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139-12, 1430 beon-gil, Seobu-ro, Juchon-myun, Gimhae-si, Gyeongsangnam-do, Korea. TEL +82-55-310-8000 FAX +82-55-329-0656~8 E-mail [email protected] Homepage www.acevalve.co.kr Cryogenic Valves Cryogenic Valves
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Cryogenic Valves - Imperial Valve Ltd.imperialvalve.com/wp-content/uploads/2016/05/6.Cryogenic-Valves.pdf · Specification of Cryogenic Butterfly valves for LNG THE CRYOGENIC LNG

Mar 18, 2018

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Page 1: Cryogenic Valves - Imperial Valve Ltd.imperialvalve.com/wp-content/uploads/2016/05/6.Cryogenic-Valves.pdf · Specification of Cryogenic Butterfly valves for LNG THE CRYOGENIC LNG

139-12, 1430 beon-gil, Seobu-ro, Juchon-myun, Gimhae-si, Gyeongsangnam-do, Korea.

▶TEL +82-55-310-8000▶FAX +82-55-329-0656~8▶E-mail [email protected]▶Homepage www.acevalve.co.kr

Cryogenic Valves

Cryogenic Valves

Page 2: Cryogenic Valves - Imperial Valve Ltd.imperialvalve.com/wp-content/uploads/2016/05/6.Cryogenic-Valves.pdf · Specification of Cryogenic Butterfly valves for LNG THE CRYOGENIC LNG

ACE VALVE PRODUCT GUIDEBOOK | L-2 ACE VALVE PRODUCT GUIDEBOOK | L-3

LNG Cryogenic Triple Eccentric Metal Seated

Triple eccentric design principleMetal seated high pressure butterfly valves provide bi-directional bubble tight shut off which achieved by introducing state of the triple eccentric disc geometry.The valve shaft is off set against the seat and the center line of the valve body respectively. The seating edges are machined with a continuously changing slope from an angle on top of the oval seat ring to an angle at the opposite side. This geometry ensures that the seat ring stays clear of the seat except at the final shut off position which results long life seat.

Metal to metal seatVarious metal seals are available to comply with each temperature and pressure service applications.Solid metal seals are often used for temperatures above 510 and up to 815 or Cryogenic service.The seal leakage meets API 598 or API 6D.The solid metal seating valve can be operated in a temperature range of -196 to +815 .Valve for cryogenic application shall be provided with extended stem.

STEM CENTER LINE

RETAINER

METAL SEAT

STELLITEFACE

SEAT CENTER LINE

VALVE CENTER LINE

STEM CENTER LINE

GASKET

Specification of Cryogenic Butterfly valves for LNG

THE CRYOGENIC LNG BUTTERFLY VALVE DESIGN Bi-directional design. With butt-welding ends or flanged ends. With inspection/ maintenance access (Side entry). Double offset shaft, Triple offset shaft. Valve may be fitted in any orientation. Extended bonnet / Shaft for safe access.

STANDARD COMPLIANCE BS 6364 Valves for Cryogenic service. Fire Safe approved in accordance with API 607.

PRODUCTION RANGE SIZE : DN 100mm (4 inch) ~ DN 2000mm (80 inch) FLANGE RATING : ASME B 16.5 Class 150LB, 300LB WORKING PRESSURE : Up to 50bar WORKING TEMPERATURE : -196 ~ +815

Application Gas carrier (Liquefied Natural Gas, Acetylene, Ethylene) Receiving terminal Liquefied oxygen(-160 ) plant

Page 3: Cryogenic Valves - Imperial Valve Ltd.imperialvalve.com/wp-content/uploads/2016/05/6.Cryogenic-Valves.pdf · Specification of Cryogenic Butterfly valves for LNG THE CRYOGENIC LNG

ACE VALVE PRODUCT GUIDEBOOK | L-5ACE VALVE PRODUCT GUIDEBOOK | L-4

LNG Cryogenic Triple Eccentric Metal Seated

VALVE DIMENSIONS

4˝6˝8˝10˝12˝14˝16˝18˝20˝24˝26˝28˝30˝32˝36˝40˝42˝48˝54˝60˝66˝72˝80˝

10015020025030035040045050060065070075080090010001050120013501500165018002000

305403410455480530555590625680750750830830100012001200130014001600180020002300

15018020526029532535039043547953055558060070077083091010001100120013501600

90090095010001095114011801220128014851485151015501570166017501940204023652450255026002800

6060100100100100100100100150150150180180180180180220220270270270400

F10F10F16F16F16F16F25F25F25F35F35F35F40F40F40F40F40F48F48F60F60F60F80

102102165165165165254254254356356356406406406406406483483603603603800

1251252102102102103003003004154154154754754754754755605606856856851000

4 - Ø124 - Ø124 - Ø234 - Ø234 - Ø234 - Ø238 - Ø198 - Ø198 - Ø198 - Ø338 - Ø338 - Ø338 - Ø398 - Ø398 - Ø398 - Ø398 - Ø3912 - Ø3912 - Ø3920 - Ø3920 - Ø3920 - Ø3920 - Ø45

52.573.191.7143.2183.3236.9309.0385.2535.6835.3957.61359.61650.02070.02700.03665.04245.05480.07784.010350.011100.012820.015850.0

SIZEL H1 H2 H3

TOP FLANGE WEIGHTAPPROX.

