 Tachometer cable 1 8 99-0173 Spade (31-371-398) 1 9 D494 Circlip ... 1
N 0 R T H A;M E R I C A N V A R I A N T 1 9 7 0 T R I D E N T
Co/our-Spring Gold
For machines as illustrated abov2, the following parts as in Fig. 36 apply:
Oil pipe-rocker pipe to oil cooler ... Oil pipe-coller to oil tank ... Petrol tank (Spring Gold) 3t gallon ... Styling unit D.S. Styling unit T.S. Screw, styling unit, front
Screw, styling unit, rear
Centre band
Hook screw} Washer Centre band Nut Knee grip D.S ... . Knee grip T.S ... . Mounting bracket, petrol tank and oi! cooler Side panel D.S .... Transfer "Triden[' D.S. Side panel T.S .... Transfer "Trident" T.S. Trinseat ... Twinseat cover ... Front mudguard (Spring Gold) Rear mudguard (Spring Gold) Exhaust pipe D.S. Exhaust pipe T.S. Silencer ...
Bracket, $ilencer D.S . ... Bracket, silencer T.S. Bolt I Washer ~Silencer to bracket Nut j Stop plate, centre stand Air cleaner surround band
79
2 2
1 1
2
4 4 4
REMARKS
r I ~)
j
UK AND GENERAL EXPORT SUPPLEMENT TO
REPLACEMENT PARTS CATALOGUE
0
TRIUMPH ENGINEERING CO. LTD., MERIDEN WORKS
ALLESLEY · COVENTRY · ENGLAND
(
·, .2
'
\ ~, //
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4
5
-·-
6
10
~~~ 13
~ 15
This supplement should be read in conjunction with the TRIDENT REPLACEMENT PARTS CATALOGUE which, with the exception of those parts listed below, covers 1969 UNITED KINGDOM and GENERAL EXPORT models.
Ref. No. Part No. DESCRIPTION
1 H1871 Handlebar 2 D261 Licence holder 3 H3873 Front number plate 4 F9020 Spring Washer ... s F879 Nut 6 F11555 Rear number p!a.te 7 14.0604 Top fixing bolt 8 14-1301 Nut 9 525-1 Washer ...
10 02077 Front brake cable 11 D1944 ·[Headlamp (59893) E.F. 11 D1945 Head lamp (59894) European 12 02188 Light unit only, West Germany and Italy 13 D2189 Bulb (370) 45/45W West Germany and Italy 14 02196 Spark plug cover {Champion WC187) 15 D2197 Suppressor (Champion X187)
t Note that UK. models continue to use listed 99-1029 Head lamp.
Prinu~d in En&hwd by Wa.rwf(k Printing Co. Ltd. Warwi~;k
QUANTITY
1 1 2 2 1 2 3 3 1 Alternative Alternatlve Alternative Alternative 1 3