FOURTRAX / FOURTRAX ES TRX420TM B TRX420TM C TRX420TE B TRX420TE C TRX420FM B TRX420FPM B TRX420FM C TRX420FPM C TRX420FE B TRX420FE C TRX420FPE C 2 18HP4B02 © Honda Motor Co., Ltd. 2011
CP TRX420 TM-TE 2011~2012 (18HP4B02)
Aug 16, 2015
manual para cuatrimoto
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FOURTRAX / FOURTRAX ESTRX420TMBTRX420TMCTRX420TEBTRX420TECTRX420FMBTRX420FPMBTRX420FMCTRX420FPMCTRX420FEBTRX420FECTRX420FPEC218HP4B02 Honda Motor Co., Ltd. 201112345PART NUMBER INDEXFOREWORD INDEXENGINE GROUPFRAME GROUPPART NAME INDEX12011.09.20 E112345 ThispartscataloguehasbeencreatedasofSeptember20, 2011. Since this date, the sales practice for repair parts may have been changed or the parts may have been eliminated (listed for those not for sale). ThemodifiedinformationisreflectedonthelatestElectronic Parts Catalogue (EPC).Also, refer to the parts catalogue news for any change. See the parts catalogue news for any revision that is made after September 20, 2011. Always specify the part number when ordering a part. Checkthemodel,type,serialnumbers,color,maker,andthe size as needed before ordering a part. Note that the illustrations (part drawings) can differ from the ac-tual parts in shape.They are given just to help you to refer to the parts. Whenmodificationsoradditionstothispartscatalogueare made, a revised edition will be issued at an appropriate time, with successively progressing revision numbers on the cov-er. We recommend obtaining such revisions in order to keep your parts catalogue up-to-date at all times. To check whether a parts catalogue revision has been issued, pleasecontact your Honda distributor.Initial version issue dateSeptember 01, 2010Honda Motor Co., Ltd. Instruction for use of parts catalogue ......................... 1 How to refer to the part information............................ 2 Part catalogue structure ............................................. 3 When the parts were revised...................................... 4 Abbreviations used in the parts catalogue.................. 4 Part block and serial number check ........................... 5 Color label attachment position check........................ 5 Models, parts catalogue codes and applicableserial numbers........................................................... 6 Color label .................................................................. 8 Color chart .................................................................. 9 Fuel hose, general purpose hoses and vinylhose......................................................................... 32 FLAT RATE SERVICE TIME.................................... 36 Illustrated index ........................................................ 41 ENGINEGROUP..................................................... 49 FRAMEGROUP...................................................... 80 PART NO. INDEX................................................... 142 PART NAME INDEX............................................... 148B 1CONTENTS AddressNo. PageB1B2B3B4B4B5B5B6B8B9C16D4D9E1G1K1L1Instruction for use of parts catalogue212011.09.20 EB2Reference with Part number indexReference with Part name indexHow to refer to the part informationReference with Illustrated index312011.09.20 EB3 Part catalogue structureAddress number Address No. is provided (in place of the page No.) to help you refer to the part with the part No. or part name.Block titleBlock numberService item/Flat rate timeReference number Title number marked with the parenthesis or parentheses indicates that it continues from the previous page.Part numberHonda color codeDescriptionAssemblies Sectionsframedwithbrokenlinesintheexplodedview drawings are available as complete assemblies. (Their in-dividual parts can also be obtained.)Color descriptionNote Notesareshownwiththeparenthesesinthepartname column.Required quantity Reqd. QTY shown in the parenthesis or parentheses indi-cates the optional part. Reqd. QTY marked with N indicates the optional part that should be selected as needed. Reqd.QTYindicatesthenumber ofthepartusedinthe block.Serial numberParts catalogue code Whenthepartscataloguecodecolumnisblank,itindi-cates that the part is applicable to all codes. Parts enclosed within a dotted line are covered in a different block. A hollow arrow indicates the block No. for the parts en-closed within a dotted line . AsolidarrowindicatestheblockNo.thepartin question is connected to.412011.09.20 EB4 When the parts were revisedBe sure to check the serial number!!Thenumberhasbeen used from the initial model without revision.When shown at the left side, it is applicable to the models of No. 1008001andt he subsequent numbers.When shown at the right side, it is applicable to the models up to No.1008000. Thepartslistedwith"###"attheendofthepartsnamehavelimitedsupplyperiod (parts not for sale). * L. or R. in the description of a part stands for the LEFT hand side or the RIGHT hand side. Determine the left or right as if you were in the motorcycle seat. The following abbreviations are used in this parts catalogue.A........... AmpereABS ....... Anti-lock brake systemA.C........ Alternating currentA.M....... Attaching markASSY. .... AssemblyC.D.I. ..... Capacitive discharge ignitionCOMP. ... CompleteD.C. ....... Direct currentEX......... ExhaustFR......... FrontG........... GramHEX...... HexagonalIN.......... InletKPH...... Kilometers per hourL. ............LeftL (100L).Link (100 Links)L.E.D. .....Light emitted diodeMM .........MillimeterMPH .......Miles per hourR............RightRR. .........RearSTD. .......StandardT (22T)...Tooth (22 Teeth)TCS ........Traction control systemT.M.........Transcript markV............VoltW...........WattWL.........With labelling WOL .......Without labellingAbbreviations used in the parts catalogueRIGHT is abbreviated as R.L. stands for LEFT512011.09.20 EPart block and serial number check1 2 3Required serial numberEngine partsE-1~Engine serial numberThrottle body partsE-18Throttle body serial numberFrame partsF-1~Frame serial numberPart blockCheck point123Color label attachment position check4Colored partsColor label4B5612011.09.20 EModels, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.Parts with parts catalogue codes are exclusive for models destined for countries designated.If no area codes are listed, parts are for common use.Models, parts catalogue codes and applicable serial numbersED European direct sales TMED TE34E-8400001~8499999 1HFTE347*B4400001~B4499999U Australia TMU TE34E-8400001~8499999 1HFTE34U*B4400001~B4499999ED European direct sales TMED TE34E-8500001~ 1HFTE347*C4500001~U Australia TMU TE34E-8500001~ 1HFTE34U*C4500001~ED European direct sales TEED TE34E-8400001~8499999 1HFTE348*B4400001~B4499999U Australia TEU TE34E-8400001~8499999 1HFTE34U*B4450001~B4459999ED European direct sales TEED TE34E-8500001~ 1HFTE348*C4500001~U Australia TEU TE34E-8500001~ 1HFTE34U*C4550001~2ED European direct sales FM2ED TE35E-8400001~8499999 1HFTE35T*B4400001~B44999992U Australia FM2U TE35E-8400001~8499999 1HFTE35U*B4470001~B4479999ED European direct sales FMED TE35E-8400001~8499999 1HFTE35P*B4400001~B4499999U Australia FMU TE35E-8400001~8499999 1HFTE35U*B4400001~B4499999ED European direct sales FPMED TE35E-8400001~8499999 1HFTE35W*B4400001~B4499999U Australia FPMU TE35E-8400001~8499999 1HFTE35U*B4460001~B4469999ED European direct sales FMED TE27E-9500001~ 1HFTE273*C4200001~U Australia FMU TE27E-9500001~ 1HFTE27U*C4200001~ED European direct sales FPED TE35E-8500001~ 1HFTE35W*C4500001~U Australia FPU TE35E-8500001~ 1HFTE35U*C4560001~2ED European direct sales FE2ED TE35E-8400001~8499999 1HFTE35V*B4400001~B44999992U Australia FE2U TE35E-8400001~8499999 1HFTE35U*B4480001~B4489999ED European direct sales FEED TE35E-8400001~8499999 1HFTE35R*B4400001~B4499999U Australia FEU TE35E-8400001~8499999 1HFTE35U*B4450001~B4459999GQB6A ATRX420TEC[FOURTRAX ES]Applicable throttle bodyidentification No.Parts cataloguecodeModel TypeApplicable frameserial No.Applicable engineserial No.Area codeTRX420FEB[FOURTRAX ES]TRX420FMB[FOURTRAX]TRX420FPMB[FOURTRAX]TRX420FMC[FOURTRAX]TRX420FPMC[FOURTRAX]TRX420TMB[FOURTRAX]TRX420TMC[FOURTRAX]TRX420TEB[FOURTRAX ES]B6712011.09.20 EB7* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.GQB6A KC ED European direct sales FEED TE35E-8500001~ 1HFTE35R*C4500001~U Australia FEU TE35E-8500001~ 1HFTE35U*C4550001~TRX420FPEC[FOURTRAX ES]ED European direct sales FPED TE35E-8500001~ 1HFTE35X*C4500001~GQB6A AApplicable engineserial No.Applicable frameserial No.Applicable throttle bodyidentification No.ModelArea codeTypeParts cataloguecodeTRX420FEC[FOURTRAX ES]A812011.09.20 EB8 When ordering parts, check the model name, main color, and code by observing the COLOR LABEL on the vehicle. When ordering a colored part, use the color chart in the instruction for use of parts catalogue.Color labelVFR800FIWR-157R157912011.09.20 EB9 When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been added a part color code.Color chartAdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model1 CAP, FR. COVER 64365-040-000 ZH ZH F-8 52 CARRIER, FR. LUGGAGE 81100-HP5-F20 ZA ZA F-34 33 CARRIER, RR. LUGGAGE 81300-HP5-F20 ZA ZA F-34 74 COVER SET, TANK 83705-HP7-A00 ZF ZE F-21 85 COVER, HANDLE 53205-HP5-600 ZA ZA F-5 86 COVER, L. SIDE 83650-HP5-600 ZA ZC F-21 57 COVER, L. TANK SIDE 83600-HP5-600 ZA ZA F-21 48 COVER, R. SIDE 83550-HP5-600 ZA ZC F-21 29 COVER, R. TANK SIDE 83500-HP5-600 ZA ZA F-21 110 COVER, RR. FENDER 80210-HP5-600 ZA ZA F-28 911 EMBLEM, L. FUEL TANK COVER 87122-HP5-600 ZB ZA F-37 212 EMBLEM, R. FUEL TANK COVER 87121-HN7-A00 ZC ZA F-37 113 FENDER SET, FR. 61105-HP4-D40 ZD ZC F-8 314 FENDER SET, FR. 61105-HP4-U40 ZD ZC F-8 315 FENDER SET, RR. 80110-HP5-G20 ZD ZC F-28 616 FENDER SET, RR. 80110-HP5-U20 ZF ZE F-28 617 GUARD, FR. PIPE 81170-HP5-600 ZA ZA F-34 618 LID, RADIATOR CAP 61130-HP5-600 ZA ZC F-8 419 LID, TOOL BOX 80211-HP5-600 ZA ZA F-28 1020 MARK, FR. FENDER 87124-HP4-U20 ZB ZA F-37 321 MARK, RR. FENDER 87127-HP5-720 - ZA F-37 5FOURTRAX (TRX420TMB)MODEL TRX420TMBCOLORApplicable modelApplicable block No.Ref.No. CODE1012011.09.20 EB10AdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model22 MARK, RR. FENDER 87127-HP5-U20 ZA - F-37 523 MUDGUARD, L. CENTER 80122-HP5-600 ZA ZA F-28 824 MUDGUARD, R. CENTER 80121-HP5-600 ZA ZA F-28 725 PIPE COMP., FR. CARRY 81150-HP7-A00 ZA ZA F-34 426 PLUG, TANK COVER 83702-HP4-600 ZA ZC F-21 727 SEAT COMP. 77100-HP5-E30 ZA ZA F-22 128 SEAT COMP. 77100-HP5-G30 ZA ZA F-22 1FOURTRAX (TRX420TMB)MODEL TRX420TMBCOLORApplicable modelApplicable block No.Ref.No. CODE1112011.09.20 EB11AdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model1 