ControllersFEC,Standard - ttu.ee · PDF fileEvery FEC Standard is equipped with ... ControllersFEC,Standard ... Avalveterminalconfiguratoris

2004/10 – Subject to change – Products 2004/2005 4 / 7.1-15

Controllers FEC, Standard

�Sturdy control rack requiring a

minimum of space

�Analogue inputs/outputs and

Ethernet optional

�Quick installation using the SAC

sensor/actuator connector

system

�User-oriented software –

programming the way you think

or according to standard

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Products 2004/2005 – Subject to change – 2004/104 / 7.1-16

Controllers FEC, StandardKey features

The installation-saving controller

The FEC Standard is not just a new

mini controller. It shows that there is

still room for innovation in mini

controllers at the start of the new

millennium.

With its robust extruded aluminium

housing, it demonstrates that

compact design and toughness can go

hand in hand.

Its connector system is accessible

from the front, ensuring no wastage of

space within control cabinets. And the

sensor/actuator connector system

SAC, making its world premiere in this

product, very largely replaces terminal

strips in the I/O area.

This means that control cabinets with

FEC Standard have a decisive

advantage: Up to 50% less space

required, and up to 40% less time.

Thanks to the integration of a high-

speed counter into every CPU, this

mini controller is well able to carry out

counting and simple positioning

operations. Additionally, the optional

analogue inputs/outputs turn a smart

mini controller into a smart process

controller.

The two serial interfaces in every CPU

make the FEC Standard into a talented

communicator which allows program-

ming via one interface and operation

and monitoring via the other, at the

same time. The leading concept in

communication today is Ethernet, the

“network of networks”. This can of

course be integrated into

FEC Standard as an option. After all,

smart automation technology

demands smart network technology.

With Ethernet and a web server, the

FEC Standard paves the way for the

visualisation technology of tomorrow:

Controller surfing.


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Hardware

The FEC Standard has a clip for a top-

hat rail and corner holes for bolt-

mounting using a mounting plate. All

connections are accessible from the

front; there is no need for additional

space for connections from above or

below.

Power supply

The FEC Standard is powered

exclusively via 24 V DC as per modern

control cabinet technology.

24 V DC (+25%/-15%) power supply

for the controller itself,

24 V DC (+/–25%) power supply for

the input signals, positive switching,

24 V DC output signals 400 mA, proof

against short-circuits and low-

resistance loads.

The analogue inputs/outputs are

0(4) ... 20 mA I/Os, 12 bit resolution.

Serial interfaces

Every FEC Standard is equipped with

two serial interfaces – COM and EXT.

These are universal TTL interfaces

with a maximum data transmission

rate of 115 kbits/s. Depending on

requirements, the interfaces can be

used as RS232c (SM14 or SM15) or

RS485 (SM35) interfaces. Adapters

should be ordered separately. The

COM interface is generally used

together with the SM14 for program-

ming, while the EXT interface can be

used for an MMI device, a modem or

other devices with a serial interface.

Ethernet interface

The FEC Standard versions with an

Ethernet interface incorporate an

Ethernet 10BaseT interface with an

RJ45 connection and a data

transmission rate of 10 Mbits/s.

A combined “Link/Active” LED

indicates the connection status. The

FEC Standard supports data

communication and programming/

troubleshooting via the Ethernet

interface.

Programming

The FEC Standard is programmed

using either FST or MULTIPROG.

FST is a unique programming

language which is rich in tradition

and very easy to use, allowing

“programming the way you think”:

IF ... THEN ... ELSE

FST also supports STEP operation for

sequence programming. FST can be

used for programming via Ethernet; a

web server is also available.

MULTIPROG is a programming system

in accordance with IEC 6 1131-3 for

all 5 standard programming

languages. MWT facilitates

standardised programming with its

integrated facilities for operations,

modules and variables management.

MWT provides ideal support for the

programming of complete networks

within a project.Electroniccontrolsystem

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The sensor/actuator connector

Together with the FEC Standard, we

are introducing an innovative new

installation concept, the sensor/

actuator connector SAC. This

connector combines three functions

in a very compact design:

� Connection of inputs, outputs and

power supply

� Status signal by means of an LED

� Replaces terminal strip for sensors

and actuators

The three-wire version of the

connector has internally connected

straps for 0 V and 24 V DC. This

allows any sensor (up to 3 wires) or

actuator (up to the maximum

permissible output current) to be fed

directly to the connector. There is no

need for a terminal strip for sensors

and actuators. This allows space

savings in control cabinets of up to

50%.

The SAC uses a tension-spring contact

system. This means no need for screw

connections. Solid wires can simply

be pushed into the connector, while

in the case of finely-stranded wire, all

that is necessary is to open the

contact by pressing on the relevant

pin and then introduce the wire.

Cable end sleeves can be used if

desired but are not essential. The

tension-spring system and the fact

that no terminal strip between the

controller and sensors/actuator is

required means that a time saving of

up to 40% can be achieved during

installation.

The pin assignment for the I/O panel

is simple and is always the same:

Pin 1 +24 V DC

Pin 2 Bit 0

Pin 3 Bit 1

Pin 4 Bit 2

Pin 5 Bit 3

Pin 6 Bit 4

Pin 7 Bit 5

Pin 8 Bit 6

Pin 9 Bit 7

Pin 10 0 V

The power supply for the LEDs is

taken from the signal pins in the

connector. This means that the entire

input assignment can be checked

without a controller.


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Programming with FST

Programming the way you think

How do we describe a machine?

“When a workpiece reaches here, this

cylinder should advance.”

How does the software interpret this?

Or does your machine work through a

sequence step by step?

“First, this cylinder must advance and

stop the workpiece, and then the

workpiece must be clamped, and then

finally...”

How, for example, can we sub-divide

a task?

Program 0: Organisation

Program 1: Set-up program

Program 2: Automation

program

Program 3: Fault monitoring

Program 4: Manual operation

.

.

.

Program 63: Troubleshooting

program

How does one controller

communicate with another?

Every controller with Ethernet can

send and receive data from every

other controller within a network – no

matter whether this data relates to

inputs, outputs, flags or registers.

Central programming of distributed

controllers

Every controller within a network can

be programmed from any desired

network interface.

A controller on the World Wide Web

FST incorporates a web server – the

Internet and the world of automation

meet.

Programming just couldn’t be easier.

Programming with MWT

Programming based on

the international standard

DIN IEC 6 1131-3 is the international

standard for PLC programming.

MULTIPROG supports all the

5 programming languages defined by

this standard:

� Text-based languages:

statement list and

structured text

� The graphical languages:

ladder diagram and

function block diagram

� The language for organisation:

sequential function chart

MWT makes everything easy

MULTIPROG offers assistance and

dialogues to ensure that programming

in accordance with IEC 6 1131-3 is

easy even with mini controllers.

Ready-made templates support direct

access to controller equipment.

Network

With MWT, you can link up any

desired number of controllers. This

allows all the controllers in a network

to be dealt with as a single project.

Similarly, it means that programs and

modules can be written just once and

used in a large number of stations –

software re-usability is a central

feature of IEC 6 1131-3.

Central programming of distributed

controllers

Every controller within a network can

be programmed from any desired

network interface.

MULTIPROG MWT

MWT is based on MULTIPROG from

KW-Software. For more information

about our software partner

KW-Software

� www.kw-software.com


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Controllers FEC, StandardProduct range overview

The FEC Standard

FEC Standard

Aluminium

Extruded housing

Can be mounted on top-hat rail

2 serial interfaces

FC4XX

16 digital inputs

8 digital outputs

4 slots (96.3 mm)

FC400

FC440

Ethernet

10BaseT

FC6XX

32 digital inputs

16 digital outputs

6 slots (138.9 mm)

FC600

FC640

Ethernet

10BaseT

FC620/660

3 analogue inputs

1 analogue output

FC620

FC660

Ethernet

10BaseT


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Controllers FEC, StandardProduct range overview

The principle of the FEC Standard

1

1

2

3

5

4 6

1 In each case 16 digital inputs,

24 V DC, positive-switching

2 Optionally: 3 analogue inputs/

1 analogue output

3 In each case 8 digital outputs

4 Power supply

5 Rotary RUN/STOP switch

6 2 serial interfaces, option of

Ethernet


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Controllers FEC, StandardTechnical data

General

FEC-FC400 FEC-FC440 FEC-FC600 FEC-FC620 FEC-FC640 FEC-FC660

Max. operating temperature 0 ... 55 °C

Max. transport and storage temperature –25 ... +70 °C

Rel. humidity 0 ... 95% (non condensing)

Operating voltage 24 V DC +25%/–15%

Power consumption <5 W

Degree of protection IP20

Degree of protection Degree of protection III. Power pack in accordance with IEC 742/EN60742/VDE0551/PELV with at least 4 kV

insulation resistance or switched-mode power supplies with safety isolation as defined by EN 60950/VDE 0805 are

required.

I/O connection Tension spring connector

EMC EN 61000-6-2, EN 50081-2

Digital inputs


Number 16 32

Number of above usable as high-speed

inputs (max. 2 kHz)

2

Minimum pulse length for TRUE: 250 µs, Minimum pause length for FALSE: 250 µs

Input voltage/current 24 V DC, typical 5 mA

Nominal value for TRUE 15 V DC min.

Nominal value for FALSE 5 V DC max.

