CRO - Action Plan - 11092015

AD Abhay DeshpandeBP Baliram PowarKU Kamlesh UpadhyayaMD Manmath DeolalkarPC1 Pritesh ChauhanPC2 Pradeep ChauhanPK Prashant KadamSM Sandipan MandreSP Shreya PradhanVB Vinay BhandariVM Vikin Meshram

Sr. # Product Group Action Item Responsibility End Date

1

Analysis report of DMA-X Yellow cake (DMA-X # 15033). SM September 15, 2015Analysis of final dried DMA-X powder after Roha trials. SM To be communicated after Roha pilot trials.Application testing of the final dried DMA-X powder. SM To be communicated after Roha pilot trials.Review of the results and further correction in the stoichiometry as needed. AD, VB, BP, SM To be communicated after Roha pilot trials.Confirmation of saving potential considering all current grades based on the basic product. AD, BP, PC1, PC2 To be communicated after Roha pilot trials.Ammendment of the SoPs with the new Raw Material quantities. BP, PK To be communicated after Roha pilot trials.Changes in the BoM for concerned products. PC1, PC2 To be communicated after Roha pilot trials.Add a row in the tracking sheet to track the savings. PC1, PC2, SP To be communicated after Roha pilot trials.

2

Plan and undertake a batch for UP acidified wet cake as per the proposed stoichiometry. BP September 24, 2015Preparation of UP liquid using the wet cake. SM September 26, 2015Analysis and application testing of the UP liquid against all standard specifications. SM October 15, 2015Review of the results and further correction in the stoichiometry as needed. AD, VB, BP, SM October 15, 2015Confirmation of saving potential considering all current grades based on the basic product. AD, BP, PC1, PC2 October 16, 2015Ammendment of all concerned SoPs with the new Raw Material quantities. BP, PK October 20, 2015Changes in the BoM for concerned products. PC1, PC2 October 20, 2015Add a row in the tracking sheet to track the savings. PC1, PC2, SP November 01, 2015

3 BMK Powder

Plan and undertake a batch for BMK Powder as per the proposed stoichiometry. BP September 15, 2015Analysis and application testing of BMK Powder against all standard specifications. SM September 30, 2015Review of the results and further correction in the stoichiometry as needed. AD, VB, BP, SM October 15, 2015Confirmation of saving potential considering all current grades based on the basic product. AD, BP, PC1, PC2 October 16, 2015Ammendment of SoP for BMK Powder with the new Raw Material quantities. BP, PK October 20, 2015Changes in the BoM for products based on BMK Powder. PC1, PC2 October 20, 2015Add a row in the tracking sheet to track the savings. PC1, PC2, SP November 01, 2015

4

Plan and undertake a batch for ABP Powder as per the proposed stoichiometry. BP September 21, 2015Sampling of the ABP liquid after nanofiltration (before spray drying) BP September 21, 2015Analysis and application testing of ABP Liquid and Powder against all standard specifications. SM October 10, 2015Review of the results and further correction in the stoichiometry as needed. AD, VB, BP, SM October 15, 2015Confirmation of saving potential considering all current grades based on the basic product. AD, BP, PC1, PC2 October 16, 2015Ammendment of SoPs for all concerned products with the new Raw Material quantities. BP, PK October 20, 2015Changes in the BoM for all concerned products. PC1, PC2 October 20, 2015Add a row in the tracking sheet to track the savings. PC1, PC2, SP November 01, 2015

5

Plan and undertake a batch for 2B Conc. (Local) as per the proposed stoichiometry. BP September 22, 2015Analysis and application testing of 2B Conc. (Local) against all standard specifications. SM October 12, 2015Review of the results and further correction in the stoichiometry as needed. AD, VB, BP, SM October 15, 2015Confirmation of saving potential considering all current grades based on the basic product. AD, BP, PC1, PC2 October 16, 2015Ammendment of SoPs for all concerned products with the new Raw Material quantities. BP, PK October 20, 2015Changes in the BoM for all concerned products. PC1, PC2 October 20, 2015Add a row in the tracking sheet to track the savings. PC1, PC2, SP November 01, 2015

