Mar 01, 2016
JOB SAFETY ANALYSIS
SAFE WORK METHOD STATEMENT
Rev 0 LIFTING SAFELY Page 1 of 13
1. ACTIVITY OR TASK: 200T Mobile Crane Lift Location / Project:
JSA preparation by: Ian Nathan HSEC Manager, Structural Cranes Job No:
JSA No: STR031 JSA Rev: 0
Competence/Qualifications required to complete work safely
WorkCover NCC CO / DG / RB / RI / RA WorkCover General Construction Induction Card Structural Cranes Induction
Codes of Practice & Legislation that are applicable:
The AS 2550 series is referenced in the NSW Code
of Practice Technical Guidance that supports the
Occupational Health and Safety Regulation 2001
(the Regulation), and which is called up under
Section 43 of the Occupational Health and Safety
Act 2000
JSA reviewed by person responsible i.e. Team Leader / Supervisor
Name Position/Competence/License: Date:
2. HAZARD IDENTIFICATION Identify hazards that may be present by ticking items on the list below. 3. PRECAUTIONS: hardhat, safety glasses, safety boots compulsory
CONFINED SPACE HAZARDOUS AREA HIGH RISK HIGH RISK ADDITIONAL PRECAUTIONS PERMITS Difficult Entry/Exit Hazardous Substances
- attach MSDS to JSA
Falling Objects Suspended loads Gloves: type - Riggers Hot Work Oxygen Deficiency Poor Lighting Poor Visibility Goggles Excavation
Oxygen Excess Working at Heights Slippery Surfaces Inhale able Dusts/Fibres Full Face Shield Confined Space
Engulfment Remote Area Multiple Electrical Feeds High Noise Levels High Visibility Vest Hazardous Work Clearance Poisonous Gas Present Motor Room Hazards Trip Hazards Use of Chemicals Harness C&A 6 Access to Area Temperature Extremes Toxic Substances Electrical Hazards Elevated Work Platform Fire Extinguishers High Voltage Access
Biological Hazards Potential for Difficult Rescue
Electrical High Fault Level work 400 amps or greater
Difficulty to Communicate amongst workers
Barricades Scaffolding
Explosive Gas Present Ventilation Other?
Manual Handling Moving Machinery Lighting
HAZARDOUS SUBSTANCES in work area / to be used -attach MSDS Sharp Materials Tools & Equipment Erect Scaffolding to access SPECIAL ISSUES:
1. Diesel Ladders used in the task Radiation Respirator or Dust mask 2. Castrol TQ DIII Working at Heights Traffic Movement Erect Warning signs
3. Castrol EPX 85W-140 Working near Crane & Crane Runways
Working near Operation Processing Lines
Personal Locks or Tag system
4. Castrol LSX 90 Group isolation
5. Castrol Tection Rail Movement Live Rails Welding screen
6. Castrol Cool Plus Pressurised Fluids Pneumatics Fall Arrest systems
7. Valvoline Ultramax 68 Flammable Materials Present
Lifting Gear - Shackles, Chains, Slings, etc
Welding Face Shield
4. ENVIRONMENTAL HAZARDS - tick those identified
Air Pollution (dust, fumes) Spills to ground Other:
Noise (plant & equipment) Soil Erosion Steel / copper
Spills to drains/waterways Hazard to Flora /Fauna
5. EQUIPMENT REQUIRED:
Static Plant & Equipment
Mobile Plant & Equipment 200T Demag AT Mobile Crane
Safety / Emergency Equipment
CONSEQUENCES
1 Low: Short-term temporary inconvenience or symptoms, no medical treatment; environmental nuisance, limited temporary damage to immediate, low significance environment.
3 Minor: Medical treatment injury, short-term reversible disablement; minor short-term effects on local environment, or small area of limited significance.
10 Moderate: Serious injury with some permanent disablement; moderate
widespread short-term impact on local environment of limited significance.
30 Major: Single fatality, serious injury with severe permanent disablement; serious widespread, medium-term environmental harm to local environment, some ecosystem impairment.
100 Critical: Multiple fatalities, major irreversible health effects to > 50 people; major widespread, long-term environmental harm to significant environment or ecosystem.