Input signal delay Typical 5 ms

Electrical isolation Yes, via optocoupler

Permissible length of connecting cable Max. 30 m

Status display via LED Optional, in connector

Analogue inputs


Number 0 0 0 3 0 3

Signal range 0(4) ... 20 mA

Resolution 12 bit, ±3 LSB

Conversion time 10 ms

Permissible length of connecting cable Max. 30 m

Digital outputs


Number 8 16

Contacts Transistor

Current/voltage 24 V DC, max. 400 mA

Short circuit proof Yes

Proof against low-resistance loads Yes, up to 5 W

Overload-proof Yes

Electrical isolation Yes, via optocoupler

Switching speed Max. 1 kHz

Electrical isolation in groups Yes, in each case 1 byte

Maximum group current 3.2 A

Switching cycles Unlimited

Status display via LED Optional, in connector

Analogue outputs


Number 0 0 0 1 0 1

Signal range 0(4) ... 20 mA

Resolution 12 bit

Conversion time 10 ms

Max. load resistance 700 �


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Rotary switch


Number 1

Positions 16

STOP/RUN 0 = Stop

1 ... F = RUN

Serial interface


Number 2

Connection RJ12 plug socket

Features Serial, asynchronous, TTL level, no electrical isolation

Use as RS232c PS1-SM14 or PS1-SM15 required

Terminal assignment SM14/15 Transmit, receive, RTS, CTS

Use as RS485 PS1-SM35 required

Use as programming interface 9600 bits/s, 8/N/1

Use as universal interface: COM 300 ... 9600 bits/s, 7N1, 7E1, 7O1, 8N1, 8E1, 8O1

Use as universal interface: EXT 300 ... 115,000 bits/s, 7N1, 7E1, 7O1, 8N1, 8E1, 8O1

SAC connector


Number of connectors required 4 4 7 8 7 8

Insulating material PBT, colour black

Temperature range PS1-SAC10/SAC30: –20 ... +100 °Cp g

PS1-SAC11/SAC31: –20 ... +75 °C

Flammability class V-0

Grid dimension 3.5 mm

Connector system Spring connection

Insulation-stripping length 9 ... 10 mm

Clamping range 0.05 ... 1.5 mm2

Single-conductor H05(07)V-U 0.20 ... 1.5 mm2

Multi-stranded without cable end sleeves 0.5 ... 1.5 mm2

Multi-stranded with cable end sleeves in

accordance with DIN 46 228/1

0.5 ... 1.5 mm2

Multi-stranded hot-dip galvanized 0.05 ... 0.2 mm2

Current rating for strap contacts 16 A

Current rating for individual contacts 2 A (max. 6 A per contact, please note the admissible loads for distributor board and supply contacts)

Ethernet


Number 0 1 0 0 1 1

Bus interface IEEE802.3 (10BaseT)

Data transmission speed 10 Mbits/s

Connector RJ45

Supported protocols TCP/IP, EasyIP, http (FST only)

OPC server upon request

DDE server Yes, for EasyIP


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Programming

FST MWT

Programming languages Version 4.02: statement list

(with version 3.2: statement list and ladder diagram in

German and English)

Statement list, structured text, ladder diagram, function

block diagram and sequential function chart

Working language German and English German, English, French

Number of programs and tasks per

project

64 (0 ... 63) Unlimited number of programs (limited only by memory

size), max. 15 tasks

Permissible input addresses 0 ... 255

addressable as bits or words

Permanently defined for FEC Standard

Permissible output addresses 0 ... 255


Permanently defined for FEC Standard

Number of flags 10,000 (0 ... 9999),


32,000 bytes,

addressable as bits or bytes or words

Number of timers and counters 256 (0 ... 255) in each case, with 1 status bit, 1 setpoint

and 1 actual value

Unlimited (limited only by memory size)

Number of registers (words) 0 ... 255

addressable as words

0

Programming interface RS232 or Ethernet

Number of different operations > 28 > 50

Subroutine Up to 200 different subroutines per project Unlimited (limited only by memory size)

C/C++ Yes, for modules and drivers Yes

File handling Yes No

RS232c Yes Yes

ABG Yes Partial

FED Yes Partial

Web server Yes (FST from version 4) No

Remanence Flag words 0 ... 255

Register 0 ... 126

Timer and counter preselects and counter words 0 ... 127

Password

2 kB

Performance 1.6 ms/1k instructions approx. Smallest task pulse: 4.3 ms


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Dimensions Download CAD data� www.festo.com/en/engineering

Direct mounting or mounting on

top-hat-rail in accordance with

DIN EN 50 022 using integrated clip

Type L1 L2

FEC-FC4… 132.1 114.2

FEC-FC6… 174.7 156.8Electroniccontrolsystem

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Ordering data – The FEC Standard with FST programming

Type Part No. Designation Features

FEC-FC400-FST 183 862 IPC controller 16 I/8 O

FEC-FC440-FST 185 205 16 I/8 O, Ethernet

FEC-FC600-FST 191 449 32 I/16 O

FEC-FC620-FST 197 154 32 I/16 O, 3/1 analogue I/Os

FEC-FC640-FST 191 450 32 I/16 O, Ethernet

FEC-FC660-FST 197 157 32 I/16 O, 3/1 analogue I/Os, Ethernet

Ordering data – The FEC Standard with MWT programming


FEC-FC400-MWT 185 200 IPC controller 16 I/8 O

FEC-FC440-MWT 185 206 16 I/8 O, Ethernet

FEC-FC600-MWT 197 153 32 I/16 O

FEC-FC620-MWT 197 155 32 I/16 O, 3/1 analogue I/Os

FEC-FC640-MWT 197 156 32 I/16 O, Ethernet

FEC-FC660-MWT 197 158 32 I/16 O, 3/1 analogue I/Os, Ethernet

Ordering data – Connectors for the FEC Standard


PS1-SAC10-10POL 197 159 Plug 1-row, no LED, tension-spring system

PS1-SAC11-10POL+LED 197 160 Plug 1-row, with LED, tension-spring system

PS1-SAC30-30POL 197 161 Plug 3-row, no LED, tension-spring system

PS1-SAC31-30POL+LED 197 162 Plug 3-row, with LED, tension-spring system

-H- Note Connectors must be ordered separately.

Ordering data – Cables for the FEC Standard


PS1-SM14-RS232 188 935 Programming cable RS232 adapter for programming from PC, complete with neutral modem cable

PS1-SM15-RS232 192 681 Converter RS232 adapter for connection of any desired devices with a serial interface, with

top-hat-rail clip, no neutral modem or RS232 cable

PS1-SM35-RS485 193 390 Converter RS485 adapter, with top-hat-rail clip

PS1-ZK11-NULLMODEM-1,5M 160 786 Cable Neutral modem cable

FEC-ZE30 526 683 Earthing set Earthing set for earthing of cable screening via the H-rail

-H- Note For programming from a PC via RS232, a PS1-SM14 must be ordered separately. For programming via Ethernet, the necessary

drivers must first be loaded via RS232 (PS1-SM14).


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Ordering data – Display and operating units


FED-50 533 531 Operator unit Display and operating unit, LCD with 4 lines, 20 characters each, illuminated

background, 4 function keys, real-time clock and expansion interface,

e.g. Ethernet

FED-90 533 532 Operator unit Display and operating unit, LCD with 4 lines, 20 characters each, illuminated

background, 12 function keys, numeric keypad, real-time clock and expansion

interface, e.g. Ethernet

FEDZ-IET 533 533 Fieldbus interface Ethernet interface module for FED

FEDZ-PC 533 534 Programming cable Programming cable for FED

FEC-KBG6 189 432 Cable Connecting cable FEC (RJ12, COM and EXT) to FED

Ordering data – Software and manuals for the FEC Standard


PS1-FST2-CD-WIN 191 440 Programming software FST software version 4.X on CD, manuals on CD

FEC-CD-MWT 189 530

g g

MWT software version 2.01 on CD, manuals on CD

FST 4.1 DE 537 927 FST software version 4.1 on CD with manual DIN A5 in German

FST 4.1 EN 537 928 FST software version 4.1 on CD with manual DIN A5 in English

P.BE-FEC-S-SYS-DE 525 368 Manual System manual FEC Standard, German

P.BE-FEC-S-SYS-EN 525 369 System manual FEC Standard, English


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Valve terminal type 10 CPV, Compact PerformanceKey features

Equipment options

The CPV valve terminal is available

with the following valve functions:

� 2x 2/2-way, open and closed

� 2x 2/2-way, closed

� 2x 3/2-way, open

� 2x 3/2-way, closed

� 2x 3/2-way, open and closed

� 5/2-way, single solenoid

� 5/2-way, double solenoid

� 5/3-way valve, mid-position

pressurised

� 5/3-way valve, mid-position

exhausted

� 5/3-way valve, mid-position closed

� Vacuum generator and 2/2-way

valve for ejector pulse

� Vacuum generator

Certain terminals allow the choice of a

relay slice with two floating contacts

in place of a valve slice.

Valve terminal configurator Online via:� www.festo.com/en/engineering

A valve terminal configurator is

available to help you select a suitable

valve terminal CPV. This makes it

much easier for you to find the right

product.

Valve terminals are equipped and

assembled according to customer

requirements. This results in minimal

installation time. They are also fully

inspected before shipment and only

need to be mounted with a few screws

– ready to go.

-H- Note

Ordering

A type 10 valve terminal is ordered via

an order code.

For valve terminals with fieldbus

connection, this order code consists of

a pneumatic and an electrical part.

The pneumatic part suffices for valve

terminals with individual connection,

multi-pin connection, AS-interface®,

CPV Direct or ET200X.

� 10P-… (pneumatic components)

For information about the ordering

system for type 10 see

� 4 / 2.1-57

� ECP-… (CP installation system)

CP installation system

� 4 / 4.6-68

Valve

term

inalsforstandardapplications

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2.1


Valve terminal type 10 CPV, Compact PerformancePeripherals overview

CPV – The benefits at a glance

The CPV valve terminal is of unique

design. It permits the flexible com-

bination of pneumatic performance,

electrical connection technologies and

a wide range of mounting options. The

generously dimensioned flow ducts

and powerful surface mounted

silencers ensure high flow rates. This

means that even comparatively large

pneumatic cylinders can be driven

with ease.

All valves are in the form of valve

slices. They are optimised for flow

performance and are also extremely

compact. Two functions per valve slice

(e.g. 2x 3/2-way valves) mean that

twice the component density can be

achieved. This saves space and

reduces costs.

The cubic design permits exceptional

performance yet a comparatively low

weight. The benefits of this design are

obvious when the valve terminal is

used on a moving installation.

However robustness must not be

sacrificed in favour of compactness.

The connecting thread and mounting

attachments are metallic.

The manual override for the valves can

be adapted for different operating

situations. If, for example, a detenting

manual override is required for

setting-up mode, the manual override

can be easily converted for that

application in a way that rules out

operational errors. The clear, large

labelling system also contributes to

the safe operation of the valve

terminal.

A particular plus is the range of elec-

trical connection technologies sup-

ported. All types of valve actuation are

possible, from individual valve con-

nections up to bus systems with versa-

tile expansion options. The integration

of electrical input and output modules

permits cost-effective solutions within

the different installation concepts.

A PC-based software configurator that

selects the correct CPV valve terminal

is provided. This makes it much easier

for you to find the right product.