6

Plan and undertake a batch for AS Liquid as per the proposed stoichiometry. BP September 23, 2015Plan and undertake a batch for IJAS Liquid as per the proposed stoichiometry. BP BP to confirmAnalysis and application testing of ABP Liquid and Powder against all standard specifications. SM October 13, 2015Review of the results and further correction in the stoichiometry as needed. AD, VB, BP, SM October 15, 2015Confirmation of saving potential considering all current grades based on the basic product. AD, BP, PC1, PC2 October 16, 2015Ammendment of SoPs for all concerned products with the new Raw Material quantities. BP, PK October 20, 2015Changes in the BoM for all concerned products. PC1, PC2 October 20, 2015Add a row in the tracking sheet to track the savings. PC1, PC2, SP November 01, 2015

7

Plan and undertake a batch for 4BB Conc. as per the proposed stoichiometry. BP September 16, 2015Analysis and application testing of 4BB Conc. against all standard specifications. SM September 30, 2015Review of the results and further correction in the stoichiometry as needed. AD, VB, BP, SM October 15, 2015Confirmation of saving potential considering all current grades based on the basic product. AD, BP, PC1, PC2 October 16, 2015Ammendment of SoPs for all concerned products with the new Raw Material quantities. BP, PK October 20, 2015Changes in the BoM for all concerned products. PC1, PC2 October 20, 2015Add a row in the tracking sheet to track the savings. PC1, PC2, SP November 01, 2015

8

Plan and undertake a batch for UBR Liquid as per the proposed stoichiometry. BP September 24, 2015Analysis and application testing of UBR Liquid against all standard specifications. SM October 15, 2015Review of the results and further correction in the stoichiometry as needed. AD, VB, BP, SM October 15, 2015Confirmation of saving potential considering all current grades based on the basic product. AD, BP, PC1, PC2 October 16, 2015Ammendment of SoPs for all concerned products with the new Raw Material quantities. BP, PK October 20, 2015Changes in the BoM for all concerned products. PC1, PC2 October 20, 2015Add a row in the tracking sheet to track the savings. PC1, PC2, SP November 01, 2015

9 BSU Liquid Batch to be planned in October10 MST Liquid Batch to be planned in October

DMA-X Powder

DMA-X Conc.

UP LiquidJUP LiquidUP Conc.PW LiquidBHT-HC LiquidBHT-HST Conc.DP Slurry

SI Liquid

ABP Liquid

BBU 450

2B Powder

2B Conc. (Local)

AS Liquid

SFP-U Liquid

SFP Powder

4BB Conc.

4BB 125

4BB 59% 370

UBR Liquid

DSP Liquid

AD Abhay DeshpandeBP Baliram PowarKU Kamlesh UpadhyayaMD Manmath DeolalkarPC1 Pritesh ChauhanPC2 Pradeep ChauhanPK Prashant KadamSM Sandipan MandreSP Shreya PradhanVB Vinay BhandariVM Vikin Meshram

Sr. # Product Action Item Target Date Responsibility Remarks1

September 16, 2015 VB

2 September 16, 2015 AD, PK, MD, VM

3 Regular quantity to be determined as per the production plan. September 18, 2015 BP, PK, VB4 Regular production to be planned at Roha. September 18, 2015 PK, MD5 September 25, 2015 BP, PK, SM

6 September 25, 2015 VB

7 Confirmation of the savings considering all concerned products. September 28, 2015 AD, BP, PC1, PC2, VB

8 Add a row in the tracking sheet to track the savings. October 01, 2015 PC1, PC2, SP

1

UP Conc.

