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  • L3.5 Rancang E-101 Heater

    Fungsi : Memanaskankan margarin ke suhu ruangan

    Alat : Shell and Tube Heat Exchanger

    Langkah - langkah perancangan:1. mendefinisikan laju energi antara fluida panas dan fluida dingin (laju masa dan temperatur)2. menentukan jenis fluida yang masuk di shell dan di tube3. mementukan physical properti masing- masing fluida (densitas, viskositas, heat capacity dan konduktivity)4. mengasumsi nilai U5. menentukan dimensi tube dan shell, jumlah tube dan jenis pitch6. menghitung U dan A (luas area) koreksi7. menghitung koefisien perpindahan panas inside dan outside8. menghitung penurunan tekanan

    Kecepatan pemanas = 3468.8465944622 Kg/jamQ = 1308617.174491 kj/jam

    192.7136996923 Kmol/jam1243186.3157664 btu/jam

    Ud= 5 BTU/jam.ft2.F [Kern tabel 8 hal 840]T reff= 25 oC 77 F

    Hot fluid=Data shell (steam) Cold fluid=t1 (in)= 30 86 Ft2 (out)= 40 104 FT average= 35 95 F

    Data tubeT1 (in)= 270 518 FT2 (out)= 70 158 FT average= 170 338 F

    oCoCoC

    oCoCoC

  • Menghitung TFluida Panas Fluida Dingin Selisih

    518 T. tinggi 104 414.0158 T. rendah 86 72.0360 18.0 342.0

    LMTD = 195.5180R = (T1-T2)/(t2-t1) = 20.00000S = (t2-t1)/(T1-T2) = 0.0416666667Dari figure 18 Kern, diperoleh faktor koreksiFt = 0.975 4 shellT = LMTD x Ft = 190.6 FTabel 10, Kern 843OD = 3/4 in 0.0625 ftID = 0.652 in 0.0543333333 ftBWG = 18A inside = 0.1707 ft2/ftA outside = 0.1968 ft2/ftAtube = 0.334 in2L = 12 ft 144tebal = 0.049 ft

    1304.29229152

    552.291790109

    tabel 9 kern 841:tubeOD = 3/4 inpitch = square 1 pass = 4jmlh tube (Nt) = 688 tubeL/ID = 220.858895706shell ID = 33 in 2.7499720599 ft

    Koreksi:

    At= ft2

    Nt=

    LMTDUQA

    dt .

    0.ALA

    N tt

    LMTDUQA

    dt .

    0.ALA

    N tt

    LNALMTDQU

    toutsided ...

    1

    2

    12

    ttln

    ttLMTD

    LNALMTDQU

    toutsided ...

    1

    2

    12

    ttln

    ttLMTD

  • Ud= 4.0137484746 BTU/jam.ft2.F

    At= 1624.7808 ft2

    Physical PropertiesTube: Densitas () = 53.6511

    Viskositas ( ) = 3.70E-011.68E-01

    konduktifitas thermal (kf) = 5.13E-01heat capacity = 4.50E-01

    shell: Densitas () = 61.8169098879water Viskositas ( ) = 1.03E+00

    konduktifitas thermal (kf) = 1.28E-02heat capacity = 0.4493486993

    Tube Side

    t= 0.3989444444 in2 = 0.0027704475 ft2

    Gt= 1252088.89749 Kg/jam.ft2

    Re= 4.06E+05jH= 1000 [fig 24 kern 834]

    hi= 542.937838738 BTU/jam.ft2.F

    LNALMTDQU

    toutsided ...

    naN

    a tubett .144.

    tawGt

    /Re IDxGt

    33,0...k

    CpIDkjHhi

    ODIDhh iio .

    LNALMTDQU

    toutsided ...

    naN

    a tubett .144.

    tawGt

    /Re IDxGt

    33,0...k

    CpIDkjHhi

    ODIDhh iio .