JOB SAFETY ANALYSIS
SAFE WORK METHOD STATEMENT
Rev 0 LIFTING SAFELY Page 2 of 13
ACTIVITY or TASK: 200T Mobile Crane Lift JSA No: STR031 Rev: 0
JSA / SWMS OVERVIEW
Mandatory Job Prerequisites For the purposes of this JSA/SWMS, it is a base operating condition that all mandatory site prerequisites are in place e.g. Structural Cranes Induction, Customers Safety Requirements & Induction, Plant Inspections, Daily Plant Checklists, Prestart Meetings, Mandatory PPE, Site Rules, necessary work permits etc. and are considered minimum standards. Only additional control measures are considered in this JSA.
Australian Standards relevant to Mobile Crane Lifting:
AS1418.1 Cranes, Hoists and Winches Gen. Req. | AS1418.5 Cranes, Hoists and Winches Mobile Cranes | AS2550.1 Safe Use Part 1: Gen. Req. | AS2550.5 Safe Use Part 5: Mobile Cranes
Site PPE Requirements
JSA Document Index 1. General Crane Safety Overview
2. Crane Set-up
3. Crane Lift
4. Pack up Crane and Return to Depot
5. Lifting Gear List
JOB SAFETY ANALYSIS
SAFE WORK METHOD STATEMENT
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PROCEDURE POTENTIAL SAFETY & ENVIRONMENTAL HAZARDS
Initial Risk
Rating
CONTROL MEASURES Residual Risk
Rating
PERSON RESPONSIBLE
1. General Crane Safety Overview
General
Dropped Loads (personnel / static object / equipment / machinery)
H90 Minimise personnel in works area to essential staff only.
Personnel only permitted within works area with permission of Structural Cranes Crane Supervisor/Operator.
Personnel to make eye contact with plant operator before walking near working plant.
Working area to be delineated with clear signage clearly stating that access is restricted to authorised personnel only.
Traffic control where necessary
M30 Operator / Dogman
Crush injuries (personnel / static object) H300 Personnel and all body parts are to be kept clear of load and placement area
Use Taglines
Wear correct PPE (Riggers Gloves)
Keep hands and fingers clear when slinging loads
Observe the Load and the load placement area and keep well clear
M30 Operator / Dogman
Oil leaks / fluid spills (environmental) L9 Spill Kits are kept on all cranes. L3 Operator
JOB SAFETY ANALYSIS
SAFE WORK METHOD STATEMENT
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POTENTIAL SAFETY & ENVIRONMENTAL HAZARDS
Initial Risk
Rating
CONTROL MEASURES Residual Risk
Rating
PERSON RESPONSIBLE
Uneven surface leading to personnel slips /sprains (personnel / static object)
M30 All personnel in area must wear work boots with ankle support.
Clear area of trip hazards where practical otherwise mind your step
L10 Operator / Dogman
Overhead powerlines - (personnel / static object)
H300 Always keep the required safe distance between the crane and the powerlines using the distances specified in NSW WorkCover COP Safe work Near Powerlines
If required to work close to power lines use a spotter or where possible have the power lines turned off
M30 Operator / Dogman / Spotter
Plant striking other plant, equipment, personnel, materials, etc - (personnel / static object)
H100 Plant to be positioned in area clear of obstructions / roads
Traffic Control When working within an active site traffic zone make sure adequate traffic management is in place
M30 Site Manager
Operator / Dogman
Environmental Conditions (personnel / environmental)
Sunlight (UV radiation)
Heat (exhaustion, dehydration)
Poor lighting (falls, mistakes etc)
Wet (slippery)
Mud (bogged)
Windy (swinging loads)
H100 Wear appropriate UV protection (PPE)
Take adequate breaks in shade and air conditioned vehicles when extended periods of hot work is required, maintain intake of fluids (clean cool water)
Insure lighting is sufficient before commencing work. If lighting is not sufficient obtain artificial lighting or put job off until lighting is suitable to continue.
Assess wet and windy weather conditions and proceed cautiously or cease work accordingly.