To determine whether Potassium salt is mandatory. September 11, 2015 BP, VB, SM Potassium salt is not mandatory.2 September 11, 2015 AD, BP, SM, VB Entire quantity can be replaced by Sodium salt.3 Corrected saving potential considering split. September 15, 2015 AD, BP, PC1, PC2, VB Sulphuric acid saving to be taken out.4 Ammendment in the SoP for replacement of KOH by NaOH. September 18, 2015 BP, PK, SM

September 18, 2015 VB

5 Confirmation of the savings considering all concerned products. September 18, 2015 AD, BP, PC1, PC2, VB

6 Add a row in the tracking sheet to track the savings. September 20, 2015 PC1, PC2, SP

1

MST Liquid

20kg reaction mass after III condensation to be taken out for laboratory trials. BP to confirm the date. BP BP to inform AD once the sample is available for further work.2

Duration: 1 week.

AD, SM

3 AD, SM

4 Salting of 5kg reaction mass followed by filtration to get the wet cake. AD5 Salting and acidification of 5kg reaction mass followed by filtration to get wet cake. AD

6 Duration: 1 week. AD AD to send the samples to Dahej QC for evaluation.

7 Stability testing of the formulated liquids. Duration: 1 month. SM8 Application testing of the stable liquids. SM9 Final conclusion based on the test results. To be decided. AD, BP, SM, VB

10 Plant trials for the new MST Liquid formulation. To be decided. AD, BP11 To be decided. VB

12 Confirmation about the saving potential. To be decided. AD, BP, PC1, PC2, VB

13 Add a row in the tracking sheet to track the savings. To be decided. PC1, PC2, SP

1

SI Liquid

Review stability and application testing of urea free ABP Liquid formulations. September 11, 2015 SM

2 Decision to go ahead with the development of Urea Free SI Liquid. September 11, 2015 AD, SM, VB Decided to go ahead with further development.3 15kg reaction mass after III condensation to be taken out for laboratory trials. September 14, 2015 BP BP to inform AD once the sample is available for further work.4

September 19, 2015 AD, SM

5 September 19, 2015 AD, SM

6 Acidification and filtration of 5kg reaction mass to get the wet-cake. September 19, 2015 AD7 September 25, 2015 AD AD to send the samples to Dahej QC for evaluation.

8 Stability testing of the formulated liquids. October 10, 2015 SM9 Application testing of the stable liquids. October 15, 2015 SM

10 Final conclusion based on the test results. October 15, 2015 AD, BP, SM, VB11 To be decided. VB Will be decided on October 15, 2015.12 Plant trials for the Urea Free ABP Liquid formulation. To be decided. AD, BP13 Confirmation about the saving potential. To be decided. AD, BP, PC1, PC2, VB


1

UBR Liquid

10kg reaction mass after III condensation to be taken out for laboratory trials. September 24, 2015 BPBP to inform AD once the sample is available for further work.2 September 24, 2016 BP

3 Formulation development for replacement of PEG-600 by Solamine-A. October 3, 2015 AD AD to send the samples to Dahej QC for evaluation.4 Stability testing of the formulated liquids. October 17, 2015 SM5 Application testing of the stable liquids. October 22, 2015 SM6 Final conclusion based on the test results. October 22, 2016 AD, BP, SM, VB7 October 23, 2015 VB

8 Plant trials for the new UBR Liquid formulation. To be decided. AD, BP Will be discussed on October 15, 2015.9 Confirmation about the saving potential. To be decided. AD, BP, PC1, PC2, VB


1

DP Slurry

Development for slurry formulations based on UP acidified wet-cake. September 19, 2015 AD

2 Stability testing of the formulattions. October 03, 2015 SM3 Application testing of the stable formulations. October 03, 2015 SM4 Final conclusion based on the test results. October 03, 2015 AD, BP, SM, VB5 Pilot trials for new formulation of DP slurry. October 24, 2015 AD, BP6 Calculation of the indirect savings as a result of simple and shorter process. October 30, 2015 AD, BP, KU, PC1, PC27 Planning for the regular production of Solamine-D. November 07, 2015 AD, BP, PK, VM8 November 07, 2015 VB

9 Correction in the saving potential (RM and processing cost). November 07, 2015 AD, BP, PC1, PC2, VB

10 Add a row in the tracking sheet to track the savings. November10, 2015 PC1, PC2, SP

UP Liquid

JUP Liquid

PW Liquid

BHT-HC Liquid

Decision to replace UP liquid, JUP Liquid, PW Liquid and BHT-HC Liquid with EFD Liquid (Different e-values). To be discussed with marketing

Quality of EFD Liquid samples tested so far (e-value 105, 115, 137, 180, 210, etc.) confirmed to be at par with the competitor samples, including light fastness.