CAP, FR. COVER 64365-040-000 ZH ZH F-8 52 CARRIER, FR. LUGGAGE 81100-HP5-F20 ZA ZA F-34 33 CARRIER, RR. LUGGAGE 81300-HP5-F20 ZA ZA F-34 74 COVER SET, TANK 83705-HP7-A00 ZF ZE F-21 85 COVER, HANDLE 53205-HP5-600 ZA ZA F-5 86 COVER, L. SIDE 83650-HP5-600 ZA ZC F-21 57 COVER, L. TANK SIDE 83600-HP5-600 ZA ZA F-21 48 COVER, R. SIDE 83550-HP5-600 ZA ZC F-21 29 COVER, R. TANK SIDE 83500-HP5-600 ZA ZA F-21 110 COVER, RR. FENDER 80210-HP5-600 ZA ZA F-28 911 EMBLEM, L. FUEL TANK COVER 87122-HP5-600 ZB ZA F-37 212 EMBLEM, R. FUEL TANK COVER 87121-HN7-A00 ZC ZA F-37 113 FENDER SET, FR. 61105-HP4-D40 ZD ZC F-8 314 FENDER SET, FR. 61105-HP4-U40 ZD ZC F-8 315 FENDER SET, RR. 80110-HP5-G20 ZD ZC F-28 616 FENDER SET, RR. 80110-HP5-U20 ZF ZE F-28 617 GUARD, FR. PIPE 81170-HP5-600 ZA ZA F-34 618 LID, RADIATOR CAP 61130-HP5-600 ZA ZC F-8 419 LID, TOOL BOX 80211-HP5-600 ZA ZA F-28 1020 MARK, FR. FENDER 87124-HP4-U20 ZB ZA F-37 321 MARK, RR. FENDER 87127-HP5-720 - ZA F-37 522 MARK, RR. FENDER 87127-HP5-U20 ZA - F-37 523 MUDGUARD, L. CENTER 80122-HP5-600 ZA ZA F-28 824 MUDGUARD, R. CENTER 80121-HP5-600 ZA ZA F-28 725 PIPE COMP., FR. CARRY 81150-HP7-A00 ZA ZA F-34 426 PLUG, TANK COVER 83702-HP4-600 ZA ZC F-21 7FOURTRAX (TRX420TMC)MODEL TRX420TMCCOLORApplicable modelApplicable block No.Ref.No. CODE1212011.09.20 EAdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model27 SEAT COMP. 77100-HP5-E30 ZA ZA F-22 128 SEAT COMP. 77100-HP5-G30 ZA ZA F-22 129 WHEEL SUB ASSY., FR. 44650-HP5-L00 - ZA F-15 630 WHEEL SUB ASSY., FR. 44650-HP5-L40 ZA - F-15 631 WHEEL SUB ASSY., RR. 42650-HP5-L00 - ZA F-16 232 WHEEL SUB ASSY., RR. 42650-HP5-L40 ZA - F-16 2FOURTRAX (TRX420TMC)MODEL TRX420TMCCOLORApplicable modelApplicable block No.Ref.No. CODEB121312011.09.20 EAdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model1 CAP, FR. COVER 64365-040-000 ZH ZH F-8 52 CARRIER, FR. LUGGAGE 81100-HP5-F20 ZA ZA F-34 33 CARRIER, RR. LUGGAGE 81300-HP5-F20 ZA ZA F-34 74 COVER SET, TANK 83705-HP7-A00 ZF ZE F-21 85 COVER, HANDLE 53205-HP5-600 ZA ZA F-5 86 COVER, L. SIDE 83650-HP5-600 ZA ZC F-21 57 COVER, L. TANK SIDE 83600-HP5-600 ZA ZA F-21 48 COVER, R. SIDE 83550-HP5-600 ZA ZC F-21 29 COVER, R. TANK SIDE 83500-HP5-600 ZA ZA F-21 110 COVER, RR. FENDER 80210-HP5-600 ZA ZA F-28 911 EMBLEM, L. FUEL TANK COVER 87122-HP5-600 ZB ZA F-37 212 EMBLEM, R. FUEL TANK COVER 87121-HN7-A00 ZC ZA F-37 113 FENDER SET, FR. 61105-HP4-D70 ZB ZA F-8 314 FENDER SET, FR. 61105-HP4-U31 ZE ZD F-8 315 FENDER SET, RR. 80110-HP5-G30 ZD ZC F-28 616 FENDER SET, RR. 80110-HP5-U30 ZF ZE F-28 617 GUARD, FR. PIPE 81170-HP5-600 ZA ZA F-34 618 LID, RADIATOR CAP 61130-HP5-600 ZA ZC F-8 419 LID, TOOL BOX 80211-HP5-600 ZA ZA F-28 1020 MARK, FR. FENDER 87124-HP4-U30 ZB ZA F-37 421 MARK, RR. FENDER 87127-HP5-U30 ZB ZA F-37 622 MUDGUARD, L. CENTER 80122-HP5-600 ZA ZA F-28 823 MUDGUARD, R. CENTER 80121-HP5-600 ZA ZA F-28 724 PIPE COMP., FR. CARRY 81150-HP7-A00 ZA ZA F-34 425 PLUG, TANK COVER 83702-HP4-600 ZA ZC F-21 7FOURTRAX ES (TRX420TEB)MODEL TRX420TEBCOLORApplicable modelApplicable block No.Ref.No. CODEB131412011.09.20 EAdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model26 SEAT COMP. 77100-HP5-E30 ZA ZA F-22 127 SEAT COMP. 77100-HP5-G30 ZA ZA F-22 1FOURTRAX ES (TRX420TEB)MODEL TRX420TEBCOLORApplicable modelApplicable block No.Ref.No. CODEB141512011.09.20 EAdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model1 CAP, FR. COVER 64365-040-000 ZH ZH F-8 52 CARRIER, FR. LUGGAGE 81100-HP5-F20 ZA ZA F-34 33 CARRIER, RR. LUGGAGE 81300-HP5-F20 ZA ZA F-34 74 COVER SET, TANK 83705-HP7-A00 ZF ZE F-21 85 COVER, HANDLE 53205-HP5-600 ZA ZA F-5 86 COVER, L. SIDE 83650-HP5-600 ZA ZC F-21 57 COVER, L. TANK SIDE 83600-HP5-600 ZA ZA F-21 48 COVER, R. SIDE 83550-HP5-600 ZA ZC F-21 29 COVER, R. TANK SIDE 83500-HP5-600 ZA ZA F-21 110 COVER, RR. FENDER 80210-HP5-600 ZA ZA F-28 911 EMBLEM, L. FUEL TANK COVER 87122-HP5-600 ZB ZA F-37 212 EMBLEM, R. FUEL TANK COVER 87121-HN7-A00 ZC ZA F-37 113 FENDER SET, FR. 61105-HP4-D70 ZB ZA F-8 314 FENDER SET, FR. 61105-HP4-U31 ZE ZD F-8 315 FENDER SET, RR. 80110-HP5-G30 ZD ZC F-28 616 FENDER SET, RR. 80110-HP5-U30 ZF ZE F-28 617 GUARD, FR. PIPE 81170-HP5-600 ZA ZA F-34 618 LID, RADIATOR CAP 61130-HP5-600 ZA ZC F-8 419 LID, TOOL BOX 80211-HP5-600 ZA ZA F-28 1020 MARK, FR. FENDER 87124-HP4-U30 ZB ZA F-37 421 MARK, RR. FENDER 87127-HP5-U30 ZB ZA F-37 622 MUDGUARD, L. CENTER 80122-HP5-600 ZA ZA F-28 823 MUDGUARD, R. CENTER 80121-HP5-600 ZA ZA F-28 724 PIPE COMP., FR. CARRY 81150-HP7-A00 ZA ZA F-34 425 PLUG, TANK COVER 83702-HP4-600 ZA ZC F-21 726 SEAT COMP. 77100-HP5-E30 ZA ZA F-22 1FOURTRAX ES (TRX420TEC)MODEL TRX420TECCOLORApplicable modelApplicable block No.Ref.No. CODEB151612011.09.20 EAdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model27 SEAT COMP. 77100-HP5-G30 ZA ZA F-22 128 WHEEL SUB ASSY., FR. 44650-HP5-L00 - ZA F-15 629 WHEEL SUB ASSY., FR. 44650-HP5-L40 ZA - F-15 630 WHEEL SUB ASSY., RR. 42650-HP5-L00 - ZA F-16 231 WHEEL SUB ASSY., RR. 42650-HP5-L40 ZA - F-16 2FOURTRAX ES (TRX420TEC)MODEL TRX420TECCOLORApplicable modelApplicable block No.Ref.No. CODEB161712011.09.20 ENatural camoYR-A02LNo. Name of colored parts Basic part No. YRA02Initial applicable modelFinal applicable model1 CAP, FR. COVER 64365-040-000 ZH F-8 52 CARRIER, FR. LUGGAGE 81100-HP5-F20 ZA F-34 33 CARRIER, RR. LUGGAGE 81300-HP5-F20 ZA F-34 74 COVER SET, TANK 83705-HP5-A31 ZB F-21 85 COVER, HANDLE 53205-HP5-600 ZA F-5 86 COVER, L. SIDE 83650-HP5-621 ZA F-21 57 COVER, L. TANK SIDE 83600-HP5-600 ZA F-21 48 COVER, R. SIDE 83550-HP5-621 ZA F-21 29 COVER, R. TANK SIDE 83500-HP5-600 ZA F-21 110 COVER, RR. FENDER 80210-HP5-600 ZA F-28 911 EMBLEM, L. FUEL TANK COVER 87122-HP5-620 ZA F-37-1 212 EMBLEM, R. FUEL TANK COVER 87121-HP5-620 ZA F-37-1 113 FENDER SET, FR. 61105-HP5-C81 ZA F-8 314 FENDER SET, FR. 61105-HP5-G51 ZB F-8 315 FENDER SET, RR. 80110-HP5-G50 ZB F-28 616 FENDER SET, RR. 80110-HP5-U80 ZB F-28 617 GUARD, FR. PIPE 81170-HP5-600 ZA F-34 618 LID, RADIATOR CAP 61130-HP5-621 ZA F-8 419 LID, TOOL BOX 80211-HP5-600 ZA F-28 1020 MARK, FR. FENDER 87124-HP5-U80 ZA F-37-1 321 MARK, RR. FENDER 87127-HP5-U80 ZA F-37-1 622 MUDGUARD, L. CENTER 80122-HP5-600 ZA F-28 823 MUDGUARD, R. CENTER 80121-HP5-600 ZA F-28 724 PIPE COMP., FR. CARRY 81150-HP7-A00 ZA F-34 425 SEAT COMP. 77100-HP5-E30 ZA F-22 126 SEAT COMP. 77100-HP5-G30 ZA F-22 1FOURTRAX (TRX420FMB)2ED,2UMODEL TRX420FMBCOLORApplicable modelApplicable block No.Ref.No. CODEC11812011.09.20 EAdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model1 CAP, FR. COVER 64365-040-000 ZH ZH F-8 52 CARRIER, FR. LUGGAGE 81100-HP5-F20 ZA ZA F-34 33 CARRIER, RR. LUGGAGE 81300-HP5-F20 ZA ZA F-34 74 COVER SET, TANK 83705-HP7-A00 ZF ZE F-21 85 COVER, HANDLE 53205-HP5-600 ZA ZA F-5 86 COVER, L. SIDE 83650-HP5-600 ZA ZC F-21 57 COVER, L. TANK SIDE 83600-HP5-600 ZA ZA F-21 48 COVER, R. SIDE 83550-HP5-600 ZA ZC F-21 29 COVER, R. TANK SIDE 83500-HP5-600 ZA ZA F-21 110 COVER, RR. FENDER 80210-HP5-600 ZA ZA F-28 911 EMBLEM, L. FUEL TANK COVER 87122-HP5-600 ZB ZA F-37-1 212 EMBLEM, R. FUEL TANK COVER 87121-HN7-A00 ZC ZA F-37-1 113 FENDER SET, FR. 61105-HP5-C40 ZB ZA F-8 314 FENDER SET, FR. 61105-HP5-G20 ZD ZC F-8 315 FENDER SET, RR. 80110-HP5-G20 ZD ZC F-28 616 FENDER SET, RR. 80110-HP5-U20 ZF ZE F-28 617 GUARD, FR. PIPE 81170-HP5-600 ZA ZA F-34 618 LID, RADIATOR CAP 61130-HP5-600 ZA ZC F-8 419 LID, TOOL BOX 80211-HP5-600 ZA ZA F-28 1020 MARK, FR. FENDER 87124-HP5-U20 ZB ZA F-37-1 321 MARK, RR. FENDER 87127-HP5-720 - ZA F-37-1 622 MARK, RR. FENDER 87127-HP5-U20 ZA - F-37-1 623 MUDGUARD, L. CENTER 80122-HP5-600 ZA ZA F-28 824 MUDGUARD, R. CENTER 80121-HP5-600 ZA ZA F-28 725 PIPE COMP., FR. CARRY 81150-HP7-A00 ZA ZA F-34 4FOURTRAX (TRX420FMB)ED,UTRX420FMBApplicable modelRef.No.MODELCOLORApplicable block No.CODEC21912011.09.20 EAdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model26 SEAT COMP. 77100-HP5-E30 ZA ZA F-22 127 SEAT COMP. 77100-HP5-G30 ZA ZA F-22 1FOURTRAX (TRX420FMB)ED,UMODEL TRX420FMBCOLORApplicable modelApplicable block No.Ref.No. CODEC32012011.09.20 EAdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model1 CAP, FR. COVER 64365-040-000 ZH ZH F-8 52 CARRIER, FR. LUGGAGE 81100-HP5-F20 ZA ZA F-34 33 CARRIER, RR. LUGGAGE 81300-HP5-F20 ZA ZA F-34 74 COVER SET, TANK 83705-HP7-A00 ZF ZE F-21 85 COVER, HANDLE 53205-HP5-600 ZA ZA F-5 86 COVER, L. SIDE 83650-HP5-600 ZA ZC F-21 57 COVER, L. TANK SIDE 83600-HP5-600 ZA ZA F-21 48 COVER, R. SIDE 83550-HP5-600 ZA ZC F-21 29 COVER, R. TANK SIDE 83500-HP5-600 ZA ZA F-21 110 COVER, RR. FENDER 80210-HP5-600 ZA ZA F-28 911 EMBLEM, L. FUEL TANK COVER 87122-HP5-600 ZB ZA F-37-1 212 EMBLEM, R. FUEL TANK COVER 87121-HN7-A00 ZC ZA F-37-1 113 FENDER SET, FR. 61105-HP5-C60 ZB ZA F-8 314 FENDER SET, FR. 61105-HP5-H40 ZB ZA F-8 315 FENDER SET, RR. 80110-HP5-H40 ZB ZA F-28 616 FENDER SET, RR. 80110-HP5-U60 ZE ZD F-28 617 GUARD, FR. PIPE 81170-HP5-600 ZA ZA F-34 618 LID, RADIATOR CAP 61130-HP5-600 ZA ZC F-8 419 LID, TOOL BOX 80211-HP5-600 ZA ZA F-28 1020 MARK, FR. FENDER 87124-HP5-U60 ZB ZA F-37-1 521 MARK, RR. FENDER 87127-HP5-720 - ZA F-37-1 622 MARK, RR. FENDER 87127-HP5-U20 ZA - F-37-1 623 MUDGUARD, L. CENTER 80122-HP5-600 ZA ZA F-28 824 MUDGUARD, R. CENTER 80121-HP5-600 ZA ZA F-28 725 PIPE COMP., FR. CARRY 81150-HP7-A00 ZA ZA F-34 4FOURTRAX (TRX420FPMB)MODEL TRX420FPMBCOLORApplicable modelApplicable block No.Ref.No. CODEC42112011.09.20 EAdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model26 SEAT COMP. 77100-HP5-E30 ZA ZA F-22 127 SEAT COMP. 77100-HP5-G30 ZA ZA F-22 1FOURTRAX (TRX420FPMB)MODEL TRX420FPMBCOLORApplicable modelApplicable block No.Ref.No. CODEC52212011.09.20 EAdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model1 CAP, FR. COVER 64365-040-000 ZH ZH F-8 52 CARRIER, FR. LUGGAGE 81100-HP5-F20 ZA ZA F-34 33 CARRIER, RR. LUGGAGE 81300-HP5-F20 ZA ZA F-34 74 COVER SET, TANK 83705-HP7-A00 ZF ZE F-21 85 COVER, HANDLE 53205-HP5-600 ZA ZA F-5 86 COVER, L. SIDE 83650-HP5-600 ZA ZC F-21 57 COVER, L. TANK SIDE 83600-HP5-600 ZA ZA F-21 48 COVER, R. SIDE 83550-HP5-600 ZA ZC F-21 29 COVER, R. TANK SIDE 83500-HP5-600 ZA ZA F-21 110 COVER, RR. FENDER 80210-HP5-600 ZA ZA F-28 911 EMBLEM, L. FUEL TANK COVER 87122-HP5-600 ZB ZA F-37-1 212 EMBLEM, R. FUEL TANK COVER 87121-HN7-A00 ZC ZA F-37-1 113 FENDER SET, FR. 61105-HP5-C40 ZB ZA F-8 314 FENDER SET, FR. 61105-HP5-G20 ZD ZC F-8 315 FENDER SET, RR. 80110-HP5-G20 ZD ZC F-28 616 FENDER SET, RR. 80110-HP5-U20 ZF ZE F-28 617 GUARD, FR. PIPE 81170-HP5-600 ZA ZA F-34 618 LID, RADIATOR CAP 61130-HP5-600 ZA ZC F-8 419 LID, TOOL BOX 80211-HP5-600 ZA ZA F-28 1020 MARK, FR. FENDER 87124-HP5-U20 ZB ZA F-37-1 321 