The design principle

The cubic design provides a clearly

assigned function on each side. Thus,

for example, the electrical connection

is mounted on the top surface. An

optional inscription label holder can

be placed on the front of the valve

terminal. The different combination

options ensure the optimum solution

for the task at hand.

� Pneumatic supply connections on

the left, right or underneath

� Pneumatic working lines and func-

tional modules (vertical stacking)

on the bottom

�Manual operation/identification on

the front

� Electrical connection surface on the

top

�Mounting surface at the back or

even at the front via a pneumatic

multi-connector plate

Valve

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2.1



Components

9

2

5

4

6

78

3

1

aJ

aA

aB

aC

1 Basic electrical unit

(MP, AS-interface, FB, CPV Direct)

2 Right-hand end plate (threaded

connection not in conjunction

with pneumatic multi-connector

plate)

3 Valve functions

4 Right-hand end plate

5 Holder for inscription label

6 QS push-in connectors

7 Functional module (vertical

stacking)

8 Pneumatic multi-connector plate

9 Left-hand end plate (threaded

connection not in conjunction

with pneumatic multi-connector

plate)

aJ Left-hand end plate with surface

mounted silencer

aA H-rail mounting

aB Wall mounting

aC Plug socket with cable

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Individual connection

Connection is independent of the

control technology used. This ensures

correct polarity during installation.

The connector plug is equipped with

an LED which indicates switching

status, and a voltage overload

protective circuit. It also features a

built-in current reduction circuit.

Individual connection permits the

selection of 2 to 16 solenoid coils

(divided between two to eight valve

slices, including in uneven stages).

Multi-pin connection

Control signals from the controller to

the valve terminal are transmitted via

a pre-assembled multi-core cable,

which substantially reduces installa-

tion time. The current reduction

circuit for the valves is also integrated

in the multi-pin connection.

This valve terminal can be equipped

with 4 to 16 solenoid coils (4, 6 or

8 valve slices).

AS-interface connection

A special feature of AS-interface is its

ability to simultaneously transmit

data and supply power via a two-core

cable. The encoded cable profile pre-

vents connection with incorrect

polarity. If the valves have to be

disconnected from mains power in an

emergency, they can be supplied with

electrical power via a separate

connection.

The valve terminal with AS-interface

can be configured as follows:

�without inputs, with two or four

valve slices (max. 4 solenoid coils)

�without inputs, with two or four

valve slices (max. 4 solenoid coils)

and additional power supply

�with four or eight inputs and four or

eight valve slices (max. 8 solenoid

coils)



coils) and additional power supply



coils) and additional power supply

for A/B operation to SPEC. 2.1

Further information

� 4 / 4.9-2

Valve

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2.1


Parallel grippers HGPTechnical data

Function

Double-acting

HGP-06-A, HGP-...-A-B

-N- Piston∅

6 … 35 mm

-T- Stroke

4 … 25 mm

Variants

�with gripping force retention ...

... open HGP-...-G1

... closed HGP-...-G2

�with protective dust cap

-W- www.festo.com/en/

Spare_parts_service

Wearing parts kits

� 1 / 7.5-16HGP-…-A-B-… HGP-…-A-B-SSK

General technical data

Piston∅ 6 10 16 20 25 35

Design Wedge

mechanism

Lever

Mode of operation Double-acting

Gripper function Parallel

Number of gripper jaws 2

Max. applied load per

external gripper finger1)[N] 0.1 0.2 0.4 0.6 0.8 1.2

Stroke [mm] 2 2.9 5 6.5 7.5 12.5

Pneumatic connection M3 M5 G�

Repetition accuracy2) [mm] � 0.04

Max. interchangeability [mm] 0.2

Max. operating frequency [Hz] 4

Position sensing Via proximity sensor

Type of mounting Via female thread and centring holeyp g

– Via through-holes

1) Valid for unthrottled operation.

2) End-position drift under constant conditions of use with 100 consecutive strokes in the direction of movement of the gripper jaws.

Operating and environmental conditions

Piston∅ 6 10 16 20 25 35

Min. operating HGP-...-A/-B [bar] 2p g

pressure HGP-...-G... [bar] 5

Max. operating pressure [bar] 8

Operating medium Filtered compressed air, lubricated or unlubricated

Ambient temperature [°C] +5 ... +60

Corrosion resistance class CRC1) 2 1

1) Corrosion resistance class 1 according to Festo standard 940 070

Components requiring low corrosion resistance. Transport and storage protection. Parts that do not have primarily decorative surface requirements, e.g. in internal areas that are not visible or behind covers.

Corrosion resistance class 2 according to Festo standard 940 070

Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants

or lubricating agents.

Weight [g]

Piston∅ 6 10 16 20 25 35

HGP-...-A 18 75 194 396 725 1 369

HGP-...-G1 – 76 197 402 737 1 387

HGP-...-G2 – 76 197 402 737 1 387

With protective dust cap

HGP-…-SSK – – 197 – 737 –

Handlingunits

Standardgrippers

7.5



Materials

Sectional view

Piston∅ 6 10 16 20 25 35

1 Housing Nickel-plated

aluminium

Hard anodized aluminium

2 Gripper jaw Nickel-plated

steel

High-alloy steel

3 Cover cap Polyamide

– Note on materials Free of copper, PTFE and silicone

Theoretical gripping force [N] at 6 bar per gripper jaw

Piston∅ 6 10 16 20 25 35

External gripping 10 40 108 170 264 510

Internal gripping 10 47 120 188 294 577

Characteristic load values per gripper jaw

The indicated permissible forces and

torques refer to a single gripper jaw.

The indicated values include the lever

arm, additional applied loads caused

by the workpiece or external gripper

fingers, as well as forces which occur

during movement.

The zero coordinate line (gripper

finger guide) must be taken into

consideration for the calculation of

torques.

Piston∅ 6 10 16 20 25 35

Max. permissible force FZ [N] 14 25 90 150 240 380

Max. permissible torque MX [Nm] 0.2 0.5 3.3 6 11 25

Max. permissible torque MY [Nm] 0.2 0.5 3.3 6 11 25

Max. permissible torque MZ [Nm] 0.12 0.5 3.3 6 11 25

Handlingunits

Standardgrippers

7.5

1

2

3



Mass moment of inertia [kgm2x10-4]

Mass moment of inertia [kgm2x10-4]

for parallel grippers in relation to the

central axis, without external gripper

fingers, without load.

Piston∅ 6 10 16 20 25 35

HGP-...-A 0.01 0.08 0.47 1.49 3.83 12.70

HGP-...-G1 – 0.08 0.47 1.52 3.92 12.83

HGP-...-G2 – 0.08 0.47 1.49 3.84 12.73

Handlingunits

Standardgrippers

7.5



Opening and closing times [ms] at 6 bar as a function of the applied load on the external gripper finger

without external gripper fingers with external gripper fingers

The indicated opening and closing

times [ms] have been measured at

room temperature and 6 bar operating

pressure with vertically mounted

gripper and without additional gripper

fingers. Load is increased if external

gripper fingers are attached. This

means that kinetic energy is also

increased, as this is determined by

gripper finger weight and velocity. If

permissible kinetic energy is

exceeded, various parts of the gripper

may be damaged. This occurs when

the applied load reaches the end posi-

tion and the cushioning is only able to

partially convert the kinetic energy

into potential energy and heat energy.

It thus becomes apparent that the

indicated max. permissible applied

load due to the external gripper

fingers must be checked and main-

tained. The grippers must be throttled

for greater applied loads. Opening

and closing times must then be

adjusted accordingly.

Piston∅ 6 10 16 20 25 35

without external gripper fingers

HGP-...-A Opening 5 22 44 32 47 77

Closing 5 31 60 44 50 77

HGP-...-G1 Opening – 17 39 30 39 71

Closing – 29 62 48 60 82

HGP-...-G2 Opening – 33 66 39 62 90

Closing – 29 44 42 49 72

with external gripper fingers as a function of the applied load

HGP 0.06 N 5 – – – – –

0.08 N 10 – – – – –

0.1 N 20 – – – – –

0.2 N 50 – – – – –

0.5 N – 100 – – – –

1 N – 200 100 – – –

1.25 N – – – 100 – –

1.5 N – 300 200 – 100 –

1.75 N – – – 200 – –

2 N – – 300 – 200 100

2.5 N – – – 300 – –

3 N – – – – 300 200

4 N – – – – – 300

Handlingunits

Standardgrippers

7.5


Flow control valves and one-way flow control valvesTechnical data – Standard flow control valve with QS push-in connector, series B

Function

One-way flow control valve

for exhaust air

GRLA

Series B:

�High flow: Precision adjustment for

high speed

�QS push-in connector

� Swivel joint rotatable 360° after

installation

� Adjustment via knurled screw

GRLA-…-QS-…-RS-B


Screw-in thread M5 G� G� G� G�

Valve function One-way flow control function for exhaust air

Setting component Knurled screw

Type of mounting Can be screwed in

Assembly position Any

Special features Freely rotatable around the screw-in axis after installation

Max. tightening torque [Nm] – 4 11 40 –



Operating medium Filtered compressed air, lubricated or unlubricated, grade of filtration 40µm

Operating pressure [bar] 0.2 … 10

Ambient temperature [°C] –10 … +60

Temperature of medium [°C] –10 … +60

Weights [g]


– 25 30 40 –

Flow

,non-returnandregulatingvalves

Flow

controlvalves

andone-way

flow

controlvalves

5.6



Standard nominal flow rate qnN [l/min] at 6 bar> 5 bar

Screw-in thread G� G� G�

One-way flow control function for exhaust air

QS-6 D1) 0 … 520 0 … 520 0 … 530Q

R2) 400 … 550 400 … 550 400 … 550

QS-8 D 0 … 650 0 … 650 0 … 650Q

R 600 … 750 600 … 750 600 … 750

1) D: Flow control direction

2) R: Non-return direction

Standard flow rate qn [l/min] at 6 bar> 0 bar

Screw-in thread G� G� G�

One-way flow control function for exhaust air

QS-6 D1) 0 … 720 0 … 740 0 … 740Q

R2) 600 … 750 620 … 760 620 … 760

QS-8 D 0 … 1,080 0 … 1,130 0 … 1,130Q

R 800 … 1,250 900 … 1,260 900 … 1,260

1) D: Flow control direction

2) R: Non-return direction

Standard nominal flow rate qnN at 6 bar> 5 bar

as a function of turns of the adjusting screw n

Standard flow rate qn at 6 bar> 0 bar

as a function of turns of the adjusting screw n

Screw-in thread G�, G�, G� Screw-in thread G�, G�, G�

qnN[l/m

in]

n n

qn[l/m

in]

Materials

Sectional view

Flow control valve

1 Regulating screw Brass

2 Swivel joint PBT-reinforced

3 Threaded collar Wrought aluminium alloy

4 Seal Nitrile rubber

5 Release ring Polyacetal

Flow


Flow

controlvalves

andone-way

flow

controlvalves

5.6

Core Range

2

4

3

1

5




Swivel joint, elbow outlet, knurled screw

Screw-in

thread D

Tubing O.D. D1 D2

∅

D3

∅ –0.2

H1 L

max.

