CONTENTS
2
Perkins Build Lists Page 3
Short Engines, Long Engines & Cylinder Blocks Page 4 & 5
Cylinder Head Page 6 & 7
Cylinder Head Page 8 & 9
Cylinder Head Page 10 & 11
Crankshaft Page 12
Crankshaft Page 13
Crankshaft Page 14
Balancer Page 15
Pistons, Rings & Liners Page 16
Pistons, Rings & Liners Page 17
Pistons, Rings Page 18
Pistons, Rings Page 19
Pistons, Rings Page 20
Piston Dimensions Page 21
Cylinder Liners Page 22
Cylinder Liner Dimensions Page 23
Fuel Lift PumpsHeater Plugs Page 24
Oil Pumps Page 26
Water Pumps & Thermostats Page 26 & 27
PERKINS BUILD LIST
3
SHORT ENGINES, LONGENGINES & BLOCKS
4
EM5868
1
AB39792
SHORT ENGINE TURBOPHASER TURBO 1004.4TIndustrial Applicationsfitted with piston U5LL0038
EM5998
5
BLOCK 4.236Industrial applications
EM5988
3
LD39301
SHORT ENGINE 4.236Agricultural Applications
EM5997
4
ZZ50226
BLOCK 4.236Agricultural Applications
EM5962
2
SHORT ENGINE 4.236Industrial Appliocation
EM1275
6
BLOCK 4.248Agricultural Applications
EM6571
5
ZZ50306
BLOCK PHASER 1004Industrial Applications
EM5869
4
COMPLETE ENGINEPhaser 1004.4TIndustrial Application GeneratorsWith Injection Equipment, Inline Fuel PumpTurbo Charger, Alternator, Flywheel
EM5873
6
COMPLETE ENGINEPHASER 1006.6 TURBOTractor Applications
SHORT ENGINES, LONGENGINES & BLOCKS
5
CYLINDER HEAD PARTS
EM158
1
ZZ80048
6
EM114
1
ZZ80082 EM1796
1
ZZ80089 EM6021
1
ZZ80033
EM2730
6
0780006 EM4160
7
0780007 EM4797
8
0230001 EM4798
10
0860012
EM6381
12
31415261 EM3678
13
ZZ90011 EM890
13
ZZ90010 EM551
14
31134151
EM854
15
0095250 EM1668
16
33221327
CYLINDER HEAD PARTS
7
1. CYLINDER HEAD EM158 bZZ80048
EM158 bZZ80048
EM114 cZZ80082 ZZ80146
EM1796 aZZ80089
EM6021 aZZ80033
2. INLET VALVE EM31031431261
EM31031431261
EM33131431681 EM6029
3142H042
EM5580910060
EM31031431261
EM33131431681
EM31131431281
3. EXHAUST VALVE EM3150910002
EM3150910002
EM3293142A081 EM6030
3142A091EM559
0910061 EM315
0910002 EM329
3142A081EM31631431591
4. INLET GUIDE EM4593316A031
EM4593316A031
EM4593316A031
EM6374U3316A013
EM4593316A031
EM4593316A031
EM4593316A031
5. EXHAUST GUIDE EM4593316A031
EM4593316A031
EM4593316A031
EM6374U3316A013
EM4593316A031
EM4593316A031 33261727
6. OUTER VALVE SPRING
EM27300780006
EM27300780006
EM27300780006 0780144
EM27300780006
EM27300780006
7. INNER VALVE SPRING
EM41600780007
8. VALVE COTTER EM47970230001
EM47970230001
EM47970230001
EM47970230001
EM47970230001
EM47970230001
9. VALVE STEM OIL SEAL
10. TAPPET EM47980860012
EM47980860012
EM47980860012 31434152
EM47980860012
EM47980860012
11. PUSH ROD 31434306
12. CAMSHAFT EM638131415261
EM638131415261
EM638131415261 31415222 31415214 31415214
13. CONNECTING ROD
EM3678ZZ90011
EM3678ZZ90011
EM890ZZ90010 ZZ90005
EM3678ZZ90011
EM890ZZ90010
14. SMALL END BUSH EM55131134151
EM55131134151
EM55131134151 31134146
EM55131134151
EM55131134151
15. ROD BOLT EM8540095250
EM8540095250
EM8540095250 0095314
EM8540095250
EM8540095250
16. ROD NUT EM166833221327
EM166833221327
EM166833221327
EM166833221327
EM166833221327
PRODUCT 3.144 3.152 D3.152 3.27 4.108 4.203 D4.203
a. Bare Cylinder Head.b. Assembly Cylinder Head.c. Assembly Cylinder Head, Bare Head also available EM114B.