(kg)TYPE ØN ØM n-Øzinch mm

(unit : mm) VALVE DIMENSIONS

4˝6˝8˝10˝12˝14˝16˝18˝20˝24˝26˝28˝30˝32˝36˝40˝42˝48˝54˝60˝66˝72˝80˝

10015020025030035040045050060065070075080090010001050120013501500165018002000

305403410455480530555590625680750750830830120012001300140015501750190021002300

170200225280306350390430468550585615660715800860950100011001200130015001750

90090095010001095114011801220128014851485151015501570166017501940204023652450255026002800

6060100100100100150150150180180220220220220220270270220270270400400

F10F10F16F16F25F25F35F35F35F40F40F48F48F48F48F48F60F60F60F60F60F80F80

102102165165254254356356356406406483483483483483603603603603603800800

12512521021030030041541541547547556056056056056068568568568568510001000

4 - Ø124 - Ø124 - Ø234 - Ø238 - Ø198 - Ø198 - Ø338 - Ø338 - Ø338 - Ø398 - Ø3912 - Ø3912 - Ø3912 - Ø3912 - Ø3912 - Ø3920 - Ø3920 - Ø3920 - Ø3920 - Ø3920 - Ø3920 - Ø4520 - Ø45

57.080.0101.0157.3201.0260.0335.0423.0575.0867.51003.51426.01732.02383.04142.05590.06454.08551.011928.016457.016800.018600.023350.0

SIZEL H1 H2 H3

TOP FLANGE WEIGHTAPPROX.

(kg)TYPE ØN ØM n-Øzinch mm

(unit : mm)

LNG Cryogenic Triple Eccentric Metal Seated

L

H1H2

H3

n - Øz

ØNØM

L

H1H2

H3

n - Øz

ØNØM

Page 4: Cryogenic Valves - Imperial Valve Ltd.imperialvalve.com/wp-content/uploads/2016/05/6.Cryogenic-Valves.pdf · Specification of Cryogenic Butterfly valves for LNG THE CRYOGENIC LNG

ACE VALVE PRODUCT GUIDEBOOK | L-7ACE VALVE PRODUCT GUIDEBOOK | L-6

LNG Cryogenic Triple Eccentric Metal Seated LNG Cryogenic Triple Eccentric Metal Seated

VALVE DIMENSIONS

4˝6˝8˝10˝12˝14˝16˝18˝20˝24˝26˝28˝30˝32˝36˝40˝42˝48˝54˝60˝66˝72˝80˝

10015020025030035040045050060065070075080090010001050120013501500165018002000

190210230250270290310330350390410430450470510550570630670790790870950

176223250310340380425445480570605635680730820860950100011001200130015001750

90090095010001095114011801220128014851485151015501570166017501940204023652450255026002800

6060100100100100150150150180180220220220220220270270220270270270400

F10F10F16F16F25F25F35F35F35F40F40F48F48F48F48F48F60F60F60F60F60F60F80

102102165165254254356356356406406483483483483483603603603603603603800

1251252102103003004154154154754755605605605605606856856856856856851000

4 - Ø124 - Ø124 - Ø234 - Ø238 - Ø198 - Ø198 - Ø338 - Ø338 - Ø338 - Ø398 - Ø3912 - Ø3912 - Ø3912 - Ø3912 - Ø3912 - Ø3920 - Ø3920 - Ø3920 - Ø3920 - Ø3920 - Ø3920 - Ø3920 - Ø45

56.178.197.9153.0195.0235.5328.0411.5570.0890.01003.01452.01723.52371.03510.04475.05286.07155.010073.014770.015450.017400.022200.0

SIZEL H1 H2 H3

TOP FLANGE WEIGHTAPPROX.

(kg)TYPE ØN ØM n-Øzinch mm

(unit : mm)VALVE DIMENSIONS

4˝6˝8˝10˝12˝14˝16˝18˝20˝24˝26˝28˝30˝32˝36˝40˝42˝48˝54˝60˝66˝72˝80˝

10015020025030035040045050060065070075080090010001050120013501500165018002000

127140152165178190216222229267292292318318330410410470470530600670760

16120323027430034538040744551957059062564575082091096010451150125014001650

900900958010001095114011801220128014851485151015501570166017501940204023652450255026002800

6060100100100100100100100150150150180180180180180220220270270270400

F10F10F16F16F16F16F25F25F25F35F35F35F40F40F40F40F40F48F48F60F60F60F80

102102165165165165254254254356356356406406406406406483483603603603800

1251252102102102103003003004154154154754754754754755605606856856851000

4 - Ø124 - Ø124 - Ø234 - Ø234 - Ø234 - Ø238 - Ø198 - Ø198 - Ø198 - Ø338 - Ø338 - Ø338 - Ø398 - Ø398 - Ø398 - Ø398 - Ø3912 - Ø3912 - Ø3920 - Ø3920 - Ø3920 - Ø3920 - Ø45

47.552.071.088.5139.0178.0230.0285.5375.0570.5820.01170.01360.01650.02400.03065.03675.04780.07074.09550.010300.012000.015000.0

SIZEL H1 H2 H3

TOP FLANGE WEIGHTAPPROX.