L1 L2 �

G� 6 1318

27.248 5 4 7 22 8 13

�

8 1718

35.448.5 4.7 22.8 13

G� 6 1318

27.248 5 8 22 3 17

�

8 1718

35.448 5.8 22.3 17

G� 6 1318

27.248 8 6 23 1 19

�

8 1718

35.448.8 6 23.1 19

Ordering data

Design Screw-in thread For tubing O.D. One-way flow control function for exhaust airg g

[mm] Part No. Type

Swivel joint, elbow outlet, knurled screw

G� 6 162 965 GRLA-�-QS-6-RS-B�

8 162 966 GRLA-�-QS-8-RS-B

G� 6 162 967 GRLA-�-QS-6-RS-B�

8 162 968 GRLA-�-QS-8-RS-B

G� 6 162 969 GRLA-�-QS-6-RS-B�

8 162 970 GRLA-�-QS-8-RS-B

Flow


Flow

controlvalves

andone-way

flow

controlvalves

5.6

Core Range


Vacuum switch VPEV-W, mechanicalTechnical data

Function -P- Voltage10 …30 V DC

-Q- Temperature range0 … +60 °C

-L- Operating pressure–1 … 0 bar


Type VPEV-W-KL-LED-GH VPEV-W-S-LED-GH

Mechanical

Pneumatic connection M5

Method of measurement Pneumatic/electrical pressure transducers

Measured variable Relative pressure

Hysteresis 0.08 … 0.2 bar, non-adjustable

Pressure measuring range [bar] –0.8 … –0.2

Threshold value setting range [bar] –0.8 … –0.2

Hysteresis setting range [bar] 0.08 … 0.2

Electrical connection Screw terminal, 4-pin Plug M8x1, 4-pin

Type of mounting Via through-holesyp g

With H-rail

Mounting position Any1)

Weight [g] 56 56

Electrical

Operating voltage [V DC] 10 … 30

Max. output current [mA] 2,500

Switching element function Changeover switch

Switching status display Yellow LED

Protection class to EN 60 529 IP20 IP65

CE symbol 89/336/EEC (EMC)

1) The collection of condensate in the sensor should be prevented.


Type VPEV-W-KL-LED-GH VPEV-W-S-LED-GH

Operating medium Vacuum, lubricated or unlubricated

Operating pressure [bar] –1 … 0

Ambient temperature [°C] 0 … 60

Temperature of medium [°C] 0 … 60

Terminal allocation

VPEV-W-S-LED-GH VPEV-W-KL-LED-GH

1 + (–) Brown

2 Normally closed contact

(switch output 2) white

3 – (+) Blue

4 Normally open contact

(switch output 1) black

Vacuumsw

itches

5.1


Vacuum switch VPEV-W, mechanicalTechnical data

Dimensions

for control cabinet assembly with screw-in, push-in fitting

1 Slot for inscription label

2 Foot mounting (included in

scope of delivery)

3 Clamping foot for G/H rail

(available as accessory)

4 Switching status display,

yellow

5 Switching point adjustment

screw

6 Manual override facility

7 Integral plug fits plug sockets

to DIN EN 60 947-5-2,

M8, 4-pin

SIM-K-4-…/SIM-M8-…

8 Cable terminals

Ordering data

Electrical connection Part No. Type

Screw terminal, 4-pin 152 619 VPEV-W-KL-LED-GH

Plug M8x1, 4-pin 152 617 VPEV-W-S-LED-GH

Vacuumsw

itches

5.1


Filter regulators LFR/LFRS, D seriesTechnical data

Function

LFR/LFRS-…-D-…

Condensate drain

turned manually

semi- or fully automatic

-M- Flow rate

110 … 11000 l/min

-Q- Temperature range

–10 … +60 °C

-L- Input pressure

1 … 16 bar

LFR/LFRS-…-D-DI-MAXI

Condensate drain

turned manually

fully automatic

� Two pressure regulation ranges:

0.5 … 7 bar and 0.5 … 12 bar

� Two pressure gauge connections for

flexible installation

� Choice of filter cartridges: 5 µm or

40 µm

�With manual, semi-automatic or

fully automatic condensate drain

� Space-saving design with filter and

regulator in a single unit

�Good particle separation and high

flow rate

�Good regulating characteristics

with minimal hysteresis

� Setting values are secured by

locking the rotary knob

� Pressure sensor (optional)

� 3 / 1.8-15


Size Micro Mini Midi Maxi

Pneumatic connection M5 M7 G� QS4 QS6 G� G� G� G� G� G� G� G� G� G1

Operating medium Compressed air Compressed air

Design Directly actuated diaphragm

regulator

Directly actuated diaphragm regulator Pilot actuated piston

regulatorregulator

Directly actuated diaphragm

regulator

Type of mounting Via accessories Via accessoriesyp g

In-line installation In-line installation

Front panel mounting Front panel mounting

Assembly position Vertical ±5° Vertical ±5°

Grade of filtration [µm] 5 5 or 40

Max. hysteresis [bar] 0.3 0.2 0.4

Pressure regulation range [bar] 0.5 … 7 0.5 … 7g g [ ] 5 7

0.5 … 12

Pressure indication Via pressure gauge Via pressure gauge

M5 prepared G� prepared G� prepared G� prepared

Max. condensate volume [cm3] 3 22 43 801)

Input pressure [bar]

Condensate drain turned manually 1 … 10 1 … 16

semi-automatic 1 … 10 –

fully automatic – 1.5 … 12

1) The max. condensate volume for the LFR/LFRS-…-DI-MAXI is 43 cm3.

Dseries

serviceunits

Filterregulators

1.2


Filter regulators LFR/LFRS, D seriesTechnical data

Standard nominal flow rate1) qnN [l/min]

Connection Female thread Connecting plate

M5 M7 G� QS4 QS6

Micro

LFR 110 280 410 150 410

1) Measured at p1 = 10 bar, p2 = 6 bar and �p = 1 bar.

Standard nominal flow rate1) qnN [l/min]

Connection G� G� G� G� G� G1

Mini

LFR/LFRS-…-D-… 750 1400 1600 – – –

LFR/LFRS-…-D-7-… 900 1500 1700 – – –

LFR/LFRS-…-D-5M-… 650 1200 1350 – – –

Midi

LFR/LFRS-…-D-… – 2000 3100 3400 3400 –

LFR/LFRS-…-D-7-… – 2100 3200 3900 4000 –

LFR/LFRS-…-D-5M-… – 1600 2400 2600 2600 –

Maxi

LFR/LFRS-…-D-… – – – 9400 9700 10000

LFR/LFRS-…-D-7-… – – – 9500 10000 11000

LFR/LFRS-…-D-5M-… – – – 7500 7600 8000

Maxi – Directly actuated diaphragm regulator with integrated return flow function

LFR/LFRS-…-D-…-DI – – – 4500 6800 7000

LFR/LFRS-…-D-7-…-DI – – – 7600 7700 7800

LFR/LFRS-…-D-5M-…-DI – – – 4000 5800 6000

1) Measured at p1 = 10 bar, p2 = 6 bar and �p = 1 bar.

Screw-in depth of connecting thread [mm]

Connection M5 M7 G� QS4 QS6

Micro

In housing 5 6 – – –

In connecting plates – – 8 – –

Ambient conditions

Size Micro Mini Midi Maxi


Temperature of medium [°C] –10 … +60

Corrosion resistance class CRC1) 2




Dseries

serviceunits

Filterregulators

1.2


Push-in fittings QSM, Quick Star, miniProduct range overview

Design Version Type Connection D1 Connection D2 � Pageg yp

M thread R thread G thread Tubing O.D. Push-in

sleeve∅

Tubing O.D.

g

Straight Push-in fitting – Male thread with external hexg

design QSM M3 – – – – 3, 4 3 / 5.4-25g Q

M5 3, 4, 6

3 / 5 5

– R� G� – – 4, 6

Push-in fitting – Male thread with internal hex

QSM-…-I M3 – – – – 3, 4 3 / 5.4-26Q

M5 3, 4, 6

3 / 5

M7 R� G� 4, 6

Push-in fitting – Female thread with external hex

QSMF M3 – – – – 3, 4 3 / 5.4-27Q

M5 3, 4

3 / 5 7

Push-in fitting – Male thread with internal hex

QSMP M6x0.75 – – – – 4 3 / 5.4-27Q

M8x0.75 6

3 / 5 7

Push-in connector

QSM – – – 3 – 3 3 / 5.4-28Q

4 4

3 / 5

6 6

QSM – – – 4 – 3 3 / 5.4-28Q

Reducing 6 4

3 / 5

Push-in bulkhead connector

QSMS – – – 3 – – 3 / 5.4-28Q

4

3 / 5

6

Push-in cap

QSMC – – – 3 – – 3 / 5.4-29

Push-in connector with sleeve

QSM-…H – – – – 4 3 3 / 5.4-29Q

6 4

3 / 5 9

Blanking plug

QSMC-…H – – – – 3 – 3 / 5.4-29

Piping,tubingandfittings

Push-infittings

5.4


Push-in fittings QSM, Quick Star, miniProduct range overview

Design Version Type Connection D1 Connection D2 � Pageg yp

M thread R thread G thread Tubing O.D. Push-in

sleeve∅

Tubing O.D.