MARK, RR. FENDER 87127-HP5-720 - ZA F-37-1 622 MARK, RR. FENDER 87127-HP5-U20 ZA - F-37-1 623 MUDGUARD, L. CENTER 80122-HP5-600 ZA ZA F-28 824 MUDGUARD, R. CENTER 80121-HP5-600 ZA ZA F-28 725 PIPE COMP., FR. CARRY 81150-HP7-A00 ZA ZA F-34 426 SEAT COMP. 77100-HP5-E30 ZA ZA F-22 1FOURTRAX (TRX420FMC)MODEL TRX420FMCCOLORApplicable modelApplicable block No.Ref.No. CODEC62312011.09.20 EAdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model27 SEAT COMP. 77100-HP5-G30 ZA ZA F-22 128 WHEEL SUB ASSY., FR. 44650-HP5-L00 - ZA F-15 629 WHEEL SUB ASSY., FR. 44650-HP5-L40 ZA - F-15 630 WHEEL SUB ASSY., RR. 42650-HP5-L00 - ZA F-16 231 WHEEL SUB ASSY., RR. 42650-HP5-L40 ZA - F-16 2FOURTRAX (TRX420FMC)MODEL TRX420FMCCOLORApplicable modelApplicable block No.Ref.No. CODEC72412011.09.20 EC8AdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model1 CAP, FR. COVER 64365-040-000 ZH ZH F-8 52 CARRIER, FR. LUGGAGE 81100-HP5-F20 ZA ZA F-34 33 CARRIER, RR. LUGGAGE 81300-HP5-F20 ZA ZA F-34 74 COVER SET, TANK 83705-HP7-A00 ZF ZE F-21 85 COVER, HANDLE 53205-HP5-600 ZA ZA F-5 86 COVER, L. SIDE 83650-HP5-600 ZA ZC F-21 57 COVER, L. TANK SIDE 83600-HP5-600 ZA ZA F-21 48 COVER, R. SIDE 83550-HP5-600 ZA ZC F-21 29 COVER, R. TANK SIDE 83500-HP5-600 ZA ZA F-21 110 COVER, RR. FENDER 80210-HP5-600 ZA ZA F-28 911 EMBLEM, L. FUEL TANK COVER 87122-HP5-600 ZB ZA F-37-1 212 EMBLEM, R. FUEL TANK COVER 87121-HN7-A00 ZC ZA F-37-1 113 FENDER SET, FR. 61105-HP5-C60 ZB ZA F-8 314 FENDER SET, FR. 61105-HP5-H40 ZB ZA F-8 315 FENDER SET, RR. 80110-HP5-H40 ZB ZA F-28 616 FENDER SET, RR. 80110-HP5-U60 ZE ZD F-28 617 GUARD, FR. PIPE 81170-HP5-600 ZA ZA F-34 618 LID, RADIATOR CAP 61130-HP5-600 ZA ZC F-8 419 LID, TOOL BOX 80211-HP5-600 ZA ZA F-28 1020 MARK, FR. FENDER 87124-HP5-U60 ZB ZA F-37-1 521 MARK, RR. FENDER 87127-HP5-720 - ZA F-37-1 622 MARK, RR. FENDER 87127-HP5-U20 ZA - F-37-1 623 MUDGUARD, L. CENTER 80122-HP5-600 ZA ZA F-28 824 MUDGUARD, R. CENTER 80121-HP5-600 ZA ZA F-28 725 PIPE COMP., FR. CARRY 81150-HP7-A00 ZA ZA F-34 426 SEAT COMP. 77100-HP5-E30 ZA ZA F-22 1FOURTRAX (TRX420FPMC)MODEL TRX420FPMCCOLORApplicable modelApplicable block No.Ref.No. CODE2512011.09.20 EC9AdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model27 SEAT COMP. 77100-HP5-G30 ZA ZA F-22 128 WHEEL SUB ASSY., FR. 44650-HP5-L00 - ZA F-15 629 WHEEL SUB ASSY., FR. 44650-HP5-L40 ZA - F-15 630 WHEEL SUB ASSY., RR. 42650-HP5-L00 - ZA F-16 231 WHEEL SUB ASSY., RR. 42650-HP5-L40 ZA - F-16 2FOURTRAX (TRX420FPMC)MODEL TRX420FPMCCOLORApplicable modelApplicable block No.Ref.No. CODE2612011.09.20 EC10Natural camoYR-A02LNo. Name of colored parts Basic part No. YRA02Initial applicable modelFinal applicable model1 CAP, FR. COVER 64365-040-000 ZH F-8 52 CARRIER, FR. LUGGAGE 81100-HP5-F20 ZA F-34 33 CARRIER, RR. LUGGAGE 81300-HP5-F20 ZA F-34 74 COVER SET, TANK 83705-HP5-A31 ZB F-21 85 COVER, HANDLE 53205-HP5-600 ZA F-5 86 COVER, L. SIDE 83650-HP5-621 ZA F-21 57 COVER, L. TANK SIDE 83600-HP5-600 ZA F-21 48 COVER, R. SIDE 83550-HP5-621 ZA F-21 29 COVER, R. TANK SIDE 83500-HP5-600 ZA F-21 110 COVER, RR. FENDER 80210-HP5-600 ZA F-28 911 EMBLEM, L. FUEL TANK COVER 87122-HP5-620 ZA F-37-1 212 EMBLEM, R. FUEL TANK COVER 87121-HP5-620 ZA F-37-1 113 FENDER SET, FR. 61105-HP5-C91 ZA F-8 314 FENDER SET, FR. 61105-HP5-G71 ZB F-8 315 FENDER SET, RR. 80110-HP5-C90 ZB F-28 616 FENDER SET, RR. 80110-HP5-G70 ZB F-28 617 GUARD, FR. PIPE 81170-HP5-600 ZA F-34 618 LID, RADIATOR CAP 61130-HP5-621 ZA F-8 419 LID, TOOL BOX 80211-HP5-600 ZA F-28 1020 MARK, FR. FENDER 87124-HP5-C90 ZA F-37-1 421 MARK, RR. FENDER 87127-HP5-C90 ZA F-37-1 722 MUDGUARD, L. CENTER 80122-HP5-600 ZA F-28 823 MUDGUARD, R. CENTER 80121-HP5-600 ZA F-28 724 PIPE COMP., FR. CARRY 81150-HP7-A00 ZA F-34 425 SEAT COMP. 77100-HP5-E30 ZA F-22 126 SEAT COMP. 77100-HP5-G30 ZA F-22 1FOURTRAX ES (TRX420FEB)2ED,2UMODEL TRX420FEBCOLORApplicable modelApplicable block No.Ref.No. CODE2712011.09.20 EC11AdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model1 CAP, FR. COVER 64365-040-000 ZH ZH F-8 52 CARRIER, FR. LUGGAGE 81100-HP5-F20 ZA ZA F-34 33 CARRIER, RR. LUGGAGE 81300-HP5-F20 ZA ZA F-34 74 COVER SET, TANK 83705-HP7-A00 ZF ZE F-21 85 COVER, HANDLE 53205-HP5-600 ZA ZA F-5 86 COVER, L. SIDE 83650-HP5-600 ZA ZC F-21 57 COVER, L. TANK SIDE 83600-HP5-600 ZA ZA F-21 48 COVER, R. SIDE 83550-HP5-600 ZA ZC F-21 29 COVER, R. TANK SIDE 83500-HP5-600 ZA ZA F-21 110 COVER, RR. FENDER 80210-HP5-600 ZA ZA F-28 911 EMBLEM, L. FUEL TANK COVER 87122-HP5-600 ZB ZA F-37-1 212 EMBLEM, R. FUEL TANK COVER 87121-HN7-A00 ZC ZA F-37-1 113 FENDER SET, FR. 61105-HP5-C50 ZB ZA F-8 314 FENDER SET, FR. 61105-HP5-G30 ZD ZC F-8 315 FENDER SET, RR. 80110-HP5-G30 ZD ZC F-28 616 FENDER SET, RR. 80110-HP5-U30 ZF ZE F-28 617 GUARD, FR. PIPE 81170-HP5-600 ZA ZA F-34 618 LID, RADIATOR CAP 61130-HP5-600 ZA ZC F-8 419 LID, TOOL BOX 80211-HP5-600 ZA ZA F-28 1020 MARK, FR. FENDER 87124-HP5-U30 ZB ZA F-37-1 421 MARK, RR. FENDER 87127-HP5-U30 ZB ZA F-37-1 722 MUDGUARD, L. CENTER 80122-HP5-600 ZA ZA F-28 823 MUDGUARD, R. CENTER 80121-HP5-600 ZA ZA F-28 724 PIPE COMP., FR. CARRY 81150-HP7-A00 ZA ZA F-34 425 SEAT COMP. 77100-HP5-E30 ZA ZA F-22 126 SEAT COMP. 77100-HP5-G30 ZA ZA F-22 1FOURTRAX ES (TRX420FEB)ED,UMODEL TRX420FEBCOLORApplicable modelApplicable block No.Ref.No. CODE2812011.09.20 EC12AdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model1 CAP, FR. COVER 64365-040-000 ZH ZH F-8 52 CARRIER, FR. LUGGAGE 81100-HP5-F20 ZA ZA F-34 33 CARRIER, RR. LUGGAGE 81300-HP5-F20 ZA ZA F-34 74 COVER SET, TANK 83705-HP7-A00 ZF ZE F-21 85 COVER, HANDLE 53205-HP5-600 ZA ZA F-5 86 COVER, L. SIDE 83650-HP5-600 ZA ZC F-21 57 COVER, L. TANK SIDE 83600-HP5-600 ZA ZA F-21 48 COVER, R. SIDE 83550-HP5-600 ZA ZC F-21 29 COVER, R. TANK SIDE 83500-HP5-600 ZA ZA F-21 110 COVER, RR. FENDER 80210-HP5-600 ZA ZA F-28 911 EMBLEM, L. FUEL TANK COVER 87122-HP5-600 ZB ZA F-37-1 212 EMBLEM, R. FUEL TANK COVER 87121-HN7-A00 ZC ZA F-37-1 113 FENDER SET, FR. 61105-HP5-C50 ZB ZA F-8 314 FENDER SET, FR. 61105-HP5-G30 ZD ZC F-8 315 FENDER SET, RR. 80110-HP5-G30 ZD ZC F-28 616 FENDER SET, RR. 80110-HP5-U30 ZF ZE F-28 617 GUARD, FR. PIPE 81170-HP5-600 ZA ZA F-34 618 LID, RADIATOR CAP 61130-HP5-600 ZA ZC F-8 419 LID, TOOL BOX 80211-HP5-600 ZA ZA F-28 1020 MARK, FR. FENDER 87124-HP5-U30 ZB ZA F-37-1 421 MARK, RR. FENDER 87127-HP5-U30 ZB ZA F-37-1 722 MUDGUARD, L. CENTER 80122-HP5-600 ZA ZA F-28 823 MUDGUARD, R. CENTER 80121-HP5-600 ZA ZA F-28 724 PIPE COMP., FR. CARRY 81150-HP7-A00 ZA ZA F-34 425 SEAT COMP. 77100-HP5-E30 ZA ZA F-22 126 SEAT COMP. 77100-HP5-G30 ZA ZA F-22 1FOURTRAX ES (TRX420FEC)MODEL TRX420FECCOLORApplicable modelApplicable block No.Ref.No. CODE2912011.09.20 EC13AdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model27 WHEEL SUB ASSY., FR. 44650-HP5-L00 - ZA F-15 628 WHEEL SUB ASSY., FR. 44650-HP5-L40 ZA - F-15 629 WHEEL SUB ASSY., RR. 42650-HP5-L00 - ZA F-16 230 WHEEL SUB ASSY., RR. 42650-HP5-L40 ZA - F-16 2FOURTRAX ES (TRX420FEC)MODEL TRX420FECCOLORApplicable modelApplicable block No.Ref.No. CODE3012011.09.20 EC14AdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model1 CAP, FR. COVER 64365-040-000 ZH ZH F-8 52 CARRIER, FR. LUGGAGE 81100-HP5-F20 ZA ZA F-34 33 CARRIER, RR. LUGGAGE 81300-HP5-F20 ZA ZA F-34 74 COVER SET, TANK 83705-HP7-A00 ZF ZE F-21 85 COVER, HANDLE 53205-HP5-600 ZA ZA F-5 86 COVER, L. SIDE 83650-HP5-600 ZA ZC F-21 57 COVER, L. TANK SIDE 83600-HP5-600 ZA ZA F-21 48 COVER, R. SIDE 83550-HP5-600 ZA ZC F-21 29 COVER, R. TANK SIDE 83500-HP5-600 ZA ZA F-21 110 COVER, RR. FENDER 80210-HP5-600 ZA ZA F-28 911 EMBLEM, L. FUEL TANK COVER 87122-HP5-600 ZB ZA F-37-1 212 EMBLEM, R. FUEL TANK COVER 87121-HN7-A00 ZC ZA F-37-1 113 FENDER SET, FR. 61105-HP5-M30 ZA ZB F-8 314 FENDER SET, RR. 80110-HP5-M30 ZA ZB F-28 615 GUARD, FR. PIPE 81170-HP5-600 ZA ZA F-34 616 LID, RADIATOR CAP 61130-HP5-600 ZA ZC F-8 417 LID, TOOL BOX 80211-HP5-600 ZA ZA F-28 1018 MARK, FR. FENDER 87124-HP5-C70 ZB ZA F-37-1 419 MARK, RR. FENDER 87127-HP5-U30 ZB ZA F-37-1 720 MUDGUARD, L. CENTER 80122-HP5-600 ZA ZA F-28 821 MUDGUARD, R. CENTER 80121-HP5-600 ZA ZA F-28 722 PIPE COMP., FR. CARRY 81150-HP7-A00 ZA ZA F-34 423 SEAT COMP. 77100-HP5-G30 ZA ZA F-22 124 WHEEL SUB ASSY., FR. 44650-HP5-L00 - ZA F-15 625 WHEEL SUB ASSY., FR. 44650-HP5-L40 ZA - F-15 6FOURTRAX ES (TRX420FPEC)MODEL TRX420FPECCOLORApplicable modelApplicable block No.Ref.No. CODE3112011.09.20 EC15AdventuregreenPatriot redG-152 R-232No. Name of colored parts Basic part No. G152 R232Initial applicable modelFinal applicable model26 WHEEL SUB ASSY., RR. 42650-HP5-L00 - ZA F-16 227 WHEEL SUB ASSY., RR. 42650-HP5-L40 ZA - F-16 2FOURTRAX ES (TRX420FPEC)MODEL TRX420FPECCOLORApplicable modelApplicable block No.Ref.No. CODE3212011.09.20 E The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part. When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part name, or use the catalogue below.(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.) When exchanging the hose, cut and use at the specified length as mentioned in the part name.(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.) The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.Fuel hose, general purpose hoses and vinyl hoseFuel hoses/TubesStandard part No. Bulk part No.Bulk partInner diameter (mm)Length (m)95001-30xxx-2x 95001-30001-20M 3.0 195001-30xxx-3x 95001-30001-30M 3.0 195001-30xxx-4x 95001-30001-40M 3.0 195001-35xxx-2x95001-35001-50M
3.51395001-35xxx-3x95001-35001-60M
3.51395001-35xxx-4x95001-35001-60M
3.51395001-35xxx-5x95001-35001-50M
3.51395001-35xxx-6x95001-35001-60M
3.51395001-45xxx-2x95001-45001-50M
4.51395001-45xxx-3x95001-45001-60M
4.513895001-45xxx-4x95001-45001-60M
4.513895001-45xxx-5x95001-45001-50M
4.51395001-45xxx-6x95001-45001-60M
4.513895001-55xxx-2x95001-55001-50M
5.513895001-55xxx-3x95001-55001-60M
5.513895001-55xxx-4x95001-55001-60M
5.513895001-55xxx-5x95001-55001-50M
5.513895001-55xxx-6x95001-55001-60M
5.513895001-75xxx-2x95001-75001-50M
7.51395001-75xxx-3x95001-75001-60M
7.513895001-75xxx-4x95001-75001-60M
7.513895001-75xxx-5x95001-75001-50M
7.51395001-75xxx-6x95001-75001-60M
7.513895001-80xxx-2x 95001-80001-50M 8.0 195001-80xxx-3x 95001-80001-60M 8.0 195001-80xxx-4x 95001-80001-60M 8.0 195001-80xxx-5x 95001-80001-50M 8.0 195001-80xxx-6x 95001-80001-60M 8.0 1Fuel hoses/TubesStandard part No. Bulk part No.Bulk partInner diameter (mm)Length (m)C163312011.09.20 EVinyl tubeStandard part No.Bulk part No.Bulk partInner dia- meter (mm)Outer dia-meter (mm)Length (m)95003-01xxx-3x95003-01001-60M
2.9 6.81395003-01xxx-6095003-01001-60M
2.9 6.81395003-03xxx-3x95003-03001-60M
3.0 6.01395003-03xxx-6095003-03001-60M
3.0 6.01395003-05xxx-3x95003-05001-60M