(kg)TYPE ØN ØM n-Øzinch mm

(unit : mm)

L

H1H2

H3

n - Øz

ØNØM

H1H2

L

H3

n - Øz

ØNØM

Page 5: Cryogenic Valves - Imperial Valve Ltd.imperialvalve.com/wp-content/uploads/2016/05/6.Cryogenic-Valves.pdf · Specification of Cryogenic Butterfly valves for LNG THE CRYOGENIC LNG

ACE VALVE PRODUCT GUIDEBOOK | L-9ACE VALVE PRODUCT GUIDEBOOK | L-8

Materials Specification for ACE Cryogenic ValvesAll materials supplied for the valve components are suitable for operation in LNG installations.such as stainless steel 316 or 316L, stainless steel 304 or 316 for LPG.Impact test is carried out on pressure retaining parts (body, bonnet, disc) of cast material, according to ASTMTesting Procedures, with Charpy V Specimen, at-(negative) 196 .

Following minimum test results are required:average (on 3 specimen) not less than 3.5 kgm/minimum (on 1 specimen) not less than 3 kgm/

Fire Safe DesignValve is designed to be fire safe construction.Sealing system is designed to have a KEL-F seal ring inserted into disc for sizes of 2” and larger. This KEL-F sealring is replaceable to make it possible easy maintenance.In addition, soft sealing by KEL-F seal will perform an excellent and flexible sealing characteristic with minimumleakage at critical service condition at temperature of negative 196 celsius.In emergency of fire accident, even if this KEL-F seal ring is destroyed, sealing system can be secured bysecondary metal to metal sealing.The valve provided with metal seat only shall be maintained the same condition in emergency of accident.

Physical Properties of "KEL-F"HIGH COMPRESSIVE STRENGTH AND SUPERIOR CREEPING RESISTANCE“KEL-F” (polychlorotrifluoroethylene: PCTFE) has high compressive strength and creeping resistance, and issuperior to “TEFLON”(polytetrafluoroethylen: PTFE), please refer to the attached data.Even under intense low temperature(liquefied H2 : -255 ), “KEL-F” has superior elastic memory and tendency.The valve provided with metal seat only shall be maintained the some condition in emergency of accident. RESISTANCE AGAINST LOW AND HIGH TEMPERATURE“KEL-F” is applicable under intense temperature condition from -200 to +200 without hindrance.

WATER AND MOISTURE RESISTANCE“KEL-F” is superior characters of anti-moisture and complete water resistance; moisture absorption is nil.Even in water or high humidity conditions, “KEL-F” has perfect stability of dimensional and electrical characters.

FACILITIES AGAINST IMPACT FORCE AND WEAR OUT“KEL-F” has superior facilities to resist impact force and wear out, and suitable for a long life service.

MINIMUM SHRINKAGEEven at liquefied N2 temperature (-196 ) condition, shrinkage and deformation are very small and ignorable.

CONCLUSION“KEL-F” is the most suitable material for seal-rings of cryogenic valves by above mentioned reasons.

Schema of Cryogenic Butterfly valveACE cryogenic valves are widely used throughout the world, from liquefaction plants, to liquefied gas carries, receiving tank terminals as well as peak shaving plants, in a critical and hazardous service conditions down to the temperature as low as -196 .The materials used throughout are of austenite stainless steel which maintains its strength at low temperature and the sealing system is a soft sealing, fire safe type incorporating Kel-F ring inserts into disc which ensures trouble-free operation.The metal seated exchangeable double eccentric or triple eccentric butterfly valve is available.The valves are of extended bonnet construction to create an insulation gas column between the plastic stem packing and the cold fluid.This prevents hardening and shrinking the packing and allows the external operating section of the valve remain “warm”The valve of butt-welding end has side entry maintenance system to make the replacement of sealing ring without removing the valves from the pipes.All valves are tested at cryogenic temperature which can examine the performance as critical as in an actual service condition.

Operations The following operation of the valve is available, the choice depending upon the valve location and the type of work and service for which the valve is used.

Manual lever operation Manual worm gear operation Single or double acting pneumatic actuator operation Hydraulic actuator operation Electric motor actuator operation

Construction of Materials

12345678910111213141516

BODYDISCRETAINERSEATUPPER-STEMLOWER-STEMYOKEBEARINGBEARINGGASKETBOTTOM COVERSTANDPACKING GLANDPACKINGDISC PINGEAR BOX

STAINLESS STEELSTAINLESS STEELSTAINLESS STEELPCTFESTAINLESS STEELSTAINLESS STEELSTAINLESS STEELSTAINLESS STEELSTAINLESS STEELNON ASBESTOSSTAINLESS STEELSTAINLESS STEELSTAINLESS STEELPTFE, RTFE, GRAPHITESTAINLESS STEELASS’Y

NO. PART NAME MATERIAL

161213147

58143215

610911

Page 6: Cryogenic Valves - Imperial Valve Ltd.imperialvalve.com/wp-content/uploads/2016/05/6.Cryogenic-Valves.pdf · Specification of Cryogenic Butterfly valves for LNG THE CRYOGENIC LNG

H2H1

H3

H

L

LNG Cryogenic Double Eccentric Butt-welding Type

VALVE DIMENSIONS

4"5"6"8"10"12"14"16"18"20"22"24"26"28"32"36"40"44"48"

100125150200250300350400450500550600650700800900100011001200

450450530530565600660680720765800840890101512101450168019002150

86896010751202135815431650187820102295244026352765294032503580392043804820

110120135167220255280298325370380425435480540610675740800

1501601802152452903103753904254504905205607308108809601040

6086807608208939981060120512951500161017201810190020802270251027202920

F14F14F14F16F16F16F16F16F16F25F25F25F25F30F30F30F35F40F40

140140140165165165165165165254254254254298298298356406406

175175175210210210210210210300300300300350350350415475475

4-184-184-184-224-224-224-224-224-228-188-188-188-188-238-238-238-328-398-39

60 75 97 129 175 220 286 379 477 652 728 1032 1187 1640 2060 2520 2980 3350 3810

SIZEL H H1 H2 H3

TOP FLANGE WEIGHTAPPROX.