  • 471.993961143

    SHELL SIDE (cold fluid) jarak baffle = B = 6.6 in

    0.55 ft

    De= 1.48 in0.1233333333 ft

    As= 0.378125 in2 0.0315104167 ft

    Gs= 110085.710105 Kg/ft2.jam50038.9591387 lb/ft2.jam

    Re= 5.99E+03

    jH= 45

    1.52E+01 BTU/jam.ft2.F

    471.993961143 BTU/jm.ft2.F

    Uc= 1.48E+01 BTU/jam.ft2.F

    0.007347509

    Pressure dropTube side Re= 4.06E+05

    f= 0.00012 [fig 26 kern 836]Densitas= 53.6510934 lb/ft3

    859.4100396279 kg/m3Gt= 1252088.89748585 Kg/jam.ft2

    569131.317039023 lb/jam.ft2

    hio=

    ho=

    hio=

    Rd=

    5ID

    5ID

    pitchBODtubepitchIDAs .144

    )..(

    ss A

    mG

    es DG .Re

    33,0...k

    CpDkjHh

    eo

    00

    00.hh

    hhUi

    iC

    dc

    dcd UU

    UUR.

    pitchBODtubepitchIDAs .144

    )..(

    ss A

    mG

    es DG .Re

    00

    00.hh

    hhUi

    iC

    dc

    dcd UU

    UUR.

  • Pt= 1.1314595833 Psi0.0769700397 atm

    0.01 [fig 27 kern 837]

    Pr= 0.16 psi0.0108843537 atm

    0.0878543934 atm

    Shell sideRe= 5991.37740564

    f= 0.002 [fig 26 kern 839]

    densitas= 61.8169098879 lb/ft3990.214171039 Kg/m3

    N + 1 = 261.818181818

    0.5600459255 psi0.0380983623 atm

    0.1259527557 atm1.8510016978 psi

    V2/2g =

    PT=

    IDnLGfP tt .10.22,5...

    10

    2

    IDnLGfP tt .10.22,5...

    10

    2

    gVnPr 2.4 2

    rtT PPP

    ..10.22,5)1.(..

    10

    2

    e

    sss D

    NIDGfP

    Ts PPP

    gVnPr 2.4 2

    rtT PPP

    ..10.22,5)1.(..

    10

    2

    e

    sss D

    NIDGfP

    Ts PPP

  • bhn bkupmnas

    [Kern tabel 8 hal 840]

    steamlight organic

  • 1

    2

    12

    ttln

    ttLMTD

    1

    2

    12

    ttln

    ttLMTD

  • lb/ft3lb/ft.jam h2Kg/ft.jam h20

    densityh20

    lb/ft3 viscositylb/ft.jam h20

    h2cph20

    Btu/jam.ft.oFBTU/lb.oF

    Btu/jam.ft.oFBTU/lb.oF

  • 33,0...k

    CpDkjHh

    eo

    dc

    dcd UU

    UUR.

    dc

    dcd UU

    UUR.

  • gVnPr 2.4 2

    gVnPr 2.4 2

  • A B C0.03951 4.59E-04 -6.49E-06 -6.49E-010.00053 4.71E-05 4.96E-08 2.25E-02

    n0.3471 0.274 0.28571 0.985366624

    -36.826 4.29E-01 -1.62E-05 108.415086227.758 2.12E-01 -3.28E-05 100.3919768

    33.933 -8.42E-03 2.99E-05 -1.78E-08 3.69E-12 33.8956495594

  • W/m K -3.75E-01W/m K 1.30E-02

    gr/ml 61.5164383374

    mcp 0.0002622669mcp 0.0002428582

    j/mol k 1.8830916422 j/gr K 0.44976871

  • L3.5 Rancang E-101 Heater

    Fungsi : Memanaskankan margarin ke suhu ruangan

    Alat : Shell and Tube Heat Exchanger

    Langkah - langkah perancangan:1. mendefinisikan laju energi antara fluida panas dan fluida dingin (laju masa dan temperatur)2. menentukan jenis fluida yang masuk di shell dan di tube3. mementukan physical properti masing- masing fluida (densitas, viskositas, heat capacity dan konduktivity)4. mengasumsi nilai U5. menentukan dimensi tube dan shell, jumlah tube dan jenis pitch6. menghitung U dan A (luas area) koreksi7. menghitung koefisien perpindahan panas inside dan outside8. menghitung penurunan tekanan

    Kecepatan pemanas = 3468.8465944622 Kg/jamQ = 1308617.174491 kj/jam

    192.7136996923 Kmol/jam1243186.3157664 btu/jam

    Ud= 5 BTU/jam.ft2.F [Kern tabel 8 hal 840]T reff= 25 oC 77 F

    Hot fluid=Data shell (steam) Cold fluid=t1 (in)= 30 86 Ft2 (out)= 100 212 FT average= 65 149 F