3.5 6.513895003-05xxx-6095003-05001-60M
3.5 6.513895003-07xxx-1x95003-07001-10M
4.0 7.013895003-07xxx-2095003-07001-10M
4.0 7.013895003-07xxx-3x95003-07001-60M
4.0 7.013895003-07xxx-6095003-07001-60M
4.0 7.013895003-07xxx-7x95003-07001-70M
4.0 7.013895003-08xxx-1x95003-08001-10M
4.5 6.513895003-09xxx-3x95003-09001-60M
4.5 8.01395003-09xxx-6095003-09001-60M
4.5 8.01395003-10xxx-1x95003-10001-10M
5.0 8.01395003-10xxx-2095003-10001-10M
5.0 8.01395003-10xxx-3x95003-10001-60M
5.0 8.01395003-10xxx-6095003-10001-60M
5.0 8.01395003-11xxx-3x95003-11001-60M
5.0 9.013895003-11xxx-6095003-11001-60M
5.0 9.013895003-12xxx-1x95003-12001-10M
5.0 7.013895003-12xxx-2095003-12001-10M
5.0 7.013895003-14xxx-1x95003-14001-10M
6.0 9.01395003-14xxx-2095003-14001-10M
6.0 9.01395003-14xxx-3x95003-14001-60M
6.0 9.01395003-17xxx-1x95003-17001-10M
7.0 9.01395003-19xxx-1x95003-19001-10M
7.0 11.013895003-19xxx-2095003-19001-10M
7.0 11.013895003-19xxx-3x95003-19001-60M
7.0 11.013895003-19xxx-6095003-19001-60M
7.0 11.013895003-21xxx-1x95003-21001-10M
8.0 9.01395003-21xxx-2095003-21001-10M
8.0 9.01395003-23xxx-1x95003-23001-10M
8.0 12.01395003-23xxx-2095003-23001-10M
8.0 12.01395003-23xxx-3x95003-23001-60M
8.0 12.013895003-23xxx-6095003-23001-60M
8.0 12.013895003-25xxx-1x95003-25001-10M
9.0 11.01395003-25xxx-2095003-25001-10M
9.0 11.01395003-25xxx-3x95003-25001-60M
9.0 11.01395003-25xxx-7x95003-25001-70M
9.0 11.01395003-27xxx-1x95003-27001-10M
9.0 13.01395003-27xxx-2095003-27001-10M
9.0 13.01395003-27xxx-3x95003-27001-60M
9.0 13.01395003-27xxx-6095003-27001-60M
9.0 13.01395003-33xxx-1x95003-33001-10M
10.0 14.01395003-33xxx-2095003-33001-10M
10.0 14.013Vinyl tubeStandard part No.Bulk part No.Bulk partInner dia- meter (mm)Outer dia-meter (mm)Length (m)95003-36xxx-1x95003-36001-10M
11.0 13.013895003-36xxx-2095003-36001-10M
11.0 13.013895003-37xxx-3x95003-37001-60M95003-37003-60M>11.0 15.01395003-37xxx-6095003-37001-60M
11.0 15.01395003-38xxx-1x95003-38001-10M
12.0 13.01395003-38xxx-2095003-38001-10M
12.0 13.01395003-39xxx-1x95003-39001-10M
12.0 14.01395003-39xxx-2095003-39001-10M
12.0 14.01395003-40xxx-2095003-40001-10M
12.0 16.01395003-40xxx-3x95003-40001-60M
12.0 16.01395003-40xxx-6095003-40001-60M
12.0 16.01395003-43xxx-1x95003-43001-10M
13.0 15.013895003-43xxx-2095003-43001-10M
13.0 15.013895003-45xxx-1x95003-45001-10M
14.0 18.013895003-45xxx-2095003-45001-10M
14.0 18.013895003-50xxx-1x95003-50001-10M
16.0 19.01395003-50xxx-2095003-50001-10M
16.0 19.01395003-50xxx-3x95003-50001-60M
16.0 19.01395003-55xxx-1x95003-55001-10M
17.5 20.51395003-55xxx-2095003-55001-10M
17.5 20.51395003-60xxx-1x95003-60001-10M
22.0 27.01395003-60xxx-2095003-60001-10M
22.0 27.01395003-60xxx-3x95003-60001-60M
22.0 27.01395003-60xxx-6095003-60001-60M
22.0 27.013Vinyl tubeStandard part No.Bulk part No.Bulk partInner dia- meter (mm)Outer dia-meter (mm)Length (m)D13412011.09.20 ENOTE: X is displayed to represent the omitted numerals and letters of the roman alphabet.General purpose hosesStandard part No. Bulk part No.Bulk partInner diameter (mm)Length (m)95005-11xxx-3x 95005-11001-30M 11.0 195005-11xxx-5x 95005-11001-50M 11.0 195005-12xxx-1x95005-12001-10M
12.01395005-12xxx-2x 95005-12001-20M 12.0 195005-12xxx-3x 95005-12001-30M 12.0 195005-12xxx-5x 95005-12001-50M 12.0 195005-14xxx-1x 95005-14001-10M 14.0 195005-14xxx-2x95005-14001-20M
14.01395005-14xxx-3x 95005-14001-30M 14.0 195005-14xxx-5x 95005-14001-50M 14.0 195005-17xxx-1x 95005-17001-10M 17.0 195005-17xxx-2x 95005-17001-20M 17.0 195005-17xxx-3x 95005-17001-30M 17.0 195005-17xxx-5x 95005-17001-50M 17.0 195005-30xxx-3x 95005-30001-30M 3.0 195005-30xxx-5x 95005-30001-50M 3.0 195005-35xxx-1x95005-35001-10M
3.513895005-35xxx-2x 95005-35001-20M 3.5 195005-35xxx-3x 95005-35001-30M 3.5 195005-35xxx-4x95005-35001-10M
3.513895005-35xxx-5x 95005-35001-50M 3.5 195005-45xxx-1x95005-45001-10M
4.513895005-45xxx-2x 95005-45001-20M 4.5 195005-45xxx-3x 95005-45001-30M 4.5 195005-45xxx-4x95005-45001-10M
4.513895005-45xxx-5x 95005-45001-50M 4.5 195005-50xxx-3x95005-50001-30M
5.01395005-50xxx-5x 95005-50001-50M 5.0 195005-55xxx-1x95005-55001-10M
5.313895005-55xxx-2x95005-55001-20M
5.31395005-55xxx-4x95005-55001-10M
5.313895005-65xxx-1x95005-65001-10M
6.51395005-65xxx-2x 95005-65001-20M 6.5 195005-70xxx-3x95005-70001-30M
7.01395005-70xxx-5x 95005-70001-50M 7.0 195005-75xxx-1x95005-75001-10M
7.31395005-75xxx-2x 95005-75001-20M 7.3 195005-80xxx-1x95005-80001-10M
8.01395005-80xxx-2x 95005-80001-20M 8.0 195005-80xxx-3x 95005-80001-30M 8.0 195005-80xxx-5x 95005-80001-50M 8.0 195005-91xxx-3x 95005-91001-30M 12.0 195005-91xxx-5x 95005-91001-50M 12.0 195005-92xxx-3x 95005-92001-30M 12.0 195005-92xxx-5x 95005-92001-50M 12.0 1General purpose hosesStandard part No. Bulk part No.Bulk partInner diameter (mm)Length (m) CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according to the service manual or the instructions issued with the bulk part.D23512011.09.20 E Bulk part number of fuel hose, general purpose hose and vinyl hose.(Example)9 5 0 0 1 - 7 5 0 0 1 - 5 0 MBulk part number: Refers to the bulk part.Marking code (hose type): (fuel hose and general purpose hose)Change code (for added hose): (Vinyl hose) Indicates number mark or change sequence, however, the code for the bulk part must be strictly 0 (zero).Types of code: Fuel hose 2: Red outside braid(3 mm inside dia. only)5: Black inside braid3: Red (3 mm inside dia. only)4: Ash gray with red stripe(3 mm inside dia. only)6: Black Vinyl hose 1: Clear2: Black3: Light red6: Light red7: Pale black General hose 1: Ash gray2: Ash gray3: Black5: BlackLengths:001: 1 m (standard)003: 3 m008: 8 mI.D code: (fuel hose and general purpose hose)30: 3.0 mm 11: 11 mm35: 3.5 mm 91: 12 mm (outside dia. 15) mm45: 4.5 mm 92: 12 mm (outside dia. 16) mm50: 5.0 mm 12: 12 mm (outside dia. 17) mm55: 5.3 mm, 5.5 mm 14: 14 mm65: 6.5 mm 17: 17 mm70: 7.0 mm75: 7.3 mm, 7.5 mm80: 8.0 mmID./OD. code: (vinyl hose)01: ID. 2.9, OD. 6.8 mm 14: ID. 6.0, OD. 9.0 mm 37: ID. 11.0, OD. 15.0 mm03: ID. 3.0, OD. 6.0 mm 17: ID. 7.0, OD. 9.0 mm 38: ID. 12.0, OD. 13.0 mm05: ID. 3.5, OD. 6.5 mm 19: ID. 7.0, OD. 11.0 mm 39: ID. 12.0, OD. 14.0 mm07: ID. 4.0, OD. 7.0 mm 21: ID. 8.0, OD. 9.0 mm 40: ID. 12.0, OD. 16.0 mm08: ID. 4.5, OD. 6.5 mm 23: ID. 8.0, OD. 12.0 mm 43: ID. 13.0, OD. 15.0 mm09: ID. 4.5, OD. 8.0 mm 25: ID. 9.0, OD. 11.0 mm 45: ID. 14.0, OD. 18.0 mm12: ID. 5.0, OD. 7.0 mm 27: ID. 9.0, OD. 13.0 mm 50: ID. 16.0, OD. 19.0 mm10: ID. 5.0, OD. 8.0 mm 33: ID. 10.0, OD. 14.0 mm 55: ID. 17.5, OD. 20.5 mm11: ID. 5.0, OD. 9.0 mm 36: ID. 11.0, OD. 13.0 mm 60: ID. 22.0, OD. 27.0 mmHose type: 1: Fuel hose3: Vinyl hose5: General hoseD33612011.09.20 E Flatrateservicetime(FRT)meansthestandardtimerequiredto serviceaMC,whichislistedinthismanualtohelpthedealers control the actual working process and calculate the service charge by usingit as a guide.* Floattimeissetbymultiplyingthenetservicetimebyagiven coefficient.FLAT RATE SERVICE TIMENet service timeFRT setting systemRemoval, Disassembly/reassembly, InstallationDiagnosis/troubleshooting (Electric system)Completion inspectionInspection, Measurement, Adjustment, ConfirmationFloat timePreparation (Processcheck,Confirmationarrangementfor necessary tools)Related work (Transfer of vehicles)Editorial styleTheserviceitemsshowninthetextarelistedwiththeexchange worktimefortherepairsalespartsasthesubject.Other representativeserviceitemsnotusingrepairparts(removal/installation, adjustment, inspection/measuring, and other work) are listed collectively in the list in the preface, classified according to the work.FRT setting standard Decimalsystem(inunitof0.1)isadoptedtosetFRTasitis convenient to calculate the wage. Example: (0.1) 6 minutes,(0.2) 12 minutes [Labor cost per hour] x [FRT] = [Wage] FRT is set with a hand tool. ServiceitemsandFRTcanbesubjecttochangedependingon development of tools and service equipment and improvement in service procedure.D43712011.09.20 EWork procedure As the work procedure is set with the work time according to the method in the separate Service Manual, refer to this Manual as required. Workmethodspermittingservicingintheshortesttimestill permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual. Work basically is to be performed by one person, and when two or more people are required, setting is done as the total time for the number of people. Thesetvalueforthetechnologicalleveloftheworkersusesa personwiththreeyearsofexperienceintherepairofHonda vehicles as the standard. SpecialtoolsandserviceequipmentusedtosetFRTarethose specified or recommended in Service Manual.Service item whose FRT is not presented Accessoriesandservicepartsthatarenotlistedtouseinthis manual. Locations with little aging deterioration or breakage during normal use. Service work that can be finished by one touch. Service work that is seldom done (i.e. extremely small causes of trouble and service frequency).* When FRT is not presented, please calculate wages based on ap-propriate actual work timeOperation not included of FRT Oilandcoolantwaterdraining,Waitingtimeforwarmingup operation and etc.. Additional operation that involves removal/installation of standard exterior equipment. Indirecttimespentforservicebyvisitingthecustomer,trade-in, and delivery of a MC. Indirect time required for ordering and delivery of parts. Cost for grease, adhesive agent, etc. used for service work.D53812011.09.20 EExplanation of FRT by using an example (The example may differ from the actual presented items)Reference No. of the illustration of part that shows location of the replacement work.FRTisanabbreviationofFlatRateTimeindicatingthe standard service time required for the replacement.LON is an abbreviation of Labor Operation Number, and it is a classification of the service items by the work unit code. The same operation code is used regardless of the models. Standardoperationisindicatedwith6digitscode,and additional operation is indicated with 7 digits code.Indicating the camshaft replacement andFRT4.5.IndicatingFRT1.0thatwillbeaddedwhenadditional operation (replace rocker arm) is done in association with camshaft replacement.Ref.L.O.N.(Relative ref. Number)F.R.T.No. Description(1, 3, 4, 7)2 111118 CAMSHAFT 4.5 Includes: Valve clearance adjustment111118AReplace rocker arm add 1.0Indicatingworkcontentsthatareincludedintheservice item.IndicatingareferenceNo.whoseoperationandtimeare the same as FRT4.5 for the camshaft. (Theapplicationrangeislimitedtotheserviceitems without an LON setting within a same block.)How to refer to the service item by using the sample (camshaft replacement)Open to the page of the block where the camshaft's spare part illustration is shown.Look for the camshaft illustration, and refer to the ser-vice item and FRT that agree with the reference No.D63912011.09.20 EIndication mark for the listing of service items that continues to the following pageIndication of the block with no setting of FRT LON code systemRef.L.O.N.