(kg)TYPE ØN ØM n-Øzinch mm

(unit : mm)

ACE VALVE PRODUCT GUIDEBOOK | L-10 ACE VALVE PRODUCT GUIDEBOOK | L-11

LNG Cryogenic Double Eccentric Flange Type

VALVE DIMENSIONS

4"5"6"8"10"12"14"16"18"20"22"24"26"28"32"36"40"44"48"

100125150200250300350400450500550600650700800900100011001200

100125150200250300350400450500550600650700800900100011001200

1362002102102262422903103403704505505506508001050130015501800

86896010751202135815431650187820102295244026352765294032503580392043804820

110120135167220255280298325370380425435480540610675740800

1501601802152452903103753904254504905205607308108809601040

6086807608208939981060120512951500161017201810190020802270251027202920

190.50 216.00 241.50 298.50 362.00 432.00 476.00 539.50 578.00 635.00 692.20 749.50 806.50 863.50 914.40 1085.80 1200.20 1314.40 1422.40

8888121212161620202024282832364044

5/83/43/43/47/87/811

1 1

1 ¼1 ¼1 ¼1 ¼1 ½1 ½1 ½1 ½1 ½

200.00 235.00 270.00 330.00 387.50 451.00 514.50 571.50 628.50 686.00 692.15 813.00 806.45 863.60 1054.10 1168.40 1155.70 1263.60 1371.60

881212161620202424242424282832323232

3/43/43/47/81

1 1

1 ¼1 ¼1 ¼1 ¼1 ½1 ½1 ½

1 2

11 ¾

1

51 58 71 89 139 178 230 300 374 520 584 811 812 1320 1830 2380 2920 3470 4060

SIZEØd L H H1 H2 H3

ASME 150LB ASME 300LB WEIGHTAPPROX.

(kg)ØC n h ØC n hinch mm

(unit : mm)

n-h

H2H1

H3

H

L

Ød

ØC

Page 7: Cryogenic Valves - Imperial Valve Ltd.imperialvalve.com/wp-content/uploads/2016/05/6.Cryogenic-Valves.pdf · Specification of Cryogenic Butterfly valves for LNG THE CRYOGENIC LNG

LPG Cryogenic Double Eccentric Flange Type

H2H3

H1

L

H

ØC

n-h

Ød

ACE VALVE PRODUCT GUIDEBOOK | L-13ACE VALVE PRODUCT GUIDEBOOK | L-12

Specification of CryogenicButterfly valves for LPG

THE CRYOGENIC LPG BUTTERFLY VALVE DESIGN Bi-directional design. End connection : Flanged, Wafer and lug. Double offset shaft. Valve may be fitted in any orientation. Extended bonnet / Shaft for safe access.

STANDARD COMPLIANCE API 609 Valves for Cryogenic service. Fire Safe approved in accordance with API 607.

PRODUCTION RANGE SIZE : DN 25mm (1 inch) ~ DN 1200mm (48 inch) FLANGE RAITNG : ASME B 16.5 Class 150LB, 300LB WORKING PRESSURE : Up to 50bar WORKING TEMPERATURE : -46 ~ +250

Application Gas carrier (Liquefied Propane Gas) Receiving terminal

VALVE DIMENSIONS

3"4"5"6"8"10"12"14"16"18"20"22"24"26"28"32"36"40"44"48"

80100125150200250300350400450500550600650700800900100011001200

80100125150200250300350400450500550600650700800900100011001200

901362002702703003203854104404705505505506508001050130015501800

28039850866279294010821200131014141554173419242235257029043227360040204347

568511015018022025028030532536541045054565075585094010351140

8011014017521024228331034037040044550059571081591099010901195

1442032583374024785496106657197898799741095121013341467167018952012

152.50 190.50 216.00 241.50 298.50 362.00 432.00 476.00 539.50 578.00 635.00 692.20 749.50 806.50 863.50 914.40 1085.80 1200.20 1314.40 1422.40

48888121212161620202024282832364044

5/85/83/43/43/47/87/811

1 1

1 ¼1 ¼1 ¼1 ¼1 ½1 ½1 ½1 ½1 ½

168.00 200.00 235.00 270.00 330.00 387.50 451.00 514.50 571.50 628.50 686.00 692.15 813.00 806.45 863.60 1054.10 1168.40 1155.70 1263.60 1371.60

8881212161620202424202424282832323232

3/43/43/43/47/81

1 1

1 ¼1 ¼1 ¼1 ¼1 ½1 ½1 ½

12

11 ¾

1

40 48 55 67 84 132 170 215 285 352 500 560 790 805 1290 1810 2340 2880 3430 4020

SIZEØd L H H1 H2 H3

ASME 150LB ASME 300LB WEIGHTAPPROX.

