Terex ® Minerals Processing Systems Cedarapids CRC450X CRC450X PORTABLE CONE PLANT Form 25849 (8/12) Oversized quick release cone surge hopper Crusher overflow chute to undercrusher conveyor *Longer undercrusher conveyor with hydraulic adjust discharge; 42" x 45' (1067 x 13,716 mm); 15 hp (11 kW) *Feed conveyor with hydraulic positioning (LH or RH); 36" x 36' (914 x 10,973 mm); 15 hp (11 kW) Conveyor skirt boards *Requires hydraulic leveling or run-on jacks option Removable electrical switchgear panel with crusher soft start and push-button station Hydraulic leveling or run-on jacks (gas, 12V or 24V powered) Power cables and quick disconnects Oversize 315/80 R22.5 tires Dust suppression water spray system Flexco style belt wiper High efficiency MVP450X cone crusher with ElJay ® Rollercone ® roller bearing construction Single 400 hp (296 kW) crusher motor with easy adjust cone crusher drive Mesh cone hopper extension “Straight-line” undercrusher conveyor; 42" x 34'6" (1067 x 10,515 mm); 15 hp (11 kW) 3-ply conveyor belt with vulcanized belt splice Service platforms around crusher with guard rails and access ladder OPTIONAL EQUIPMENT STANDARD FEATURES Easy maintenance features • Ratchet cone drive belt tensioning • Conveniently located grease banks • Ground access cone lubrication module • Large undercrusher hinged access panel Emergency stop buttons on both sides of frame Triple axle spring suspension Drop-down rear stabilizing legs Twelve 295/75 R22.5 tires Lockable 4' (102 mm) long side-mounted storage box Unit shown with the following options: right-hand feed conveyor; 45' (13,716 mm) undercrusher conveyor; oversized quick release cone surge hopper and overflow chute; electrical panel; hydraulic run-on jacks; conveyor skirt boards and belt wipers.
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Oversized quick release cone surge hopperCrusher overflow chute to undercrusher conveyor*Longer undercrusher conveyor with hydraulic adjust discharge;
42" x 45' (1067 x 13,716 mm); 15 hp (11 kW) *Feed conveyor with hydraulic positioning (LH or RH);
36" x 36' (914 x 10,973 mm); 15 hp (11 kW) Conveyor skirt boards
*Requires hydraulic leveling or run-on jacks option
Removable electrical switchgear panel with crusher soft start and push-button station
Hydraulic leveling or run-on jacks (gas, 12V or 24V powered)Power cables and quick disconnectsOversize 315/80 R22.5 tiresDust suppression water spray systemFlexco style belt wiper
High efficiency MVP450X cone crusher with ElJay® Rollercone® roller bearing construction
Single 400 hp (296 kW) crusher motor with easy adjust cone crusher drive
Mesh cone hopper extension“Straight-line” undercrusher conveyor; 42" x 34'6"
(1067 x 10,515 mm); 15 hp (11 kW) 3-ply conveyor belt with vulcanized belt spliceService platforms around crusher with guard rails and
access ladder
OPTiONAL EquiPMENT
STANdARd FEATuRESEasy maintenance features •Ratchetconedrivebelttensioning •Convenientlylocatedgreasebanks •Groundaccessconelubricationmodule •LargeundercrusherhingedaccesspanelEmergency stop buttons on both sides of frameTriple axle spring suspensionDrop-down rear stabilizing legsTwelve 295/75 R22.5 tiresLockable 4' (102 mm) long side-mounted storage box
Unit shown with the following options: right-hand feed conveyor; 45' (13,716 mm) undercrusher conveyor; oversized quick release cone surge hopper and overflow chute; electrical panel; hydraulic run-on jacks; conveyor skirt boards and belt wipers.
Terex® Minerals Processing Systems, 909 17th Street NE, Cedar Rapids, IA 52402 USATel +1 319 363 3511 Fax +1 319 399 4871 www.terexmps.com
www.terexmps.com
Form 25849 (8/12)
Transport Position - Unit shown with the standard 34'6" (10,515 mm) undercrusher conveyor. Options shown: oversized quick release cone surge hopper and overflow chute, belt wiper, electrical panel and hydraulic run-on jacks. Total Weight: 92,697 lbs (42,048 kg); Kingpin: 45,587 lbs (20,678 kg); Rear Axle: 47,110 lbs (21,370 kg); Weights include the options shown.
