Product Data Sheet V-2130-103107 October 2007 Machinery Health ™ Management www.assetweb.com ■ Data collection, vibration analysis, alignment and balancing in a single unit ■ Embedded intelligence unlocks powerful technology solutions ■ Compact, rugged design holds up to any plant environment ■ Intuitive operation shortens the learning curve for faster implementation ■ Modular format allows you to add capabilities as your needs change ■ Upload data to AMS ™ Suite for a single view of machinery health CSI 2130 Machinery Health Analyzer Overview Maintenance departments today are asked to run with fewer staff and smaller budgets than ever before. In this do-more-with-less environment, maintenance personnel can't afford to continuously chase the next breakdown. They need to quickly and accurately identify developing faults and find the root cause of the machinery problem so that it can be fixed. An effective technology solution must be simple to operate— reducing training requirements— while providing fast, actionable information to help you prioritize maintenance activities. Emerson’s CSI 2130 Machinery Health Analyzer was developed with these requirements in mind. The Route application in the CSI 2130 uses pre-defined settings to provide instant feedback about machinery health in an easy-to-read color bar graph.
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Product Data SheetV-2130-103107October 2007 Machinery Health™ Management
www.assetweb.com
� Data collection, vibrationanalysis, alignment andbalancing in a single unit
� Compact, rugged designholds up to any plantenvironment
� Intuitive operation shortensthe learning curve for fasterimplementation
� Modular format allows youto add capabilities as yourneeds change
� Upload data to AMS™ Suitefor a single view ofmachinery health
CSI 2130 Machinery Health Analyzer
OverviewMaintenance departments todayare asked to run with fewer staffand smaller budgets than everbefore. In this do-more-with-lessenvironment, maintenancepersonnel can't afford tocontinuously chase the nextbreakdown. They need to quicklyand accurately identify developingfaults and find the root cause ofthe machinery problem so that itcan be fixed.
An effective technology solutionmust be simple to operate—reducing training requirements—while providing fast, actionableinformation to help you prioritizemaintenance activities. Emerson’sCSI 2130 Machinery HealthAnalyzer was developed withthese requirements in mind.
The Route application in the CSI 2130 uses pre-defined settings to provideinstant feedback about machinery health in an easy-to-read color bar graph.
The CSI 2130 stands alone asthe industry-leading vibration datacollector. In addition, the CSI2130 can provide:
� Advanced vibration analysis
� Cross-channel analysis
� Transient analysis
� Dynamic balancing
� Laser shaft alignment
� Motor monitoring
Routine data and correctivemaintenance jobs can beuploaded to AMS Suite:Machinery Health Manager foranalysis and reporting. AMSMachinery Manager integratesdata from multiple technologies,including vibration and oilanalysis, thermography, andalignment and balancing into asinge database. Alerts generatedby AMS Machinery Manager canbe exported automatically to AMSSuite: Asset Portal™, where theyare combined with alerts fromother plant assets to provide a
unified view of your plant's health.These predictive diagnosticspower PlantWeb® by enablingplant personnel to improve plantavailability and reliability.
Monitor More Machines inLess TimeAs shown below, data collectiontime is reduced by as much as60% compared to the CSI 2120,and even more when comparedto other instruments. Faster data
Product Data SheetOctober 2007
Page 2
collection translates into moremachines monitored and moretime dedicated to machineryanalysis.
Portable and DurableThe durability of this unit makesit ideal for field work in a widevariety of industrial applications.
� Large Color Display: backlitVGA display for use anywhere.
� Small and Lightweight: easilycarried on long routes
� In-Field Reports: color-codedalarm report for each point.
� Industrial Design: IP 65 ratedwith optional safety rating.
Complex data from vibration signals is condensed into machinery healthinformation and presented in an easy-to-understand bar graph format. Detailsare available at the push of a button.
Times are based on a 1600-line resolution motor/fan machine train, whichhas a total of 16 points, spectrum, waveform and 10 parameter trend pointscollected on each measurement.
Relative Data Collection Time in Seconds
300 -
250 -
200 -
150 -
100 -
50 -
0 -
CSI2120 Analyzer
CSI2130 1 Ch.Analyzer
CSI2130 2 Ch.Analyzer
CSI2130 2 Ch.Analyzerwith Triax
213
133 10873
Increase Productivity with theDual-Channel OptionThe CSI 2130 is available witheither one or two channels forvibration analysis. The dual-channel option not only enablesadvanced analysis options, butalso brings significant efficiencyimprovements. Emerson'spatented dual-channel datacollection technique slashesmeasurement time by anadditional 20% to 45%. Thisincrease in productivity translatesinto a complete return oninvestment within the first year.
