CORPORATE PROFILE - ABJ Engineeringabjengineering.com/images/media/ABJ CORPORATE... · a structural steel and pipe spool Fabrication Company and that would mainly support the construction

CORPORATE PROFILE

FABRICATION SERVICES AND BEYOND

WELCOME TO ABJ EnginEEring & COnTrACTing CO.

ABJ Engineering & Contracting Co.

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COnTEnTS

Profile 04Products 08Services 22Assets 24Plant&Machinery 26Logistics 28Accreditations 30Clientele 31Our Locations 32

(Rad

iogr

aphy

bun

kers

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(Coveredstoreandsupervisoroffice)

(OfficeBuilding)

(Duc

t wor

ksho

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(Par

amed

ics)

(Pressurevesselsassembly)

(Fab

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ed p

ipin

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(Fab

ricat

ed p

ipin

g)

(Weldingtrainingcenter)

(Skidsassem

bly)

(PW

HT

Furn

ace)

(Materialstoragearea)

(Painting/assemblyarea)

(Blastingandpaintingarea)


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Overoneandhalfdecadesago,KharafiNational,theKuwaitbasedconglomerate,created ABJ Engineering & Contracting Co. KSCC. ABJ was then perceived to be astructuralsteelandpipespoolFabricationCompanyandthatwouldmainlysupport the construction projects of the parent, KharafiNational.

Theconcertedeffortsandprofessionalapproachyieldedinexpandingtheshopsto30000sqminShuaibaIndustrialAreain1993toanother200,000sqmgrassrootfacilityinMinaAbdullahAreain2005.

Sincethen,ABJhasgrownbyleapsandbounds,developingandlaunchingnew products and shifting its stance fromanancillaryunittoa“Stand-alone”profitbasedentity.

Thepassiontogrowexponentiallywhileadopting customer oriented approach couldtransformthenascentcompany

inninetiestoanemergingGlobalplayerinthemillennium.

TodayweservethetailormadeneedsofalargeclienteleinOil&Gas,Petrochemical,Fertilizer,Power,Water,Wastewater,InfrastructureandIndustrialSectors.

OurdiversifiedrangeofproductscomprisesofPressureVessels,Columns/Towers,ProcessEquipmentModules,ModularizedIndustrialPipeRacks,Piping&ValveSkids,Shell&TubeHeatExchangers,HeatRecoverySteam Generators (HRSGs), and Packaged Evaporators & Deaerator units forDesalinationPlants,Pre-FabricatedPipeSpools,Pressurized&AtmosphericShopFabricatedStorageVessels/Tanks,andArchitecturalRoofStructuresforInternationalStadiums.Thevalueaddedservices encompass Refurbishment / Re-ConditioningofCodedPressureVessels&HeatExchangers,Lining&CoatingofspecialmaterialininternalsurfaceofPressureVesselsand

PrOFiLE


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Large Diameter Pipes for corrosion protection,automaticweldoverlayonnozzlenecksincludingsmallborepipes.

TheexportofitsproductstoSpain,South Africa, Russia, Saudi Arabia, UAE,Iran,Iraq,andIndia…re-enforcesthecompany’sabilitytoguaranteetheirclientsconsistenthighqualityproductsatcompetitiveprice.

OurdedicationtoqualityisreflectedinourbeingISO9001:2008andourshops have been accredited with

ASME“U”,”U2”,”R”,”S”,”P”&“NB”.ABJispreparingtoacquire“N”StamptoextenditsservicestotheNuclearIndustry.

Weownfiduciaryresponsibilitytomeetourcommitmentstohealth,safety and environment.

Webelieveinbuildingupahighmoraleofpeoplethatwouldsustainus as a great company.


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Tosupportitsexponentialgrowth,ABJ,KharafiNational’sfabricationsubsidiary invested substantialamountinpurposebuiltlargescalestate of art new fabrication facilitiesinICADIII Abu Dhabi.

ThenewfacilitiesofABJIndustriesPJSCarebuiltinZoneThreeoftheIndustrialCityofAbuDhabi(ICADIII)in UAE. The choice of ICAD III was strategic decision.

ICADIIIenablesABJtocaterforclientsintheOil&Gas,Power,Water, WastewaterandIndustrialInfrastructuresectorsinAbuDhabi.ThelocationalsoenablesABJtofulfillthecustomizedrequirements of the South African, MiddleEasternandWesternregionswhileretainingitscostcompetitivenessandquality.