Initial quantity of Solamine-A required (3MT) to be planned at Roha in co-ordination with Mr. Vikin Meshram.

Ammendment in the current SoPs of the existing products to incorporate changes regarding formulation.Communication regarding the launch of new formulations replacing the urea based formulations.

PC1 to confirm and inform SP about the savings to be included in the tracking sheet.SP to present the status of savings in every operations Review meeting.

Replacement of K+ by Na+ for non mandatory requirements.

Communication regarding the launch of product as a sodium salt replacing the product as a potassium salt.


Nanofiltration of 5kg reaction mass till 100 e-value, irrespective of the salt content. No fresh DM water to be added during nanofiltration. Nanofiltration of 5kg reaction mass till 100 e-value, to be continued till minimum salt content with addition of fresh DM water if required.

Material obtained in all the above four activities (point # 2, 3, 4 and 5) to be used to develop formulations for new MST Liquid (90 e-value).

SM to circulate the report on the stability and application testing.

Communication regarding the launch of product as a sodium salt replacing the product as a potassium salt.

PC1 to confirm and inform SP about the savings to be included in the tracking sheet.SP to present the status of savings in every operations Review meeting.All the Urea Free ABP formulations (Urea Free SI Liquid) were at par with regular SI Liquid.

Nanofiltration of 5kg reaction mass in laboratory unit till maximum achievable e-value irrespective of salt content. No fresh DM water to be added during nanofiltration.

Nanofiltration of 5kg reaction mass in laboratory unit till maximum achievable e-value and minimum salt content by adding fresh DM water if required.

Material obtained in all the above three activities (point # 2, 3, 4 and 5) to be used to develop formulations for Urea Free SI Liquid (130 e-value).


Communication regarding the launch of new formulation replacing the urea based formulation.


10kg reaction mass after nanofiltration in plant (e-value 140) to be taken out for laboratory trials.


Communication regarding the laundh of new formulations replacing the urea containing formulations.


The solutions of slurry formulations based on BMK were found to be turbid. AD to develop the formulations based on UP acidified wet-cake and send the samples to Dahej QC for evaluation.SM to circulate the report on the stability and application testing.

Communication regarding the laundh of new formulations replacing the urea containing formulations.


ProductStoichiometry Correction Additive Replacement Process Modification Overall Potential

Rs./kg Rs./kg Rs./kg Rs./kg

DMA-X Powder 928 3.46 32.09 0 0.00 0 0.00 3.46 32.09DMA-X Conc. 307 4.45 13.67 0 0.00 0 0.00 4.45 13.67UP Liquid 2495 0.74 18.43 0.29 7.20 1.06 26.42 2.09 52.06JUP Liquid NA 0.80 0.00 0.31 0.00 1.18 0.00 2.28 0.00UP Conc. 407 3.15 12.82 10.56 42.99 14.55 59.22 28.26 115.03MST Liquid 196 1.27 2.48 21.56 42.25 3.76 7.36 26.58 52.10SI Liquid 1235 0.64 7.89 0.33 4.07 0 0.00 0.97 11.96AS Liquid 653 0.90 5.88 0 0.00 0 0.00 0.90 5.88SFP-U Liquid 1540 0.69 10.64 0 0.00 0 0.00 0.69 10.64BSU Liquid 15 0.60 0.09 0 0.00 1.37 0.21 1.97 0.30UBR Liquid 39 2.45 0.96 3.78 1.47 5.44 2.12 11.66 4.55PW Liquid 320 0.54 1.73 3.14 10.06 6.51 20.82 10.19 32.614BB Conc. 573 2.27 13.01 0 0.00 7.40 42.38 9.67 55.39BMK Powder 892 2.90 25.84 0 0.00 18.92 168.73 21.81 194.58ABP Liquid 4728 0.66 30.99 0 0.00 0 0.00 0.66 30.99SFP Powder 95 3.65 3.46 0 0.00 0 0.00 3.65 3.462B Powder 758 1.31 9.94 0 0.00 7.35 55.72 8.66 65.66DSP Liquid 1472 1.53 22.53 0 0.00 2.28 33.58 3.81 56.11BBU 450 1656 2.31 38.18 0 0.00 6.93 114.79 9.24 152.97BHT-HC Liquid NA 1.11 0.00 7.58 0.00 11.28 0.00 19.97 0.002B Conc. (Local) 191 1.95 3.72 0 0.00 17.00 32.47 18.95 36.19BHT-HST Conc. 331 3.13 10.35 21.48 71.08 12.51 41.41 37.11 122.844BB 125 NA 0.85 0.00 0 0.00 4.63 0.00 5.48 0.004BB 59% 370 NA 2.49 0.00 0 0.00 12.60 0.00 15.09 0.00DP Slurry 2212 0.71 15.68 2.43 53.73 0 0.00 3.14 69.41