(kg)ØC n h ØC n hinch mm

(unit : mm)

Page 8: Cryogenic Valves - Imperial Valve Ltd.imperialvalve.com/wp-content/uploads/2016/05/6.Cryogenic-Valves.pdf · Specification of Cryogenic Butterfly valves for LNG THE CRYOGENIC LNG

LPG Cryogenic Double Eccentric Semi-Lug Type

VALVE DIMENSIONS

3"4"5"6"8"10"12"14"16"18"20"22"24"

80100125150200250300350400450500550600

80100125150200250300350400450500550600

9090105115125135150180195200210220225

2803985086627929401082120013101414155417341924

5685110150180220250280305325365410450

80110140175210242283310340370400445500

144203258337402478549610665719789879974

152.5190.50 216.00 241.50 298.50 362.00 432.00 476.00 539.50 578.00 635.00 692.20 749.50

488881212121616202020

5/85/83/43/43/47/87/811

1 ¼1 ¼

168200.00 235.00 270.00 330.00 387.50 451.00 514.50 571.50 628.50 686.00 692.15 813.00

88812121616202024242424

3/43/43/43/47/81

1 ¼1 ¼1 ¼1 ¼1½

37 41 51 60 72 120 150 190 265 338 470 535 755

SIZEØd L H H1 H2 H3

ASME 150LB ASME 300LB WEIGHTAPPROX.

(kg)ØC n h ØC n hinch mm

(unit : mm)

H2H3

H1

L

H

ØC

n-h

Ød

ACE VALVE PRODUCT GUIDEBOOK | L-15ACE VALVE PRODUCT GUIDEBOOK | L-14

Specification of Cryogenic Gate & Globe Valves

THE CRYOGENIC GATE & GLOBE VALVE DESIGN Bolted bonnet outside screw and yoke design. End connection : Flange or Buttwelding Extended bonnet Self pressure relief device Metal to metal Seal

STANDARD COMPLIANCE BS 6364 Valves for Cryogenic service. Fire safe approved in accordance with BS 6755, API 6F(A).

PRODUCTION RANGE

SIZE : Cryogenic Gate valve : DN 50mm (2 inch) ~ DN 1200mm (48 inch) Cryogenic Globe valve : DN 50mm (2 inch) ~ DN 600mm (24 inch)

FLANGE RATING : ASME B 16.5 Class 150LB, 300LB WORKING PRESSURE : Up to 50bar WORKING TEMPERATURE : -196 ~ +815

Application Gas carrier (Liquefied Natural Gas, Acetylene, Ethylene) Receiving terminal Liquefied oxygen(-160 ) plant

Page 9: Cryogenic Valves - Imperial Valve Ltd.imperialvalve.com/wp-content/uploads/2016/05/6.Cryogenic-Valves.pdf · Specification of Cryogenic Butterfly valves for LNG THE CRYOGENIC LNG

CLASS 150LB

L LREFERENCE REFERENCE

H HØM ØM

WEIGHTAPPROX.

(kg)

WEIGHTAPPROX.

(kg)

(unit : mm)SIZE SIZE

inch inchmm mm178203229267292330356381406432457508610610711762813864

2162823054034194575027628389149911143134613971727193019812215

113512901350152017902010225026502865310523103710379439944384480149445715

116913071371154718192022235228483012319134183810396241164481502152996312

200200250300355400450500560560630630710710800900900900

200250250355400450500560630630630710710800900900900900

213648751121613423805547048111492220223404401437346866580

254448117148209356535861111512491795309439735850650072509320

2"3"4"6"8"10"12"14"16"18"20"24"28"30"36"40"42"48"

2"3"4"6"8"10"12"14"16"18"20"24"28"30"36"40"42"48"

5080100150200250300350400450500600700750900100010501200

5080100150200250300350400450500600700750900100010501200

CLASS 300LB (unit : mm)

ACE VALVE PRODUCT GUIDEBOOK | L-17

CLASS 150LB CLASS 300LB

2"3"4"6"8"10"12"14"16"18"20"24"28"30"36"40"42"48"

2"3"4"6"8"10"12"14"16"18"20"24"28"30"36"40"42"48"

178203229267292330356381406432457508610610711762813864

2162823054034194575027628389149911143134613971727193019812215

5080100150200250300350400450500600700750900100010501200

5080100150200250300350400450500600700750900100010501200

1501902302803454054855355956357008159279851169129013461511

165210255320380445520585650710775915103510921270123812891469

120.7152.4190.5241.3298.5263

431.8476.3593.8577.9635

749.3863.6914.41085.91200.21257.31422.4

127168.3200

269.9330.2387.4450.8514.4571.5628.6685.8812.8939.8997

1168.41155.71206.51371.6

4-Ø194-Ø198-Ø198-Ø228-Ø2212-Ø2512-Ø2512-Ø2916-Ø2916-Ø3220-Ø3220-Ø3528-Ø3528-Ø3532-Ø4236-Ø4236-Ø4244-Ø42

8-Ø198-Ø228-Ø2212-Ø2212-Ø2516-Ø2916-Ø3220-Ø3220-Ø3524-Ø3524-Ø3524-Ø4128-Ø4528-Ø4832-Ø5432-Ø4532-Ø4532-Ø51

19.524.324.325.929

30.632.235.437

40.143.348.171.474.790.490.596.8110

22.729

32.237

41.748.151.354.457.660.864

70.38692

104.7114.3119.1133.4

8359901050122014901710195022502465270529103310379439944384480149445715

86910071071124715191722205224482612279130183410396241164481502152996312

200200250300355400450500560560630630710710800900900900

200250250355400450500560630630630710710800900900900900

223652851321822644185948039351826229024304550486049108310

284752145184243406608956132314952221321941296049634070109200

L LFLANGE FLANGESIZE SIZEREFERENCE REFERENCE

ØD ØDinch inchØC ØCmm mmn-Øh n-ØhT TH HØM ØM

(unit : mm) (unit : mm)WEIGHTAPPROX.