M30 Site Manager
Operator / Dogman
JOB SAFETY ANALYSIS
SAFE WORK METHOD STATEMENT
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PROCEDURE POTENTIAL SAFETY & ENVIRONMENTAL HAZARDS
Initial Risk
Rating
CONTROL MEASURES Residual Risk
Rating
PERSON RESPONSIBLE
2. Crane Set-up
Step 1 Mobe Crane to final on site destination
Faults with Crane
Plant becoming bogged in sand & mud
Pedestrians
Onsite traffic / plant
M30 Pre-start Checks
Plant to stick to designated roadways and turning areas
Personnel on hand to warn others of crane movement in the vicinity or via radio comms where available
Alternate pathway defined by bollards and reflective tape
L1 Operator / Dogman
Step 2 Pre-job Meeting / Toolbox
Inexperienced workers
Inadequate consultation
Inadequate understanding of equipment
Site hazards and emergency procedures not known
H100 Sufficiently skilled employees to complete tasks (competencies & licences)
Adequate consultation with all relevant employees
Adequate competent supervision throughout the project
Proper planning for equipment required for the task
Site + Work Area Inductions compulsory for All personnel
M30 Site Manager
Operator / Dogman
Step 3 Locate cranes in lifting positions on site
Pedestrians
Traffic
Other Plant
Other Equipment
Buildings
Power Lines & underground utilities
Lift radius
H90 Spotter required when Franna enters or exits Rod Mill
Check and Confirm Exclusion Zones
Barricades, Witches Hats, Danger tape
Warning signs
M30 Operator / Dogman
JOB SAFETY ANALYSIS
SAFE WORK METHOD STATEMENT
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PROCEDURE POTENTIAL SAFETY & ENVIRONMENTAL HAZARDS
Initial Risk
Rating
CONTROL MEASURES Residual Risk
Rating
PERSON RESPONSIBLE
Step 4 Inspect chains and/or slings, shackles, hooks and attachment points in preparation for use
Tears in Slings
Cracks in chains, shackles, rings and hooks
Dropping of load due to faulty lifting gear or faulty attachment points
H90 Check slings for rips and tears and remove from service if faults are found
Check chains, shackles, hooks and rings for cracks, corrosion, wear, cracks, mechanism faults, etc and remove from service if faults are found
Lifting gear / equipment inspected and tagged with appropriate monthly colour tag.
Make certain personnel is
L10
Step 5 Locate crane in lifting position on site place timbers (pads) and set outriggers
Crane overturning due to unstable ground conditions
Personnel being crushed by outriggers
H300 Outriggers must be positioned on flat surface, using timber or suitable material for pads to evenly distribute the load to the ground
Crane to be located within the radius for the loads being lifted
M30 Operator / Dogman
JOB SAFETY ANALYSIS
SAFE WORK METHOD STATEMENT
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PROCEDURE POTENTIAL SAFETY & ENVIRONMENTAL HAZARDS
Initial Risk
Rating
CONTROL MEASURES Residual Risk
Rating
PERSON RESPONSIBLE
Step 6 - Position counterweight
truck in an easily accessible spot for the crane to load its counterweights (Repeated Step) where required
- Load Counterweights
General - Plant striking other plant, equipment, personnel, materials, etc
Dropping Counterweights
Falls from height whilst positioning & loading counterweights
H100 Plant to be positioned in area clear of obstructions / roads
Traffic Control in place if required
M30 Operator / Dogman
Step 8 Dolly Trailer - preparation for the reinsertion of the boom into the dolly for transportation post lift
Fall from Dolly Trailer
Sprain / Strain from manually positioning support yoke on Dolly Trailer
H90 Before releasing Jib from Dolly Trailer secure
Yoke in position with 2 Ratchet Tie down
Straps This can be done from the ground by
throwing the straps through the yoke back on
itself and attaching to the trailer. The Dolly will
then remain in the correct position for pack-up
L10
JOB SAFETY ANALYSIS
SAFE WORK METHOD STATEMENT
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PROCEDURE POTENTIAL SAFETY & ENVIRONMENTAL HAZARDS
Initial Risk
Rating
CONTROL MEASURES Residual Risk
Rating
PERSON RESPONSIBLE
3. Crane Lift
Step 1 Prepare load for Lifting (Repeated Step)
Crush points when releasing ratchet straps (if unloading from truck)
Pinch points
Procedures not being adhered to
M30 Ratchet strap to be secured in a location that can be released from ground level
Make certain hands and fingers are clear of ratchet strap pinch points (Riggers Gloves)
PPE Riggers Gloves, Steel Cap Boots, Safety Glasses, Hard Hat, LS-HV Shirt, Long Pants
M10 Truck Company / Operator / Dogman
Step 2 Attach chains or slings to load (Repeated Step)
Falling from sling and injuring dogman
Lifting gear failure
Crush Injuries & Pinch Points
H300 Qualified dogman using correct sling method to attach slings to transformers
PPE Riggers Gloves
Watch for crush & pinch points between chain and where it is inserted into the Tank components lift points
Tagline used to guide into position
Lifting gear / equipment inspected and tagged with appropriate monthly colour tag.