(Relative ref. Number)F.R.T.No. DescriptionNO INFORMATION Ref.L.O.N.(Relative ref. Number)F.R.T.No. Description2 111118 CAMSHAFT 4.5 +Mark indicated at the last line.aa) Category code.....................Engine1 11 1 18 Ab c d eb) Location/function code........Engine upperc) Operation code.................... Replaced) Operation sequence number (Unit code can be shownwith alphabet)......................... camshaft (No regular rule of code)e) Additional code ................... replace rocker arm (No regular rule of code)a1 11 1 18 Aca) Category codes and classificationc) Operation codes and classificationCodeCategory1 Engine2 Transmission3 Fuel & Exhaust4 Frame & Body5 Steering/Suspension6 Electrical7 Wheels/Brakes8 Controls/instrument9 -0 -CodeOperation category1 Replace, Removal/Installation, Change2 Overhaul3 Adjust, Balance4 (Paint-related work: Top-coat)5 Test, Inspect/diagnose, Measurment, Check6 (Overhaul-related work: Rebore)7 (Overhaul-related work: Reseal)8 (Resurface)9 (Paint-related work: Refinish)0 Repair, Cleaning, Air bleedingD74012011.09.20 EMajor service items without using spare parts(1) Removal/Installation, (2) Adjustment,(3) Inspection/Measurement, (4) Overhaul, (5) Other work* OPERATIONS OTHER THAN REPLACING PARTS(1) Removal and installation Set for the configuration with the parts removed from the vehicle.(2) AdjustmentLON DESCRIPTION FRTE1101E5TILTING ENGINE ASSEMBLY- REMOVAL/INSTALLATIONINCLUDES: All necessary adjustment2.91101E5L 4WD add 0.61111K0CYLINDER HEAD ASSEMBLY- REMOVAL/INSTALLATION1.83111D5THROTTLE BODY ASSEMBLY- REMOVAL/INSTALLATION0.61101E6CRANKCASE SEPARATIONINCLUDES: Engine removal and installation5.81101E6P 4WD dd 0.6F1151E6RADIATOR ASSEMBLY- REMOVAL/INSTALLATION0.8FINAL DRIVEN GEAR ASSEMBLY- REMOVAL/INSTALLATION2131S4 FRONT 1.62131S5 REAR 1.5LON DESCRIPTION FRTE2123A0 CLUTCH-ADJUSTMENT 0.16143A1 SPARK PLUG-ADJUSTMENT/CLEANING 0.21113A0VALVE CLEARANCE-ADJUSTMENTNOTE: For 1 vehicle0.8F 6163A0 HEADLIGHT-AIMING 0.1E: Engine, F: Frame(3) Inspection, Measurement(4) Overhaul Workcondition:TherequiredMeasurements,inspections, adjustments,andcleaning/washingofeachpartareperformed, includingthemainbodyremoval/installationworkandthe replacement of defective parts.(5) Other workF7103A3 TOE-IN-ADJUSTMENT 0.37113A1REAR BRAKE-ADJUSTMENTEXCLUDES: Rear brake shoe adjustment0.17113A2 PARKING BRAKE-ADJUSTMENT 0.13113A3 THROTTLE OPERATION-ADJUSTMENT 0.1LON DESCRIPTION FRTE1115A0 COMPRESSION PRESSURE-MEASUREMENT 0.26145A0 IGNITION TIMING-INSPECTION 0.2F 6105A0BATTERY-CHECKING OF ELECTROLYTELEVEL & CHARGE0.2LON DESCRIPTION FRTFFINAL DRIVEN GEAR-OVERHAUL2132A1 FRONT 4.02132A2 REAR 3.6LON DESCRIPTION FRTE1130A1OIL FILTER SCREEN-CLEANINGINCLUDES: Engine removal and installation5.81130A1G 4WD add 0.6F3120A0 CLEANER ELEMENT-CLEANING 0.25105A0MEMORIZING THE TORQUE SENSORNEUTRAL POSITION0.17110A0 FRONT BRAKE-AIR BLEEDING 0.21151E7 RADIATOR COOLANT-CHANGE 0.3D82011.09.20 E412ENGINEGROUPE-1CYLINDERHEADE1 E-2CAMSHAFT/VALVEE3 E-3CAMCHAIN/TENSIONERE5E-4CYLINDERE6 E-5WATERPUMPCOVERE7 E-6FRONTCRANKCASECOVERE8E-7CLUTCHE11 E-8OILPUMPE13 E-9REARCRANKCASECOVERE14D9422011.09.20 E
ENGINEGROUP 2E-10GENERATORE16 E-11STARTINGGEARF1 E-12STARTINGMOTORF2E-13CRANKCASEF3 E-14CRANKSHAFT/PISTONF4 E-15TRANSMISSIONF6E-16GEARSHIFTFORKF8 E-17FINALSHAFTF10 E-18THROTTLEBODYF12D102011.09.20 E43
ENGINEGROUP 2E-19RECOILSTARTERF13 EOP-1GASKETKITAF14 EOP-2GASKETKITBF15D11442011.09.20 E3FRAMEGROUPF-1HEADLIGHTG1 F-2METERG2 F-3HANDLELEVER/SWITCH/CABLEG3F-4FR.BRAKEMASTERCYLINDERG5 F-5HANDLEPIPEG7 F-6STEERINGSHAFT(STD)G8F-6-1STEERINGSHAFT(EPS)G10 F-7TIERODG11 F-8FRONTFENDERG12D122011.09.20 E45
FRAMEGROUP 3F-9SELECTLEVERG14 F-10FRONTCUSHIONG15 F-11FRONTARM(2WD)G16F-11-1FRONTARM(4WD)H1 F-12FRONTKNUCKLE(2WD)H2 F-12-1FRONTKNUCKLE(4WD)H3F-13FRONTFINALGEARH5 F-14FRONTBRAKECALIPERH11 F-15FRONTWHEELH12D13462011.09.20 E
FRAMEGROUP 3F-16REARWHEELH14 F-17REARBRAKEPANELH15 F-18REARFINALGEARI1F-19FUELTANKI4 F-20FUELPUMPI6 F-21SIDECOVER/TANKCOVERI7F-22SEATI9 F-23AIRCLEANERI10 F-24EXHAUSTMUFFLERI11D142011.09.20 E47
FRAMEGROUP 3F-25PEDAL/STEPI12 F-26SWINGARMI13 F-27REARCUSHIONI14F-28REARFENDERI15 F-29TAILLIGHTJ1 F-30BATTERYJ2F-31WIREHARNESSJ3 F-32FRAMEBODYJ5 F-33RADIATORJ7D15482011.09.20 E
FRAMEGROUP 3F-34CARRIERJ9 F-35TOOLSJ10 F-36CAUTIONLABELJ11F-37MARK(1)J12 F-37-1MARK(2)J13D162011.09.20 E492E-1 CYLINDERHEADRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 12200-HP7-A01 HEAD COMP., CYLINDER 1 1 1 1 1 1 1 1 2 12204-HP7-305 GUIDE, VALVE(O.S.) 2 2 2 2 2 2 2 2 3 12251-HP7-A01 GASKET, CYLINDER HEAD 1 1 1 1 1 1 1 1 4 12310-HP5-600 COVER COMP., CYLINDER HEAD 1 - 1 - 1 - 1 - 12310-HP5-L10 - 1 - 1 - 1 - 1 5 12315-HP5-601 GASKET, HEAD COVER 1 - 1 - 1 - 1 - 12315-HR0-F01 - 1 - 1 - 1 - 1 6 12361-HP5-600 CAP, TAPPET ADJUSTING HOLE 2 2 2 2 2 2 2 2 7 16211-HP5-600 INSULATOR, THROTTLE BODY 1 1 1 1 1 1 1 1 8 16217-MBW-J20 BAND, INSULATOR 2 2 2 2 2 2 2 2 9 16222-MV4-300 NUT, SQUARE, 5MM 2 2 2 2 2 2 2 2 10 19300-HN8-003 THERMOSTAT ASSY. 1 1 1 1 1 1 1 1 11 19321-HN2-000 COVER, THERMOSTAT 1 - 1 - 1 - 1 - 19321-HP5-L10 - 1 - 1 - 1 - 1 12 37870-HN8-A60 SENSOR ASSY., WATER TEMP 1 1 1 1 1 1 1 1 13 90009-PNA-000 BOLT, FLANGE, 8X55 1 1 1 1 1 1 1 1 14 90023-MM5-000 BOLT, RECESSED, 5X28 2 2 2 2 2 2 2 2 15 90202-HA0-000 NUT, FLANGE CAP, 10MM 2 - 2 - 2 - 2 - 90201-HA0-000 NUT, CAP, 10MM - 2 - 2 - 2 - 2 16 90204-634-000 NUT, FLANGE, 10MM 2 2 2 2 2 2 2 2 17 90465-MM9-000 WASHER, 10MM 4 4 4 4 4 4 4 4 18 91301-428-003 O-RING, 35.5X3(NOK) 2 2 2 2 2 2 2 2 19 92900-08025-0B BOLT, STUD, 8X25 2 2 2 2 2 2 2 2 20 94301-08140 DOWEL PIN, 8X14 2 2 2 2 2 2 2 2 21 94301-12160 PIN A, DOWEL, 12X16 2 2 2 2 2 2 2 2 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1 111106 HEAD, CYLINDER 2.5.INCLUDES: Valve adjust and reface 2 1111L9 GUIDE, INTAKE VALVE(ONE) 2.6.INCLUDES: Reaming.INCLUDES: Valve adjust and reface1111M0 GUIDE, EXHAUST VALVE(ONE) 2.6.INCLUDES: Reaming.INCLUDES: Valve adjust and reface1111M9 GUIDE, VALVE :FOR 1 VEHICLE 2.9.INCLUDES: Reaming.INCLUDES: Valve adjust and reface 3 111115 GASKET, CYLINDER HEAD 1.8 4 1111C4 COVER, CYLINDER HEAD 1.1 5 1111D2 GASKET, CYLINDER HEAD COVER 0.9 7 311131 INSULATOR, THROTTLE BODY/ CARBURETOR 0.610 114116 THERMOSTAT 0.511 1141B3 COVER, THERMOSTAT 0.412 6171A9 SENSOR, WATER TEMP 0.425 614130 PLUG, SPARK 0.2E1502011.09.20 EE-1
CYLINDERHEAD222 95701-06020-00 BOLT, FLANGE, 6X20 2 2 2 2 2 2 2 2 23 95701-06050-00 BOLT, FLANGE, 6X50 7 7 7 7 7 7 7 7 24 95701-06065-00 BOLT, FLANGE, 6X65 1 1 1 1 1 1 1 1 25 98079-5514E PLUG, SPARK(BKR5E-11)(NGK) 1 1 1 1 1 1 1 1 Ref.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.E22011.09.20 E512E-2 CAMSHAFT/VALVERef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 12208-MBB-003 SEAL, EX. VALVE STEM 2 2 2 2 2 2 2 2 2 14100-HP5-A50 CAMSHAFT COMP.(38T) 1 1 1 1 1 1 1 1 3 14115-HP5-000 PLATE, CAM FIXING 1 1 1 1 1 1 1 1 4 14421-HN8-000 FOLLOWER, CAM 2 2 2 2 2 2 2 2 5 14431-HP5-600 ARM, IN. VALVE ROCKER 1 - 1 - 1 - 1 - 14431-HR0-F00 - 1 - 1 - 1 - 1 6 14432-HP5-600 ARM, EX. VALVE ROCKER 1 1 1 1 1 1 1 1 7 14440-HP5-600 ROD COMP., PUSH 2 2 2 2 2 2 2 2 8 14451-HN2-000 SHAFT, ROCKER ARM 2 2 2 2 2 2 2 2 9 14711-HP0-A00 VALVE, IN. 1 1 1 1 1 1 1 1 10 14721-HP0-A00 VALVE, EX. 1 1 1 1 1 1 1 1 11 14751-HP0-A00 SPRING, VALVE OUTER 2 2 2 2 2 2 2 2 12 14761-HP0-A00 SPRING, VALVE INNER 2 2 2 2 2 2 2 2 13 14771-HP0-A00 RETAINER, VALVE SPRING 2 2 2 2 2 2 2 2 14 14775-HP0-A00 SEAT, VALVE SPRING 2 2 2 2 2 2 2 2 15 14781-MBB-003 COTTER, VALVE 4 4 4 4 4 4 4 4 16 90012-426-000 SCREW, TAPPET ADJUSTING 2 2 2 2 2 2 2 2 17 90206-250-000 NUT, TAPPET ADJUSTING 2 2 2 2 2 2 2 2 18 90403-HP5-600 WASHER, SPRING 2 2 2 2 2 2 2 2 19 90441-706-000 WASHER, SEALING, 6MM 2 2 2 2 2 2 2 2 20 91306-105-690 O-RING, 1.5X9.5 2 2 2 2 2 2 2 2 21 95701-06022-00 BOLT, FLANGE, 6X22 2 2 2 2 2 2 2 2 22 95701-08016-00 BOLT, FLANGE, 8X16 1 1 1 1 1 1 1 1 23 96100-62020-00 BEARING, RADIAL BALL, 6202 1 1 1 1 1 1 1 1 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 2 111118 CAMSHAFT 4.2.INCLUDES: Valve adjustment111118R .4WD add 0.8 5(8)1111K8 ARM, INTAKE VALVE ROCKER(ONE) 1.0.INCLUDES: Valve adjustment 6(8)1111K9 ARM, EXHAUST VALVE ROCKER(ONE)1.0.INCLUDES: Valve adjustment1111L8 ARM, VALVE ROCKER :FOR 1 VEHICLE 1.0.INCLUDES: Valve adjustment 7 111165 ROD, VALVE PUSH 1.0.NOTE: Same time for two units.INCLUDES: Valve adjustment 9 1111N0 VALVE, INTAKE(ONE) 2.1.INCLUDES: Refacing10 1111N1 VALVE, EXHAUST(ONE) 2.1.INCLUDES: Refacing1111P0 VALVE :FOR 1 VEHICLE 2.3.INCLUDES: Refacing12(1,11,13,14,15)+ 1111P2 INTAKE VALVE SPRING AND/OR STEM SEAL(ONE) 1.9E3522011.09.20 EE-2
CAMSHAFT/VALVE2+12 1111P3 EXHAUST VALVE SPRING AND/OR STEM SEAL(ONE) 1.91111Q2 VALVE SPRING AND/OR STEM SEAL :FOR 1 VEHICLE 2.023 1111Q5 BEARING, CAMSHAFT 6.0.INCLUDES: Engine removal and installation1111Q5F .4WD add 0.6Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T.E42011.09.20 E532E-3 CAMCHAIN/TENSIONERRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 14401-HP5-601 CHAIN, CAM(BORG WARNER)(60L)1 1 1 1 1 1 1 1 2 14510-HP5-600 TENSIONER COMP., CAM CHAIN 1 1 1 1 1 1 1 1 3 14540-HN5-671 ADJUSTER, TENSIONER 1 1 1 1 1 1 1 1 4 90023-MR5-670 BOLT, GEARSHIFT DRUM STOPPERARM PIVOT
1 1 1 1 1 1 1 1
5 90417-360-000 WASHER, DRUM STOPPER 1 1 1 1 1 1 1 1 6 95701-06022-08 BOLT, FLANGE, 6X22 2 2 2 2 2 2 2 2 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1 110140 CHAIN, CAM 4.1110140X .4WD add 0.8 2 111130 TENSIONER, CAM CHAIN 2.7111130X .4WD add 0.8 3 111133 LIFTER, TENSIONER 2.7111133K .4WD add 0.8E5542011.09.20 E2E-4 CYLINDERRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 12100-HP7-A00 CYLINDER COMP. 1 1 1 1 1 1 1 1 2 12191-HP5-601 GASKET, CYLINDER 1 1 1 1 1 1 1 1 3 94301-12160 PIN A, DOWEL, 12X16 2 2 2 2 2 2 2 2 4 95701-06032-00 BOLT, FLANGE, 6X32 2 2 2 2 2 2 2 2 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1 1111A5 CYLINDER 2.2 2 111102 GASKET, CYLINDER 2.1E62011.09.20 E552E-5 WATERPUMPCOVERRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 19220-HP7-A00 COVER COMP., WATER PUMP 1 1 1 1 1 1 1 1 2 19226-HP5-600 GASKET, WATER PUMP COVER 1 1 1 1 1 1 1 1 3 19502-HP5-A50 HOSE COMP. B, WATER 1 1 1 1 1 1 1 1 4 19507-MAT-000 CLAMP, RADIATOR HOSE 2 2 2 2 2 2 2 2 5 90441-706-000 WASHER, SEALING, 6MM 1 1 1 1 1 1 1 1 6 95701-06025-00 BOLT, FLANGE, 6X25 5 5 5 5 5 5 5 5 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1 1141B0 COVER, WATER PUMP 0.6 2 1141B1 GASKET, WATER PUMP COVER 0.5 3 114131 HOSE B, WATER 0.6E7562011.09.20 E2E-6 FRONTCRANKCASECOVERRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 11300-HP4-000 COVER ASSY., FR. CRANKCASE 1 - - - - - - - 11300-HP4-A80 - 1 - - - - - - 11300-HP5-000 - - - - 1 - - - 11300-HP5-L00 - - - - - 1 - - 2 11333-HP0-A00 COVER COMP., OIL FILTER 1 - 1 - 1 - 1 - 11333-HR0-F00 - 1 - 1 - 1 - 1 3 11335-HP5-600 COVER COMP., REDUCTION GEAR - - 1 - - - 1 - 4 15412-HM5-A10 ELEMENT, OIL FILTER 1 1 1 1 1 1 1 1 5 15413-MC8-000 RUBBER, FILTER 1 1 1 1 1 1 1 1 6 15414-KF0-000 SPRING, OIL FILTER ELEMENTSETTING