(kg)

WEIGHTAPPROX.

(kg)

ACE VALVE PRODUCT GUIDEBOOK | L-16

Page 10: Cryogenic Valves - Imperial Valve Ltd.imperialvalve.com/wp-content/uploads/2016/05/6.Cryogenic-Valves.pdf · Specification of Cryogenic Butterfly valves for LNG THE CRYOGENIC LNG

ACE VALVE PRODUCT GUIDEBOOK | L-18

CLASS 150LB

2032412924064956226987879149789781295

816963985105312711326164020642099247926992942

200250250355355450500710710900900900

224356110198279368606815138617201914

LREFERENCE

H ØM

WEIGHTAPPROX.

(kg)

(unit : mm) CLASS 300LB

26731835644455962271183886497810161346

8389881035121513631709191323012339253028072986

250250355450560710900900900900900900

2955791662364697019431418179422262477

LREFERENCE

H ØM

WEIGHTAPPROX.

(kg)

(unit : mm)

2"3"4"6"8"10"12"14"16"18"20"24"

5080100150200250300350400450500600

SIZE

inch mm2"3"4"6"8"10"12"14"16"18"20"24"

5080100150200250300350400450500600

SIZE

inch mm

ACE VALVE PRODUCT GUIDEBOOK | L-19

CLASS 150LB

2032412924064956226987879149789781295

150190230280345405485535595635700815

120.7152.4190.5241.3298.5362.0431.8476.3539.8577.9635.0749.3

4-Ø194-Ø198-Ø198-Ø228-Ø2212-Ø2512-Ø2512-Ø2916-Ø2916-Ø3220-Ø3220-Ø35

19.524.324.325.929.030.632.235.437.040.143.348.1

816963985105312711326164020642099247926992942

200250250355355450500710710900900900

265071162230286398640858147918112014

LFLANGE REFERENCE

ØD ØC n-Øh T H ØM

(unit : mm) CLASS 300LB

26731835644455962271183886497810161346

165210255320380445520585650710775915

127.0168.3200.0269.9330.2387.4450.8514.4571.5628.6685.8812.8

8-Ø198-Ø228-Ø2212-Ø2212-Ø2516-Ø2916-Ø3220-Ø3220-Ø3524-Ø3524-Ø3524-Ø41

22.729.032.237.041.748.151.354.457.660.864.070.3

8389881035121513631709191323012339253028072986

250250355450560710900900900900900900

35651001942755017849961496197424172690

LFLANGE REFERENCE

ØD ØC n-Øh T H ØMWEIGHTAPPROX.

(kg)

WEIGHTAPPROX.

(kg)

(unit : mm)

2"3"4"6"8"10"12"14"16"18"20"24"

5080100150200250300350400450500600

SIZEinch mm

2"3"4"6"8"10"12"14"16"18"20"24"

5080100150200250300350400450500600

SIZEinch mm

Page 11: Cryogenic Valves - Imperial Valve Ltd.imperialvalve.com/wp-content/uploads/2016/05/6.Cryogenic-Valves.pdf · Specification of Cryogenic Butterfly valves for LNG THE CRYOGENIC LNG

CLASS 150LB

2032412923564956226987878649789781295

140170210250280320340395450530570670

12223262922012913563776387751022

LWEIGHTAPPROX.

(kg)

REFERENCEH

(unit : mm) CLASS 300LB

26731835644453362271183886497810161346

160185230295345390445470510545600690

1833481041711963905455227979361517

LWEIGHTAPPROX.

(kg)

REFERENCEH

(unit : mm)

Ød

H

L

2"3"4"6"8"10"12"14"16"18"20"24"

5080100150200250300350400450500600

SIZE

inch mm2"3"4"6"8"10"12"14"16"18"20"24"

5080100150200250300350400450500600

SIZE

inch mm

ACE VALVE PRODUCT GUIDEBOOK | L-20 ACE VALVE PRODUCT GUIDEBOOK | L-21

Specification of Cryogenic Swing Check Valves

THE CRYOGENIC SWING CHECK VALVE DESIGN Bolted cover swing check design. End connection : Flange or Butt welding. Metal to metal Seal.

STANDARD COMPLIANCE BS 6364 Valves for Cryogenic service. Fire safe approved in accordance with BS 6755, API 6F(A).