Easy OperationThe CSI 2130 requires onlyminimal training for effectiveoperation. In addition tocollecting data, the CSI 2130converts data into actionableinformation about machineryhealth. For example, it canautomatically distinguishbetween an imbalance and abearing fault. The user is instantlynotified about the nature ofdeveloping faults at the time ofmeasurement, so that you canfocus your attention on criticalmachine issues immediately.
Embedded IntelligenceThe ability to performadditional diagnostic tests atthe machine site transformssimple data collection into aneffective machinery healthprogram. In today’s demandingwork environment, it is difficult tofind the time to acquire advancedanalysis skills. Embeddeddiagnostics enable even a noviceuser to conduct sophisticatedtests with the touch of a button.The bottom line impact is thatusers can quickly harness thefull power of the CSI 2130 inthe field, immediately impactingyour botton line.
Detect the Earliest Sign ofBearing and Gear WearDetecting imbalance ormisalignment is simple with mostdata collectors but the CSI 2130can also detect developingfaults on bearings and gears.
Emerson's patented PeakVue®
processing applies digitaltechnology to detect stresswaves - the earliest sign ofbearing and gear wear.Demodulation and other analogtechnologies typically can notdetect such faults until muchlater – after the machine isalready damaged.
PeakVue processing not onlyoffers the earliest warning ofdeveloping faults, it alsoprovides an indication ofseverity. Measurements can betranslated into reliable trends todetermine the optimal timingfor maintenance.
With PeakVue, machineryfaults are clearly visible in thewaveform, opening up newoptions for fault detection anddiagnosis.
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The full VGA screen displays standard and PeakVue data at the same time.The PeakVue plot (bottom right) provides clear indication of a rolling elementbearing fault that is not visible in the standard reading (bottom left).
Predict Catastrophic FailureMany online monitoringsystems installed in plantstoday serve as nothing morethan a shutdown switch in thecase of a catastrophic condition.By collecting the signals fromthese systems with the CSI 2130,you can add predictive capabilitiesby identifying faults before acatastrophe occurs. Orbit plotscan be generated to identifyproblems such as misalignmentand shaft rubs. Trending dataalso helps to uncover developingcracks and other types ofstructural faults.
Monitoring Trouble SpotsThe CSI 2130 can also serveas a temporary online monitor.With line power, it is possible tomonitor machine health for longerspans up to a month. It canautomatically acquire and storedata such as the overall vibration,fault frequencies associatedwith specific fault types, or eventhe complete spectrum over anextended period of time. You cancapture the break-in period fornew equipment or to ensure thata machine with a known faultcan make it to the next outage.
Filtered orbits are displayed and transferred back to AMS MachineryManager. Orbits provide information about the health of sleeve bearingmachines.
Product Data SheetOctober 2007
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Full Spectrum of MeasurementAnother unique feature of the CSI2130 is its exceptional frequencyrange. Using Emerson's patentedSlow Speed Technology (SST),the CSI 2130 can accuratelymeasure signals on critical lowspeed equipment that would beout of range for other vibrationanalyzers. The CSI 2130 alsoboasts the highest frequencyrange in the market. It canmeasure signals up to 80,000 Hz,which is important for accuratediagnosis of centrifugalcompressors and otherhigh speed machinery.
Variable Speed AnalysisVariable speed analysis isessential to any effectivemachinery health programbecause most critical pieces ofequipment must be operated atvarying speeds to accommodatethe changing productiondemands. While most vibrationsystems do not take variablespeed into account duringdata collection, the CSI 2130automatically adapts all of itsdiagnostic tools to variableturning speeds during routinedata collection. This providesan accurate evaluation ofdeveloping problems inthe field.
Capture Machine ShutdownsFor analysis of transient events,the CSI 2130 collects a seriesof machine vibration snapshotsduring startup, coastdown orprocess changes. These spectracan then be viewed individually orin a Cascade plot.
Correlate Vibration andProcess Variables to IdentifyMachine ProblemsUse the dual-channel featureof the CSI 2130 to correlatemachinery vibration with processvariables. This is accomplishedby inputting the processinformation as a volt signal intoone channel, while monitoringvibration on the other.