Transport Position - Unit shown with the following options: left-hand feed conveyor, 45' (13,716 mm) undercrusher conveyor, oversized quick release cone surge hopper and overflow chute, electrical panel, hydraulic run-on jacks, conveyor skirt boards and belt wipers. Total Weight: 103,628 lbs (47,006 kg); Kingpin: 45,563 lbs (20,667 kg); Rear Axle: 58,065 lbs (26,339 kg); Weights include the options shown.
Operating Position - Unit shown with the following options: left-hand feed conveyor (right-hand feed conveyor also available), 45' (13,716 mm) undercrusher conveyor with skirt boards, belt wipers, oversized cone surge hopper and overflow chute, electrical panel and hydraulic run-on jacks.
13'5"(4089)
5'8"(1727)
5'9"(1753)
8' (2438)Axle Track
11'5" (3480)
4' (1219)
19"(483)
11" (279)
12'6" (3810)
38'11" (11,862)
21'7" (6579)4'10"(1473)
7'2"(2184)
9'6"(2896)
10°
4'10"(1473)
6'3"(1905)
5'9"(1753)
11'11" (3632)12'6" (3810)
2'5"(736)
12'9"(3886)
4'10"(1473)
4'10"(1473)
21'7" (6579)38'11" (11,862)
13'5"(4089)
4' (1219)
19"(483)
11" (279)
16'1" (4902)8' (2438)
15'1" (4597)16'11" (5156)11" (279)10'1" (3073)
11'7" (3530) @ 13.8°15'8" (4775) @ 20°
13.8°to 20°
Optional electrical panelmust be set on groundduring operation.
Oversized quick release cone surge hopperCrusher overflow chute to undercrusher conveyor*Longer undercrusher conveyor with hydraulic adjust discharge;
42" x 45' (1067 x 13,716 mm); 15 hp (11 kW) *Feed conveyor with hydraulic positioning (LH or RH);
36" x 36' (914 x 10,973 mm); 15 hp (11 kW) Triple axle spring suspension with drop-down rear stabilizing legsConveyor skirt boards
*Requires triple axle option and hydraulic leveling or run-on jacks option
Removable electrical switchgear panel with crusher soft start and push-button station
Hydraulic leveling or run-on jacks (gas, 12V or 24V powered)Power cables and quick disconnectsOversize 315/80 R22.5 tiresDust suppression water spray systemFlexco style belt wiper
High efficiency MVP380X cone crusher with ElJay® Rollercone® roller bearing construction
Single 300 hp (224 kW) crusher motor with easy adjust cone crusher drive
Mesh cone hopper extension“Straight-line” undercrusher conveyor; 42" x 34'6"
(1067 x 10,515 mm); 15 hp (11 kW) 3-ply conveyor belt with vulcanized belt spliceService platforms around crusher with guard rails and
access ladder
OPTiONAL EquiPMENT
STANdARd FEATuRESEasy maintenance features •Ratchetconedrivebelttensioning •Convenientlylocatedgreasebanks •Groundaccessconelubricationmodule •LargeundercrusherhingedaccesspanelEmergency stop buttons on both sides of frameTandem axle spring suspensionEight 295/75 R22.5 tiresLockable 4' (102 mm) long side-mounted storage box
Unit shown with the following options: left-hand feed conveyor; 45' (13,716 mm) undercrusher conveyor with skirt boards; belt wipers; oversized quick release cone surge hopper and overflow chute; electrical panel; triple axle; and hydraulic run-on jacks.
Terex® Minerals Processing Systems, 909 17th Street NE, Cedar Rapids, IA 52402 USATel +1 319 363 3511 Fax +1 319 399 4871 www.terexmps.com
www.terexmps.com
Form 25848 (8/12)
Transport Position - Unit shown with the standard 34' 6" (10,515 mm) undercrusher conveyor and dual axle.Options shown: oversized quick release cone surge hopper and overflow chute, belt wiper, electrical panel and hydraulic run-on jacks. Total Weight: 79,047 lbs (35,856 kg); Kingpin: 41,614 lbs (18,876 kg); Rear Axle: 37,433 lbs (16,980 kg); Weights include the options shown.