    Data tubeT1 (in)= 190 374 FT2 (out)= 70 158 FT average= 130 266 F

    oCoCoC

    oCoCoC

  • Menghitung TFluida Panas Fluida Dingin Selisih

    374 T. tinggi 212 162.0158 T. rendah 86 72.0216 126.0 90.0

    LMTD = 110.9837R = (T1-T2)/(t2-t1) = 1.71429S = (t2-t1)/(T1-T2) = 0.4375Dari figure 18 Kern, diperoleh faktor koreksiFt = 0.975 4 shellT = LMTD x Ft = 108.2 FTabel 10, Kern 843OD = 3/4 in 0.0625 ftID = 0.652 in 0.0543333333 ftBWG = 18A inside = 0.1707 ft2/ftA outside = 0.1968 ft2/ftAtube = 0.334 in2L = 12 ft 144tebal = 0.049 ft

    2297.74894095

    972.962796811

    tabel 9 kern 841:tubeOD = 3/4 inpitch = square 1 pass = 4jmlh tube (Nt) = 1012 tubeL/ID = 220.858895706shell ID = 37 in 3.0833020066 ft

    Koreksi:

    At= ft2

    Nt=

    LMTDUQA

    dt .

    0.ALA

    N tt

    LMTDUQA

    dt .

    0.ALA

    N tt

    LNALMTDQU

    toutsided ...

    1

    2

    12

    ttln

    ttLMTD

    LNALMTDQU

    toutsided ...

    1

    2

    12

    ttln

    ttLMTD

  • Ud= 4.8071284427 BTU/jam.ft2.F

    At= 2389.9392 ft2

    Physical PropertiesTube: Densitas () = 53.6511

    Viskositas ( ) = 3.70E-011.68E-01

    konduktifitas thermal (kf) = 5.13E-01heat capacity = 4.50E-01

    shell: Densitas () = 61.8169098879water Viskositas ( ) = 1.03E+00

    konduktifitas thermal (kf) = 1.28E-02heat capacity = 0.4493486993

    Tube Side

    t= 0.5868194444 in2 = 0.004075135 ft2

    Gt= 851222.491571 Kg/jam.ft2

    Re= 2.76E+05jH= 450 [fig 24 kern 834]

    hi= 244.322027432 BTU/jam.ft2.F

    LNALMTDQU

    toutsided ...

    naN

    a tubett .144.

    tawGt

    /Re IDxGt

    33,0...k

    CpIDkjHhi

    ODIDhh iio .

    LNALMTDQU

    toutsided ...

    naN

    a tubett .144.

    tawGt

    /Re IDxGt

    33,0...k

    CpIDkjHhi

    ODIDhh iio .

  • 212.397282514

    SHELL SIDE (cold fluid) jarak baffle = B = 7.4 in

    0.6166666667 ft

    De= 1.48 in0.1233333333 ft

    As= 0.4753472222 in2 0.0396122685 ft

    Gs= 87570.0060662 Kg/ft2.jam39804.5482119 lb/ft2.jam

    Re= 4.77E+03

    jH= 45

    1.52E+01 BTU/jam.ft2.F

    212.397282514 BTU/jm.ft2.F

    Uc= 1.42E+01 BTU/jam.ft2.F

    0.007074429

    Pressure dropTube side Re= 2.76E+05

    f= 0.00015 [fig 26 kern 836]Densitas= 53.6510934 lb/ft3

    859.4100396279 kg/m3Gt= 851222.491571408 Kg/jam.ft2

    386919.31435064 lb/jam.ft2

    hio=

    ho=

    hio=

    Rd=

    5ID

    5ID

    pitchBODtubepitchIDAs .144

    )..(

    ss A

    mG

    es DG .Re

    33,0...k

    CpDkjHh

    eo

    00

    00.hh

    hhUi

    iC

    dc

    dcd UU

    UUR.

    pitchBODtubepitchIDAs .144

    )..(

    ss A

    mG

    es DG .Re

    00

    00.hh

    hhUi

    iC

    dc

    dcd UU

    UUR.

  • Pt= 0.9615170372 Psi0.0654093223 atm

    0.02 [fig 27 kern 837]

    Pr= 0.32 psi0.0217687075 atm

    0.0871780297 atm

    Shell sideRe= 4765.96785591

    f= 0.002 [fig 26 kern 839]

    densitas= 61.8169098879 lb/ft3990.214171039 Kg/m3

    N + 1 = 233.513513514

    0.3543826939 psi0.0241076663 atm

    0.111285696 atm1.6354545883 psi

    V2/2g =

    PT=

    IDnLGfP tt .10.22,5...

    10

    2

    IDnLGfP tt .10.22,5...

    10

    2

    gVnPr 2.4 2

    rtT PPP

    ..10.22,5)1.(..

    10

    2

    e

    sss D

    NIDGfP

    Ts PPP

    gVnPr 2.4 2

    rtT PPP

    ..10.22,5)1.(..

    10

    2

    e

    sss D

    NIDGfP

    Ts PPP

  • bhn bkupmnas

    [Kern tabel 8 hal 840]

    steamlight organic

  • 1

    2

    12

    ttln

    ttLMTD

    1

    2

    12

    ttln

    ttLMTD

  • lb/ft3lb/ft.jam h2Kg/ft.jam h20

    densityh20

    lb/ft3 viscositylb/ft.jam h20

    h2cph20

    Btu/jam.ft.oFBTU/lb.oF

    Btu/jam.ft.oFBTU/lb.oF

  • 33,0...k

    CpDkjHh

    eo

    dc

    dcd UU

    UUR.

    dc

    dcd UU

    UUR.

  • gVnPr 2.4 2

    gVnPr 2.4 2

  • A B C0.03951 4.59E-04 -6.49E-06 -6.49E-010.00053 4.71E-05 4.96E-08 2.25E-02

    n0.3471 0.274 0.28571 0.985366624

    -36.826 4.29E-01 -1.62E-05 108.415086227.758 2.12E-01 -3.28E-05 100.3919768

    33.933 -8.42E-03 2.99E-05 -1.78E-08 3.69E-12 33.8956495594

  • W/m K -3.75E-01W/m K 1.30E-02

    gr/ml 61.5164383374

    mcp 0.0002622669mcp 0.0002428582

    j/mol k 1.8830916422 j/gr K 0.44976871

  • L3.5 Rancang E-101 Heater

    Fungsi : Memanaskankan margarin ke suhu ruangan

    Alat : Shell and Tube Heat Exchanger

    Langkah - langkah perancangan:1. mendefinisikan laju energi antara fluida panas dan fluida dingin (laju masa dan temperatur)2. menentukan jenis fluida yang masuk di shell dan di tube3. mementukan physical properti masing- masing fluida (densitas, viskositas, heat capacity dan konduktivity)4. mengasumsi nilai U5. menentukan dimensi tube dan shell, jumlah tube dan jenis pitch6. menghitung U dan A (luas area) koreksi7. menghitung koefisien perpindahan panas inside dan outside8. menghitung penurunan tekanan

    Kecepatan pemanas =Q =

    Ud= 2 BTU/jam.ft2.FT reff= 25 oC

    Data shell (steam)t1 (in)= 28t2 (out)= 50T average= 39

    Data tubeT1 (in)= 70

    oCoCoC

    oC

  • T2 (out)= 30T average= 50

    Menghitung TFluida Panas

    158 T. tinggi86 T. rendah72

    LMTD = 14.0711R = (T1-T2)/(t2-t1) = 1.81818S = (t2-t1)/(T1-T2) = 0.5238095238Dari figure 18 Kern, diperoleh faktor koreksiFt = 0.975 4 shellT = LMTD x Ft = 13.7 FTabel 10, Kern 843OD = 1 1/2 inID = 1.15 inBWG = 18A inside = 0.367 ft2/ftA outside = 0.3925 ft2/ftAtube = 1.54 in2L = 12 ft tebal = 0.049 ft

    41.0494819551

    8.7153889501

    tabel 9 kern 841:tubeOD = 1 1/2 inpitch = square 1 7/ 8pass = 4jmlh tube (Nt) = 12 tube

    oCoC

    At= ft2

    Nt=

    LMTDUQA

    dt .

    0.ALAN tt

    LMTDUQA

    dt .

    0.ALAN tt

    LMTDUQA

    dt .

    0.ALAN tt

  • L/ID = 125.217391304shell ID = 39 in

    Koreksi:

    Ud= 1.452564825 BTU/jam.ft2.F

    At= 56.52 ft2

    Physical PropertiesTube: Densitas ()

    Viskositas ( )

    konduktifitas thermal (kf)heat capacity

    shell: Densitas ()water Viskositas ( )

    konduktifitas thermal (kf)heat capacity

    Tube Side

    t= 0.0320833333 in2 =

    Gt= 12695402.8474 Kg/jam.ft2

    Re= 1.19E+10jH= 1000 [fig 24 kern 834]

    LNALMTDQU

    toutsided ...

    naN

    a tubett .144.

    tawGt

    /Re IDxGt

    LNALMTDQU

    toutsided ...

    naN

    a tubett .144.

    tawGt

    /Re IDxGt

    LNALMTDQU

    toutsided ...

    naN

    a tubett .144.

    tawGt

    /Re IDxGt

  • hi= 420.88290242 BTU/jam.ft2.F

    322.676891855

    SHELL SIDE (cold fluid) jarak baffle = B = 7.8

    0.65

    De= 1.48 in0.1233333333 ft

    As= 0.4225 in2

    Gs= 80337.4440539 Kg/ft2.jam36517.0200245 lb/ft2.jam

    Re= 1.95E+07

    jH= 700

    1.38E+01 BTU/jam.ft2.F

    322.676891855 BTU/jm.ft2.F

    Uc= 13.2784946712 BTU/jam.ft2.F

    13.2031849298

    hio=

    ho=

    hio=

    Rd=

    5ID

    5ID

    5ID

    33,0...k

    CpIDkjHhi

    ODIDhh iio .

    pitchBODtubepitchIDAs .144

    )..(

    33,0...k

    CpIDkjHhi

    ODIDhh iio .

    pitchBODtubepitchIDAs .144

    )..(

    33,0...k

    CpIDkjHhi

    ODIDhh iio .

    pitchBODtubepitchIDAs .144

    )..(

  • Pressure dropTube side Re= 1.19E+10

    f= 0.00012Densitas= 5.6125

    89.90383125Gt= 12695402.8473737

    5770637.65789712

    Pt= 115.02818094017.8250463225

    1

    Pr= 161.0884353741

    8.9134816966

    Shell sideRe= 19506020.2835

    f= 0.002 [fig 26 kern 839]

    densitas= 63.3481004801 lb/ft31014.74154754 Kg/m3

    N + 1 = 221.538461538

    8.9337716211131.2907077443

    V2/2g =

    PT=

    IDnLGfP tt .10.22,5...

    10

    2

    IDnLGfP tt .10.22,5...

    10

    2

    IDnLGfP tt .10.22,5...

    10

    2

    rtT PPP

    ..10.22,5)1.(..

    10

    2

    e

    sss D

    NIDGfP

    Ts PPP

    rtT PPP

    ..10.22,5)1.(..

    10

    2

    e

    sss D

    NIDGfP

    Ts PPP

    rtT PPP

    ..10.22,5)1.(..

    10

    2

    e

    sss D

    NIDGfP

    Ts PPP

  • 2828.5475093975 Kg/jam1185.6268019048 kj/jam157.1415282999 Kmol/jam bhn bku

    1126.3454618095 btu/jam pmnas

    [Kern tabel 8 hal 840]77 F

    Hot fluid= steamCold fluid= light organic

    82.4 F122 F

    102.2 F

    158 F

  • 86 F122 F

    Fluida Dingin Selisih122 36.082.4 3.639.6 32.4

    0.125 ft0.0958333333 ft

    144

    1

    2

    12

    ttln

    ttLMTD

    1

    2

    12

    ttln

    ttLMTD

    1

    2

    12

    ttln

    ttLMTD

  • 3.2499669799 ft

    = 5.6125 lb/ft3= 2.25E-04 lb/ft.jam

    1.02E-04 Kg/ft.jam= 0.2828947067= 3.44E+00

    = 63.3481004801 lb/ft3= 0.0002308911 lb/ft.jam= 0.0115826897= 0.447321153

    0.0002228009 ft2

    Btu/jam.ft.oFBTU/lb.oF

    Btu/jam.ft.oFBTU/lb.oF

  • inft

    0.0352083333 ft

    ODIDhh iio .

    pitchBODtubepitchIDAs .144

    )..(

    ss A

    mG

    es DG .Re

    33,0...k

    CpDkjHh

    eo

    00

    00.hh

    hhUi

    iC

    dc

    dcd UU

    UUR.

    pitchBODtubepitchIDAs .144

    )..(

    es DG .Re

    33,0...k

    CpDkjHh

    eo

    00

    00.hh

    hhUi

    iC

    dc

    dcd UU

    UUR.

    pitchBODtubepitchIDAs .144

    )..(

    es DG .Re

    00

    00.hh

    hhUi

    iC

    dc

    dcd UU

    UUR.