Categorywise total (Rs. In Lakh) 280.38 232.87 605.23 1118.48

64.96

Convinsingly established at laboratory scale 92.42 147.87

Projected Volume (TPA)

Annual potential (Rs. In Lakh)




Already implemented in plant (DMA-X / AS / IJAS / JAS / UBR / DSP / MST)

Cells highlighted in Indicate potential saving in individual catagoryCells highlighted in Indicate quantities of raw materials (existing and target)

Potential for Stoichiometry Correction Potential for Additives Replacement Potential for Process Improvement / ModificationStiochiometry (Mole RM/mole CC) RM Reduction (kg) Benefits Additives (kg/Bx.) Benefits Yield

Changes ProposedRaw Material Current Potential Current Target Additive Current Proposed Current Potential

Aniline 0.992 0.95 750 718 32 0.56

Not Applicable Not ApplicableMorpholine 1.060 0.95 750 672 78 2.90Total Potential Benefit (Rs./kg) 3.46Quantity of cyanuric chloride per batch for indicated RM quantities (kg) 1500

Overall Potential Benefit: Rs. 3.46/kg

Aniline 0.992 0.95 750 718 32 0.72

Not Applicable Not ApplicableMorpholine 1.060 0.95 750 672 78 3.73Total Potential Benefit (Rs./kg) 4.45Quantity of cyanuric chloride per batch for indicated RM quantities (kg) 1500


Aniline 0.928 0.892 702 675 27 0.15 Caustic Potash 500 0 -2.37

0.29

93 95 0.85 Provision for layer separation.DEA 1.189 1.048 1015 894 121 0.59 Urea 3,300 0 -5.60 0.21Total Potential Benefit (Rs./kg) 0.74 Solamine-A 0 818 7.68

Quantity of cyanuric chloride per batch for indicated RM quantities (kg) 1500 Total benefit (Rs./kg) 1.06Overall Potential Benefit: Rs. 2.09/kg


0.31

93 95 0.96 Provision for layer separation.DEA 1.189 1.048 1015 894 121 0.64 Urea 3,300 0 -6.03 0.21Total Potential Benefit (Rs./kg) 0.80 Solamine-A 0 818 8.27



10.56

93 95 13.06 Provision for layer separation.DEA 1.189 0.95 1,015 894 121 2.52 Sulphuric acid 445 0 -0.46 1.49 No acidification and filtration.Total Potential Benefit (Rs./kg) 3.15 Needs to be discussed.Quantity of cyanuric chloride per batch for indicated RM quantities (kg) 1500 Total benefit (Rs./kg) 14.55


2,5-ADSA 0.976 0.966 2,920 2,890 30 0.18 DEA 1,500 0 -4.03

21.56

75 80 3.45 Nanofiltration after III condensation.Morpholine 1.103 0.92 1,040 868 172 1.09 MEG 3,000 0 -7.50 0.31 No salting.Total Potential Benefit (Rs./kg) 1.27 PEG-6000 4,500 0 -17.25

Quantity of cyanuric chloride per batch for indicated RM quantities (kg) 2000 Solamine-A 0 1,398 7.23 Total benefit (Rs./kg) 3.76Overall Potential Benefit: Rs. 26.58/kg

Sulphanilic acid 1.024 1 2,400 2,344 56 0.15 Urea 4,000 0 -3.86

0.33 Not Applicable.DEA 1.082 0.96 1,540 1,366 174 0.48 Solamine-A 0 661 3.53Total Potential Benefit (Rs./kg) 0.64Quantity of cyanuric chloride per batch for indicated RM quantities (kg) 2500


2,5-ADSA 0.976 0.966 2,920 2,890 30 0.43

Not Applicable. Not Applicable.Diethylamine 1.096 0.92 867 728 139 0.47Total Potential Benefit (Rs./kg) 0.90Quantity of cyanuric chloride per batch for indicated RM quantities (kg) 2000


2,5-ADSA 0.976 0.966 2,920 2,890 30 0.15

Not Applicable. Not ApplicableDiethylamine 1.096 0.92 867 728 139 0.54Total Potential Benefit (Rs./kg) 0.69Quantity of cyanuric chloride per batch for indicated RM quantities (kg) 2000


2,5-ADSA 0.976 0.966 2,920 2,890 30 0.16

Not Applicable.

74 80 1.11 recovery of second crop from MLDiethanolamine 1.885 1.72 2,146 1,958 188 0.45 0.27 Recycle of II crop after III condensation.Total Potential Benefit (Rs./kg) 0.60


Sulphanilic acid 1.024 1 2,400 2,344 56 0.16 PEG-600 1,650 0 -7.44

3.78

83 86 5.31DIPA 1.165 0.96 2,100 1,730 370 2.29 Solamine-A 0 650 3.66 0.12Total Potential Benefit (Rs./kg) 2.45



3.14

93 95 6.33 Provision for layer separation.DEA 1.189 1.0476 1,015 894 121 0.43 Urea 5,650 0 -7.00 0.18Total Potential Benefit (Rs./kg) 0.54 Solamine-A 0 815 5.59

Quantity of cyanuric chloride per batch for indicated RM quantities (kg) 1500.00 Total benefit (Rs./kg) 6.51Overall Potential Benefit: Rs. 10.19/kg

Aniline 1.005 0.97 760 733 27 0.43

Not Applicable.

88.4 95 6.03 Isolation of II crop by acidification.Monoethanolamine 1.141 0.97 566 481 85 1.84 1.37 Recycle of II crop after III condensation.Total Potential Benefit (Rs./kg) 2.27


Aniline 1.005 0.97 760 733 27 0.53

Not Applicable

85.3 95 15.30 Isolation of II crop by acidification.DEA 1.125 0.97 960 828 132 2.37 3.61 Recycle of II crop after III condensation.Total Potential Benefit (Rs./kg) 2.90


Sulphanilic acid 1.024 1 2,400 2,344 56 0.15

Not Applicable Not Applicable.DEA 1.082 0.95 1,540 1,352 188 0.51Total Potential Benefit (Rs./kg) 0.66Quantity of cyanuric chloride per batch for indicated RM quantities (kg) 2500


2,5-ADSA 0.976 0.966 2,920 2,890 30 0.78

Not Applicable. Not ApplicableDiethylamine 1.096 0.92 867 728 139 2.87Total Potential Benefit (Rs./kg) 3.65Quantity of cyanuric chloride per batch for indicated RM quantities (kg) 2000


Metanilic acid 1.066 1 2,000 1,875 125 0.75

Not Applicable.