Thenewworkshopisjustfivekilometersfromamajorsea-portandacquisitionoftheirownNicolasHydraulicTrailermeansthatABJIndustriesPJSCisabletoeasilyhandlethelogisticsofdeliveringmassive fabricated equipments to far-awayprojects.

ThefabricationfacilitiesatICADIIIhavefootprintofover250,000squaremeters.

ThenewfacilitiesatAbuDhabiisamirrorimageoffacilitiesatKuwait

THE JOUrnEY COnTinUES AT iCAD iii → Abu Dhabi


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andpossessahostofCNCbasedsophisticatedplantandmachinery.

ThefacilitiesatICADIIIhavesixcovered bays with EOT Cranes. Therestoftheplantshavespacesallocatedtofacilitiesthatinclude:

→ Awelderstrainingcentreidenticalto the training centre in ABJ’s Kuwait facilities,wherethewelderswillreceive‘hands-on’trainingpriortoqualificationby a third party.→ Radiography bunkers for the radiographictestingofpre-fabricatedpipespoolsandstructurestoensureanuninterruptedworkflowwhileprotectingthehealthandsafetyofworkers.

→ Covered storage and a warehouse forstoringbulkmaterialsprocuredforprojectsaswellas‘free-issue’materialsfromclients.→ Dedicatedblastingandpaintingareas, both covered and open, for surface preparation.→ Apostweldheattreatmentfurnace.→ Alargeareaforassembly,testingandpre-commissioningseveralfinishedproductssimultaneously.→ Theexemplaryhealth&safetystandards, which are undergoing continuousmodificationinthelightofcircumstancesandareenforcedstrictly,willbetransferredtoitsoperationsinAbu Dhabi.

ThenewfacilitiesareoperationalsinceDecember2010.

THE JOUrnEY COnTinUES AT iCAD iii → Abu Dhabi


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PrODUCTS → Modular Packages / Skids


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PrODUCTS → Modular Packages / Skids

Everyyearmoreandmoreplantowners,engineeringconsultants,OEM’srecognizestheadvantagesofhavingallorpartoftheirequipmentspre-fabricatedonskids.Sometimecomplexityandthesizeoftheequipmentcanmeanthatanumberofseparatelybuiltskids(ormodules)becomenecessary.Thesearesimplyinterconnectedatsitewhendeliveredtojobsite.

ABJisspecializedinfabricationofthesemodularskidmountedpackagesandcapabletomanufactureseveralmodulessimultaneously.Thesefabricatedmodulesaretestedandpre-commissionedinalldisciplinesincludingmechanical,electrical&instrumentationfortroublefreehookup at site.

SomeofthetypicalmodulesfabricatedatABJare;

→ ProcessEquipmentsModules/Skids.→ Piping&ValveSkids→ GasDehydrationModules→ GasTreatmentModules→ ChemicalDosingSkids→ Corrosion Inhibitor Skids.→ IndustrialModularizedPipeRacks.→ EvaporatorModules→ HeatRecoverySteamGeneratorModules→ DeaeratorModules.


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PrODUCTS → Pressure Vessels

ABJhascapabilitytoDesign,ManufactureandSupplyofPressureVessels,Reactors,Columns/Towers,DesalterVessels,FilterVessels.ABJDesignsandManufacturestheseasperASMESecVIIIDiv1andASMESecVIIIDiv2andauthorizedtouseASME“U”and“U2”stamps.

TheweldingprocessesandprocedurequalificationshavebeendevelopedforvarietyofdifferentgradesofmaterialslikeCarbonSteel,CarbonSteel–NACE/HIC,LTCS,StainlessSteel,CladStainlessSteel,CladInconeletc.,HavingservedclientslikeSaudiAramco,ADCO,GASCO,KNPC,KOC,Equate,PICBAPCO,SouthOilCompany…EPCmajorplayerssuchasSaipem,Tecnimont,Petrofac,SKECandotherInternationalmajors.

ABJhasanillustrioustrackrecordinexporttoRussia,SpainIndiainadditiontosuppliestotheMiddleEast&Africa.


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PrODUCTS → Pressure Vessels


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ABJhasthecapabilitytoDesign,Manufacture&SupplyShell&TubeHeatExchangersasperASMESecVIIIDiv1andTEMA,authorizedtouseASME“U”stamp.OurshopisselfsufficientindrillingandmachiningtubesheetsandflangesusingCNCDrilling,Milling&BoringMachines.