PRODUCTION RANGE SIZE : DN 50mm (2 inch) ~ DN 600mm (24 inch) FLANGE RATING : ASME B 16.5 Class 150LB, 300LB WORKING PRESSURE : Up to 50bar WORKING TEMPERATURE : -196 ~ +815

Application Gas carrier (Liquefied Natural Gas, Acetylene, Ethylene) Receiving terminal Liquefied oxygen(-160 ) plant

Page 12: Cryogenic Valves - Imperial Valve Ltd.imperialvalve.com/wp-content/uploads/2016/05/6.Cryogenic-Valves.pdf · Specification of Cryogenic Butterfly valves for LNG THE CRYOGENIC LNG

Ød

ØD

ØC

L

T

H

n-Øh

CLASS 150LB

2032412923564956226987878649789781295

150190230280345405485535595635700815

120.7152.4190.5241.3298.5362.0431.8476.3539.8577.9635.0749.3

4-194-198-198-228-2212-2512-2512-2916-2916-3220-3220-35

19.524.324.325.929.030.632.235.437.040.143.348.1

140170210250280320340395450530570670

163044781182363444225247298931187

LFLANGE REFERENCE

ØD ØC n-h T H

(unit : mm) CLASS 300LB

26731835644453362271183886497810161346

165210255320380445520585650710775915

127.0168.3200.0269.9330.2387.4450.8514.4571.5628.6685.8812.8

8-Ø198-Ø228-Ø2212-Ø2212-Ø2516-Ø2916-Ø3220-Ø3220-Ø3524-Ø3524-Ø3524-Ø41

22.729.032.237.041.748.151.354.457.660.864.070.3

160185230295345390445470510545600690

244568137220270495680796100411901896

LFLANGE REFERENCE

D ØC n-Øh T HWEIGHTAPPROX.

(kg)

WEIGHTAPPROX.

(kg)

(unit : mm)

2"3"4"6"8"10"12"14"16"18"20"24"

5080100150200250300350400450500600

SIZEinch mm

2"3"4"6"8"10"12"14"16"18"20"24"

5080100150200250300350400450500600

SIZEinch mm

ACE VALVE PRODUCT GUIDEBOOK | L-22 ACE VALVE PRODUCT GUIDEBOOK | L-23

Specification of Cryogenic Ball Valves

THE CRYOGENIC BALL VALVE DESIGN End connection : Flange or Butt welding With inspection / maintenance access (Side entry, Top entry). Valve may be fitted in any orientation. Extended bonnet / Shaft for safe access.

STANDARD COMPLIANCE BS 6364 Valves for Cryogenic service. Fire safe approved in accordance with API 607.

PRODUCTION RANGE SIZE : DN 50mm (2 inch) ~ DN 1500mm (60 inch) FLANGE RATING : ASME B 16.5 Class 150LB, 300LB WORKING PRESSURE : Up to 51.7 bar WORKING TEMPERATURE : -196 ~ +815

Application Gas carrier (Liquefied Natural Gas, Acetylene, Ethylene) Receiving terminal Liquefied oxygen(-160 ) plant

Page 13: Cryogenic Valves - Imperial Valve Ltd.imperialvalve.com/wp-content/uploads/2016/05/6.Cryogenic-Valves.pdf · Specification of Cryogenic Butterfly valves for LNG THE CRYOGENIC LNG

CLASS 150LB CLASS 300LB

2923564325596607878388899911092119413971448154916511778208323102430272031703350

2923564325596607878388899911092119413971448154916511778208323102430272031703350

50761001522032543053373874384895916356867377818769781028116813621460

50761001522032543053373874384895916356867377818769781028116813621460

508010015020025030035040045050060065070075080085010001050120014001500

508010015020025030035040045050060065070075080085010001050120014001500

2"3"4"6"8"10"12"14"16"18"20"24"26"28"30"32"36"40"42"48"56"60"

2"3"4"6"8"10"12"14"16"18"20"24"26"28"30"32"36"40"42"48"56"60"

7508508508709009501000115011501250130014001450146015001520161017001890199023302400

7508508508709009501000115011501250130014001450146015001520161017001890199023302400

34 70 112 232 424 605 825 1025 1394 1912 2477 3894 4508 5684 6863 8372 10905 14596 16676 26213 34077 44300

43 77 127 267 480 666 898 1102 1533 2103 2714 4347 5135 6285 7601 9400 12265 16398 19161 29279 38062 49480

L LØd ØdWEIGHTAPPROX.

(kg)

WEIGHTAPPROX.

(kg)

REFERENCE REFERENCEH H

(unit : mm) (unit : mm)

Ød

APP

ROX.

H

L

SIZE SIZEinch inchmm mm

ACE VALVE PRODUCT GUIDEBOOK | L-25

CLASS 150LB CLASS 300LB

50761001522032543053373874384895916356867377818769781028116813621460

50761001522032543053373874384895916356867377818769781028116813621460

17820322939445753361068676286491410671140124012901370152017001860208022502400

21628330545750256864876283891499111431245134613971524172719101970216024502590

1501902302803454054855355956357008158709259851060117012901345151017451855

165210255320380445520585650710775915970103510901150127012401290146517101810

120.7152.4190.5241.3298.5362

431.8476.3539.8577.9635

749.3806.4863.6914.4977.91085.81200.21257.31422.416511759

127168.3200

269.9330.2387.4450.8514.4571.5628.6685.8812.8876.3939.8997

1054.11168.41155.71206.51371.61600.21701.8

4-Ø194-Ø198-Ø228-Ø228-Ø2212-Ø2512-Ø2512-Ø2916-Ø2916-Ø3220-Ø3220-Ø3524-Ø3528-Ø3528-Ø3528-Ø4132-Ø4136-Ø4136-Ø4144-Ø4148-Ø4852-Ø48