Transport Position - Unit shown with the following options: left-hand feed conveyor, 45' (13,716 mm) undercrusher conveyor, triple axle, oversized quick release cone surge hopper and overflow chute, electrical panel, hydraulic run-on jacks, conveyor skirt boards and belt wipers.Total Weight: 93,152 lbs (42,254 kg); Kingpin: 39,848 lbs (18,075 kg); Rear Axle: 53,304 lbs (24,179 kg); Weights include the options shown.
Operating Position - Unit shown with the following options: left-hand feed conveyor (right-hand feed conveyor also available), triple axle, 45' (13,716 mm) undercrusher conveyor, belt wipers, oversized cone surge hopper and overflow chute, electrical panel and hydraulic run-on jacks.
13'1"(3988)
5'8"(1727)
5'9"(1753)
6'6" (1981)Axle Track
11'5" (3480)
4' (1219)
19"(483)
11" (279)
12'6" (3810)
40'8" (12,395)
25'9" (7849)4'10" (1473)
7'10"(2388)
9'6"(2896)
10°
15'1" (4597)16'11" (5156)11" (279)10'1" (3073)
11'7" (3530) @ 13.8°15'8" (4775) @ 20°
13.8°to 20°
Optional electrical panelmust be set on groundduring operation.
7'5" (2260) to9'9" (2972)
6'4"(1930)
2'1" (635)
15'6" (4724)
6'3"(1905)
5'9"(1753)
12'6" (3810)2'5"
(736)
12'9"(3886)
4'10"(1473)
4'10"(1473)
21'7" (6579)38'11" (11,862)
13'1"(3988)
4' (1219)
19"(483)
11" (279)
16'1" (4902)8' (2438)11'11" (3632)
High Performance Closed Circuit Plant Featuring the High Lift Screen (HLS) System
Removable electrical switchgear panel with push button controls or remote with 150' (45 m) tether3+1 axle configuration (triple with pivot tag axle)12V, 24V hydraulic unitsDust suppression systemLJ-TSV6203 screen mounted at 2.5° (springs remove to reduce
travel height)
Heavy-duty hydraulic run-on jacksZero speed sensorsFeed conveyor skirtboard extensionsExtra off plant motor starters and controls (with panel option)Power cable and quick disconnectsCable management systemSelf-cleaning, twin pole feed conveyor magnet
High efficiency MVP380X 300 hp (224 kW) cone crusher with ElJay® Rollercone® roller bearing construction
LJ-TSV6203 triple shaft high g-force 3-deck screenPatent pending High Lift Screen (HLS) system maximizes cone
production and provides easy cone manganese accessMulti-position screen platform (operation, maintenance, travel)
around three sides of screen; platform access provided by a fixed incline ladder with handrails
42" (1067 mm) wide, 7.5 hp (5.6 kW) underscreen fines conveyor with primary style belt wiper
Two 30" (762 mm) wide, 7.5 hp (5.6 kW) reversible cross conveyors discharge 41" (1041 mm) beyond frame
All conveyor belts are 3-ply with vulcanized belt splices4-section, 3-position blending system to mix second and bottom deck overs36" (914 mm) wide, 7.5 hp (5.6 kW) reversible closed circuit
transfer conveyorQuad axle suspensionOn-board gas powered hydraulics to run screen support, jacks
and undercrusher tail dropHydraulic leveling jacks with front and rear support legsMany easy maintenance features including convenient grease
Removable electrical switchgear panel, wiring and operator push-button station, manual ratchet panel lift system
Hydraulic lift system for switchgear panelTethered remote feeder controlQuick disconnect power cablesHinged, 30" (762 mm) hopper extensions with locking supports
accessible from the ground, available with hydraulic operation24' (7315 mm) long feeder/hopper (versus 20')Rock breaker with tethered remote and single point lubricationGrizzly reject cross conveyor
Various grizzly bar spacingTwo-piece drop-on side bulkheadsHydraulic undercrusher conveyor tail lift systemExtended length undercrusher conveyor with hydraulic foldDust suppression water spray systemCross belt self-cleaning magnetBelt scale Hydraulic leveling/run-on jacks (gas, 12V, or 24V in hinged enclosure)Triple axles or 3+1 axles (triple + tag)Oversize 315/80 R22.5 tires