g

L-shape Push-in L-fitting, rotatable 360° – Male thread with external hexp

QSML M3 – – – – 3, 4 3 / 5.4-30Q

M5 3, 4, 6

3 / 5 3

M7 R� G� 4, 6

Push-in long L-fitting, rotatable 360° – Male thread with external hex

QSMLL M3 – – – – 3, 4 3 / 5.4-31Q

M5 3, 4, 6

3 / 5 3

M7 R� G� 4, 6

Push-in L-fitting, rotatable 360° – Male thread with internal hex

QSMLV-…-I M5 – – – – 3, 4 3 / 5.4-32Q

M7 4, 6

3 / 5 3

Push-in long L-fitting, rotatable 360° – Male thread with internal hex

QSMLLV-…-I M5 – – – – 3, 4 3 / 5.4-32Q

M7 4, 6

3 / 5 3

Push-in L-connector

QSML – – – 3 – – 3 / 5.4-33Q

4

3 / 5 33

6

Push-in L-connector with sleeve

QSML-…H – – – – 3 3 3 / 5.4-33Q

4 4

3 / 5 33

6 6

QSML-…H – – – – 4 3 3 / 5.4-33Q

Reducing 6 4

3 / 5 33

T-shape Push-in T-fitting, rotatable 360° – Male thread with external hexp

QSMT M3 – – – – 3, 4 3 / 5.4-34Q

M5 3, 4, 6

3 / 5 3

– R� G� 4, 6

QSMTL M3 – – – – 3, 4 3 / 5.4-35Q

M5 3, 4, 6

3 / 5 35

– R� G� 4, 6

Push-in T-connector

QSMT – – – 3 – 3 3 / 5.4-36Q

4 4

3 / 5 3

6 6

QSMT – – – 4 – 3 3 / 5.4-36Q

Reducing 6 4

3 / 5 3

X-shape Push-in X-connectorp

QSMX – – – 3 – – 3 / 5.4-37Q

4

3 / 5 37

6


Push-infittings

5.4


Quick coupling sockets/plugs KD/KS, shut-off on one sideTechnical data

Quick connection coupling KD2/KS2 -N- Nominal size

2.7 mm

-H- Note

All quick coupling socket types of the

same size are compatible with all

plugs of this size.

Technical data

Operating medium Filtered compressed air, lubricated or unlubricated

Operating pressure1) [bar] –0.95 … 12


Standard nominal flow rate2) [l/min] Max. 139

Corrosion resistance

classification

CRC3) 1

1) Safety factor 2.5

2) Measured at p1 = 6 bar and �p = 1 bar


Components requiring low corrosion resistance. Transport and storage protection. Parts that do not have primarily decorative surface requirements, e.g. in internal areas that are not visible or behind covers.

Weights [g]

Male thread Female thread Quick connector

M5 M5 CK-3 CK-4

Quick coupling sockets 10 12 11 16

Quick coupling plugs 5 5 4 11

Weights [g]

Barbed fitting Barbed bulkhead connector

CN4 CN-4-S

Quick coupling sockets 11 21

Quick coupling plugs 5 16

Materials

Quick coupling socket Quick coupling plug

Housing Brass, nickel-plated Brass, nickel-plated

Releasing sleeve Brass, nickel-plated –


Couplings

5.7


Quick coupling sockets/plugs KD/KS, shut-off on one sideTechnical data

Dimensions – Quick coupling socket Download CAD data� www.festo.com/en/engineering


Barbed fitting Barbed bulkhead connector

Dimensions – Quick coupling plug Download CAD data� www.festo.com/en/engineering


Barbed fitting Barbed bulkhead connector Insertion depth

Type D1 D2 L1 L2 � 1 � 2yp

∅ Quick coupling

socket

Quick coupling

plug

Quick coupling

socket

Quick coupling

plug

Male thread

M5 10 M5 26.25 18.2 7.95 9 9 –

Female thread

M5 10 M5 29.05 20 7.95 9 7 –

Quick connector with union nut

CK-310 –

32.55 247 95

9 7 8

CK-410 –

35.75 27.27.95

11 11 12

Barbed fitting

CN-4 10 – 33.25 25.4 7.95 11 7 –

Barbed bulkhead connector

CN-4-S 10 – 47.75 39.7 7.95 11 11 13


Couplings

5.7


Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guideTechnical data

-N- Size

8 … 63

-T- Stroke length

1 … 4500 mm

-W- www.festo.com/en/

Spare_parts_service


Size 8 12 18 25 40 63

Constructional design Electromechanical axis with toothed belt and recirculating ball bearing guide

Guide Recirculating ball bearing guide

Mounting position Any

Max. working stroke1) GK [mm] 1 … 650 1 … 1000 1 … 1000 1 … 30002) 1 … 40002) 1 … 45002)g

GV [mm] – – 1 … 920 1 … 2900 1 … 3830 1 … 4250

GA [mm] – – – 1 … 1800 1 … 1800 –

Max. working load [kg] 1.5 3 6 20 50 120

Max. feed force Fx [N] 15 30 60 260 610 1500

Max. driving torque [Nm] 0.08 0.18 0.5 2.6 9.7 42

Max. no-load driving torque3) [Nm] 0.05 0.08 0.2 0.5 1.0 4.5

Max. speed [m/s] 1 1.5 2 3 3 3

Repetition accuracy [mm] ±0.08 ±0.1

1) Total stroke = working stroke + 2x stroke reserve

2) Special lengths on request

3) Measured at a speed of 0.2 m/s


Size 8 12 18 25 40 63


Protection class IP40

Weights [kg]

Size 8 12 18 25 40 63

Basic weight with 0 mm stroke1) GK 0.32 0.66 1.16 2.6 7.6 30.3g

GV – – 1.62 3.52 9.52 40.2

GA – – – 3.51 9.67 –

Additional weight per GK/GV 0.095 0.14 0.26 0.47 0.94 2.6g p

100 mm stroke GA – – – 0.56 1.06 –

Moving load GK 0,085 0,14 0,32 0,71 1,8 5g

GV – – 0,48 0,97 2,52 7,46

GA – – – 1,27 3,17 –

Additional slide KL/KR – – 0.25 0.38 1.06 3.1

1) Including coupling housing and slide

Electricalpositioningsystem

s

Electrom

echanicaldrives

2.1


Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guideTechnical data

Mass moment of inertia

Size 8 12 18 25 40 63

JO GK [kg cm2] 0.025 0.058 0.247 0.81 5.25 50.7JO

GV [kg cm2] – – 0.355 1.08 7.14 70.9

GA [kg cm2] – – – 1.37 8.71 –

JH per metre stroke [kg cm2/m] 0.003 0.009 0.021 0.078 0.45 3.6

JL per kg working load [kg cm2/kg] 0.259 0.365 0.685 1 2.53 7.85

The mass moment of inertia JA of the

entire axis is calculated as follows:

JA = JO + JH x working stroke [m] +

JL x mworking load [kg]

Toothed belt

Size 8 12 18 25 40 63

Tensile stress1) [%] 0.04 0.1 0.2 0.11 0.1 0.15

Pitch [mm] 2 2 2 3 5 8

Effective radius;

effective diameter

[mm] 10.18 12.09 16.55 20.05 31.83 56.02

Feed constant [mm/rev.] 32 38 52 63 100 176

1) At max. feed force

Materials

Sectional view

1 3 4 652

Axis

1 Return pulley housing Anodised aluminium

2 Cover strip Corrosion resistant steel

3 Toothed belt Polychloroprene with Glascord and nylon coating

4 Profile Anodised aluminium

5 Slide Anodised aluminium

6 Drive housing Anodised aluminium


s

Electrom

echanicaldrives

2.1


Toothed belt axes DGE-ZR-HD, with heavy-duty guideOrdering data – Modular products

Order code

Options

D

Motor options

STD/STED/STDP/STG

SED/SEDP/SEG/SEI/SEIP

B/S

U

M

F

Coupling

(included in the scope of delivery

when ordering a motor)

Flange

(included in the scope of delivery

when ordering a motor)

G/H/I/J/N

V

X

Q

KG

Y


s

Electrom

echanicaldrives

2.1


Toothed belt axes DGE-ZR-HD, with heavy-duty guideOrdering data – Modular products

Mandatory data�M Options�O �

Module No. Design Size Stroke Drive

function

Drive

shaft on

left

Drive

shaft on

right

Coupling

housing

Guide Slide

193 741

193 742

193 743

DGE 18

25

40

1 … 2000 ZR LK

LV

LH

LB

RK

RV

RH

RB

KG HD18

HD25

HD40

GK

Ordering

example

193 742 DGE – 25 – 800 – ZR – LK – RV – KG – HD40 – GK

Ordering table

Size 18 25 40 Condi-

tions

Code Enter

code

�M Module No. 193 741 193 742 193 743

Design Electromechanical linear axis DGE DGE

Size 18 25 40 -…

Stroke [mm] 1 … 1000 1 … 2000 1 … 2000 -…

Drive function Electromechanical drive with toothed belt -ZR -ZR

Drive shaft on left No drive shaft on left 1 -LK

Drive shaft on left, front -LV

Drive shaft on left, rear -LH

Drive shaft on left, front and rear -LB

Drive shaft on right No drive shaft on right 2 -RKg

Drive shaft on right, front -RV

Drive shaft on right, rear -RH

Drive shaft on right, front and rear -RB

�O Coupling housing Coupling housing -KG

Guide Heavy-duty guide HD18 – – -HD18 -HD…

– Heavy-duty guide HD25 – -HD25

– Heavy-duty guide HD40 Heavy-duty guide HD40 -HD40

� Slide Standard -GK -GK

1 LK Not with drive shaft on right RK. 2 RK Not with drive shaft on left LK.

Transfer order code

DGE – – – ZR – – – – HD… – GK


s

Electrom

echanicaldrives

2.1


Proximity sensors SMTO-1, block designTechnical data – Magneto-resistive measuring principle


With cable

1 Connecting cable

2 Yellow LED

With plug M8

2 Yellow LED

3 Plug suitable for plug socket

with cable SIM-M8-…

4 Installation space for angled

socket

Ordering data

Switch output Electrical connection Cable length Part No. Typep

Cable Plug M8 [m]

yp

NO contact

PNP 3-wire – 2.5 151 683 SMTO-1-PS-K-LED-24-C

– 3-pin – 151 685 SMTO-1-PS-S-LED-24-C

NPN 3-wire – 2.5 151 684 SMTO-1-NS-K-LED-24-C

– 3-pin – 151 686 SMTO-1-NS-S-LED-24-C

Driveaccessories

Cylindersensors

10.2


Proximity sensors SMEO-1, block designTechnical data – Magnetic reed measuring principle

Function

NO contact, with 3-wire cable

NO contact, 3-wire, with plug

RLBU

+/–

–/+

BN

BK

RL

BU

+/–BK

BN

–/+

NO contact, with 2-wire cable1)

BN

BU

RL +/–/~

–/+/~


1) Heat-resistant design, 0 ... 30 V AC/DC

BN

BU

RL +/–/~

–/+/~


Switching element function NO contact

Electrical data

Switch output Contacting, bipolar

Electrical connection Cable,

3-wire

Cable,

3-wire

Plug

M8x1,

3-pin

Cable,

2-wire

Cable,

2-wire

Cable,

2-wire

Cable,

2-wire1)Plug

M8x1,

2-pin

Operating D.C. voltage [V DC] 12 … 27 5 … 200 0 … 200 0 … 30p g

voltage range A.C. voltage [V AC] – 5 … 250 0 … 250 –

Max. switching D.C. voltage [mA] 1000 500 1000 1000g

current A.C. voltage [mA] – 500 1000 –

Max. switching D.C. voltage [W] 27 40 40 40g

capacity A.C. voltage [VA] – 40 40 –

Voltage drop [V] – 4.1 – –

Protection against short circuit No

Protection against polarity reversal No

Protection class to EN 60 529 IP67

CE symbol 89/336/EEC (EMC) Yes Yes Omitted Yesy

73/23/EEC (low voltage) Omitted Yes Yes Omitted

Design

Design Block design

Type of mounting With accessories

Reproducibility of switching point2) [mm] ±0.1

Switch-on time [ms] �0.5

Switch-off time [ms] �0.03

Switching status display Yellow LED Yellow LED Yellow LED Yellow LED Yellow LED – – –

Cable length [m] 2.5 5.0 – 2.5 5.0 2.5 2.5 –


Materials Housing Die-cast zinc, polyester, spring steel

Cable sheath Polyurethane – Polyurethane –

Note on material Free of copper, PTFE and silicone –

Product weight [g] 85 130 20 100 130 85 130 20

1) Heat-resistant design

2) Only applicable to drives secured against rotation

Driveaccessories

Cylindersensors

10.2


Proximity sensors SME-8, for slot type 8Technical data – Magnetic reed measuring principle

Function

NO contact, with 3-wire cable


RLBU

+/–

–/+

BN

BK

RL

BU

+/–BK

BN

–/+

NO contact, with 2-wire cable1)

NC contact, with 3-wire cable

BN

BU

RL +/–/~

–/+/~

RL

BN +/–

BU

BK

–/+

1) e. g. heat resistant


Switching element function NO contact NC contact

Electrical data

Switch output Contacting, bipolar

Electrical connection Cable,

3-wire

Cable,

3-wire

Cable with

plug M8x1,

3-pin

Cable,

2-wire

Cable,

2-wire

Cable,

2-wire1)Cable,

3-wire

Operating D.C. voltage [V DC] 12 … 30 12 … 27 3 … 250 0 … 30 12 … 30p g

voltage range A.C. voltage [V AC] – – 3 … 250 0 … 30 12 … 30

Max. output D.C. voltage [mA] 500 80 120 500 50p

current A.C. voltage [mA] – – 200 – 50

Max. switching D.C. voltage [W] 10 2 10 10 1.5g

capacity A.C. voltage [VA] – – 10 – –

Voltage drop [V] – – – – 1.8

Protection against short circuit No

Protection against polarity reversal No Yes2) Yes No

Protection class to EN 60 529 IP65/IP67 IP67

CE symbol 89/336/EEC (EMC) Yes Yes Yes Omitted Yesy

73/23/EEC (low voltage) Omitted Omitted Yes Omitted Omitted

Design

Design For T-slot

Type of mounting Clamped in T-slot, insertable from end, flush with the cylinder profile


Switch-on time [ms] �0.5 �0.5 �2

Switch-off time [ms] 0.03 �0.5 �0.2

Switching status display Yellow LED –

Cable length [m] 2.5 5.0 0.3 2.5 2.5 2.5 7.5


Materials Housing Polyester

Cable sheath Polyurethane Polyvinyl

chloride

Polyurethane

Note on material Free of copper, PTFE and silicone –

Product weight [g] 30 60 8 24 40 50 85

1) Heat-resistant design

2) Without LED function


Driveaccessories

Cylindersensors

10.2


Proximity sensors SMT-8, for slot type 8Technical data – Magneto-resistive measuring principle

Function

NO contact, PNP, with cable

NO contact, NPN, with cable

+

RL

BKBN

BU

NPN

–

RL

–BU

BKBN

PNP

+

NO contact, PNP, with plug

NO contact, NPN, with plug

–RLBU

BN

BK+NPN

RLBU

BN

BK+

–PNP


Switching element function NO contact

Electrical data

Switch output PNP NPN

Electrical connection Cable, 3-wire Cable, 3-wire Cable with plug

M8x1, 3-pin

Cable, 3-wire Cable with plug

M8x1, 3-pin

Operating voltage range [V DC] 10 … 30

Max. output current [mA] 100

Max. switching capacity [W] 3

Voltage drop [V] 1.8

Residual current [mA] �0.01

Protection against short circuit Yes

Protection against polarity reversal For all electrical connections

Protection class to EN 60 529 IP65/IP67

CE symbol 89/336/EEC (EMC) Yes

Design

Design For T-slot

Type of mounting Clamped in T-slot, insertable from end, flush with the cylinder profile


Switch-on time [ms] �0.2

Switch-off time [ms] �0.5


Cable length [m] 2.5 5.0 0.3 2.5 0.3


Materials Housing Polyurethane

Cable sheath Polyurethane

Note on material Free of copper, PTFE and silicone

Product weight [g] 30 60 10 30 10



Electrical connection Cable, 3-wire Cable with plug

Cable installation Fixed Flexible Fixed Flexible

Ambient temperature [°C] –20 … +60 –5 … +60 –20 … +60 –5 … +60

Corrosion resistance class CRC1) 4 2


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a surrounding industrial atmosphere or media such as

cooling or lubricating agents.


Components requiring higher corrosion resistance. Parts used with aggressive media, e.g. food or chemical industry. These applications should be supported with special tests with the media if required.

Driveaccessories

Cylindersensors

10.2


Proximity sensors SIEN-…, inductiveTechnical data

Function1)

1) e.g. NO contact with PNP output and cable

� Standard switching distance

� For DC voltage

� Round design


Size ∅ 4 mm M5 ∅ 6.5 mm M8x1 M12x1 M18x1 M30x1.5

Type of installation flush flush or non-flush

Nominal switching flush [mm] 0.8 0.8 1.5 1.5 2.0 5.0 10.0g

distance Sn non-flush [mm] – – – 2.5 4.0 8.0 15.0

Assured switching flush [mm] 0.64 0.64 1.21 1.21 1.62 4.05 8.1g

distance Sa non-flush [mm] – – – 2.03 3.24 6.48 12.15

Repetition accuracy flush [mm] ±0.04 ±0.04 ±0.075 ±0.075 ±0.1 ±0.15 ±0.3p y

non-flush [mm] – – – ±0.125 ±0.2 ±0.2 ±0.4

Type of mounting Clamped Via lock nut Clamped Via lock nut

Tightening torque [Nm] – 2 – 5 12 25 50

Ready status display –


Conforms to DIN EN 60947-5-2

Electrical data


Switch output PNP or NPN

Switching element function NC or NO contact

Electrical connection Plug M8x1, 3-pin M12x1, 3-pin

Cable 3-core

Cable length [m] 2.5

Operating voltage range [V DC] 10 … 30 15 … 34

Residual ripple [%] 10

Max. switching flush [Hz] 3000 3000 1500 1500 1200 800 350g

frequency non-flush [Hz] – – – 900 800 300 300

Max. output current as a function of [mA] 200 at ≤ 70 °C 150 at ≤ 85 °Cp

temperature [mA]

7

200 at ≤ 50 °C

Voltage drop [V] 2.0 3.2

Idle current [mA] 10 30

Protection against short circuit Pulsed


Resistance to interference from magnetic fields –

Protection class to EN 60 529 IP67


Sensorsandmonitoringdevices

Sensors

8.2

-V- New



Reduction factors of nominal switching distance Sn


Flush mounting

Steel St 37 1.0

Stainless steel St 18/8 0.7 0.7 0.78 0.78 0.7 0.7 0.7

Brass 0.4 0.4 0.45 0.45 0.5 0.4 0.4

Aluminium 0.4 0.4 0.38 0.38 0.4 0.4 0.4

Copper 0.3 0.3 0.2 0.2 0.2 0.3 0.3

Non-flush mounting

Steel St 37 – – – 1.0

Stainless steel St 18/8 – – – 0.7 0.8 0.7 0.7

Brass – – – 0.4 0.5 0.4 0.4

Aluminium – – – 0.4 0.5 0.4 0.4

Copper – – – 0.3 0.4 0.3 0.3

Materials


Housing High-alloy stainless steel Nickel plated brass


Note on materials Free of copper, PTFE and silicone



Ambient temperature [°C] –25 … +70 –25 … +85

Weight [g]


Plug version 9 9 20 20 30 40 100

Cable version 48 48 60 60 80 120 170


Sensors

8.2

-V- New



Dimensions –∅ 4 mm Download CAD data� www.festo.com/en/engineering

Cable Plug Installation instructions

1 Connecting cable

2 Active surface

3 Light emitting diode (LED)


5 Metal-free zone

Dimensions – M5 Download CAD data� www.festo.com/en/engineering


1 Connecting cable

2 Active surface



5 Metal-free zone

Dimensions –∅ 6.5 mm Download CAD data� www.festo.com/en/engineering


1 Connecting cable

2 Active surface



5 Metal-free zone


Sensors

8.2

-V- New



Dimensions – M8x1 Download CAD data� www.festo.com/en/engineering

Flush mounting


1 Connecting cable

2 Active surface



5 Metal-free zone

Non-flush mounting


1 Connecting cable

2 Active surface



5 Metal-free zone


Flush mounting


1 Connecting cable

2 Active surface



5 Metal-free zone

Non-flush mounting


1 Connecting cable

2 Active surface



5 Metal-free zone


Sensors

8.2

-V- New




Flush mounting


1 Connecting cable

2 Active surface



5 Metal-free zone

Non-flush mounting


1 Connecting cable

2 Active surface



5 Metal-free zone

Dimensions – M30x1.5 Download CAD data� www.festo.com/en/engineering

Flush mounting


1 Connecting cable

2 Active surface



5 Metal-free zone

Non-flush mounting


1 Connecting cable

2 Active surface



5 Metal-free zone


Sensors

8.2

-V- New


Diffuse sensor SOEG-RTTechnical data

Function

PNP, NO contact, e.g. with plug

NPN, NO contact, e.g. with plug

� Beam exit straight or angled

� Round design


Size round∅ 4 mm M5 M12 M18, straight M18, angled

Method of measurement Diffuse sensor

Measured variable Position

Light type infra-red infra-red infra-red infra-red red

Working range [mm] 50 50 0 … 200 0 … 430 0 … 600

Setting range, lower limit [mm] – – 10 20 100

Setting range, upper limit [mm] – – 200 430 600

Setting options – – Potentiometer Potentiometer Potentiometer


Operating reserve display Yellow LED1) Yellow LED1) Yellow LED1) Yellow LED1) Green LED

