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Continental Engineering Services - Everything€¦ · Public Apply & Innovate 2018 / Continental Engineering Services ›Customer type: OEM ›Development of a vehicle model ›Basic

Oct 18, 2020

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Page 1: Continental Engineering Services - Everything€¦ · Public Apply & Innovate 2018 / Continental Engineering Services ›Customer type: OEM ›Development of a vehicle model ›Basic

Continental Engineering ServicesDeveloping the technology for future mobility

www.conti-engineering.com

Page 2: Continental Engineering Services - Everything€¦ · Public Apply & Innovate 2018 / Continental Engineering Services ›Customer type: OEM ›Development of a vehicle model ›Basic

Public

Apply & Innovate 2018 / Continental Engineering Services

Agenda

17 September 2018

2Florian Hartmann, © Continental Engineering Services

› Continental Engineering Services at a glance

› Project: Agility tuning based on a virtual benchmark study

› Overview

› Report

› Model parametrization

› System integration

› Simulation study

› Outcome

› Further CarMaker use cases at CES

Page 3: Continental Engineering Services - Everything€¦ · Public Apply & Innovate 2018 / Continental Engineering Services ›Customer type: OEM ›Development of a vehicle model ›Basic

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Apply & Innovate 2018 / Continental Engineering Services

OverviewContinental Engineering Services at a glance

17 September 2018

3Marketing & Sales, © Continental Engineering Services

Customers

Markets

Areas of Expertise

Consulting

› Process Consulting

› Software Consulting

› Technology and Topology Consulting

Development

› Software Engineering

› Hardware Engineering

› Mechanical Design

Production

› Technology Consulting

› Additive Manufacturing

› Samples & Components

› Small-Series Manufacture

Integration

› E/E-Architecture

› Vehicle Integration

› Software Integration

› Calibration

› Validation & Homologation

› Vehicle Acoustics

Service Portfolio

We are…

› an engineering and technology provider.

› an one stop shop – from the idea to the product.

› a gateway to high volume automotive products.

› more than 1,500 experienced engineers & specialists.

› developers of the technology for future mobility.

Profile

Vehicle

Electrification

Interior

Electronic Functions

Chassis &

Safety Controls

Product

Solutions

Powertrain

Solutions

North America

Europe

Japan

China

Page 4: Continental Engineering Services - Everything€¦ · Public Apply & Innovate 2018 / Continental Engineering Services ›Customer type: OEM ›Development of a vehicle model ›Basic

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Apply & Innovate 2018 / Continental Engineering Services

› Customer type: OEM

› Development of a vehicle model

› Basic parameters provided

› No control system decision

› No powertrain layout decision

› Vehicle dynamics goal: Customer

selected benchmark vehicle

› Static and dynamic

measurements provided

Starting point

Project overviewStarting point, subjects of investigation and goals

17 September 2018

4Florian Hartmann, © Continental Engineering Services

› Vehicle dynamics study

› Steering

› Handling

› Maneuverability

› What active control systems can

provide the desired behavior?

› Which Powertrain configuration is

needed?

› Where are the benefits and

disadvantages of certain control

systems and powertrain

configurations?

Subjects of investigation

› Vehicle model parametrization

› Benchmark vehicle

› Customer vehicle

› Control system integration

› Torque Vectoring

› Rear Wheel Steering

› Combinations

› Vehicle dynamics investigation

› Maneuver definition

› Evaluation of results

› Recommendation

Goals

Page 5: Continental Engineering Services - Everything€¦ · Public Apply & Innovate 2018 / Continental Engineering Services ›Customer type: OEM ›Development of a vehicle model ›Basic

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Apply & Innovate 2018 / Continental Engineering Services

Benchmark vehicle modelParametrization and validation

17 September 2018

5Florian Hartmann, © Continental Engineering Services

Parametrization

› Model generation with basic

parameters from measurements

› Masses, dimensions

› Conversion of kinematic

measurements using KnC Data

Converter from IPG

› Adjustments to real

measurements

› CoG, Inertias, etc.

› Model ready to be validated

* *

*

* No data from project

Page 6: Continental Engineering Services - Everything€¦ · Public Apply & Innovate 2018 / Continental Engineering Services ›Customer type: OEM ›Development of a vehicle model ›Basic

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Apply & Innovate 2018 / Continental Engineering Services

Benchmark vehicle modelParametrization and validation

17 September 2018

6Florian Hartmann, © Continental Engineering Services

› Validation to quasi-static

measurements

› Comparison of steering wheel angle

to lateral acceleration

Static validation

› Quasi-static vehicle dynamics

validated for the use case

› missing dynamic validation

Page 7: Continental Engineering Services - Everything€¦ · Public Apply & Innovate 2018 / Continental Engineering Services ›Customer type: OEM ›Development of a vehicle model ›Basic

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Apply & Innovate 2018 / Continental Engineering Services

Benchmark vehicle modelParametrization and validation

17 September 2018

7Florian Hartmann, © Continental Engineering Services

› Steer Step maneuver used to adjust

damping characteristics

Dynamic validation

› Sinus Steer maneuver for

validation

› Benchmark vehicle model

validated for use in

simulations study

Page 8: Continental Engineering Services - Everything€¦ · Public Apply & Innovate 2018 / Continental Engineering Services ›Customer type: OEM ›Development of a vehicle model ›Basic

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Apply & Innovate 2018 / Continental Engineering Services

Customer vehicle modelParametrization and control system integration

17 September 2018

8Florian Hartmann, © Continental Engineering Services

› Control systems integrated using CarMaker for Simulink

› Torque vectoring control based on Continental DTV

› Prototype rear wheel steer control with fixed ratio and active control

Control system integration

› Model generation with basic

parameters

› Masses, inertias, dimensions

› Vehicle larger than

benchmark vehicle

› 3 different powertrain layouts

Parametrisation

Page 9: Continental Engineering Services - Everything€¦ · Public Apply & Innovate 2018 / Continental Engineering Services ›Customer type: OEM ›Development of a vehicle model ›Basic

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Apply & Innovate 2018 / Continental Engineering Services

Customer vehicle modelParametrization and control system integration

17 September 2018

9Florian Hartmann, © Continental Engineering Services

Control system integration

› Yaw rate reference generator

› Tunable to desired

dynamics

› Different yaw control systems

› Torque vectoring

› Active rear wheel steering

› Fixed ratio rear wheel steering

› Customer vehicle model ready

for use in simulations study

Page 10: Continental Engineering Services - Everything€¦ · Public Apply & Innovate 2018 / Continental Engineering Services ›Customer type: OEM ›Development of a vehicle model ›Basic

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Apply & Innovate 2018 / Continental Engineering Services

Simulation StudyManeuver and metrics

17 September 2018

10Florian Hartmann, © Continental Engineering Services

› Investigation of yaw gain

characteristics

› No technology

› characteristics shifted

› Rear wheel steering

› less agile, but characteristics

similar

› Torque vectoring

› Matching desired behaviour

Steering characteristics

› Control systems are capable

of influencing vehicle

characteristics

Page 11: Continental Engineering Services - Everything€¦ · Public Apply & Innovate 2018 / Continental Engineering Services ›Customer type: OEM ›Development of a vehicle model ›Basic

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Apply & Innovate 2018 / Continental Engineering Services

Simulation StudyManeuver and metrics

17 September 2018

11Florian Hartmann, © Continental Engineering Services

› Steering response in steer step

maneuver

› Not technology

› Less agile

› Rear wheel steering

› Improvement of agility, but

overshooting

› Torque vectoring

› Tunable by control

parameters

Agility

› Agility is tunable by control

systems

Page 12: Continental Engineering Services - Everything€¦ · Public Apply & Innovate 2018 / Continental Engineering Services ›Customer type: OEM ›Development of a vehicle model ›Basic

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Apply & Innovate 2018 / Continental Engineering Services

Simulation StudyManeuver and metrics

17 September 2018

12Florian Hartmann, © Continental Engineering Services

› Specific customer needs

› Does the vehicle get around a

specific corner? Tractrix

Maneuverability

› Rear wheel steering is capable

of improving maneuverability

› Benchmark vehicle yes

› No technology no

› Rear wheel steering yes

Page 13: Continental Engineering Services - Everything€¦ · Public Apply & Innovate 2018 / Continental Engineering Services ›Customer type: OEM ›Development of a vehicle model ›Basic

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Apply & Innovate 2018 / Continental Engineering Services

Project OutcomeSummary, Evaluation and Recommendation

17 September 2018

13Florian Hartmann, © Continental Engineering Services

› Simulation study is capable of

investigating impact of control

systems to vehicle dynamics

› Control systems can influence the

vehicle behavior to the desired

characteristics

Evaluation

› Parametrization of 4 vehicle models

› Integration of two control systems

with 5 variants and combinations

› Test series with ~60 Maneuvres

› Automatic visualization and

evaluation of ~ 1000 simulation

results

Summary

› Recommendation of a combination

of Rear Wheel Steering and Torque

Vectoring

› All systems are capable to

achieve vehicle dynamics

goals

› Rear wheel steer influences

maneuverability

› Combination of Torque Vectoring

and Rear Wheel Steering due to

safety and energy considerations

Recommendation

Page 14: Continental Engineering Services - Everything€¦ · Public Apply & Innovate 2018 / Continental Engineering Services ›Customer type: OEM ›Development of a vehicle model ›Basic

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Apply & Innovate 2018 / Continental Engineering Services 17 September 2018

14Florian Hartmann, © Continental Engineering Services

› Model parametrization and

validation

› System integration

› Continental components

› Prototype control systems

› Test design and evaluation

› Maneuver definition

› Test series configuration

› Automated Evaluation

As shown in the project

› Test Systems

› HiL

› ViL

› SiL and MiL development

environments

› Testing

› Development support

› Requirement based for

releases

Further activities

Simulation Services offered at CESTeam Virtual Vehicle Test

Page 15: Continental Engineering Services - Everything€¦ · Public Apply & Innovate 2018 / Continental Engineering Services ›Customer type: OEM ›Development of a vehicle model ›Basic

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Apply & Innovate 2018 / Continental Engineering Services

Thank you

17 September 2018

15Florian Hartmann, © Continental Engineering Services