Copyright c 2004 OSIsoft Inc. All rights reserved. Osvaldo A. Bascur OSIsoft, Inc. A top down approach for fast implementation and results Bringing it all Together:
Dec 13, 2015
Copyright c 2004 OSIsoft Inc. All rights reserved.
Osvaldo A. BascurOSIsoft, Inc.
A top down approach for fast implementation and results
Bringing it all Together:
Outline
• Aligning the Business Users• People, Enterprise Topology and Time • Example 1: how to add context fast
– The Money Business
• Example 2: Adding Events, Alerts, Gross Error Detection, Data Validation
• Conclusions
Synchronize Business ProcessesWith Operational Process
RtPM
We will review how to use the RtBaseline and RtAnalytics to
simply the access to
information by their Role at the
RtPortal.
ACTION
Long Term View Information Access
•Updating•Documentation•Manual Filing
•Training
•Interface to Systems•Electronic Filing
•Viewers•Computer Training
•Workflow•Object Orientation
•Business Rules•Empowerment
DATA
KNOWLEDGE
INFORMATION
Engineer
Operator
Management
RtAnalyticsRtAnalyticsRtAnalyticsRtAnalytics
Analysis
Real-time Engine – PI Server Context & Security Databases Event Databases
System Management
Real-time Connectors
Real-time GatewaysRtBaseline Services, PI to PI, ODBC Gateway OLEDB Gateway, OPC/HDA Gateway
RtBaselineRtBaselineRtBaselineRtBaselineRtStudioRtStudioRtStudioRtStudio
Build EnvironmentToolKitsProgrammatic Access
Review of the RtPM Platform
RtPortalRtPortalRtPortalRtPortal
RtWebPartsSmart Clients
PI MDBSpatial and Functional StructuresEquipmentLocations
GeographyFunctionsAccounts
Hierarchies
PI BatchTemporal
Organization Fixed or Variant
EventsLots
Campaigns
Framework to rethink how to visualize and analyze information
RtPM Example
• Objective:– Synchronize Business and Operations
• Build Structure to add Dynamic Content in Real Time
• Fast Implementation Strategy (days)• Once the Business Abstraction
(Model) is done. We can add the Dynamic Content by location and people role
Methods to add Contextand Aggregate information
It does not matter if you are in the Power or Oil or PP or MM BusinessIT IS THE MONEY BUSINESS
From a PFD to a PBD
From a PFD to a PBD
Raw Materials
OxygenPlant
Beds
Smelter
Converters
AnodeFurnace
Gas Handling
Acid Plant
Slag Treatment
PowerWater
Gases
Acid
Waste
Anodes
Enterprise: Plant Block Diagram
• Raw Materials• Select Major Process Areas • Input - Output Production Streams
Consumption (Energy, Water, Materials)QualityInventories
• Products + (Emissions, Waste) • Smooth Factor Indicator
– WHAT ABOUT THE PEOPLE????
Asset(Module)
InputOutput
Consumption Waste
AvailabilitySafety
Coordination and Collaboration
RM TRANSFO C1
R
C3
Slags
MANUF PRODUCT C4T
Tons ProcessedHeats, Consumables
Power & Water UsageAsset Information, Process Data
TonsGrade, Assays,
Samples
Losses
C2
Presentation Layer
SupportPlant
ManagementOperations
MaintenanceEngineering
Services Customers
Rt Portal Strategy
Tons ShippedTons Trucked
Operations Delays
Power & Water Usage
Consumables
Receivable & Storage
Ship Loading
Port Operations and Delays
Transactions
Example for Basic IndustriesBusiness Perspective1. What we do KPI’s (Management)
1. Variances (Plan – Current)2. What we manage Metrics
1. Production2. Costs, KWh/ton, $/ton3. Availability4. Yields5. Quality6. Environmental7. Safety
3. Plant Data1. Inventories2. Lab3. Process4. Equipment5. Receiving/Shipping
Process and People
What we do
What we manage
Operations
RM
MANUF
TRANS
PRODUCTS
Methods to add Contextand Aggregate information
look for equipment, plants and products
It does not matter if you are in the Power or Oil or PP or MM BusinessIT IS THE MONEY BUSINESS
Context =Management + Time
Rt Portal (Management View)
SafetyIndicator Asset
UtilizationIndicator
DistributionAnd
VisualizationOf Rt KPI’s
Personalities get a dynamic rendering
according to their role
RtAnalytics Example 1• In English
– Operating Costs = Equip.hours*Equip.Utility (KWH)*($/KWH)
• In ACEPeriod 24
UtilityCost = EquipXYZ_Flow.TimeLT(PrevTime, CurTime , UPt_Limit)*EquipXYZ_KWH.Avg(PrevTime,Curtime)*Utility_$
EquipAvail= EquipXYZ_Flow.TimeLE(PrevTime,CurTime,UPt_Limit)/Tav*100
Archive Summary Methods and PropertiesAvg, FindEQ, Max, Min, Range, StDev, Time EQ, Total
Rt Analytics 2:PI MDB Batch StructureAdding Context
Operational Events
Comparisons for Consistency
Process Templates
Compliance RtReports
Rt Analytics 3: What about detecting Product Losses?
• Templates are integrated using Sigmafine (PI-AF)– Detect gross errors– Validate the Inventories, Flows, Laboratory and
Transactional information– All this information has to satisfy the plant
material balance constraints.
• Additional Business Actions are enabled.. • Rt BusinessPackage (Transactions vs
TimeSeries)
From a PFD to a PBD
Raw Materials
OxygenPlant
Beds
Smelter
Converters
AnodeFurnace
Gas Handling
Acid Plant
Slag Treatment
PowerWater
Gases
Acid
Waste
Anodes
Rt Analytics 3 : Data Validation and Unification
Do we need to buy additional
feed?
What are the emissions flows?
What are the product losses in
the Waste Streams?
What are the Yields?
What are the Operating
Costs?
BASIC TEMPLATESNodes
ProcessReceipt Point
Ship PointStorageTransfer
FlowMeter
PLUS : ANALYSIS Rules
Coordination and Integration
Engineering
Project Schedule
Task 1Project Area 2
Task 1Task 2
Project Area 1
Task 2Resources / Cost Control
Simulation Design/ Cost
Engineering Standards
Distribution / Orders / SchedulingInventories
Data ReconciliationLP Model
Plant Wide OptimizationInventory Plans
Process TargetsSuggest Setpoints
SUPPLIERS
CUST OMERS
PerformancesRules
• Government• Stockholders• Human Resources• Financial Markets• Crude Supply
OutsideInfluences
Jan
March
MayJuly
StrategicBusiness
Plan
Sep
Nov.
Business Plan
Reporting
Execution
Planning
Performance PlanCommunication
PerformanceAssessment
Measurement
Operations Maintenance
FeedStock
Inv.
Just in TimeTraining
Process SafetyManagement
PerformanceMonitoring
Fuels
Lubes
Specials
OilMovts.Tanks
Approvals
Proposals
YieldsCosts
Markets NeedsSpecs Training
Benefits RtPM• Support the Corporation Business Strategy • Reduce Direct Operating and Overhead
costs• Reduce interruptions and downtime• Improve Yields• Support Customer Requirements• Enhance Communications And Collaboration• Empower the Organization
Questions
• Are you using RtPM ?
• Thanks
• Example……
• Questions?
Empowering the Performer
Job Focus:Performer
CustomerComplianceProfitability
Safety
Profitability
MechanicalInformation Quality
ChemicalProcesses
Procedures
OSI SOFTWARE, INC.