Type of mounting Clamped Via lock nut Via lock nut Via lock nut Via lock nut

Tightening torque [Nm] – 1.5 10 20 20


1) LED flashes when available operating reserve is insufficient

Electrical data



Switching element function Light switching

Electrical connection Plug M8 x 1, 3-pin M8 x 1, 3-pin M12 x 1, 3-pin M12 x 1, 3-pin M12 x 1, 3-pin

Cable 3-wire 3-wire 3-wire 3-wire 3-wire

Cable length [m] 2.5 2.5 2.5 2.5 2.5

Operating voltage range [V DC] 10 … 30 10 … 30 10 … 30 10 … 30 10 … 36

Residual ripple [%] 20 20 10 10 20

Max. switching frequency [Hz] 250 250 250 250 1,000

Max. output current [mA] 100 100 200 200 200

Voltage drop [V] ≤ 2.0 ≤ 2.0 1.8 1.8 ≤ 2.0

Idle current [mA] 15 15 30 35 15



Protection class to EN 60 529 IP67 IP67 IP65 IP65 IP67



Sensors

8.2

-V- New



Materials


Housing High-alloy stainless steel Brass, chrome-plated Brass, nickel-plated

Union nut – High-alloy stainless

steel

Brass, chrome-plated Brass, nickel-plated


Material note Free of copper, PTFE and silicone – Free of copper, PTFE

and silicone



Cable installation fixed flexible fixed flexible fixed flexible fixed flexible fixed flexible

Ambient temperature [°C] 0 … 55 0 … 55 –5 … +55 –5 … +55 –25 … +55 –5 … +50

Corrosion resistance class CRC1) 4 4 2 2 2






Weight [g]


Cable version 33 35 100 110 123

Plug version 3 4 32 85 56

Dimensions –∅ 4 mm Download CAD data� www.festo.com/en/engineering

Cable version Plug version

1 Connecting cable 2 Light emitting diode (LED) 3 Light exit 4 Plug suitable for plug socket

with cable SIM-M8…



1 Connecting cable 2 Light emitting diode (LED) 3 Light exit 4 Plug suitable for plug socket

with cable SIM-M8…


Sensors

8.2

-V- New





1 Connecting cable 2 Light emitting diode (LED) 3 Potentiometer 4 Plug suitable for plug socket


Dimensions – M18, beam exit straight Download CAD data� www.festo.com/en/engineering


1 Connecting cable 2 Light emitting diode (LED) 3 Potentiometer 4 Plug suitable for plug socket


Dimensions – M18, beam exit angled Download CAD data� www.festo.com/en/engineering


1 Connecting cable


3 Potentiometer

4 Light exit

5 Plug suitable for plug socket



Sensors

8.2

-V- New



Design Working range Switch output Electrical connection Free of copper, Part No. Typeg

[mm]

p

Cable Plug

pp ,

PTFE and silicone

yp

Round design,∅ 4 mm

50 PNP, light switching � – � 537 671 SOEG-RT-4-PS-K-L5 , g g

– � � 537 673 SOEG-RT-4-PS-S-L

NPN, light switching � – � 537 674 SOEG-RT-4-NS-K-L, g g

– � � 537 676 SOEG-RT-4-NS-S-L

Round design, male thread M5

50 PNP, light switching � – � 537 677 SOEG-RT-M5-PS-K-L5 , g g

– � � 537 679 SOEG-RT-M5-PS-S-L

NPN, light switching � – � 537 680 SOEG-RT-M5-NS-K-L, g g

– � � 537 682 SOEG-RT-M5-NS-S-L

Round design, male thread M12

0 … 200 PNP, light switching � – – 165 338 SOEG-RT-M12-PS-K-L, g g

– � – 165 339 SOEG-RT-M12-PS-S-L

NPN, light switching � – – 165 336 SOEG-RT-M12-NS-K-L, g g

– � – 165 337 SOEG-RT-M12-NS-S-L

Round design, male thread M18, beam exit straight

0 … 430 PNP, light switching � – – 165 342 SOEG-RT-M18-PS-K-L3 , g g

– � – 165 343 SOEG-RT-M18-PS-S-L

NPN, light switching � – – 165 340 SOEG-RT-M18-NS-K-L, g g

– � – 165 341 SOEG-RT-M18-NS-S-L

Round design, male thread M18, beam exit angled

0 … 600 PNP, light switching � – � 537 701 SOEG-RT-M18W-PS-K-2L, g g

– � � 537 702 SOEG-RT-M18W-PS-S-2L

NPN, light switching � – � 537 717 SOEG-RT-M18W-NS-K-2L, g g

– � � 537 718 SOEG-RT-M18W-NS-S-2L


Sensors

8.2

-V- New


Fibre-optic units SOEG-LAccessories


Glass fibre optic cable LLG, use as a diffuse sensor

Glass fibre optic cable LLK, use as a through-beam sensor

Ordering data

Design Use Length Part No. Typeg

[m]

yp

Polymer fibre optic cable LLK

Diffuse sensor 2 165 358 SOEZ-LLK-RT-2,0-M6

Through-beam sensor 2 165 360 SOEZ-LLK-SE-2,0-M4

Glass fibre optic cable LLG

Diffuse sensor 0.5 165 356 SOEZ-LLG-RT-0,5-M6

Through-beam sensor 0.5 165 357 SOEZ-LLG-SE-0,5-M4


Sensors

8.2

-V- New


Fibre-optic units SOEG-LTechnical data

Function

e.g. 30x30x15 mm

PNP, NO contact, with plug

e.g. 20x32x12 mm

PNP, switchable, with plug

� For polymer and glass fibre optic

cable

� Beam exit straight

� Block design


Size 20x32x12 mm 30x30x15 mm

Method of measurement Fibre-optic unit

Measured variable Position

Light type red

Working range [mm] 0 … 2501) 0 … 4002)

Setting range, lower limit [mm] 0 0

Setting range, upper limit [mm] 100 … 2501) 100 … 4002)

Setting options Teach-in via button

Teach-in via electrical connection

Potentiometer


Operating reserve display Green LED

Type of mounting Via through-holes


1) depending on the fibre optic cable used� 4 / 8.2-48:

100 mm at SOEZ-LLG-RT-0,5-M6 and

SOEZ-LLK-RT-2,0-M6

150 mm at SOEZ-LLG-SE-0,5-M4

250 mm at SOEZ-LLK-SE-2,0-M4

2) depending on the fibre optic cable used� 4 / 8.2-48:

100 mm at SOEZ-LLG-RT-0,5-M6

120 mm at SOEZ-LLK-RT-2,0-M6

280 mm at SOEZ-LLG-SE-0,5-M4

400 mm at SOEZ-LLK-SE-2,0-M4

Electrical data



Switching element function Switchable Antivalent

Electrical connection Plug M8 x 1, 4-pin

Cable 4-wire

Cable length [m] 2.0 2.5

Operating voltage range [V DC] 10 … 30

Residual ripple [%] 10 20

Max. switching frequency [Hz] 1,000 1,000

Max. output current1) [mA] 100 200

Voltage drop [V] ≤ 2.4 2.0

Idle current [mA] 25 25



Protection class to EN 60 529 IP67 IP65


73/23/EEC (low voltage)

89/336/EEC (EMC)

Certification c UL us - Listed (OL) –


Sensors

8.2

-V- New



Materials


Housing Acrylic butadiene styrene Polybutylene terephthalate, reinforced


Material note Free of copper, PTFE and silicone



Cable installation fixed flexible fixed flexible

Ambient temperature [°C] 0 … +60 0 … +60 –25 … +55 –5 … +55

Corrosion resistance class CRC1) 42) / 23) 2






2) Cable version

3) Plug version

Weight [g]


Cable version 37 88

Plug version 8 18

Dimensions – 20x32x12 mm Download CAD data� www.festo.com/en/engineering


1 Connecting cable 2 Plug suitable for plug socket


3 Mounting holes

4 Teach-in

5 Receiver

6 Transmitter

7 Mounting holes for fibre optic

cable


Sensors

8.2

-V- New



Dimensions – 30x30x15 mm Download CAD data� www.festo.com/en/engineering


1 Connecting cable 2 Plug suitable for plug socket


3 Mounting holes

4 Potentiometer


6 Mounting holes for fibre optic

cable

Design Working range Switch output Electrical connection Free of copper, Part No. Typeg

[mm]

p

Cable Plug

pp ,

PTFE and silicone

yp

20x32x12 mm

0 … 250 PNP, switchable � – � 537 740 SOEG-L-Q20-PP-K-2L-TI5 ,

– � � 537 739 SOEG-L-Q20-PP-S-2L-TI

NPN, switchable � – � 537 742 SOEG-L-Q20-NP-K-2L-TI,

� � 537 741 SOEG-L-Q20-NP-S-2L-TI

30x30x15 mm

0 … 120 PNP, antivalent � – � 165 324 SOEG-L-Q30-NA-K-2L,

– � � 165 325 SOEG-L-Q30-NA-S-2L

NPN, antivalent � – � 165 326 SOEG-L-Q30-P-A-K-2L,

� � 165 327 SOEG-L-Q30-P-A-S-2L


Sensors

8.2

-V- New


Plug sockets with cable SIMTechnical data – M8x1, 3-pin

SIM-M8-3GD-…-PU

SIM-M8-3WD-…-PU

1 = brown

3 = blue

4 = black


SIM-M8-3…-2,5-PU SIM-M8-3…-5-PU SIM-M8-3…-10-PU

Electrical data

Electrical connection Straight or angled socket, M8x1, 3-pin

Current-carrying capacity [A] 2.8

Operating voltage range AC [V] ≤45p g g g

DC [V] ≤70


Design

Cable length [m] 2.5 5 10

Cable composition [mm2] 3x 0.25

Wire ends Tin-coated

Ambient temperature

Fixed cable installation [°C] –40 … +70

Flexible cable installation [°C] –5 … +70

Materials


Ordering data

Part No. Type Part No. Type

Connection direction In-line Lateral

Cable length [m] 2.5 159 420 SIM-M8-3GD-2,5-PU 159 422 SIM-M8-3WD-2,5-PUg [ ]