Crane lifting gear register on board crane
L30 Dogman
Step 3 Prepare spreader bar for attachment and use with chains (if required)
Coming away from the hook and dropping the load
H300 Inspect all attachment points and check slings for faults ascertaining they are fit for each lift
M30 Dogman
Step 4 Crane lifting load Strains and fingers being damaged by lifting gear.
H100 Wear riggers gloves when handling lifting equipment.
Keep hands and body parts away from crush areas.
M30 Dogman
Load falling from lift H100 Rigging equipment to be inspected prior to lift and have current inspection tag
All slings and lifting equipment to be free from damage
Slings to be appropriately positioned to prevent slippage
L10 Dogman
JOB SAFETY ANALYSIS
SAFE WORK METHOD STATEMENT
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PROCEDURE POTENTIAL SAFETY & ENVIRONMENTAL HAZARDS
Initial Risk
Rating
CONTROL MEASURES Residual Risk
Rating
PERSON RESPONSIBLE
Lifted object striking other plant, equipment, personnel, materials, etc
H300 Riggers and crane operator to plan lifts and path of item
Riggers to carefully control lifted item with taglines
No unnecessary personnel in lift area
Correct radio procedure or hand signals to be used. Communications / directions by dogman only
Do not conduct lifts in high winds
M30 Dogman
Machine strike energised overhead powerlines H300 Inspect area prior to unloading operation
Stay clear from overhead powerlines maintain the correct clearance to conductors (3m/6m/ 8m) when slewing / boom
Dogman to control/monitor clearance from overhead powerlines at all times
M30 Operator
Crane tipping over due to overload M30 Stay within radius of cranes working load limitations. Crane load assessment to be conducted
L10 Operator
Crane tipping over due to Instability of outriggers after lifting load
M30 Outriggers pads to be stacked correctly
Outriggers to be level and have not moved during lift
L10 Operator
Step 5 Placing Load in final position
Crushed limbs, hands, feet from falling load
Pinch Points and Crush Zones
H100 Exclusion zone under load and path of lift
PPE - Riggers Gloves
Keep hands and fingers clear of placement areas
L10 Operator / Dogman
JOB SAFETY ANALYSIS
SAFE WORK METHOD STATEMENT
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PROCEDURE POTENTIAL SAFETY & ENVIRONMENTAL HAZARDS
Initial Risk
Rating
CONTROL MEASURES Residual Risk
Rating
PERSON RESPONSIBLE
4. Pack-up Crane & Return to Depot
Step 1 Pack up Crane & Cleanup work area
Trip hazards
Manual Handling Injuries
Crush & Pinch injuries
Equipment damage
H90 Use correct manual handling techniques
Wear appropriate PPE
Rubbish to be placed in bins
Tools & Equipment to packed
Lifting gear packed
Timbers packed
Pads loaded
L10 Operator / Dogman
Step 2 Load counter weights & equipment on to counterweight truck.
Counterweights coming off the back of the truck
Crush & Pinch injuries
Falls
H300 Make certain counterweight are stacked on rubber mats and correctly tied down for trip
Guide counterweights onto the truck tray with taglines
Where possible use EWP or Platform Ladder Access otherwise be cautious of footing
M30 Operator / Dogman
Step 3 Exit site and return to depot
Overhead powerlines
Collision with people/personnel and other vehicles/plant when exiting site
Counterweights sliding off during travel
Traffic Accidents
H90 Crane boom to be down when travelling under power lines
Maintain site speed limit when exiting work site.
