Conveyor Controller is a comprehensive, pre-engineered library
of PLC application software that includes several standardized (but
fully configurable) functional modules that support: …Operations
such as: ! Receiving ! Quality Control ! Warehouse
Storage/Retrieval ! Picking ! Packing ! Returns !
Shipping/Loading …A variety of Specialty I/O (for most leading
manufacturers equipment): ! Bar Code Scanning & Vision ! RFID
Readers ! In-Motion Dimensioning/Cubing ! In-Motion Weighing !
Marking/Coding ! Other …A wide range of material handling
technologies: ! Package Conveyor ! Garment Rail ! Pallet !
Other Application software libraries have been successfully
implemented with Automotion, FKILogistex (Mathews, Buschman,
Alvey), Ermanco, HK, Hyrol, Quantum, Rapistan (Siemens-Dematic),
Promec and Schonenberger equipment.
(Over)
Product Overview
Product Highlights
! Installed and operating at over 60+ sites across the US and
abroad ! Software is completely modular and pre-engineered to
reduce cost, minimize installation/test/ commissioning time and
abate implementation risk ! Turnkey including all electrical &
control hardware, panel build and field wiring ! One of the most
extensive and technically advanced PLC application software
libraries in the material handling industry today
Quality Control
Reserve Storage
Order Picking & Packing
Automatic Shipping Label
Print/Apply Shipping Sort
Automatic Scan, Cube &
Weight
Fluid Trailer Loading
(Shipping)
Trailer Manifesting & Advanced Ship
Notices
Shipping Label Scan
Fluid Trailer Unloading (Receiving)
Receiving Check-In
Primary Warehouse Sort (By Operation)
Receiving Label Scan
LAN Connection To Pyramid’s: • Label Manager • Dock Manager •
Facilities/HMI Manager • Induction Controller • Sort
Controller
PYRAMID CONTROLLER SERIES
Phone: (513) 679-7400 Fax: (513) 679-7415
http://www.pyramidcontrols.com
CONVEYOR CONTROLLER
• Automatic, high speed label/print apply operation for
compliance labeling of shipping cartons • Integrated with
Pyramid’s Label Manager to provide total, seamless control relative
conveyor operation, product induction and precision product
registration for labeling
• Automatic “sampling and shipping station” that includes bar
code scanning, cubing and weighing integrated with conveyors and
powered extendible loaders • Integrated with Pyramid’s Dock
Manager to provide comprehensive statistical process control and
manifesting
• Fluid loading of trailers using powered extendible loaders •
Loaders completely integrated with conveyor control system for
efficient and safe operation • Fully integrated two(2) sided bar
code scanning to support carton ID capture for manifesting
Induction Controller At Work
Product Notes
Basic Architecture
• AB/Rockwell Automation ControlLogix, Soft Logix, Micro Logix,
PLC 5/xx and SLC processors & I/O. • GE 90/30 & 90/70 •
Siemens S5 & S7 • Modicon 584 & 984 • PLC Direct
DLxxx
• Pyramid Controller Series Conveyor Controller Software
Library which includes all modular application software • Complete
application engineering and software configuration to meet specific
customer requirements
• High performance Industrial Field Bus integration using
Devicenet, Controlnet, Ethernet, Data Highway+, Profibuss •
Seamless LAN integration with Pyramid’s other products including
Sort Controller, Induction Controller, Facilities/HMI Manager, Dock
Manager & Label Manager, and other company products Lb/G
• Scanners & Vision (Cameras) - DataLogic - CI Matrix -
Accu-Sort Automatic In-Motion Weighing - Mettler Toledo -
Ramsey/ICORE • Automatic Dimensioning (Cubing) - Metler Toldeo -
Accu-Sort
In/M
Conveyor Controller can be used in conjunction with Pyramid’s
other Controller Series products including:
• Induction Controller – A pre-engineered and packaged N:1
servo sorter induction control system (and 1:1 gap optimizer) that
supports a wide range of product types and performance levels •
Sort Controller – Pre-engineered sort control product that supports
high speed package sorting across multiple sorting technologies
e.g. belt, slat/shoe, cross-belt, etc. and sorter manufacturers
For the implementation of an Conveyor Controller application,
Pyramid offers a full line of professional services including:
project management, design, engineering, panel build, installation
& field wiring, education/training, commissioning, and
post-implementation support.
• Control panel assembly including all electrical and control
sub-panel components • Complete motor control center including
contactors, motor protectors, etc. • Utility and main power
feeders
• AB/Rockwell Device Net & Control Net field device
integration • AB/Rockwell Automation field I/O devices such as:
sensors, motion encoders, switches, etc. • Alternative hardware
manufacturers available upon request e.g. Cutler- Hammer
Phone: (513) 679-7400 Fax: (513) 679-7415
www.pyramidcontrols.com