81 90 5.29 Isolation of II crop by acidification.DEA 1.085 0.95 1,235 1,081 154 0.56 2.06 Recycle of II crop after III condensation.Total Potential Benefit (Rs./kg) 1.31


Sulphanilic acid 1.024 1 2,400 2,344 56 0.10

Not Applicable

80 86 2.14DIPA 1.165 0.96 2,100 1,730 370 1.43 0.14Total Potential Benefit (Rs./kg) 1.53


BBU

450 Sulphanilic acid 1.024 1 2,400 2,344 56 0.56

Not Applicable

83.5 87 5.67DEA 1.082 0.96 1,540 1,366 174 1.75 1.26Total Potential Benefit (Rs./kg) 2.31



7.58

93 95 10.69 Provision for layer separation.DEA 1.189 1.048 1,015 894 121 0.89 Urea 1,650 0 -4.20 0.59Total Potential Benefit (Rs./kg) 1.11 Triethanolamine 1,100 0 -11

Quantity of cyanuric chloride per batch for indicated RM quantities (kg) 1500 Solamine-A 0 836 11.17 Total benefit (Rs./kg) 11.28Overall Potential Benefit: Rs. 19.97/kg

Metanilic acid 1.040 1.00 1950 1875 75 0.87

Not Applicable.

80 90 12.14 Isolation of II crop by acidification.DEA 1.541 1.408 1754 1603 151 1.08 4.86 Recycle of II crop after III condensation.Total Potential Benefit (Rs./kg) 1.95



21.48

90 95 10.09 Provision for layer separation.

Product

Savings (Rs./kg)Reduction (kg RM/Bx) Saving (Rs./kg Product) RMC (Rs./kg) Saving (Rs./kg)

DM

A-X

Pow

der

DM

A-X

Conc

.U

P Li

quid Total PPC reduction

(Rs./kg)Use of Stiochiometric quantity of H2SO4.Acidification of aq. Layer to recover free acid for recycle.

JUP

Liqu

id Total PPC reduction (Rs./kg)

Use of Stiochiometric quantity of H2SO4.Acidification of aq. Layer to recover free acid for recycle.

UP

Conc

. Total PPC reduction (Rs./kg) Acidification of aq. Layer to recover free acid

for recycle.

MST

Li


(Rs./kg)

SI

Liqu

idAS

Li

quid

SFP-

U

Liqu

idBS

U

Liqu


UBR

Li


(Rs./kg)

PW

Liqu



4BB

Conc

. Total PPC reduction (Rs./kg)

BMK

Pow

der

Total PPC reduction (Rs./kg)

ABP

Liqu

idSF

P Po

wde

r2B

Po

wde

r


DSP

Li


(Rs./kg)


BHT-

HC

Liqu



2B

Conc

. (L

ocal

)


BHT-

HST

Co

nc.

DEA 1.189 1.048 1,015 894 121 2.50 Urea 1,650 0 -11.85 21.48 2.42Total Potential Benefit (Rs./kg) 3.13 Triethanolamine 1,100 0 -31.03Quantity of cyanuric chloride per batch for indicated RM quantities (kg) 1500 Solamine-A 0 791 31.42 Total benefit (Rs./kg) 12.51


4BB

125 Aniline 1.013 0.97 766 733 33 0.19

Not Applicable.

88 95 3.65 Isolation of II crop by acidification.Monoethanolamine 1.141 0.97 566 481 85 0.66 0.99 Recycle of II crop after III condensation.Total Potential Benefit (Rs./kg) 0.85


Aniline 1.013 0.97 766 733 33 0.56

Not Applicable.

88 95 9.69 Isolation of II crop by acidification.Monoethanolamine 1.141 0.97 566 481 85 1.94 2.91 Recycle of II crop after III condensation.Total Potential Benefit (Rs./kg) 2.49



2.43 Not applicableDEA 1.189 1.0476 1,015 894 121 0.57 Xanthan Gum 25 0 -1.38Total Potential Benefit (Rs./kg) 0.71 Solamine-D 0 176 1.23Quantity of cyanuric chloride per batch for indicated RM quantities (kg) 1500


BHT-

HST

Co

nc. Total PPC reduction

(Rs./kg)Use of Stiochiometric quantity of H2SO4.Acidification of aq. Layer to recover free acid for recycle.


4BB

59%

37

0 Total PPC reduction (Rs./kg)

DP

Slur

ry

Action Plan -Stoich. Corr.Action Plan - Add. Replcmt.SummaryCategory-wise Saving potential

CRO - Action Plan - 11092015

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