Unsurpassed VersatilityThe CSI 2130 incorporates amodular design so that it can beconfigured to specifically addressyour current needs. As yourneeds evolve, the CSI 2130can be easily and affordablyexpanded to enhance yourcapabilities while protectingyour initial investment. Thisversatile unit can be purchasedas a single- or dual-channelanalyzer – with or without routemeasurement capability, as adedicated field balancer, or asa laser alignment calculator.Put together any combinationof capabilities to match yourrequirements. Additional modulesare also available for transientand structural analysis.
Advanced Cross-ChannelAnalysisStandard data collection servesas an excellent base for identifyingdeveloping machinery faults,but cross-channel analysis isoften required to identify theroot cause of the fault. Expandthe vibration analysis applicationof the CSI 2130 with the cross-channel module to determine theactual movement of the shaftduring operation and to identifystructural faults such as cracksand resonances. While thedual-channel CSI 2130 candisplay orbits for turbomachineryanalysis, the optional AdvancedCross-Channel applicationexpands these capabilities toinclude impact testing and othertypes of cross-channel analysis.
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Machinery Health™ Management
As a further enhancement,the ODS/Modal application(Operational Deflection Shapes)makes structural analysis simpleby automatically configuring therequired series of cross-channeltests.
Cross-channel data can also beanalyzed in the VibPro moduleof AMS Machinery Manager,or exported to specializedODS/Modal analysis software.
The Cascade application captures machine vibration during startup, coast-down,or over an extended period of time. Top half of screen shows spectraindividually; bottom half of screen shows cascade plot.
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Product Data SheetOctober 2007
The Advanced Transient Analysis application records the vibration signature frommachine startup, coastdown or during process disruptions for advanced analysis.
The Advanced Balancingapplication offers two solutionsto the typical challenges of fieldbalancing:
Balancing Watchdog - Thispatented technology automaticallychecks the vibration data on themachine while you perform thebalance job. The Watchdogis able to identify and alert youof severe structural faults (suchas looseness or resonance) thatwould otherwise make the jobdifficult or impossible to complete.The user can take correctiveaction to remove the structuralfault, balance the rotor, and leavethe machine in reliable operatingcondition.
Laser AlignmentThe Advanced Laser Alignmentapplication offers a graphically-driven user interface and wirelessoperation to quickly and easilycomplete alignment jobs.Emerson's advanced lasersystem uses built-in dualinclinometers to automaticallydetermine the shaft position, soyou simply rotate the shaft andthe solution is plotted on thescreen. The Live Move optionupdates the change in alignmentcondition during the machinemove. Full job documentation
Expand the Power of Your CSI2130 with Transient AnalysisThe Advanced Transient Analysisapplication expands the powerof a single- or dual-channelCSI 2130 to record the rawvibration signal over a prolongedperiod of time for post-processingand analysis. This is essentialfor diagnostics of turbomachinery,startup and coastdown ormachines with short, repetitiveduty cycles. This data can beexamined directly on the CSI2130 or in AMS MachineryManager.
Field BalancingThe Advanced Balancingapplication allows you to usethe CSI 2130 as a powerfulfield balancer. This applicationcombines advanced technologywith simple, straightforwardoperation for a fast, effectivesolution to your balancingproblems. The graphical userinterface automatically guidesyou through the balancechecklist so that only minimaltraining is required for effectiveoperation. The application offersa basic mode for simple one-or two-plane balancing and anadvanced mode for more complexjobs. Full job documentation canbe printed or stored in AMSMachinery Manager.
Once the data is retrieved by theCSI 2130, it can be placed in ajob format and stored in AMSMachinery Manager for detailedanalysis. The addition of the 9200Link application extends the reachof your vibration analysis program.
Motor Current AnalysisTogether with the MotorView®
module in AMS MachineryManager, the CSI 2130 performsnon-intrusive analysis of the rotorand stator condition in inductionmotors. This can be accomplishedwith a standard current clampor Emerson’s patented fluxmonitoring.
Industrial RatingsDesigned for use in industrialenvironments, the CSI 2130 hasreceived an IP 65 rating certifyingthat it is dust- and splashwater—tight. It also complies with
international safety standards forhazardous areas in the UnitedStates, Canada and Europe.
Accessory OptionsSpeed DetectionAccurate detection of the shaftturning speed is critical toeffective machinery healthanalysis. The CSI 430 LaserSpeed Sensor allows you todetermine shaft speed withoutrequiring reflective tape orspecific markings on the machine.
Triaxial AccelerometerThe Model A0643TX is arevolutionary new triaxial sensor.This sensor can be magnetmounted to the machine andstill provide high-quality readingsin all three directions.