  • [fig 26 kern 836]lb/ft3kg/m3Kg/jam.ft2lb/jam.ft2

    Psiatm[fig 27 kern 837]

    psiatm

    atm

    0.2982618907 psi0.0202899245 atm

    atmpsi

    dc

    dcd UU

    UUR.

    gVnPr 2.4 2

    rtT PPP

    dc

    dcd UU

    UUR.

    gVnPr 2.4 2

    rtT PPP

    dc

    dcd UU

    UUR.

    gVnPr 2.4 2

    rtT PPP

  • A Bh2 0.03951 4.59E-04h20 0.00053 4.71E-05

    densityh20 0.3471 0.274viscosityh20 -36.826 4.29E-01h2 27.758 2.12E-01cph20 33.933 -8.42E-03h2 25.399 2.02E-02

    312

  • C-6.49E-06 -4.90E-01 W/m K4.96E-08 2.00E-02 W/m K

    n0.28571 1.0147060785 gr/ml

    -1.62E-05 95.4450272 mcp-3.28E-05 92.8120088 mcp

    2.99E-05 -1.78E-08 3.69E-12 33.7111956628 j/mol k-3.85E-05 3.19E-08 -8.76E-12 28.8272658104 j/mol k

  • -2.83E-011.16E-02

    63.3481004801

    0.00023089110.0002245215

    1.8728442035 j/gr K 0.4473211514.4136329052 j/gr K 3.44263707

  • 3x2 inSTEAMLaju alir = 2828.547509397 kg/jam 6235.816 lbm/jamt1 (in)= 25 77 Ft2 (out)= 50 122 F 1 kg =T average= 37.5 99.5 F 1 m3 =

    1 m =UmpanLaju alir = 2.0758631643 kg/jam 4.576448 lbm/jamT1 (in)= 70 158 FT2 (out)= 30 86 FT average= 50 122 F

    Q = 1185.6268 kj/jam65.8681557 Kmol/jam bhn bku1126.34546 btu/jam pmnas

    umpan steam delta158 tinggi 122 36

    86 rendah 77 9

    LMTD = 19.476383052

    TC = 122 ftc = 99.5 f

    Fluida dingin (steam)D2 = 3.068 in = 0.255667 ft (tabel 11 kern)D1 = 2.38 in = 0.198333 ft (tabel 11 kern)

    aa= 0.0204330267 ft2

    De = 0.1312403361 ft

    oCoCoC

    oCoCoC

  • Ga = 223.97308078 lb/ ft2 jamviscosity = 0.2308910653 lbm / ft jam

    Re = 1.27E+02Jh = 6Cp = 0.447321153k = 0.0115826897

    ho/s = 1.5739438132 Btu/jam ft2 F

    UC = 1.5002120257 Btu/jam ft2 F

    Faktor PengotorRd = 0.01

    Ud = 2 (kern, tabel 8)

    = 28.915673377 ft2

    A outside = 0.622 ft2/ft

    Panjang yang dibutuhkan = 46.48822 ft

    Berarti dapat digunakan 5 x 15 ft hairpin dengan panjang total = 75

    A sebenar'y46.65 ft2 4.334032

    Ud = 1.2396858897

    Rd = -0.140083504

    BTU/lb.oFBtu/jam.ft.oF

    LMTDUQA

    dt .