PrODUCTS → Shell & Tube Heat Exchangers → Heat recovery Steam generators


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ABJhasstrategictie-upwithNooterEriksen,worldrenownedIndependentdesignerandsupplierofHeatRecovery Steam Generators (HRSGs). Under this agreementABJsupportsandfabricatesHRSGsforNooterEriksenintheMiddleEast&NorthAfrica.ABJshopshaveacquired“S”stampaccreditationsfortheirfabricationandassemblyofpowerboilers.

ABJjointlywithNooterEriksenhavesecuredthefirst break-throughbygettingorderforHRSGsfromDaelimIndustrialCo.,Koreafortheirprojectof4thLPGTrainatKuwaitNationalPetroleumCompany,Kuwait.

PrODUCTS → Shell & Tube Heat Exchangers → Heat recovery Steam generators

Pho

to ©byNooterE

riksen


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PrODUCTS → Desalination Plant Equipments

ABJdiversifiedintoyetanotherlineofbusinessin2008commencement of new era of construction, transportation & erectionofEvaporators,Deaerators,WaterBoxesandassociatedequipmentsforThermalDesalinationPlants.Thebreak-throughorderwassuppliedtoShuaibaNorthDesalinationPlantandthesewerebuiltwiththedesignofFisiaItalimpianti–Italy.

ABJinvestedafortuneinbuildingmandatoryassetsin:

→SophisticatedPlant&Machineryforcriticaldrilling,milling,machiningoftubesheets,tubesupportplatesandcollarflanges.

→Trainingmanpowerinfabricationtechnology

→ Developingcriticalweldingproceduresandprocedurequalifications(WPS&PQR)toperformcriticalweldssuchasCupro-NickeltoDuplexSteel. ABJisfullyequippedandgeareduptobuildModularizedEvaporators, Deaerators, Brine Heaters, Steam Transformers and associatedequipmentsforMSF/MEDDesalinationPlants.


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PrODUCTS → Desalination Plant Equipments

Pho

to ©byFisiaItalim

pianti


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PrODUCTS → Architectural roof Structures


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PrODUCTS → Architectural roof Structures

ABJisoneofthefewinternationallyqualifiedfabricatorsforArchitecturalSteelStructuralworkforStadiumRoofs.Thecompany is honored to have participated in the fabrication oftheRoofStructurefortwonewstadiumsnamelyNelsonMandelaStadiumatPortElizabethandGreenPointStadiumat Cape Town South Africa.

Bothstadiumswerepartofthe2010FIFAWorldCup.

ABJcommencedbuildingStadiumRoofStructuresin2007,thefirstbeingJaberAlAhmedInternationalStadiuminKuwait.


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PrODUCTS → Pressure and Process Piping


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PrODUCTS → Pressure and Process Piping

ABJhascustomizedfacilitiesforpre-fabricatedPipeSpoolsforexecutinglargecapacity,inexcessof1MillionInchdia,formegaprojects.Ourcustomizedfacilitiesinclude: → ERPbased“On-line”TrackingSystemtotracklivestatusonfabrication,NDT,Painting,QCreleaseanddispatch. → CNCPlateCuttingMachineinstalledwith“SIGMANEST”software,havingcompatibilitytohandleAUTOCADDrawingsforfabricationoflargediameterpipes&MITRESfromplates.Thesoftwareoptimizesthecuttinglayoutandminimizeswastage. → Dedicatedrollingmachineforfabricationofpipespools&mitresfromplates. → Unique Bar Coding system for segregation and identificationofspools–fromtheincomingmaterialsthroughtothefinaldispatchandinstallationatprojectsite. ABJhasbuiltillustrioustrackrecordforthefabricationofpipespoolsinexoticmaterialssuchasStainlessSteel304,304L,316,316L,Duplex/SuperDuplex,Titanium,Inconel,Incoloy,6MoSteel,Monel.ThisisinadditiontopipespoolsinCarbonSteelincludingservice(HIC)requirements,LowAlloySteelandLowTemperatureCarbonSteel.


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ABJhascapabilitytoDesign,ManufactureandSupplyofPressurizedStorageVesselssuchLPGBulletsandAtmosphericStorageTanksforthecoresectorsinOil&Gas,Petrochemical,Fertilizer,Water,WasteWater,Chemicalandalliedindustries.ABJpossesssoftwaresuch“TANK”,“E-TANK”&STAADPROandaspercodesandstandardcomplyingwithAPI650,API620,AISC&UL142.