1 1 1 1 1 1 1 1
7 15650-HP5-600 GAUGE, OIL LEVEL 1 1 1 1 1 1 1 1 8 19215-MEG-300 IMPELLER, WATER PUMP 1 1 1 1 1 1 1 1 9 19216-HP5-600 SHAFT, WATER PUMP 1 1 1 1 1 1 1 1 10 19217-MAL-300 SEAL, MECHANICAL 1 1 1 1 1 1 1 1 11 19507-HP5-600 HOSE, DRAIN 1 1 1 1 1 1 1 1 12 22821-HP5-600 PLATE, CLUTCH CAM 1 1 1 1 1 1 1 1 13 22825-HP5-600 SPRING, CAM PLATE SIDE 1 1 1 1 1 1 1 1 14 22830-HP5-600 PLATE COMP., CLUTCH LIFTER 1 1 1 1 1 1 1 1 15 22841-HC4-000 BOLT, CLUTCH ADJUSTING 1 1 1 1 1 1 1 1 16 22860-HP5-600 RETAINER COMP., BALL 1 1 1 1 1 1 1 1 17 24615-HP5-601 GEAR, REDUCTION SHAFT(10T/84T) - - 1 1 - - 1 1 18 24617-HP5-601 GEAR, SHIFT REDUCTION(70T) - - 1 1 - - 1 1 19 31300-HP5-601 MOTOR ASSY., CONTROL - - 1 1 - - 1 1 20 90599-767-C10 WASHER, THRUST, 12X23X2 1 1 1 1 1 1 1 1 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1(42)1101A7 COVER, CRANKCASE :FRONT 1.81101A7E .Electric shift add 0.21101A7F .4WD add 0.8 3(43)2101D7 COVER, REDUCTION GEAR 0.5 4(2,26)113127 ELEMENT, OIL FILTER 0.1 8(9)114105 IMPELLER, WATER PUMP 1.6114105B .4WD add 0.810 114110 MECHANICAL SEAL, WATER PUMP 1.7114110A .4WD add 0.812 2121A9 PLATE, CLUTCH CAM 1.52121A9C .4WD add 0.814(13,15,16)2121A4 PLATE, CLUTCH LIFTER 1.62121A4G .4WD add 0.817(18)110111 GEAR, REDUCTION 0.5.NOTE: Same time for two units19 2101B8 MOTOR, SHIFT CONTROL 0.421 110125 BEARING, CRANKSHAFT 1.7110125F .4WD add 0.8+22 2101D8 BEARING, REDUCTION GEAR :FRONT0.6E82011.09.20 EE-657
FRONTCRANKCASECOVER221 91009-HF1-671 BEARING, RADIAL BALL, 15X32X9 1 1 1 1 1 1 1 1 22 91011-HP5-601 BEARING, RADIAL BALL, 608ZZ - - 2 2 - - 2 2 23 91201-HN8-003 OIL SEAL, 9X18X7(ARAI) - - 1 - - - 1 - 91201-PA9-004 - - - 1 - - - 1 24 91201-MV4-003 OIL SEAL, 12X26X7(ARAI) 1 1 1 1 1 1 1 1 25 91201-965-000 OIL SEAL, 12X22X5 - - 1 1 - - 1 1 26 91302-KF0-003 O-RING, 54X2.4(ARAI) 1 1 1 1 1 1 1 1 27 91303-HA0-004 O-RING, 11X1.9(NOK) 1 1 1 1 1 1 1 1 28 91307-KF0-003 O-RING, 18X3(ARAI) 1 1 1 1 1 1 1 1 29 91308-MC7-000 O-RING, 8.2X1.5 1 1 1 1 1 1 1 1 30 91313-MN5-004 O-RING, 7.8X1.9(NOK) 1 1 1 1 1 1 1 1 31 91351-HM8-A51 O-RING, CONTROL MOTOR - - 1 1 - - 1 1 32 94030-08000 NUT, HEX., 8MM 1 1 1 1 1 1 1 1 33 94102-08800 WASHER, PLAIN, 8MM 1 1 1 1 1 1 1 1 34 94301-08140 DOWEL PIN, 8X14 3 3 5 5 3 3 5 5 35 94601-15000 CLIP, PISTON PIN, 15MM 1 1 1 1 1 1 1 1 36 95002-02130 CLIP, TUBE(B12.5) 1 1 1 1 1 1 1 1 37 95701-06030-00 BOLT, FLANGE, 6X30 - - 3 3 - - 3 3 38 95701-06055-00 BOLT, FLANGE, 6X55 - - 3 3 - - 3 3 39 95701-06060-00 BOLT, FLANGE, 6X60 1313131313131313 40 95701-06110-00 BOLT, FLANGE, 6X110 2 2 2 2 2 2 2 2 41 96001-06018-00 BOLT, FLANGE, 6X18 3 3 3 3 3 3 3 3 42 11300-HP4-600 COVER ASSY., FR. CRANKCASE - - 1 - - - - - 11300-HP4-A90 - - - 1 - - - - 11300-HP5-600 - - - - - - 1 - Ref.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.+22 2101D9 BEARING, REDUCTION GEAR :REAR 0.72101E0 BEARING, REDUCTION GEAR :FOR 1 VEHICLE 0.8Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T.E9582011.09.20 EE-6
FRONTCRANKCASECOVER242) 11300-HP5-L10 COVER ASSY., FR. CRANKCASE - - - - - - - 1 43 11335-HR0-F00 COVER COMP., REDUCTION GEAR - - - 1 - - - 1 44 91021-148-004 BEARING, NEEDLE, 1010(NTN) - 1 - - - 1 - - 91021-HN0-671 BEARING, NEEDLE, 10X14X10(TORRINGTON)
- 1 - - - - - -
45 91050-HN7-003 BEARING, RADIAL BALL, 699ZZ - - - 1 - - - 1 Ref.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.E102011.09.20 E592E-7 CLUTCHRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 22100-HP0-A00 OUTER COMP., CLUTCH 1 1 1 1 1 1 1 1 2 22121-HP0-A00 CENTER, CLUTCH 1 1 1 1 1 1 1 1 3 22201-377-000 DISK, CLUTCH FRICTION 7 7 6 6 7 7 6 6 4 22321-HN0-670 PLATE, CLUTCH 6 6 5 5 6 6 5 5 5 22350-HP5-600 PLATE COMP., DRIVE 1 1 1 1 1 1 1 1 6 22351-HP0-A00 PLATE, CLUTCH PRESSURE 1 1 - - 1 1 - - 22351-HP5-600 - - 1 1 - - 1 1 7 22366-HN0-670 PLATE, CLUTCH LIFTER 1 1 1 1 1 1 1 1 8 22367-HP5-600 COLLAR, CLUTCH LIFTER 1 1 1 1 1 1 1 1 9 22401-HP5-000 SPRING, CLUTCH 4 4 - - 4 4 - - 22401-HP5-600 - - 4 4 - - 4 4 10 22451-HP5-601 SPRING, CLUTCH 4 4 4 4 4 4 4 4 11 22500-HP5-600 OUTER COMP., CLUTCH 1 1 1 1 1 1 1 1 12 22535-HP5-305 WEIGHT SET, CLUTCH 1 1 1 1 1 1 1 1 13 22714-HP5-600 SPRING, CONED DISK 1 1 1 1 1 1 1 1 14 23120-HP0-A00 GEAR COMP., DRIVE(29T) 1 1 1 1 1 1 1 1 15 23213-HP0-A00 BUSH, 22MM 1 1 1 1 1 1 1 1 16 90001-HM8-A40 BOLT, HEX., 6X28 4 4 4 4 4 4 4 4 17 90235-HM7-000 NUT, LOCK, 20MM 1 1 1 1 1 1 1 1 18 90236-HN5-M00 NUT, LOCK, 18MM 1 1 1 1 1 1 1 1 19 90406-HP5-600 WASHER, 64X122X1.0 1 1 1 1 1 1 1 1 20 90407-HP5-600 WASHER, 64X105X2 1 1 1 1 1 1 1 1 21 90432-HP0-A00 WASHER, SPECIAL, 18MM 1 1 1 1 1 1 1 1 22 90457-HN2-000 WASHER, THRUST, 29X40X2 1 1 1 1 1 1 1 1 23 90458-HN0-670 WASHER, THRUST, 22X45X0.8 1 1 1 1 1 1 1 1 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1 2121A0 OUTER, CLUTCH 2.42121A0H .4WD add 0.8 2 212112 CENTER, CLUTCH 2.4212112K .4WD add 0.8 3(4,6)2121A1 DISC, CLUTCH FRICTION 2.4.NOTE: Same time for two units or more2121A1J .4WD add 0.8 5 2121A2 PLATE, CLUTCH DRIVE 2.02121A2F .4WD add 0.8 9(7)212107 SPRING, CLUTCH 1.7.NOTE: Same time for two units or more212107J .4WD add 0.811 2121E2 OUTER, CLUTCH :UPPER 1.92121E2F .4WD add 0.812(10,13,19,20)2121A6 WEIGHT SET, CLUTCH 2.02121A6G .4WD add 0.814 211105 GEAR, PRIMARY DRIVE 2.4211105F .4WD add 0.826 2121C3 CLUTCH, DRIVE ONE WAY 1.92121C3F .4WD add 0.8E11602011.09.20 EE-7
CLUTCH224 90459-KB4-670 WASHER, THRUST, 20MM 1 1 1 1 1 1 1 1 25 90605-166-720 CIRCLIP, 7MM 4 4 4 4 4 4 4 4 26 91101-HA0-004 CLUTCH, ONE WAY 1 1 1 1 1 1 1 1 27 96100-60030-00 BEARING, RADIAL BALL, 6003 1 1 1 1 1 1 1 1 Ref.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.27(8)2121B4 BEARING, CLUTCH LIFTER 1.62121B4H .4WD add 0.8Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T.E122011.09.20 E612E-8 OILPUMPRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 15100-HP5-600 PUMP ASSY., OIL 1 1 1 1 1 1 1 1 2 15153-HP5-600 STRAINER, OIL 1 1 1 1 1 1 1 1 3 15155-HP0-A00 COLLAR, O-RING 1 1 1 1 1 1 1 1 4 15220-HP5-600 VALVE ASSY., RELIEF 1 1 1 1 1 1 1 1 5 15421-HC4-005 SCREEN, OIL FILTER(KOYO) 1 1 1 1 1 1 1 1 6 91302-377-000 O-RING, 15X2.5 1 1 1 1 1 1 1 1 7 91304-HA5-003 O-RING, 10X2(ARAI) 1 1 1 1 1 1 1 1 8 91313-MB0-003 O-RING, 14.7X2.2(ARAI) 1 1 1 1 1 1 1 1 9 94301-10160 DOWEL PIN, 10X16 1 1 1 1 1 1 1 1 10 95801-06035-00 BOLT, FLANGE, 6X35 3 3 3 3 3 3 3 3 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1 113105 PUMP ASSY., OIL 1.6113105N .4WD add 0.8 4(8)113126 VALVE, RELIEF 1.5113126G .4WD add 0.8 5(2)1131B5 SCREEN, OIL FILTER 5.8.INCLUDES: Engine removal and installation1131B5F .4WD add 0.6E13622011.09.20 E2E-9 REARCRANKCASECOVERRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 11340-HP5-650 COVER COMP., RR. CRANKCASE 1 - - - 1 - - - 11400-HP5-M00 COVER ASSY., RR. CRANKCASE - 1 - - - 1 - - 11340-HP5-600 COVER COMP., RR. CRANKCASE - - 1 - - - 1 - 11340-HP5-L10 - - - 1 - - - 1 2 24860-HP5-000 SHAFT COMP. A, REVERSE STOPPER 1 1 1 1 1 1 1 1 3 24865-HP5-600 LEVER, REVERSE STOPPER 1 1 1 1 1 1 1 1 4 24867-HP5-600 SPRING, REVERSE STOPPER 1 1 1 1 1 1 1 1 5 32101-HP5-A40 SUB HARNESS, ENGINE 1 1 - - 1 1 - - 6 32101-HP5-A50 SUB HARNESS, ENGINE - - 1 1 - - 1 1 7 32921-HN5-670 CLIP, A.C. GENERATOR CORD 1 1 1 1 1 1 1 1 8 35759-HP5-600 SWITCH ASSY., CHANGE 1 1 1 1 1 1 1 1 9 37700-HP5-601 SENSOR ASSY., SPEED 1 1 1 1 1 1 1 1 10 38800-HP0-A11 SENSOR ASSY., ANGLE - - 1 1 - - 1 1 11 90009-HP5-000 BOLT, FLANGE SPECIAL, 8X24.51 1 - - 1 1 - - 12 90021-MM5-000 BOLT-WASHER, 6X12 2 2 2 2 2 2 2 2 13 90084-KY2-000 CAP, 14MM 1 1 1 1 1 1 1 1 14 90116-HP5-600 BOLT, SOCKET, 5X20 - - 2 2 - - 2 2 15 90452-166-600 WASHER, THRUST, 12MM 1 1 1 1 1 1 1 1 16 90495-MN5-000 WASHER, SEALING, 8MM 1 1 - - 1 1 - - 17 91201-965-000 OIL SEAL, 12X22X5 1 1 1 1 1 1 1 1 18 91202-444-015 OIL SEAL, 14X24X6(NOK) 1 1 - - 1 1 - - 19 91208-689-005 OIL SEAL, 8X16X6(NOK) - - 1 1 - - 1 1 20 91303-377-000 O-RING, 13.8X2.5 1 1 1 1 1 1 1 1 21 91303-KF0-003 O-RING, 14.8X2.4(ARAI) 1 1 1 1 1 1 1 1 22 91308-HN0-A10 O-RING, ANGLE SENSOR - - 1 1 - - 1 1 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1 1101A8 COVER, CRANKCASE :REAR 3.9.INCLUDES: Engine removal and installation1101A8D .4WD add 0.6 2 2101E3 SHAFT, REVERSE STOPPER 3.3.INCLUDES: Engine removal and installation2101E3E .4WD add 0.6 6(5)611142 SUB HARNESS, ENGINE 0.5 8 615125 SWITCH, GEAR CHANGE 3.5.INCLUDES: Engine removal and installation615125G .4WD add 0.6 9 617198 SENSOR, SPEEDOMETER 0.310 617117 SENSOR, ANGLE 0.6E142011.09.20 EE-963
REARCRANKCASECOVER223 91313-MN5-004 O-RING, 7.8X1.9(NOK) 1 1 1 1 1 1 1 1 24 94301-08140 DOWEL PIN, 8X14 3 3 3 3 3 3 3 3 25 94510-12000 CIRCLIP, EXTERNAL, 12MM 1 1 1 1 1 1 1 1 26 95701-06012-00 BOLT, FLANGE, 6X12 1 1 1 1 1 1 1 1 27 95701-06014-00 BOLT, FLANGE, 6X14 1 1 1 1 1 1 1 1 28 95701-06016-00 BOLT, FLANGE, 6X16 1 1 1 1 1 1 1 1 29 95701-06025-00 BOLT, FLANGE, 6X25 2 2 2 2 2 2 2 2 30 95701-06040-00 BOLT, FLANGE, 6X40 8 8 8 8 8 8 8 8 31 95701-06050-00 BOLT, FLANGE, 6X50 3 3 3 3 3 3 3 3 Ref.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.E15642011.09.20 E2E-10 GENERATORRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 31110-HP5-A51 FLYWHEEL COMP. 1 1 1 1 1 1 1 1 2 31120-HP5-A51 STATOR COMP. 1 1 1 1 1 1 1 1 3 90083-GB6-911 BOLT, KNOCK, 5MM 2 2 2 2 2 2 2 2 4 96001-06032-00 BOLT, FLANGE, 6X32 4 4 4 4 4 4 4 4 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1 613105 ROTOR OR FLYWHEEL 3.6.INCLUDES: Engine removal and installation613105K .4WD add 0.6 2 6131A3 STATOR 3.6.INCLUDES: Engine removal and installation6131A3J .4WD add 0.6E162011.09.20 E652E-11 STARTINGGEARRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 28102-ME9-000 PIN, 10X44 1 1 1 1 1 1 1 1 2 28110-HP5-600 GEAR COMP., STARTING DRIVEN(72T)
1 1 1 1 1 1 1 1
3 28125-HP5-601 OUTER COMP., STARTING CLUTCH1 1 1 1 1 1 1 1 4 28130-HP5-600 GEAR, STARTER REDUCTION(18T/55T)
1 1 1 1 1 1 1 1