  • De' = 0.0573333333

    Nre' = 55.615505438

    f= 0.0523226843density = 63.3481004801

    delta p = 1.78839E-006

    V= 0.0009821091

    delta pn = 7.48865E-008

    delta pan 8.19687E-007 psi

    DELTA P TOTAL =

  • 2.2046 lbm35.313 ft3 = 61023.37795 in33.2808 ft = 39.37 in

    Fluida panasD = 2.067 in = 0.255667 ft

    ap = 0.051358563 ft2

    gp = 121417.2558 lb/ft2 jamviscosity = 2.25E-01 lbm/ft jam

    Re = 1.38E+05

  • jh = 300Cp = 0.282894707k = 0.011 Btu/jam.ft.oF

    ho/s = 24.84326695

    Ho = 32.02485001 Btu/jam ft2 Fs = 1Hio = 32.02485001 Btu/jam ft2 F

    ft

    BTU/lb.oF

  • f = 5.33E-03density = 5.6125

    3.50136106 psi

    3.501362 PSI

  • L3.5 Rancang E-101 Heater

    Fungsi : Memanaskankan margarin ke suhu ruangan

    Alat : Shell and Tube Heat Exchanger

    Langkah - langkah perancangan:1. mendefinisikan laju energi antara fluida panas dan fluida dingin (laju masa dan temperatur)2. menentukan jenis fluida yang masuk di shell dan di tube3. mementukan physical properti masing- masing fluida (densitas, viskositas, heat capacity dan konduktivity)4. mengasumsi nilai U5. menentukan dimensi tube dan shell, jumlah tube dan jenis pitch6. menghitung U dan A (luas area) koreksi7. menghitung koefisien perpindahan panas inside dan outside8. menghitung penurunan tekanan

    Kecepatan pemanas =Q =

    Ud= 5 BTU/jam.ft2.FT reff= 25 oC

    Data shell (steam)t1 (in)= 0t2 (out)= 15T average= 7.5

    Data tubeT1 (in)= 70

    oCoCoC

    oC

  • T2 (out)= 6T average= 38

    Menghitung TFluida Panas

    158 T. tinggi42.8 T. rendah

    115.2

    LMTD = 39.8091R = (T1-T2)/(t2-t1) = 4.26667S = (t2-t1)/(T1-T2) = 0.2142857143Dari figure 18 Kern, diperoleh faktor koreksiFt = 0.92 4 shellT = LMTD x Ft = 36.6 FTabel 10, Kern 843OD = 1 1/2 inID = 1.4 inBWG = 18A inside = 0.367 ft2/ftA outside = 0.3925 ft2/ftAtube = 1.54 in2L = 12 ft tebal = 0.049 ft

    731.830482431

    155.378021748

    tabel 9 kern 841:tubeOD = 1 1/2 inpitch = square 1 7/ 8pass = 4jmlh tube (Nt) = 237 tube

    oCoC

    At= ft2

    Nt=

    LMTDUQA

    dt .

    0.ALAN tt

    LMTDUQA

    dt .

    0.ALAN tt

    LMTDUQA

    dt .

    0.ALAN tt

  • L/ID = 102.857142857shell ID = 39 in

    Koreksi:

    Ud= 3.2780173364 BTU/jam.ft2.F

    At= 1116.27 ft2

    Physical PropertiesTube: Densitas ()

    Viskositas ( )

    konduktifitas thermal (kf)heat capacity

    shell: Densitas ()ammonia Viskositas ( )

    konduktifitas thermal (kf)heat capacity

    Tube Side

    t= 0.6336458333 in2 =

    Gt= 249735.032883 Kg/jam.ft2

    Re= 1.74E+05jH= 500 [fig 24 kern 834]

    LNALMTDQU

    toutsided ...

    naN

    a tubett .144.

    tawGt

    /Re IDxGt

    LNALMTDQU

    toutsided ...

    naN

    a tubett .144.

    tawGt

    /Re IDxGt

    LNALMTDQU

    toutsided ...

    naN

    a tubett .144.

    tawGt

    /Re IDxGt

  • hi= 218.514519078 BTU/jam.ft2.F

    203.946884472

    SHELL SIDE (cold fluid) jarak baffle = B = 7.8

    0.65

    De= 1.48 in0.1233333333 ft

    As= 0.4225 in2

    Gs= 31211.7481309 Kg/ft2.jam14187.1582413 lb/ft2.jam

    Re= 1.92E+03

    jH= 22

    6.02E+01 BTU/jam.ft2.F

    203.946884472 BTU/jm.ft2.F

    Uc= 4.65E+01 BTU/jam.ft2.F

    0.0092906368

    hio=

    ho=

    hio=

    Rd=

    5ID

    5ID

    5ID

    33,0...k

    CpIDkjHhi

    ODIDhh iio .

    pitchBODtubepitchIDAs .144

    )..(

    33,0...k

    CpIDkjHhi

    ODIDhh iio .

    pitchBODtubepitchIDAs .144

    )..(

    33,0...k

    CpIDkjHhi

    ODIDhh iio .

    pitchBODtubepitchIDAs .144

    )..(

  • Pressure dropTube side Re= 1.74E+05

    f= 0.00015Densitas= 59.9

    959.50815Gt= 249735.0328827

    113515.924037591

    Pt= 0.90264532240.0614044437

    0.0011

    Pr= 0.01760.0011972789

    0.0626017226

    Shell sideRe= 1921.20759303

    f= 0.002 [fig 26 kern 839]

    densitas= 38.4971795 lb/ft3616.66706982 Kg/m3

    N + 1 = 221.538461538

    0.06566425430.9650018819

    V2/2g =

    PT=

    IDnLGfP tt .10.22,5...