8-Ø198-Ø228-Ø228-Ø2212-Ø2216-Ø2916-Ø3220-Ø3220-Ø3524-Ø3524-Ø3524-Ø4128-Ø4528-Ø4528-Ø4828-Ø5132-Ø5432-Ø4532-Ø4532-Ø5128-Ø6132-Ø61

16.319.524.325.929

30.632.235.437

40.143.348.166.769.973.179.488.988.995.3106.4122.3130.2

22.729

32.237

41.748.151.254.457.660.863.970.377.884.290.596.9103.2112.8117.5131.8152.4162

7508508508709009501000115011501250130014001450146015001520161017001890199023302400

7508508508709009501000115011501250130014001450146015001520161017001890199023302400

32 50 74 158 259 383 526 724 1032 1337 1794 2779 3197 3883 4698 5215 8248 12379 14365 22045 28658 37256

36 60 80 179 293 438 643 863 1288 1651 2135 3266 3964 4736 5574 6175 11360 13168 15408 23980 31172 40525

Ød ØdL LFLANGE FLANGEREFERENCE REFERENCE

ØD ØDØC ØCn-Øh n-ØhT TH H

WEIGHTAPPROX.

(kg)

WEIGHTAPPROX.

(kg)

(unit : mm) (unit : mm)

Ød

n-Øh HOLE

ØC

ØD

APP

ROX.

H

L

T

2"3"4"6"8"10"12"14"16"18"20"24"26"28"30"32"36"40"42"48"56"60"

2"3"4"6"8"10"12"14"16"18"20"24"26"28"30"32"36"40"42"48"56"60"

508010015020025030035040045050060065070075080085010001050120014001500

508010015020025030035040045050060065070075080085010001050120014001500

SIZE SIZEinch inchmm mm

ACE VALVE PRODUCT GUIDEBOOK | L-24

Page 14: Cryogenic Valves - Imperial Valve Ltd.imperialvalve.com/wp-content/uploads/2016/05/6.Cryogenic-Valves.pdf · Specification of Cryogenic Butterfly valves for LNG THE CRYOGENIC LNG

ACE VALVE PRODUCT GUIDEBOOK | L-26

NOMINAL PIPE SIZE (INCHES)

AA DIAMETER (INCHES)

3 4 5 6 8 10 12 14 16 18 20 24319/32 45/8 511/16 625/32 825/32 1015/16 1231/32 141/4 161/4 189/32 205/16 243/8

A - Nominal outside diameter of pipe, inches.AA - Nominal outside diameter for cast steel valves, inches (see table).B - Nominal inside diameter of pipe, inches.t - Nominal wall thickness of pipe, inches.C - A-0.031 - 1.75t - 0.010.Regardless of tolerances specified for dimensions A and B, the thicknessof the welding end shall never be less than 87 1/2 percent of the nominalthickness of the pipe.For complete dimensions, details, and tolerances, see ASME B 16.25.

When the thickness at the welding end of the valve is greater than that ofthe mating pipe, and when the additional thickness increases the outsidediameter, a taper weld having a slope not exceeding 1:3 may beemployed, or the greater outside diameter may be extended back in amanner within the maximum slope lines indicated in Figs. 1A and 1B.The trasmetion shall be of a shape avoiding sharp re-entrant angles andabrupt changes in slope. The profile of the outside contour shall be at themanufacturer’s option provided above conditions are met.

For a joint without a continuous backing ring, the inside contour of thevalve end shall be bored to a diameter B to a depth of 1½t. The insidediameter of a valve end beyond this machined surface may be eitherlarger of smaller than the inside diameter of the pipe. The trasmetion shallbe of a shape avoiding sharp re-entrant angles and abrupt changes inslope. See Figs. 1A and 1B. (Trasmetion shape also applies to Fig. 2 and3.)

For a joint with a continuous rectangular backing ring, the inside contourof the valve end shall be a straight bore of diameter C, ½in. deep. Thisdepth is based on a backing ring 3/4 in. wide; but if a wider ring is used,the depth shall be increased to provide the 1/8 in. minimum endclearance indicated. See Fig. 2.

For a joint with a continuous tapered backing ring, the inside contour ofthe valve end shall be taperbored from diameter C at the lip, taperling at10 deg. to a taper length of 7/32 in. minimum. Beyond this taper length,the bore may be a straight diameter of dimension B, or the 10 deg. tapermay be extended to the inside port diameter. See Fig. 3.

* See Figs. 1A and 1B for Outside Contours.

TYPICAL SECTIONS OUTSIDE CONTOUR

TYPICAL SECTIONS OUTSIDE CONTOUR

MAX SLOPE LINE

MAX SLOPE LINE

MIN RADIUS

INSIDE CONTOUR

INSIDE CONTOUR

MAX

MAX

MAX

INSIDE CONTOUR

1/8"INSIDE CONTOUR

INSIDE CONTOUR

MIN

MIN

ACE VALVE PRODUCT GUIDEBOOK | L-27

TEST OF MAIN FLOW DIRECTION : V1 & V2 OPEN, V3 & V4 CLOSE.TEST OF OPPOSITE DIRECTION : V3 & V4 OPEN, V1 & V2 CLOSE.

PRESSURE GAUGE

MAIN FLOW DIRECTIONADIABATIC MATERIAL

MESS CYLINDER