5 90107-HP5-600 BOLT, FLANGE TORX, 8X20 6 6 6 6 6 6 6 6 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 2 612120 GEAR, STARTER DRIVEN 3.5.INCLUDES: Engine removal and installation612120H .4WD add 0.6 3 6121A2 CLUTCH, STARTING ONE WAY 3.6.INCLUDES: Engine removal and installation6121A2D .4WD add 0.6 4 612125 GEAR, STARTER REDUCTION 3.3.INCLUDES: Engine removal and installation612125H .4WD add 0.6F1662011.09.20 E2E-12 STARTINGMOTORRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 31200-HP5-601 MOTOR ASSY., STARTER 1 1 1 1 1 1 1 1 2 31201-MEW-921 BRUSH SET A, CARBON 1 1 1 1 1 1 1 1 3 31202-MEW-921 BRUSH SET B, CARBON 1 1 1 1 1 1 1 1 4 31203-MEW-921 HOLDER, BRUSH 1 1 1 1 1 1 1 1 5 31204-MEW-921 SPRING, CARBON BRUSH 4 4 4 4 4 4 4 4 6 31205-HP5-601 BOLT, SETTING 2 2 2 2 2 2 2 2 7 31206-MEW-921 BOLT, TERMINAL 1 1 1 1 1 1 1 1 8 31207-HP5-601 RING 2 2 2 2 2 2 2 2 9 31208-MEW-921 INSULATOR 1 1 1 1 1 1 1 1 10 31209-MEW-921 STOPPER, TERMINAL 1 1 1 1 1 1 1 1 11 31210-MEW-921 WASHER 1 1 1 1 1 1 1 1 12 90071-MB0-000 NUT-WASHER, 6MM 1 1 1 1 1 1 1 1 13 91309-425-003 O-RING, 24.4X3.1(ARAI) 1 1 1 1 1 1 1 1 14 91320-MB0-000 O-RING 1 1 1 1 1 1 1 1 15 93892-05012-08 SCREW-WASHER, 5X12 1 1 1 1 1 1 1 1 16 95801-06025-00 BOLT, FLANGE, 6X25 2 2 2 2 2 2 2 2 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1 612105 MOTOR, STARTING 0.4 2(3,5)6121A4 TERMINAL, BRUSH(STARTER) 0.5.NOTE: Same time for two unitsF22011.09.20 E672E-13 CRANKCASERef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 11100-HP5-A51 CRANKCASE COMP., FR. 1 - 1 - 1 - 1 - 11100-HR0-F00 - 1 - 1 - 1 - 1 2 11200-HP5-A50 CRANKCASE COMP., RR. 1 - 1 - 1 - 1 - 11200-HR0-F00 - 1 - 1 - 1 - 1 3 90013-HP7-A00 BOLT, STUD, 10X147 2 2 2 2 2 2 2 2 4 90013-MZ8-B40 BOLT, STUD, 10X177 2 2 2 2 2 2 2 2 5 90021-MM5-000 BOLT-WASHER, 6X12 2 2 2 2 2 2 2 2 6 91304-HP5-601 O-RING, 20.6X1.9 1 1 1 1 1 1 1 1 7 92800-12000 BOLT, DRAIN PLUG, 12MM 1 1 1 1 1 1 1 1 8 94109-12000 WASHER, DRAIN PLUG, 12MM 1 1 1 1 1 1 1 1 9 94301-08140 DOWEL PIN, 8X14 3 3 3 3 3 3 3 3 10 95701-06040-00 BOLT, FLANGE, 6X40 1212121212121212 11 95701-06060-00 BOLT, FLANGE, 6X60 1 1 1 1 1 1 1 1 12 95701-06070-00 BOLT, FLANGE, 6X70 3 3 3 3 3 3 3 3 13 95701-06085-00 BOLT, FLANGE, 6X85 1 1 1 1 1 1 1 1 14 96100-60000-00 BEARING, RADIAL BALL, 6000 1 1 1 1 1 1 1 1 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1 1101A0 CRANKCASE :FRONT 6.5.INCLUDES: Engine removal and installation1101A0D .4WD add 0.6 2 1101A1 CRANKCASE :REAR 7.4.INCLUDES: Engine removal and installation1101A1D .4WD add 0.61101A2 CRANKCASE :BOTH 7.8.INCLUDES: Engine removal and installation1101A2H .4WD add 0.614 6121B4 BEARING, STARTER MOTOR 3.5.INCLUDES: Engine removal and installation6121B4A .4WD add 0.6F3682011.09.20 E2E-14 CRANKSHAFT/PISTONRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 13000-HP5-600 CRANKSHAFT COMP. 1 - 1 - 1 - 1 - 13000-HR0-F00 - 1 - 1 - 1 - 1 2 13010-HP5-600 RING SET, PISTON(STD.) 1 1 1 1 1 1 1 1 13011-HP5-600 RING SET, PISTON(0.25) (1) (1) (1) (1) (1) (1) (1) (1)13012-HP5-600 RING SET, PISTON(0.50) (1) (1) (1) (1) (1) (1) (1) (1)3 13101-HP5-600 PISTON(STD.) 1 1 1 1 1 1 1 1 13102-HP5-600 PISTON(0.25) (1) (1) (1) (1) (1) (1) (1) (1)13103-HP5-600 PISTON(0.50) (1) (1) (1) (1) (1) (1) (1) (1)4 13111-HP5-600 PIN, PISTON 1 1 1 1 1 1 1 1 5 13112-MAT-000 CLIP, PISTON PIN, 19MM 2 2 2 2 2 2 2 2 6 13420-HP5-600 SHAFT COMP., BALANCER(32T) 1 1 1 1 1 1 1 1 7 90741-ZE2-000 KEY, SPECIAL WOODRUFF, 25X181 1 1 1 1 1 1 1 8 91001-HM7-008 BEARING, RADIAL BALL 1 1 1 1 1 1 1 1 9 91002-HP5-601 BEARING, RADIAL BALL, 40X85X18 1 1 1 1 1 1 1 1 10 96100-62033-00 BEARING, RADIAL BALL, 6203 2 2 2 2 2 2 2 2 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1 1101B5 CRANKSHAFT 6.7.INCLUDES: Engine removal and installation1101B5T .4WD add 0.6 3(2,4,5)111103 PISTON RING AND/OR PISTON(ONE)2.3 6 110185 SHAFT, BALANCER 6.6.INCLUDES: Engine removal and installation110185G .4WD add 0.6 8 1101J3 BEARING, CRANKSHAFT :REAR 6.6.INCLUDES: Engine removal and installation1101J3D .4WD add 0.6 9 1101F7 BEARING, CRANKSHAFT :FRONT 6.0.INCLUDES: Engine removal and installation1101F7F .4WD add 0.61101G0 BEARING, CRANKSHAFT :BOTH 6.8.INCLUDES: Engine removal and installation1101G0E .4WD add 0.610 1101J1 BEARING, BALANCER SHAFT :FRONT6.0+ .INCLUDES: Engine removal and installationF42011.09.20 EE-1469
CRANKSHAFT/PISTON2+10 1101J1F .4WD add 0.61101J2 BEARING, BALANCER SHAFT :REAR 6.7.INCLUDES: Engine removal and installation1101J2G .4WD add 0.61101G5 BEARING, BALANCER SHAFT :BOTH 6.9.INCLUDES: Engine removal and installation1101G5E .4WD add 0.6Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T.F5702011.09.20 E2E-15 TRANSMISSIONRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 23211-HP5-600 MAINSHAFT, TRANSMISSION(14T/17T)
1 - 1 - 1 - 1 -
23211-HP5-601 - 1 - 1 - 1 - 1 2 23212-HP0-A00 BUSH, 17MM 1 1 1 1 1 1 1 1 3 23221-HP5-600 COUNTERSHAFT, TRANSMISSION 1 - 1 - 1 - 1 - 23221-HR0-F00 COUNTERSHAFT - 1 - 1 - 1 - 1 4 23411-HP5-600 GEAR, COUNTERSHAFT LOW(54T) 1 1 1 1 1 1 1 1 5 23413-HP5-600 COLLAR A, SPLINE 1 1 1 1 1 1 1 1 6 23414-HA0-000 BUSH, SPLINE, 25MM 1 1 1 1 1 1 1 1 7 23431-HP5-A50 GEAR, COUNTERSHAFT SECOND(38T) 1 1 1 1 1 1 1 1 8 23432-HP5-A50 SHIFTER, COUNTERSHAFT SECOND&REVERSE GEAR
1 1 1 1 1 1 1 1
9 23441-HP5-A50 GEAR, MAINSHAFT THIRD(21T) 1 1 1 1 1 1 1 1 10 23442-HP5-600 BUSH, 22X25X10.2 1 1 1 1 1 1 1 1 11 23451-HP5-A50 GEAR, COUNTERSHAFT THIRD(33T) 1 1 1 1 1 1 1 1 12 23452-HP5-600 COLLAR B, SPLINE 1 1 1 1 1 1 1 1 13 23454-HA0-000 BUSH A, SPLINE, 25MM 1 - 1 - 1 - 1 - 23454-HR0-F00 BUSH, SPLINE - 1 - 1 - 1 - 1 14 23461-HP5-A50 GEAR, MAINSHAFT FOURTH(28T) 1 1 1 1 1 1 1 1 15 23471-HP5-A50 GEAR, COUNTERSHAFT FOURTH(33T) 1 1 1 1 1 1 1 1 16 23472-HP5-600 COLLAR, 25X28X12.5 1 1 1 1 1 1 1 1 17 23481-HP5-600 GEAR, MAINSHAFT FIFTH(33T) 1 1 1 1 1 1 1 1 18 23491-HP5-600 GEAR, COUNTERSHAFT FIFTH(28T) 1 1 1 1 1 1 1 1 19 23721-HP5-600 GEAR, REVERSE IDLE(14T/25T) 1 1 1 1 1 1 1 1 20 23731-HB3-000 SHAFT, REVERSE IDLE 1 1 1 1 1 1 1 1 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1(9,14,17)210141 MAINSHAFT, TRANSMISSION 6.2.INCLUDES: Engine removal and installation210141A .Replace countershaft add 0.2210141J .4WD add 0.6 3(4,7,11,15,18,21)210142 COUNTERSHAFT, TRANSMISSION 6.2.INCLUDES: Engine removal and installation210142A .Replace mainshaft add 0.2210142K .4WD add 0.619 2101A7 GEAR, REVERSE IDLE 5.9.INCLUDES: Engine removal and installation2101A7D .4WD add 0.628 2101D1 BEARING, MAINSHAFT :REAR 6.8.INCLUDES: Engine removal and installation2101D1C .4WD add 0.629 2101D0 BEARING, MAINSHAFT :FRONT 6.0.INCLUDES: Engine removal and installation2101D0C .4WD add 0.6+ 2101C6 BEARING, MAINSHAFT :BOTH 7.0F62011.09.20 EE-1571
TRANSMISSION221 23751-HP5-600 GEAR, COUNTERSHAFT REVERSE(46T)
1 1 1 1 1 1 1 1
22 90401-HP0-A00 WASHER, THRUST, 20MM 1 1 1 1 1 1 1 1 23 90403-HN8-000 WASHER, SPECIAL, 17MM 1 1 1 1 1 1 1 1 24 90451-KY1-000 WASHER, SPLINE, 22MM 1 1 1 1 1 1 1 1 25 90452-GB4-770 WASHER, THRUST, 17MM 1 1 1 1 1 1 1 1 26 90455-ML7-000 WASHER B, THRUST, 22MM(BLUE)1 1 1 1 1 1 1 1 27 90601-329-000 CIRCLIP, 22MM 1 1 1 1 1 1 1 1 28 91004-HC0-003 BEARING, RADIAL BALL, 6203 1 1 1 1 1 1 1 1 29 91005-657-008 BEARING, BALL, 62/22(NTN) 1 1 1 1 1 1 1 1 30 96100-62040-00 BEARING, RADIAL BALL, 6204 1 1 1 1 1 1 1 1 31 96100-63050-00 BEARING, RADIAL BALL, 6305 1 1 1 1 1 1 1 1 Ref.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.+29.INCLUDES: Engine removal and installation2101C6G .4WD add 0.630 2101D2 BEARING, COUNTERSHAFT :FRONT 6.0.INCLUDES: Engine removal and installation2101D2C .4WD add 0.631 2101D3 BEARING, COUNTERSHAFT :REAR 6.8.INCLUDES: Engine removal and installation2101D3C .4WD add 0.62101C9 BEARING, COUNTERSHAFT :BOTH 7.0.INCLUDES: Engine removal and installation2101C9E .4WD add 0.62101D4 BEARING, MAINSHAFT AND COUNTERSHAFT :ALL 7.2.INCLUDES: Engine removal and installation2101D4G .4WD add 0.6Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T.F7722011.09.20 E2E-16 GEARSHIFTFORKRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 24211-HP5-A50 FORK, FR. GEARSHIFT 1 1 1 1 1 1 1 1 2 24212-HP5-A50 FORK, CENTER GEARSHIFT 1 - 1 - 1 - 1 - 24212-HR0-F00 - 1 - 1 - 1 - 1 3 24213-HP5-A50 FORK, RR. GEARSHIFT 1 1 1 1 1 1 1 1 4 24241-HP0-A50 SHAFT, GEARSHIFT FORK GUIDE 1 - 1 - 1 - 1 - 24241-HP0-A51 - 1 - 1 - 1 - 1 5 24310-HP5-A50 DRUM COMP., GEARSHIFT 1 1 1 1 1 1 1 1 6 24321-HM8-B40 SHIFTER, DRUM 1 1 1 1 1 1 1 1 7 24328-HB3-000 PLATE, SHIFT GUIDE 1 1 1 1 1 1 1 1 8 24430-HP5-600 STOPPER COMP., GEARSHIFT DRUM 1 1 1 1 1 1 1 1 9 24435-HP5-000 SPRING, SHIFT DRUM STOPPER 1 1 - - 1 1 - - 24435-HP5-600 - - 1 1 - - 1 1 10 24611-HP5-010 SPINDLE COMP., GEARSHIFT 1 1 - - 1 1 - - 11 24620-HM7-000 ARM COMP., GEARSHIFT MASTER 1 1 1 1 1 1 1 1 12 24631-HM7-010 PLATE, GEARSHIFT 1 1 1 1 1 1 1 1 13 24641-HB3-004 SPRING, SHIFT ARM 1 1 1 1 1 1 1 1 14 24651-HP5-000 SPRING, GEARSHIFT RETURN 1 1 - - 1 1 - - 24651-HN0-A10 - - 1 1 - - 1 1 15 24652-KY4-900 PIN, RETURN SPRING 1 1 1 1 1 1 1 1 16 24670-HP5-000 ARM COMP., SUB GEARSHIFTSPINDLE
1 1 - - 1 1 - -
17 24680-HP5-000 SPINDLE COMP., SUB GEARSHIFT1 - - - 1 - - - 24680-HR0-E00 - 1 - - - 1 - - 18 24680-HP5-600 SPINDLE COMP., GEARSHIFT - - 1 - - - 1 - 24680-HR0-F00 - - - 1 - - - 1 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1(2,3,4)210112 FORK, GEARSHIFT 6.2.INCLUDES: Engine removal and installation.NOTE: Same time for two units or more210112F .4WD add 0.6 5 2101A9 DRUM, GEARSHIFT 6.2.INCLUDES: Engine removal and installation2101A9F .4WD add 0.6 6 2101B3 SHIFTER, GEARSHIFT DRUM 1.92101B3D .4WD add 0.8 8(9)210125 STOPPER OR SPRING, SHIFT DRUM 1.9210125H .4WD add 0.810 210122 SPINDLE, GEARSHIFT 3.3.INCLUDES: Engine removal and installation210122H .4WD add 0.612(11,14)2101L4 PLATE, GEARSHIFT 1.72101L4A .4WD add 0.817(16)+ 210123 SPINDLE, SUB GEARSHIFT 3.8F82011.09.20 EE-1673
GEARSHIFTFORK219 90023-MR5-670 BOLT, GEARSHIFT DRUM STOPPERARM PIVOT
1 1 1 1 1 1 1 1
20 90417-360-000 WASHER, DRUM STOPPER 1 1 1 1 1 1 1 1 21 90451-GF6-000 WASHER, THRUST, 12MM 1 1 1 1 1 1 1 1 22 91010-HB7-003 BEARING, RADIAL BALL, 6807(KOYO)
1 1 1 1 1 1 1 1