JS3054 Jaw Crusher Easy removal jaw die wedge systemQuick adjust jaw settings • Integrated hydraulic assist shim system • Hydraulic release toggle seatDrop-forged heat-treated 4340 chrome-nickel-steel eccentric shaft • Enlarged diameter with compound geometry200 hp (149 kW), 1200 rpm electric crusher drive motorPivoting motor base with tool-free ratchet drive adjustment system
5220-15 Vibrating Grizzly Feeder Removable hopper module with 3/4" (19 mm) AR 400 sidesAdjustable action vibrator unit with pivot base motor mountingHeavy coil springs with removable spring bracketsSix sloped bolt-in grizzly bars with 4" (102 mm) nominal openingBypass chute diverts grizzly fines to undercrusher conveyorRubber side curtains
Undercrusher ConveyorTail section lowers for operation, raises for transport via manual ratchetStraight-line conveyor designAdjustable discharge heightShaft mount gear box and TEFC motorImpact bars under jaw and grizzly bypass3-ply conveyor belt with vulcanized splice
Main Frame with Quad AxleStraight beam chassis with kingpin, under-frame mounted axles,
spring suspension, air brakes, travel lights and splash guards Jaw mount vibration isolation padsEmergency stops on both sides of chassisSixteen 295/75 R22.5 tiresAdjustable kingpin support legsService and observation platforms with fold-down hand railsRemote grease linesLockable side-mounted storage box
Terex® Minerals Processing Systems, 909 17th Street NE, Cedar Rapids, IA 52402 USATel +1 319 363 3511 Fax +1 319 399 4871 www.terexmps.com
www.terexmps.com
Form 25732 (5/13)
SPECIFICATIONS
Patent pending fines reject chute systemElectrical switchgear with variable frequency feeder driveSwitchgear panel push button controls or tethered control panelExtra off plant motor starters and controlsHeavy-duty bi-directional hydraulic tipping grid with 6" (152 mm)
nominal openingsEnclosed 3-phase electric/hydraulic unit for hydraulic tipping
grid operationTipping grid support legs and spillage wingsRadio remote for tipping grid and belt feeder speed control
30 hp (22 kW) overhead conveyor motor in place of 25 hp (19 kW) 100' (30.5 m) power cables with cable wraps for stowagePower cable quick disconnects12V or 24V plant hydraulic unitHeavy-duty hydraulic run-on jacksBelt scale on feed conveyorTwo-piece foldable side bulkheadsPortable screen lube filter unitDust suppression systemOversize 315 80R x 22.5 tires
*LJ-TSV6203 variable slope triple shaft high g-force 3-deck screen*Hydraulic raising module lifts screen up to 10° in 2.5° increments*Screen suspension and low-maintenance screen
stabilization system*Screen accepts 4' and 5' (1219 and 1524 mm) panels*Bottom deck deflector plates boost screen efficiencyLarge 16' x 8' (4877 x 2438 mm) feed hopper with rubber side curtains25 hp (19 kW), 42" (1067 mm) wide overhead conveyor with
dual hinge transition 15 hp (11 kW), 36" (914 mm) wide 3-ply belt, cartridge style belt feeder10 hp (7.5 kW), 48" (1220 mm) wide underscreen fines
conveyor, raises with screen in 2.5° incrementsTwo 7.5 hp (5.5 kW), 30" (762 mm) wide, reversible top and
Cross conveyors discharge 44" (1117 mm) beyond frame All conveyor belts are 3-ply with vulcanized belt splices 4-section, 2-position blending system to mix second and
bottom deck oversUnder-frame mounted triple axle spring suspension with
spring-applied brakes Six hydraulic leveling jacks and two pinned telescopic support legsEnclosed gas powered plant hydraulic unit for setting screen
slope, conveyor position, and jacksMany easy maintenance features including conveniently located
grease banks, cartridge style cross belt flashing and low-maintenance motion dampersMartin style conveyor belt wipersSide mounted lockable storage boxService platforms and guard rails around three sides of screen
with telescoping access ladder
CRS6203FV plant shown with the LJ-TSV variable slope screen in the 10° operating position