5 159 421 SIM-M8-3GD-5-PU 159 423 SIM-M8-3WD-5-PU



Accessories

forsensors

8.3

Core Range


Plug sockets with cable SIMTechnical data – M12x1, 3-pin

SIM-M12-3GD-…-PU

SIM-M12-3WD-…-PU

1 = brown

3 = blue

4 = black


SIM-M12-3…-2,5-PU SIM-M12-3…-5-PU

Electrical data

Electrical connection Straight or angled socket, M12x1, 3-pin

Current-carrying capacity [A] 4

Operating voltage range AC [V] ≤250p g g g

DC [V] ≤300


Design

Cable length [m] 2.5 5

Cable composition [mm2] 3x 0.25

Wire ends Tin-coated

Ambient temperature

Fixed cable installation [°C] –40 … +70

Flexible cable installation [°C] –5 … +70

Materials


Ordering data

Part No. Type Part No. Type

Connection direction In-line Lateral

Cable length [m] 2.5 159 428 SIM-M12-3GD-2,5-PU 159 430 SIM-M12-3WD-2,5-PUg [ ]



Accessories

forsensors

8.3

6

Expander Modules

InstantaneousPZE X4

Expander module in accordance withVDE 0113-1, 11/98, EN 60204-1,12/97 and IEC 204-1, 11/98 toincrease the number of safetycontacts available.

Features

● 22.5 mm width● No auxiliary contact● Single-channel operation● 24 VDC supply voltage

Approvals

Technical Details PZE X4

Electrical DataSupply Voltage DC: 24 VTolerance 85 ... 110 %Power Consumption Approx. 2 WMaximum Sum of Output Current Max. 16 ASwitching Capability in accordance withEN 60947-4-1, 10/91 AC1: 240 V/5 A/1200 VA

DC1: 24 V/4 A/100 WEN 60947-5-1, 10/91 AC15: 230 V/5 A; DC13: 24 V/4A(DC13: 6 cycles/min.)Output Contacts 4 safety contacts (N/O)Contact Fuse Protection 6 A quick or 4 A slow(EN 60947-5-1, 10/91)TimesDelay-on Energisation Approx. 25 msDelay-on De-energisation Approx. 75 msMechanical DataMaximum Cross Section of 2 x 1.5 mm2 or 1 x 2.5 mm2

External Conductors Single-core or multi-core withcrimp connectors

Dimensions (H x W x D) 87 x 22.5 x 122 mmWeight 200 g

Descritpion

● 22.5 mm, S-95 housing, DIN-Railmounting

● Positive-guided relay outputs:– 4 safety contacts (N/O)

● LEDs for channel 1 and channel 2● Feedback control loop connection

Function Description

PZE X4 is used to increasethe number of safety contactsavailable on● E-STOP relays● Safety gate monitors● Two-hand relaysAll base units must have a feedbackcontrol loop.

PZE X4

●

●

●

Pilz GmbH & Co., Felix-Wankel-Straße 2, 73760 Ostfildern, Deutschland NSG-D-2-091-07/00Telefon +49 (7 11) 34 09-0, Telefax +49 (7 11) 34 09-1 33, E-Mail: [email protected]

6

Expander Modules

InstantaneousPZE X4

Internal Wiring Diagram

External Wiring

– Connection to the base unit with feedback control loop

0 V

A1 Y1 Y2

A2

PZE X4

14 Y2 Y113

Base unit

24 VDC

A2 13 23 33

14

K2 K1

43

24 34 44

Y1Y2A1

K2

K1

Feedbackcontrol loop Safety contactsUB


6

Expander Modules

InstantaneousPZE X4


General Technical Data

Unless stated otherwise in the technical details for the specific unit

Electrical DataFrequency Range AC 50 ... 60 HzResidual Ripple DC 160 %Contact Material AgSnO2

Continuous Duty 100 %Environmental DataEMC EN 50081-1, 01/92, EN 50082-2, 03/95Vibration in accordance with Frequency: 10 ... 55 Hz,EN 60068-2-6, 04/95 Amplitude: 0.35 mmClimatic Suitability DIN IEC 60068-2-3, 12/86Airgap Creepage DIN VDE 0110 part 1, 04/97Ambient Temperature -10 ... +55 °CStorage Temperature -40 ... +85 °CMechanical DataTorque Setting on Connection Terminals 0.6 Nm (screws)Mounting Position AnyHousing Material Thermoplast Noryl SE 100Protection Mounting: IP 54

Housing: IP 40Terminal Range: IP 20

The units were tested in accordance with the relevant standards current atthe time of development.

Order References

Type UB Order No.PZE X4 24 V DC 774 585

1-1

1

Emergency Stop Relays, Safety Gate Monitors

Category 4, EN 954-1PNOZ X9

Emergency stop relay and safety gatemonitor in accordance withVDE 0113-1, 11/98, EN 60204-1,12/97 and IEC 204-1, 11/98

Features

� Dual-channel operation, with orwithout detecting shorts acrossthe input contacts

� Automatic or monitored manualreset can be selected

� Designed for operation viasemiconductor outputs

� 2 semiconductor outputs(Fault, K1/K2)

� Each AC unit can be operatedwith 24 VDC

Approvals

Technical Details PNOZ X9

Electrical DataSupply Voltage AC: 24, 42, 100, 120, 200, 230 V

DC: 24 VTolerance 85 ... 110 %Power Consumption Approx. 5.5 W/11 VAVoltage and Current at the Input and 24 VDC, 50 mAReset Circuits and Feedback Control LoopSwitching Capability in accordance withEN 60947-4-1, 10/91 AC1: 240 V/8 A/2000 VA

400 V/8 A/2000 VADC1: 24 V/8 A/200 W

EN 60947-5-1, 10/91 AC15: 230 V/5 A; DC13: 24 V/7A(DC13: 6 cycles/min.)Output Contacts 7 safety contacts (N/O),

2 auxiliary contacts (N/C)Contact Fuse Protection 10 A quick or 6 A slow(EN 60947-5-1, 10/91)TimesDelay-on Energisation Max. 250 msDelay-on De-energisation Max. 25 msRecovery Time Approx. 0.3 sSimultaneity channel 1/2 Max. 150 msMax. Supply Interruption before De-energisation Approx. 35 msMechanical DataMaximum Cross Section of 2 x 1.5 mm2 or 1 x 2.5 mm2

External Conductors Single-core or multi-corewith crimp connectors

Dimensions (H x W x D) 87 x 90 x 121 mmWeight 950 g

Description

� 90 mm, P-93 housing, DIN-Railmounting

� Positive-guided relay outputs:– 7 safety contacts (N/O)– 2 auxiliary contacts (N/C)

� Connections for– E-STOP button– safety gate limit switch– reset button

� LEDs for power, channel 1 IN,channel 2 IN, start (reset),channel 1 and channel 2

� Increase in the number ofsafety contacts available byconnecting expander modules.

PNOZ X9

�

�

�

Operating Modes

� Single-channel operation� Dual-channel operation� Automatic reset� Manual reset� Monitored manual reset


1

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Internal Wiring Diagram

External Wiring

� Example 1Single-channel E-STOP wiring withmanual reset.

� Example 2Dual-channel E-STOP wiring withmanual reset.

� Example 3Single-channel E-STOP wiring withmonitored manual reset.

� Example 4Dual-channel E-STOP wiring withmonitored manual reset.

� Example 5Dual-channel safety gate control withmanual reset.

S11 S12 S33

S12 S34S52

S21

S22

Y1

Y2

S1

S3

S11 S12 S33

S12 S34S52

S21

S22

Y1

S37

Y1

Y2

S1

S3

� Example 6Dual-channel safety gate control withautomatic reset.

S52S34

S33 S11S21

S12

S22

S1

S2

S11

Y2

Y1

14

K4 K5

13Y1 Y2

K4 K5

1L1

1L2

� Increase in safety contactsThe number of output contacts canbe increased by using expandermodules or relays/contactors withpositive-guided contacts.

– Key

S1/2: E-STOP or safety gate switch

S3: Reset button

Switch operated

Gate open

Gate closed

S21

S22 S52 S34S12

S12S11S11

Y2

Y1

S1S3

S52 S34

S12S11S21

S12

S22

S11

Y2

Y1

S1

S2

S3

S21

S22 S52 S34S12

S33S11S11

S1S3

S37

Y1

Y2

Y1


1-3

1



General Technical Data

Unless stated otherwise in the technical details for the specific unit

Electrical DataFrequency Range AC 50 ... 60 HzResidual Ripple DC 160 %Contact Material AgSnO2

Continuous Duty 100 %Environmental DataEMC EN 50081-1, 01/92, EN 50082-2, 03/95Vibration in accordance with Frequency: 10 ... 55 Hz,EN 60068-2-6, 04/95 Amplitude: 0.35 mmClimatic Suitability DIN IEC 60068-2-3, 12/86Airgap Creepage DIN VDE 0110 part 1, 04/97Ambient Temperature -10 ... +55 °CStorage Temperature -40 ... +85 °CMechanical DataTorque Setting on Connection Terminals 0.6 Nm (screws)Mounting Position AnyHousing Material Thermoplast Noryl SE 100Protection Mounting: IP 54

Housing: IP 40Terminal Range: IP 20

The units were tested in accordance with the relevant standards current atthe time of development.

Order References

Type UB Order No.PNOZ X9 24 V AC/DC 774 609PNOZ X9 42 V AC/ 24 V DC 774 601PNOZ X9 100 V AC/24 V DC 774 602PNOZ X9 120 V AC/24 V DC 774 605PNOZ X9 200 V AC/ 24 V DC 774 608PNOZ X9 230 V AC/ 24 V DC 774 606


ControllersFEC,Standard - ttu.ee · PDF fileEvery FEC Standard is equipped with ... ControllersFEC,Standard ... Avalveterminalconfiguratoris

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