23 95701-06020-00 BOLT, FLANGE, 6X20 1 1 1 1 1 1 1 1 24 96220-40138 ROLLER, 4X13.8 1 1 1 1 1 1 1 1 25 91053-MFJ-D01 BEARING, NEEDLE, 12X16X10 - 1 - 1 - 1 - 1 26 91106-HN0-671 BEARING, NEEDLE, 20X26X12 - 1 - 1 - 1 - 1 Ref.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.+17.INCLUDES: Engine removal and installation210123D .4WD add 0.618 210122 SPINDLE, GEARSHIFT 1.7210122H .4WD add 0.822 2101C3 BEARING, GEARSHIFT DRUM 6.0.INCLUDES: Engine removal and installation2101C3A .4WD add 0.6Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T.F9742011.09.20 E2E-17 FINALSHAFTRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 23611-HP4-600 SHAFT, FINAL 1 1 1 1 - - - - 2 23611-HP5-600 SHAFT, FINAL - - - - 1 1 1 1 3 23621-HP5-600 GEAR, FINAL DRIVE(22T) 1 1 1 1 1 1 1 1 4 23631-HP5-600 GEAR, FINAL DRIVEN(40T) 1 1 1 1 1 1 1 1 5 90459-357-000 WASHER C, THRUST, 25MM 1 1 1 1 1 1 1 1 6 91006-HP5-601 BEARING, RADIAL BALL, 22X47X14 1 1 1 1 1 1 1 1 7 91202-HP5-601 OIL SEAL, 22X35X7 - - - - 1 - 1 - 91202-HR0-F01 - - - - - 1 - 1 8 91204-MG3-003 OIL SEAL, 25X45X7(ARAI) 1 - 1 - 1 - 1 - 91204-HR0-F01 OIL SEAL, 25X45X7 - 1 - 1 - 1 - 1 9 96100-62050-00 BEARING, RADIAL BALL, 6205 1 1 1 1 1 1 1 1 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1 2131H0 SHAFT, OUTPUT 3.3.INCLUDES: Engine removal and installation 2 2131H0 SHAFT, OUTPUT 3.9.INCLUDES: Engine removal and installation 3 2131K7 GEAR, OUTPUT SHAFT DRIVE 3.3.INCLUDES: Engine removal and installation2131K7C .4WD add 0.6 4 2131H1 GEAR, OUTPUT SHAFT DRIVEN 3.3.INCLUDES: Engine removal and installation2131H1D .4WD add 0.6 6 2131H2 BEARING, OUTPUT SHAFT :FRONT 6.0.INCLUDES: Engine removal and installation2131H2D .4WD add 0.6 9 2131H3 BEARING, OUTPUT SHAFT :REAR 3.5.INCLUDES: Engine removal and installation2131H3D .4WD add 0.6+ 2131L1 BEARING, OUTPUT SHAFT :FOR 1 VEHICLE 6.6F102011.09.20 EE-1775
FINALSHAFT2+ 9.INCLUDES: Engine removal and installation2131L1D .4WD add 0.6Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T.F11762011.09.20 E2E-18 THROTTLEBODYRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 16060-HP6-A01 SENSOR SET 1 1 1 1 1 1 1 1 2 16080-HP5-601 SCREW-WASHER 1 1 1 1 1 1 1 1 3 16080-KPH-701 BOLT, FLANGE, 5X20 2 2 2 2 2 2 2 2 4 16081-KPH-701 SCREW, TORX, 5X8.7 2 2 2 2 2 2 2 2 5 16082-KPH-701 SCREW, TORX, 5X17 1 1 1 1 1 1 1 1 6 16157-HN8-A61 COVER, BODY 1 1 1 1 1 1 1 1 7 16196-HP5-602 STAY, HARNESS CLAMPER 1 1 1 1 1 1 1 1 8 16400-HP7-A01 THROTTLE BODY ASSY.(GQB6A A)1 1 1 1 1 1 1 1 9 16410-HP7-A01 BODY SET 1 1 1 1 1 1 1 1 10 16422-HP5-602 JOINT, INJECTOR 1 1 1 1 1 1 1 1 11 16430-HP6-A01 VALVE SET, IDLE AIR CONTROL 1 1 1 1 1 1 1 1 12 16432-HP5-601 PLATE, IDLE AIR CONTROL VALVE 1 1 1 1 1 1 1 1 13 16433-HN8-A61 SCREW, TORX 2 2 2 2 2 2 2 2 14 16435-HN8-A61 O-RING, 17.8X1.9 1 1 1 1 1 1 1 1 15 16450-HP5-603 INJECTOR ASSY., FUEL 1 1 1 1 1 1 1 1 16 16472-MCW-000 SEAL RING, INJECTOR 1 1 1 1 1 1 1 1 17 16473-P7A-004 CUSHION RING, INJECTOR 1 1 1 1 1 1 1 1 18 17567-HP5-601 BASE, CLAMP 1 1 1 1 1 1 1 1 19 17568-HP5-600 CLAMPER, FUEL HOSE 1 1 1 1 1 1 1 1 20 90002-892-000 BOLT, FLANGE, 5X10 1 1 1 1 1 1 1 1 21 91301-P7A-004 O-RING 1 1 1 1 1 1 1 1 22 93500-05010-1H SCREW, PAN, 5X10 2 2 2 2 2 2 2 2 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1 617115 SENSOR, THROTTLE 0.4 8 311132 BODY ASSY., THROTTLE 0.7 9 311130 BODY, THROTTLE 0.811 3111N5 VALVE, IDLE AIR CONTROL 0.315 311145 INJECTOR, FUEL 0.4F122011.09.20 E772E-19 RECOILSTARTERRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 28400-HP5-661 STARTER ASSY., RECOIL 1 - 1 - 1 - 1 - 28400-HR0-F21 - 1 - 1 - 1 - 1 2 28407-HM7-A11 ROPE, RECOIL STARTER 1 1 1 1 1 1 1 1 3 28430-HP5-660 PULLEY COMP., RECOIL 1 1 1 1 1 1 1 1 4 28461-HP5-661 KNOB COMP., RECOIL STARTER 1 1 1 1 1 1 1 1 5 90081-HN5-670 BOLT, SPECIAL, 12MM 1 1 1 1 1 1 1 1 6 91202-HP0-A01 OIL SEAL, 32X52X9(ARAI) 1 1 1 1 1 1 1 1 7 91303-679-003 O-RING, 11.5X2.3 1 1 1 1 1 1 1 1 8 95701-06014-00 BOLT, FLANGE, 6X14 4 4 4 4 4 4 4 4 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1 112115 STARTER ASSY., RECOIL 0.4 2 1121A5 ROPE, RECOIL STARTER 0.6 3 1121A7 PULLEY, RECOIL 0.6F13782011.09.20 E2EOP-1 GASKETKITARef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 06111-HP7-A00 GASKET KIT A 1 1 1 1 1 1 1 1 12191-HP5-601 GASKET, CYLINDER 1 1 1 1 1 1 1 1 12251-HP7-A01 GASKET, CYLINDER HEAD 1 1 1 1 1 1 1 1 12315-HP5-601 GASKET, HEAD COVER 1 1 1 1 1 1 1 1 18291-MN4-920 GASKET, EX. PIPE 1 1 1 1 1 1 1 1 90441-706-000 WASHER, SEALING, 6MM 2 2 2 2 2 2 2 2 91301-428-003 O-RING, 35.5X3(NOK) 2 2 2 2 2 2 2 2 91306-105-690 O-RING, 1.5X9.5 2 2 2 2 2 2 2 2 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. NO INFORMATION F142011.09.20 E792EOP-2 GASKETKITBRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 19226-HP5-600 GASKET, WATER PUMP COVER 1 1 1 1 1 1 1 1 90441-706-000 WASHER, SEALING, 6MM 1 1 1 1 1 1 1 1 91302-377-000 O-RING, 15X2.5 1 1 1 1 1 1 1 1 91302-KF0-003 O-RING, 54X2.4(ARAI) 1 1 1 1 1 1 1 1 91303-377-000 O-RING, 13.8X2.5 1 1 1 1 1 1 1 1 91303-679-003 O-RING, 11.5X2.3 1 1 1 1 1 1 1 1 91303-HA0-004 O-RING, 11X1.9(NOK) 1 1 1 1 1 1 1 1 91303-KF0-003 O-RING, 14.8X2.4(ARAI) 1 1 1 1 1 1 1 1 91304-HA5-003 O-RING, 10X2(ARAI) 1 1 1 1 1 1 1 1 91304-HP5-601 O-RING, 20.6X1.9 1 1 1 1 1 1 1 1 91307-KF0-003 O-RING, 18X3(ARAI) 1 1 1 1 1 1 1 1 91308-MC7-000 O-RING, 8.2X1.5 1 1 1 1 1 1 1 1 91309-425-003 O-RING, 24.4X3.1(ARAI) 1 1 1 1 1 1 1 1 91313-MB0-003 O-RING, 14.7X2.2(ARAI) 1 1 1 1 1 1 1 1 91313-MN5-004 O-RING, 7.8X1.9(NOK) 2 2 2 2 2 2 2 2 94109-12000 WASHER, DRAIN PLUG, 12MM 1 1 1 1 1 1 1 1 06112-HP5-650 GASKET KIT B 1 1 - - 1 1 - - 90495-MN5-000 WASHER, SEALING, 8MM 1 1 - - 1 1 - - 06112-HP5-660 GASKET KIT B - - 1 1 - - 1 1 91308-HN0-A10 O-RING, ANGLE SENSOR - - 1 1 - - 1 1 91351-HM8-A51 O-RING, CONTROL MOTOR - - 1 1 - - 1 1 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. NO INFORMATION F15802011.09.20 E3F-1 HEADLIGHTRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 33103-KSC-670 SCREW, PAN, 4X55 2 2 2 2 2 2 2 2 2 33107-KAE-771 SPRING, BEAM ADJUSTING 2 2 2 2 2 2 2 2 3 33110-HP5-601 HEADLIGHT UNIT, R. 1 1 1 1 1 1 1 1 4 33117-KBR-730 NUT, BEAM ADJUSTING 2 2 2 2 2 2 2 2 5 33130-HP5-600 SOCKET COMP., HEADLIGHT 1 1 1 1 1 1 1 1 6 33160-HP5-601 HEADLIGHT UNIT, L. 1 1 1 1 1 1 1 1 7 34901-HP5-601 BULB COMP., HEADLIGHT(12V 30/30W)
2 2 2 2 2 2 2 2
8 94101-04700 WASHER, PLAIN, 4MM 2 2 2 2 2 2 2 2 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 3 6161A9 HEADLIGHT UNIT :RIGHT 0.3 5 6161B1 SOCKET, HEADLIGHT 0.3 6 6161A8 HEADLIGHT UNIT :LEFT 0.36161B0 HEADLIGHT UNIT :BOTH 0.6 7 6161F7 BULB, HEADLIGHT :LEFT 0.16161F8 BULB, HEADLIGHT :RIGHT 0.16161H4 BULB, HEADLIGHT :BOTH 0.1G12011.09.20 E813F-2 METERRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 37200-HP4-U31 METER ASSY., COMBINATION(KPH) 1 1 1 1 - - - - 37200-HP5-C51 - - - - 1 1 1 1-------- -------- FE2ED,FE2U,FEED,FEU,FM2ED,FM2U,FMED,FMU37200-HP5-C71 - - - - 1 1 - 1-------- -------- FPED,FPMED,FPMU,FPURef.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1 8121A1 METER ASSY., COMBINATION 0.2G2822011.09.20 E3F-3 HANDLELEVER/SWITCH/CABLERef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 17910-HP5-600 CABLE COMP., THROTTLE 1 1 1 1 1 1 1 1-------- -------- FE2ED,FE2U,FEED,FEU,FM2ED,FM2U,FMED,FMU,TEED TEU,TMED,TMU17910-HP7-A30 - - - - 1 1 - 1-------- -------- FPED,FPMED,FPMU,FPU2 22880-HP5-600 CABLE, REVERSE ASSIST 1 - 1 - 1 - 1 - 22880-HR0-F01 - 1 - 1 - 1 - 1 3 35150-HP5-A41 SWITCH ASSY., LIGHTING &STARTER
1 1 - - 1 1 - -
35140-HP5-A51 SWITCH ASSY., ELECTRIC SHIFT- - 1 1 - - 1 1 4 35180-HM8-851 SWITCH ASSY., HORN 1 1 1 1 1 1 1 1 5 35181-HM8-V81 BAND SET 1 1 1 1 1 1 1 1 6 35201-HB7-671 COVER, SWITCH 1 1 - - 1 1 - - 7 35340-ML4-005 SWITCH ASSY., FR. STOP(TATEISHI)
1 1 1 1 1 1 1 1
8 35345-HF1-830 COLLAR, STOP SWITCH 1 1 1 1 1 1 1 1 9 43460-HP5-601 CABLE COMP., HAND BRAKE 1 1 1 1 1 1 1 1 10 53141-HP1-000 COVER, THROTTLE CASE 1 - 1 - 1 - 1 - 53141-HP5-L00 - 1 - 1 - 1 - 1 11 53143-HM7-305 CASE ASSY., THROTTLE LEVER 1 - 1 - 1 - 1 - 53143-HP5-L00 - 1 - 1 - 1 - 1 12 53144-HA0-010 ARM COMP., THROTTLE 1 1 1 1 1 1 1 1 13 53145-HA0-770 LEVER, THROTTLE 1 1 1 1 1 1 1 1 14 53146-HM8-000 SPRING, THROTTLE RETURN 1 1 1 1 1 1 1 1 15 53147-HM5-850 HOLDER, THROTTLE CASE 1 1 1 1 1 1 1 1 16 53148-HA0-000 BUSH, THROTTLE PIVOT 2 2 2 2 2 2 2 2 17 53165-HP5-600 GRIP, HANDLE 2 2 2 2 2 2 2 2 18 53167-HP5-600 GUARD, HANDLE END 2 2 2 2 2 2 2 2 Ref.No.L.O.N.(Relative ref. Number)DescriptionF.R.T. 1 811100 CABLE, THROTTLE 0.9811100F .EPS add 0.1 2 811148 CABLE, REVERSE 0.8811148E .EPS add 0.1 3 6151C8 SWITCH, LEFT HANDLE 0.76151C8A .EPS add 0.1 7 6151B3 SWITCH, REAR STOP :LEVER SIDE 0.1 9 8111B1 CABLE, HAND BRAKE 0.88111B1B .EPS add 0.110(37)8101C2 COVER, THROTTLE CASE 0.111 8101C3 CASE ASSY., THROTTLE LEVER 0.212(14)8101C4 ARM, THROTTLE 0.213 810120 LEVER, THROTTLE 0.217 8101C0 GRIP, HANDLE :LEFT 0.18101C1 GRIP, HANDLE :RIGHT 0.119 8101C8 BRACKET, HANDLE LEVER :LEFT 0.223 8101E1 ARM, REVERSE ASSISTANT 0.125 8101C6 LEVER, HANDLE :LEFT 0.18101F5 LEVER, HANDLE :BOTH 0.228 810170 LEVER, PARKING LOCK 0.1G32011.09.20 E83F-3
HANDLELEVER/SWITCH/CABLE319 53172-HN5-V60 BRACKET, BRAKE LEVER 1 1 - - 1 1 - - 53172-HN5-V70 - - 1 1 - - 1 1 20 53173-376-000 HOLDER, LEVER BRACKET 1 1 1 1 1 1 1 1 21 53174-HN5-V60 STAY, PARKING BRAKE STOPPER 1 1 1 1 1 1 1 1 22 53177-HN5-M40 COVER, L. HANDLE 1 1 1 1 1 1 1 1 23 53179-HA6-000 ARM, REVERSE ASSISTANT 1 1 1 1 1 1 1 1 24 53179-HN5-M40 HOLDER, STOP SWITCH SUB CORD1 1 1 1 1 1 1 1 25 53180-HA8-770 LEVER COMP., RR. BRAKE 1 1 1 1 1 1 1 1 26 53187-VM6-000 CAP, REVERSE PIN 1 1 1 1 1 1 1 1 27 53191-961-010 SPRING, PARKING BRAKE LEVER 1 1 1 1 1 1 1 1 28 53192-HN5-V60 LEVER, PARKING BRAKE LOCK 1 1 1 1 1 1 1 1 29 53193-HA0-770 CAP, PARKING LEVER 1 1 1 1 1 1 1 1 30 53193-HF1-830 SPRING, LEVER RETURN 1 1 - - 1 1 - - 53193-HN5-C20 SPRING, PARKING LEVER RETURN- - 1 1 - - 1 1 31 90114-HM8-000 BOLT, HANDLE LEVER PIVOT 1 1 1 1 1 1 1 1 32 90115-HA6-000 SCREW, PARKING LEVER PIVOT 1 1 1 1 1 1 1 1 33 90501-HA0-000 WASHER, LOCK, 6MM 1 1 1 1 1 1 1 1 34 90504-HA0-000 WASHER, 9X20 1 1 1 1 1 1 1 1 35 90651-MA6-720 BAND, WIRE HARNESS 3 3 3 3 3 3 3 3 36 91210-HA0-003 DUST SEAL, 9X16X5(ARAI) 1 1 1 1 1 1 1 1 91210-HA0-004 DUST SEAL, 9X16X5(NOK) 1 1 1 1 1 1 1 1 37 91532-HA0-020 PACKING, THROTTLE CASE 1 1 1 1 1 1 1 1 38 93500-04016-0G SCREW, PAN, 4X16 3 3 3 3 3 3 3 3 39 93500-05014-0G SCREW, PAN, 5X14 2 2 2 2 2 2 2 2 40 93500-05018-0G SCREW, PAN, 5X18 2 2 2 2 2 2 2 2 41 93500-05025-0G SCREW, PAN, 5X25 2 2 - - 2 2 - - 93500-05028-0G SCREW, PAN, 5X28 - - 3 3 - - 3 3 42 93500-06016-0G SCREW, PAN, 6X16 1 1 1 1 1 1 1 1 43 93893-04022-07 SCREW-WASHER, 4X22 1 1 1 1 1 1 1 1 44 94001-06070-0S NUT, HEX., 6MM 1 1 1 1 1 1 1 1 45 94002-06000-0S NUT, HEX., 6MM 1 1 1 1 1 1 1 1 Ref.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.G4842011.09.20 E3F-4 FR.BRAKEMASTERCYLINDERRef.No.PartNo. DescriptionReqd.QTYPartscataloguecode TRX420TM TE FM/FPM FE/FPEB CBC BCBCSerialNo.1 35340-ML4-005 SWITCH ASSY., FR. STOP(TATEISHI)
2 2 2 2 2 2 2 2
2 35343-HN2-740 SPACER, FR. STOP SWITCH 1 1 1 1 1 1 1 1 3 45126-HP5-601 HOSE COMP. A, FR. BRAKE 1 1 1 1 1 1 1 1 4 45127-HP7-A01 HOSE COMP. B, FR. BRAKE 1 1 1 1 1 1 1 1 5 45128-HP7-A00 PIPE COMP., FR. BRAKE 1 1 1 1 1 1 1 1 6 45461-HP5-600 CLAMP A, R. FR. BRAKE HOSE 1 1 1 1 1 1 1 1 7 45462-HP5-600 CLAMP B, R. FR. BRAKE HOSE 1 1 1 1 1 1 1 1 8 45463-HP5-600 CLAMPER C, FR. BRAKE HOSE 2 2 2 2 2 2 2 2 9 45464-HN1-000 CLAMP B, FR. BRAKE HOSE 1 1 1 1 1 1 1 1 10 45471-HP5-600 CLAMP A,
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