Communicate with other vehicles on site if necessary
Observe road rules and take into consideration drivers and riders who dont understand the nature of cranes and trucks
M30 Operator
JOB SAFETY ANALYSIS
SAFE WORK METHOD STATEMENT
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200T LIFTING GEAR Item Working Load Limit (WLL) Qty Lifting Gear used on Job
PERSON RESPONSIBLE
16MM GRADE S BOW SHACKLE 3.2 TONNE 9 Dogman
19MM GRADE S BOW SHACKLE 4.7 TONNE 3 Dogman
22MM GRADE S BOW SHACKLE 6.5 TONNE 8 Dogman
25MM GRADE S BOW SHACKLE 8.5 TONNE 8 Dogman
29MM GRADE S BOW SHACKLE 9.5 TONNE 3 Dogman
32MM GRADE S BOW SHACKLE 12 TONNE 7 Dogman
35MM GRADE S BOW SHACKLE 13.5 TONNE 7 Dogman
38MM GRADE S BOW SHACKLE 17 TONNE 8 Dogman
44MM GRADE S BOW SHACKLE 25 TONNE 4 Dogman
51MM GRADE S BOW SHACKLE 35 TONNE 3 Dogman
38MM GRADE S DEE SHACKLE 17 TONNE 1 Dogman
GRADE M DEE SHACKLE 13 TONNE 1 Dogman
GRADE M DEE SHACKLE 5.5 TONNE 1 Dogman
SAFETY BOW 85 TONNE 1 Dogman
13MM X 2 LEG X 5 METRE CHAIN SLING 9.4 TONNE @ 60 DEGREES 1 Dogman
13MM X 2 LEG X 6 METRE CHAIN SLING 9.4 TONNE @ 60 DEGREES 1 Dogman
16MM X 2 LEG X 5 METRE CHAIN SLING 14.2 TONNE @ 60 DEGREES 1 Dogman
16MM X 2 LEG X 5 METRE CHAIN SLING 13.8 TONNE @ 60 DEGREES 1 Dogman
3 METRE ROUNDSLING 3 TONNE 1 Dogman
3 METRE ROUNDSLING 3 TONNE 1 Dogman
3 METRE ROUNDSLING 3 TONNE 1 Dogman
3 METRE ROUNDSLING 3 TONNE 1 Dogman
3 METRE ROUNDSLING 3 TONNE 1 Dogman
3 METRE ROUNDSLING 3 TONNE 1 Dogman
2 METRE ROUNDSLING 2 TONNE 1 Dogman
2 METRE ROUNDSLING 2 TONNE 1 Dogman
2 METRE ROUNDSLING 2 TONNE 1 Dogman
2 METRE ROUNDSLING 2 TONNE 1 Dogman
4 METRE ROUNDSLING 4 TONNE 1 Dogman
4 METRE ROUNDSLING 6 TONNE 1 Dogman
4 METRE ROUNDSLING 6 TONNE 1 Dogman
4 METRE ROUNDSLING 6 TONNE 1 Dogman
4 METRE ROUNDSLING 6 TONNE 1 Dogman
4 METRE ROUNDSLING 10 TONNE 1 Dogman
4 METRE ROUNDSLING 10 TONNE 1 Dogman
8 METRE ROUNDSLING 10 TONNE 1 Dogman
8 METRE ROUNDSLING 10 TONNE 1 Dogman
JOB SAFETY ANALYSIS
SAFE WORK METHOD STATEMENT
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JSA CHANGE SHEET 200T Mobile Crane Lift JSA No: STR031 Rev: 0
Procedure
Amended or added Job steps
Potential Safety & Environmental Hazards
Identify the hazards associated with each step, examine each to find all possible risk factors
Initial Risk Rating
Control Measures
Eliminate or minimize all hazards that could lead to an accident, injury, illness or environmental incident.
Indicate who is responsible for the implementation of each control measure
Residual Risk Rating
Level of risk after corrective action
Date of change and sign off by all workgroups
Reviewed by: ... (print) .. (Superintendents Representative)
JOB SAFETY ANALYSIS
SAFE WORK METHOD STATEMENT
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CONSULTATION & SIGN-OFF RECORD
I confirm by my signature below, that I have attended a briefing on the requirements of the attached Job Safety Analysis and agree to perform the work in the manner detailed on it. I confirm that copies of the relevant Permits, MSDS's and Isolation Plans etc. have been reviewed.
JSA NAME: 200T Mobile Crane Lift JSA No: STR031 Rev: 0
NAME and QUALIFICATION for task (Please print) SIGNATURE DATE
THIS SAFE WORK BRIEFING / TRAINING WAS CARRIED OUT BY (Responsible person at that location) :
Name: Signature: Date: