Control engineering presentation 2009 submission

Business Skills

Technical CompetenceCustomer Satisfaction

ONG Automation Ltd

Looking to the Future

Design - Supply – Implement – Compliance - Support - Training

For further information: http://www.ongautomaton.com

Centers of Excellence

Design – Build - Optimize - Support

IrelandUnited KingdomEuropeUSA

QatarAdu DhabiAfricaOmanDubai

Business Skills : O.N.G. Automation Ltd. has delivered solutions across the entire manufacturing spectrum since its formation in 1993. During this time, O.N.G. has delivered over 800K points of automation hardware from headquarters based in Cork, to providing services in Europe and QATAR for worldwide installations.

ONG Automation's clients include some of the most successful organisations in the Chemical, Pharmaceutical, Biotech, Semiconductor, utilities and Food & Beverage industries in Ireland, the U.K. and worldwide.

With ONG’s wealth of Business and Technical Competence, Training and knowledge in manufacturing process, we offer complete systems integration and training into the customer's enterprise from Automation Systems, Electrical Design & Installation, Information Solutions, MES and ERP integration. ONG prides itself for Business Innovation and being leaders in Automation as a Wonderware Systems Integrator.

Design - Supply - Implement – Support - Training

Effective Business SkillONG Focuses on Maintaining an Effective Cost base Operation to support changing business needs using the following key business functions : • Marketing Sales Management and Benchmarking.• Providing Value-Based Marketing to suit company / customer future needs.

• Project / Cost Management and control to suit all customer needs.

• Providing for Company Quality Management Certification and assessment.

• Providing for Design Teams and Validation IQ/OQ/PQ Services.

• Supporting Supply Chain Management

• Conducting Vendor Assessment

• Implementing Training & Investment for the future skill expansion.

• Providing Cost effective solutions within customer budget and timelines.

Technical Competence

Design - Supply - Implement - Support

ONG has highly skilled, degree qualified, experienced project teams delivering Automation solutions to all manufacturing areas. From the Pharmaceutical sector to traditional Manufacturing industries. With our strong background in automation, we provide open vendor support and connectivity to any new or legacy systems from control devices through to ERP with seamless, bi-directional integration.

ONG Delivered Technical Solutions Overview:

• Batch Manufacturing and Reporting Solutions: • IVAX, Millipore, Schwarz Pharma, Proctor & Gamble

• Custom VB.NET Applications - Electronic Batch Reporting Solutions: • Baxter Healthcare, Leo-Pharma

• Manufacturing OEE, KPI Reporting: • Bausch & Lomb, IVAX

• Environment & Energy Reporting: • ADM - Stack emissions Monitoring and Reporting

• Product Tracking & Genealogy: • Baxter Healthcare - Production System with FDA 21CFR, Part 11 Traceability

Custom Applications Training : Batch Systems: InBatch, RSBatchHistorians: InSql, RSSql, Microsoft SQL, OSIsoft Pi HistorianDowntime Analysis: Plant Metrics, DT AnalystSPC: QI Analyst, SPCProReporting Solutions: Active Factory, SuiteVoyagerProduction Tracking: PEMS, eProceduresChange Control: MDT, RSMACC

ERP

Gateways

MES

Visualization SCADA: InTouch, RSView, iFIX, Cimplicity, WinCC, CitectHMI: Allen Bradley PanelView, Siemens Touch and Multi Panels, Bartec, Stahl

Networks

Automation

Industrial Ethernet – DeviceNet – ControlNet – Profibus DP & PADH+ & DH485 – Allen Bradley Universal Remote I/O – Modbus Redundant Networks –- Foundation Fieldbus – HART – Melsec –

ASi

• Allen Bradley: SLC, PLC5, MicroLogix, ControlLogix & CompactLogix• Siemens: S7, S5• Also: Omron, Pilz, Foxboro I/A System, Delta V, Eurotherm

Mitsubishi, Modicon and Telemecanique, Bartec, Stahl

ONG offers excellent Technical Integration & Training of all systems from the Plant-floor Automation hardware, through to MES layer, up to the top-floor business ERP systems.

Projects Profiles

Intel: Life Safety System & Tool Installation, 12,400 I/0

Celtic Anglian Water: Waste Water Treatment Facility, 6,000, I/O

Cadbury Schweppes: Crumb Production Facility, 2,700 1/0

Wexport (Leo Pharma): PW & WFI Systems 3000/IO

Wexport (Leo Pharma): Spray Dryer and UF System 2000I/O

Abbott Laboratories: Mix Vessel Transfer Lines

Millipore: Batch Control System 7000I/O

Allergan 4000I/O

Visualization

Automation

Networks

ONG Training & Development ONG Training : ONG Automation helps companies Maximize Human assets through education and hands

on training on controllers, drives, software, hardware. A variety of packages are available for our customers. These training packages range from

those conducted at the factory or on a specific Automation Application to those programs offered at the customer's site for a specific job or general training requirement.

ONG arranges regular training, which typically covers Integrator Assessment, general application, assembly, installation, commissioning, operation, testing, maintenance and trouble shooting.

How The Customers Benefit:Factory Training - we offer application and hands-on training programs in our facility.Customer Site Training - can be carried out during the installation and commissioning period or during maintenance intervals.Customized training - we will work with the Customer to define a suitable training scope

ONG are committed to all Employee Development Needs and run annual development programs to

keep pace of the market needs and new developments in Automation.

ONG Design Control Planning ISO Quality Management Systems are used during all Automation Project Designs. ONG Automation provides for design and development appropriate to each specific

customer design. A Risk based assessment approach is conducted using as GAMP 5 .

How the Customer Benefits : ONG Provides for scheduling, tracking, issue resolution, and management reporting,

budgets, staffing, and schedules associated with all project activities and identification of methods.

Planning output is updated, as appropriate, as the design and development progresses with scheduled reports.

Overview

Quality Systems & Compliance

ONG operates a quality system in compliance with current Good Automated Manufacturing Practice / (GAMP) since 1998. Customer Satisfaction is Critical to ONG Business Success so we Monitor our customer feedback. We provide for measuring Installation Quality . Customers Responses are conducted in accordance with the highest of International Standards (ISO). Quality & Customer Satisfaction are key business indicators for ONG future development.

At ONG we ensure ON Time Delivery is always achieved to suit Customer needs.

ISO9001-2008ONG Automation was awarded ( ISO Certification in 2006 for Design & Supply for Automation & Information Solutions . This includes turn-key packages with full scope of supply from initial design to installation, validation & commissioning and training.

Customer Satisfaction

ONG: Supporting our Customers since 1993

Pharmaceutical

• Allergan• Baxter Healthcare• Schwarz Pharma• Astellas (formerly Yamanouchi)• Abbott• GE Healthcare• Pfizer• Leo-Pharma / Wexport• Wyeth

Chemical & Oil

• Arch Chemicals• Info-Lab (Haber-Group)• Proctor & Gamble• Conoco Philips

Manufacturing

• Smurfit Group• ABB Transformers• St. Gobain

Food & Beverage

• Heineken• Bulmers, C&C• Cadburys• Coca-Cola (Ballina Beverage)

Energy & Waste

• ESB (Power Generation)• Celtic Anglian Water

Heavy Manufacturing

• Lisheen Mines• Aughinish Alumina

Semiconductors and Electronics

• Intel

Medical Device

• Millipore• Baxter Healthcare• Becton Dickinson• Bausch & Lomb• IVAX

Full Project Life Cycle Support

Micro-Bio Manufacturing Facility

Compete batch Manufacturing automation solution for Oxidation, MerCap Oxidation, Distillation also Chemical Detoxification for effulgent discharge.

Chemical & Oil Process

Manufacturing control system for the manufacturing of caustic of Caustic Soda Liquor, Hydrochloric Acid, Sodium Hypochlorite, Potassium Hydroxide and Sulphuric Acid solutionsMICRO - BIO

Specialist plastics manufacturing. Saint Gobain, Ireland – Full Manufacturing MES SolutionSaint Gobain, Boston USA – Full Manufacturing MES Solution

Irish Refining

On going support for PLC and SCADA systems on site.

Solvent Distillation & Storage – Millipore Project

The new $83 million dollar membrane casting facility is to produce a majority of the company's membrane. As a core technology, these membranes are used in a wide range of Millipore products requiring precise filtration and purification.

ONG Automation provide the complete turn key control system batch system based on the Wonderware IAS and In-Batch products. This project also included 32 vessel flammable storage area and management of charging and product transfers.

Distillation Towers

Intel Manufacturing Facility

wood refining and processing plant. Manufacturing control system control-net, RSview SE.

Batch Manufacturing Solution for Consumer Hand Cream Market

Effluent Discharge System with pH monitoring, for EPA Reports

Bauxite to Alumina Plant Control System Upgrade for loading docks with 24/7 Support Contract

Life Safety System, Tool Annunciation System, CLX 5000, GE IFix, 12,000, I./O System

Manufacturing

Bauxite to Alumina Plant

Food & Beverage

Upgrade of Crumb Production Facility Control System

RO Water System and Well Management System, MES System and support

Brewhouse Recipe Management and Batch Tracking Manufacturing System

Boiler Scheduling System,

MES, IAS, Plant Wide Alarming and Data Collection Solution. Batch reporting Solution.

Bulmers Site