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Corr Science Corr Science Presented By Tom Spenceley & Jerry Bauer
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Corr Science Presented By Tom Spenceley & Jerry Bauer.

Mar 26, 2015

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Page 1: Corr Science Presented By Tom Spenceley & Jerry Bauer.

Corr ScienceCorr Science

Presented

By

Tom Spenceley

&

Jerry Bauer

Page 2: Corr Science Presented By Tom Spenceley & Jerry Bauer.

Corr ScienceCorr ScienceRepresents the Following Companies:

Access Plugs & Flange Andritz AutomationTeledyne Cormon CorrocoatCorrview Ion Science Flsmith/Gmax Pepperl+FuchsRoxar Specialized TechStructural Integrity OLI

Page 3: Corr Science Presented By Tom Spenceley & Jerry Bauer.

Why do we need sand detectors?

• Early warning of sand production• Identification of individual wells producing sand• Optimising production Monitoring accumulation of

sand• Preventing lines filling with sand• Checking integrity of sand screens• Reducing the risk of erosion

Page 4: Corr Science Presented By Tom Spenceley & Jerry Bauer.

Sand ProblemsSand Problems

• Sand in oil or gas • Pipe wall erosion• Damage to production equipment• Reservoir degradation• Filter replacement - time and expense• Solids cleaning

Page 5: Corr Science Presented By Tom Spenceley & Jerry Bauer.

System SolutionsSystem Solutions

• Provides quantitative and qualitative indication of solids production

• Optimisation of production rates• Enables damage assessment of pipes &

valves• Determination of methods of control

Page 6: Corr Science Presented By Tom Spenceley & Jerry Bauer.

There are three different types of Sand There are three different types of Sand DetectorsDetectors

• Sand Probe

• Sand Erosion Particle Detector (SEPD)

• Ultra Sonic SensorUltra Sonic Sensor

Page 7: Corr Science Presented By Tom Spenceley & Jerry Bauer.

Sand Probe (Sand Probe (Ceion® Sand Erosion Sensor)Ceion® Sand Erosion Sensor)

• Intrusive• Cost Effective• Can be used on straight

pipe (Angle Probe)• Accrete readings for Wall

Loss of pipe• Real Time or Stand alone

Page 8: Corr Science Presented By Tom Spenceley & Jerry Bauer.

Overview• Patented technology• Ceion® metal loss for cumulative damage• Integrated passive acoustic element for

instantaneous sand detection

Measures:• Cumulative metal loss• Erosion rate• Instantaneous sand detection• Sand rate detection (0.01g/s estimated)• Flow regime indication

Sand Erosion Particle DetectorSand Erosion Particle Detector(SEPD)(SEPD)

Embedded CEION® DSP Acoustics

Acoustic

Erosion

8TU-SMP

Page 9: Corr Science Presented By Tom Spenceley & Jerry Bauer.

Other features:

• Embedded DSP for real-time frequency analysis.

• 1MHz sampling speed

• Frequency analysis up to 500kHz

• FFT completed every ms and averaged 1000 times. (i.e. result every 1s)

• Configurable band pass filtering

• Configurable gain amplification

• High S-N ratio

SEPDTM Probe

Embedded CEION® DSP Acoustics

9TU-SMP

Page 10: Corr Science Presented By Tom Spenceley & Jerry Bauer.

• Passive acoustic transducer technology

• Measures sand production in oil, gas or multiphase wells

• Compact and ultra sensitive

• Detects smaller particles at lower flow velocities than competitors

• Non-intrusive

SAM 400 TCSAM 400 SAM 400

Page 11: Corr Science Presented By Tom Spenceley & Jerry Bauer.

Measurement principle (ultra sonic)Measurement principle (ultra sonic)

• The detector is installed down stream of a 90° bend

• Sand impacts the inner pipe wall

• Detection Limits: • Velocity >1.0 m/s, • particle size > 15 m

Page 12: Corr Science Presented By Tom Spenceley & Jerry Bauer.

RSI-650 Sand InjectorRSI-650 Sand Injector

• The injector will inject a calibrated The injector will inject a calibrated amount of sand into the stream at a amount of sand into the stream at a current velocity for a set time. current velocity for a set time.

• Up stream of Roxar Sand Sensor.Up stream of Roxar Sand Sensor.

• With a With a Analogue or a Analogue or a digital barrier digital barrier we can hook up we can hook up to the PLC to the PLC

Page 13: Corr Science Presented By Tom Spenceley & Jerry Bauer.

Thank you and

Are there any questions?

Corr ScienceCorr Science