PrODUCTS → Shop Fabricated Pressurized Storage Vessels and Atmospheric Tanks


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PrODUCTS → Shop Fabricated Pressurized Storage Vessels and Atmospheric Tanks


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SErViCES

ABJpossessesthecriticalskillstoapplyinternallining&coatingsontheinternalsurfacesofPressureVessels,TanksandLargeProcessPipingtomitigatecorrosion&enhancethelifeoftheequipments.

Thefollowingaresomeofthecoatingschemescurrentlypracticedinconformancewithclient’sspecifications:

→ PhenolicEpoxy→ PassiveFireProofing→ GlassFlakeResinSystem→ PolyesterorVinylEster→ RefractoryandCementMortarLining→ Belzona→ Metalization(Al,ZnThermalSpraying)

Corrosion Protection Services

re-Conditioning of coded Pressure Vessels and Shell & Tube Heat Exchangers

ABJPerformsweldoverlayonnozzlenecksforcladdedpressurevesselsandheatexchangersfromsmallbore2”to24”sizeusinganautomaticweldoverlaymachine.


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SErViCES

Bore Cladding and Weld Overlay

ABJholdstheNationalBoard“R”Stampforrepairandrefurbishmentof“U”&“U2”stampedPressureVesselsincludingre-tubingofShell&TubeHeatExchangers.Othertypicalworktasksincludenozzleandmanwayaddition,headrepairandreplacementetc.


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ASSETS

ABJhaslargeworkforcecomingfromdifferentnationalityandallaretrainedtobemultiskilledtoworkonseveralprojectssimultaneously.Weareveryconsciousofthehealth&safetyofourpersonnelemployedatourfacilities.

TheCompanyhaslargenumberofskilledandqualifiedweldersandmanyarequalifiedtoweldexoticmaterialssuchasCupro-Nickel,Duplex,SuperDuplex,StainlessSteel,Inconel,Incoloy,AlloySteel,6Moetc.,

We believe“Our people are prime assets”.

MAnPOWEr


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DESign AnD EnginEEring

ABJisselfsufficientinDesign&Engineering. Our team of Design EngineersandqualifiedCADOperatorsperformsengineeringfunctionsin-house.TheteamiswellversedinusingIndustrysoftwaresuchasPVElite,Compress,Ansys,StaadPro,Teklaetc.,

ASSETS

WELDing TrAining CEnTEr

ThestateofartWeldingTrainingCenterisbelievedtobeamandatoryassettoimparttrainingtothewelderswithregardtothegivenmaterials,thickness,weldingprocesses,weldingpositionetc.,

Thecenterofexcellencehas60boothstotrainaswellastopre-qualifyallweldersbyaThirdPartyand/orclientstominimizeweldrepairs/re-work,optimizethefabricationcycletimeandeliminateunduedelaysindelivery

ABJ is one of the few fabrication shops inMiddleEastregiontopossesssuchasset.


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ASSEMBLyAREA


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ABJhasanextensiverangeofsomeofthemostsophisticatedfabrication,paintingandtestingequipmentintheMiddleEastcoupledwithWelderTrainingCenter,PostWeldHeatTreatmentFurnace,Radiographyenclosures,“Nicholas”HydraulicTrailers.

MinaAbdullah&ShuaibaShops,Kuwait-Totalarea230,000Sq.M

FABRICAT

IONSHOP

MACHINESHOP

PAINTING&

FURNACE


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LOgiSTiCS

With strategic location of the shops just 5 kilometers away from the sea-port and acquisition of their own remote controlled “nicolas” Hydraulic Trailers, ABJ takes care of the inter-model logistics with the ease thatbuildstheirClients’confidenceinreachingtheover-dimensional consignments at the door step of far awayproject destinations.


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LOgiSTiCS


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ACCrEDiTATiOnS


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CLiEnTELE


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OUr LOCATiOn

www.abjengineer ing.com

INDUSTRIAL AREAKN HEAD

OFFICEICAD

ABJ Industries PJSC

www.abj industr ies .com

www.abjengineering.com KN

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CORPORATE PROFILE - ABJ Engineeringabjengineering.com/images/media/ABJ CORPORATE... · a structural steel and pipe spool Fabrication Company and that would mainly support the construction

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