    10

    2

    IDnLGfP tt .10.22,5...

    10

    2

    IDnLGfP tt .10.22,5...

    10

    2

    rtT PPP

    ..10.22,5)1.(..

    10

    2

    e

    sss D

    NIDGfP

    Ts PPP

    rtT PPP

    ..10.22,5)1.(..

    10

    2

    e

    sss D

    NIDGfP

    Ts PPP

    rtT PPP

    ..10.22,5)1.(..

    10

    2

    e

    sss D

    NIDGfP

    Ts PPP

  • 1098.9136321075 Kg/jam141067.54295365 kj/jam

    61.0507573393 Kmol/jam bhn bku134014.16580596 btu/jam pmnas

    [Kern tabel 8 hal 840]77 F

    Hot fluid= steamCold fluid= light organic

    32 F59 F

    45.5 F

    158 F

  • 42.8 F100.4 F

    Fluida Dingin Selisih59 99.032 10.8

    27.0 88.2

    0.125 ft0.1166666667 ft

    144

    1

    2

    12

    ttln

    ttLMTD

    1

    2

    12

    ttln

    ttLMTD

    1

    2

    12

    ttln

    ttLMTD

  • 3.2499669799 ft

    = 59.9 lb/ft3= 0.369854 lb/ft.jam

    0.1677646739 Kg/ft.jam= 0.0267685751= 0.51

    = 38.4971795 lb/ft3= 0.9107550495 lb/ft.jam= 0.290517874= 0.5020947829

    0.0044003183 ft2

    Btu/jam.ft.oFBTU/lb.oF

    Btu/jam.ft.oFBTU/lb.oF

  • inft

    0.0352083333 ft

    ODIDhh iio .

    pitchBODtubepitchIDAs .144

    )..(

    ss A

    mG

    es DG .Re

    33,0...k

    CpDkjHh

    eo

    00

    00.hh

    hhUi

    iC

    dc

    dcd UU

    UUR.

    pitchBODtubepitchIDAs .144

    )..(

    ss A

    mG

    es DG .Re

    33,0...k

    CpDkjHh

    eo

    00

    00.hh

    hhUi

    iC

    dc

    dcd UU

    UUR.

    pitchBODtubepitchIDAs .144

    )..(

    ss A

    mG

    es DG .Re

    00

    00.hh

    hhUi

    iC

    dc

    dcd UU

    UUR.

  • [fig 26 kern 836]lb/ft3kg/m3Kg/jam.ft2lb/jam.ft2

    Psiatm[fig 27 kern 837]

    psiatm

    atm

    0.0450192166 psi0.0030625317 atm

    atmpsi

    dc

    dcd UU

    UUR.

    gVnPr 2.4 2

    rtT PPP

    dc

    dcd UU

    UUR.

    gVnPr 2.4 2

    rtT PPP

    dc

    dcd UU

    UUR.

    gVnPr 2.4 2

    rtT PPP

  • A Bh2 0.03951 4.59E-04h20 1.1606 -2.28E-03

    densityh20 0.3471 0.274nh3 0.23689 0.25471viscosityh20 -36.826 4.29E-01nh3 -8.591 8.76E+02cph20 33.933 -8.42E-03nh3 33.573 -1.26E-02

  • C-6.49E-06 -6.49E-01 W/m K3.12E-18 5.03E-01 W/m K

    n0.28571 0.985366624 gr/ml0.2887 0.616645515 gr/ml

    -1.62E-05 108.4150862 mcp2.68E-02 -3.61E-05 1355.3507589156 cp

    2.99E-05 -1.78E-08 3.69E-12 33.8956495594 j/mol k8.89E-05 -7.18E-08 1.86E-11 35.73689743 j/mol k

  • -3.75E-012.91E-01

    61.516438337438.4971795

    0.00026226690.9107550495

    1.8830916422 j/gr K 0.449768712.1021704371 j/gr K 0.50209478

  • cooler keluaran reaktorSheet2cooler hidrogenSheet1cooler margarin