Proximity Probe ConnectionsTo measure orbits on a protectionsystem, use BNC-type cables andthe dual-volt adapter. The phasereference can be read using thegeneric tach cable.
Structural AnalysisFor advanced structural analysis,use the modally-tuned hammerlisted at the bottom of page 11.
See pages 10 -12 for additionalaccessory listings.
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is available in AMS MachineryManager.
The Laser Alignment ExpansionPak adds this important capabilityto any CSI 2130.
CSI 9210 Machinery HealthTransmitterWith the 9200 Link application,the CSI 2130 can be used toretrieve high-resolution spectraldata and PeakVue data froma CSI 9210 Machinery HealthTransmitter. The CSI 9210 isan intelligent field device thatcan be deployed on essentialmotor-pump combinations.The CSI 9210 will alert plantoperators when a problem isdetected in the monitoredmachine. Upon an alertcondition, rich spectral datawill be stored in the CSI 9210.
Applications for Advanced Balancing and Alignment make it possible to detectand correct machinery faults with the same CSI 2130.
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Physical DataColor Display� 5.75" x 4.25" (146 mm x 108 mm)
Transflective (for indoor or outdoor use)liquid crystal display, built-in backlight,640 x 480 pixel
rated versions available, approved toClass I, Division II rating for GroupsA,B,C, & D. Performance specificationsfor safety rated version are identical tostandard model.
The CSI 21302Q is approved for use inthe following areas:� FM: Class I, Division 2, Groups A, B, C
and D, Temperature Code T4A @ Ta =50C, CLI, Zone 2, IIC, Non Incedive, T4
� CSA: Class I, Division 2, Groups A, B,C and D, Temperature Code T4A @ Ta= 50C Ex nA IIC, T4 @ Ta = 50C
� ATEX: CE EX II 3 G, Ex nL IIC T4
Analysis ExpertsInteractive data acquisition setups forthe following analysis types:High Frequency, High Resolution,Bearing/Gear Fault analysis, LowFrequency, Order Tracking, SynchronousTime Averaging, Bump Test (on andoff-line), Coastdown (peak-hold andpeak/phase), Turning Speed Detection(vibration and laser), Rotor FaultDetection, Cross-Channel Phase*, andOrbit Analysis*.
Data Analysis Speed:400 line / 1000 Hz spectrum� 0.14 sec/avg1600 line / 1000 Hz spectrum� 0.5 sec/avg
Analysis Capabilities:Noise Floor� Less than 0.2 micro-volts per root Hz
over 1,000 Hz frequency range.PeakVue� Built in, with selectable filtersDemodulation� Built in, with selectable filtersSST� Built in Low Frequency processingDual-Channel*� Fully matched, independently
PretachAnti-Aliasing� Filters attenuate all alias components
to below noise floor.Amplitude Units� Metric or English, acceleration, velocity,
displacement, or user programmableFrequency Units� Hz, CPM, OrdersScaling� Linear or Log, both X and Y axesWindows� Hanning or UniformCursor� Single, Harmonic, Moving Harmonic,
SidebandMemory� 256 MB for data storage (expandable
with off-the-shelf flash cards).� Secure digital memory card slot
Signal InputPowered Inputs� (2 mA, +20 V ICP power supply)
+/- 15 VNon-Powered Inputs� +/- 24 V rangeInput Impedance� Greater than 125 k ohmsTach� TTL input, built in conditioning for non
TTL signals, adjustable triggerPseudo tach� Generates tach pulses for hidden
shaftsTriaxial� Internal multiplexer for automatic
sequencing of triaxial measurementsOutput� Communication with host computer
with USB, ethernet, serial, oremailable data files
� USB data stick file transfer*applies to dual-channel models
Analyze & RouteSpecifications
GeneralSpecifications
Product Data SheetOctober 2007
Basic Mode offers:� Pre-configured jobs for single and two
plane balancing� Full calculator mode
Advanced Mode adds:� Up to 4 planes� Up to 8 sensor inputs� Up to 6 different speeds� Automatic unit conversion� Automatic weight splitting� Trial weight estimation
Graphic User Interface� Provides data stability indicator� Displays live imbalance vector� Eliminates confusion about weight
placement
BalancingSpecifications
AlignmentSpecificationsBasic Mode offers:
� Auto sweep (includes partial sweep)� Manual 4 point� Soft foot detection� Thermal growth compensation� Live machine moves� Jackshaft applications� Record notes and observations� Store and recall jobs
Advanced Mode adds:
� QuickSpec alignment checker� Manual sweep� Dual pass mode (uncoupled shafts)� Vertical machine alignment� C-face alignment� Straightness measurement� Enhanced soft foot detection� Data averaging� Custom machine configuration� Custom tolerance values� Additional live move options� Upload jobs to software
Machinery Health™ Management
Communication:
� Standard via cables� Cableless measurement� Optional RF (where permitted)
Special Features:
� Dual built-in inclinometers� Dual axis position sensors� On-board signal processing� Better than 1 µ precision
Standard Laser Accessories:Mounting posts (4) D23465Super-fast smart charging station A8211Tape measure A8AA10Direct connect cable A821510Screwdriver 99451Hard shell suitcase D24492Quick mount brackets & chains (2) - Basic Package only A8AA55Standard mount brackets (2) - Adv. Package only B821007Standard mount chains (2) - Adv. Package only B8210-CHNHex ball driver- Adv. packages only 99510Extension Blocks (2) - Adv. packages only B8100-EXT2Pass Mode Cable - RF packages only A8215C2-PMRF adapter - RF packages only B8000RF
Expansion Paks:Balance Expansion Pak for 2130 A1730B1Basic Laser Expansion Pak - 10x10 mm cabled heads A8730EZ-INBasic Laser Expansion Pak - 10x10 mm RF heads A8730EZAdv. Laser Expansion Pak - 10x10 mm cabled heads A873015-INAdv. Laser Expansion Pak - 10x10 mm RF heads A873015-CUAdv. Laser Expansion Pak - 20x20 mm cabled heads A873025-INAdv. Laser Expansion Pak - 20x20 mm RF heads A873025-CU
Phototachs, Strobes, and Speed Sensors:SpeedVue laser speed sensor package for 2130 A0430L3404B IR Phototach for 2130 A0404B1404B IR Phototach for 2130 with external power A0404P1Computerized strobe light package for 2130 A444003Special Vibration Sensors:Low frequency accel, top connect, 2 pin A0120LFHigh frequency accel, top connect, 2 pin A0220HF60 kHz high freq. accel, top connect, stud mount A0222H160 kHz high freq. accel, top connect, epoxy mount A0222H2SST kit for low frequency measurements A0623SS
Triaxial Accelerometer:Triax accelerometer for CSI 2130 A0643TXMounting pad for A0643TX D24826Cable for A0643TX D25064Modally-Tuned Impact Hammer:1 lb Small Modal Force Hammer A0347013 lb Mini-Sledge Modal Force Hammer A03470312 lb Sledge Modal Force Hammer A034712
Emerson Process ManagementAsset Optimization Division835 Innovation Drive
Knoxville, Tennessee 37932
T (865) 675-2400
F (865) 218-1401
Product Data SheetOctober 2007 Machinery Health™ Management
Current Clamps
Adapters:Dual-channel volt adapter, 25-pin to 2 BNC A06290VDual-channel accel adapter (Turck connectors) A06280A4-channel accelerometer input multiplexer for 2130 A648Current Clamps:Clip-on AC current clamp (1.0 to 600 Amp AC) A341BClip-on AC current clamp (50 mA to 150 Amp AC) A341CClip-on AC current clamp (0.05 mA to 1000 Amp AC) A341D
Cables:CSI 2130 Volts straight cable, BNC to Turck, 4' long D24859CSI 2130 tach cable, 404B connector to blue Turck, 2 m D24861CSI 2130 tach cable, BNC to blue Turck, 4' D24862CSI 2130 SpeedVue cable, LEMO to Turck, 18" long D24863-1CSI 2130 SpeedVue cable, LEMO to Turck, 6 ft. long D24863-2CSI 2130 accel/hammer straight cable, D24973BNC to Turck, 6.5' (2m)SpeedVue cable for 2120A (6 ft. long) D24809-2Ext. cable for Turck accel connector, 6' 5" 65116Ext. cable for Turck accel connector, 19' 8" 65117Ext. cable for Turck tach connector, 6' 5" 65118Ext. cable for Turck tach connector, 19' 8" 65119
Battery Pack:Battery Pack for A2130A2 D24777Battery Pack for A21302Q D24974
Other Accessories:Folding desk stand for CSI 2130 A0130FSCSI 2130 Adhesive screen protectors (10 pack) 91411SpeedVue mounting strap for 2130 D24937CSI 2130 printed user manual 97017
Note: Descriptions are for illustrative purposes only. Packages and part numbers are subject to changewithout notice.