EM310 INLET 39.00 114.30 7.90 45
EM331 INLET 39.00 114.30 7.90 35
EM311 INLET 39.00 114.30 7.90 45
EM558 INLET 35.90 116.80 7.90 45
EM315 EXHAUST 33.40 114.30 7.90 45
EM329 EXHAUST 33.40 114.30 7.90 35
EM316 EXHAUST 33.40 114.30 7.90 45
EM559 EXHAUST 30.30 117.00 7.90 45
VALVE TYPE A B C D
CYLINDER HEAD PARTS
EM1197
1
ZZ80072
8
EM3550
1
ZZ80077 EM5979
1
ZZ800252 EM1743
6
31745121
EM1742
7
31744131 EM717
8
33817117 EM1915
9
EM749
10
31434163
EM2012
11
31434307 EM1210
12
31415292 EM1203
12
31415321 EM5208
12
31415325
EM5207
12
31415363 EM1193
13
ZZ90009 EM4867
13
ZZ90013 EM550
14
31134123
EM1164
15
32762145 EM1163
16
33221328EM2560
14
31134131
CYLINDER HEAD PARTS
9
1. CYLINDER HEAD EM1197 aZZ80072
EM3550 aZZ80077
EM1197 aZZ80089
EM1197 aZZ80089
EM5979 aZZ80252
EM5979 aZZ80252
2. INLET VALVE
EM54731431315
EM31231431641
EM32713142H002
EM54731431315
EM31231431641
EM54731431315
EM31231431641
EM30923142L051EM5356
3142L081
EM41403142L072EM5356
3142L081
3. EXHAUST VALVE
EM3273142A052
EM25931431881
EM3273142A052
EM25931431881
EM3273142A052
EM25931431881
EM3273142A052
EM25931431881
EM5573142A051EM5355
3142D051EM5899
3142D031
EM5573142A051EM5355
3142D051EM5956
3142D041
4. INLET GUIDE EM5623343F041
EM5623343F041
EM5623343F041
EM5623343F041
EM5623343F041EM5357
3313A012
EM5623343F041EM5357
3313A012
5. EXHAUST GUIDE EM5633343J021
EM5633343J021
EM5633343J021
EM5633343J021
EM5633343J021EM5358
3318A705
EM5633343J021EM5358
3318A705
6. OUTER VALVE SPRING
EM174331745121
EM174331745121
EM174331745121
EM174331745121 31745122
7. INNER VALVE SPRING
EM174231744131
EM174231744131
EM174231744131
EM174231744131 31744133
8. VALVE STEM OIL SEAL
EM71733817117
EM71733817117
EM71733817117
EM71733817117
EM71733817117EM5788 b2418M507EM5790 c2418M505
EM71733817117
9. VALVE COTTER EM191533173108
EM191533173108
EM191533173108
EM191533173108
EM191533173108
EM191533173108
10. TAPPET EM74931434163
EM74931434163
EM74931434163
EM74931434163
EM74931434163
EM74931434163
11. PUSH ROD EM201231434307
EM201231434307
EM201231434307
EM201231434307
EM201231434307
EM201231434307
12. CAMSHAFT EM121031415292
EM121031415292
EM1203 b31415321
EM1210 d31415292
EM520731415363
EM520731415363
EM5208 c 31415325
EM5208 e31415325
13. CONNECTING ROD
EM1193ZZ90009
EM4867ZZ90013
EM1193ZZ90009
EM1193ZZ90009
EM1193ZZ90009
EM4867ZZ90013
14. SMALL END BUSH EM55031134123
EM256031134131
EM55031134123
EM55031134123
EM55031134123
EM256031134131
15. ROD BOLT EM116432762145
EM116432762145
EM116432762145
EM116432762145
EM116432762145
EM116432762145
16. ROD NUT EM116333221328
EM116333221328
EM116333221328
EM116333221328
EM116333221328
EM116333221328
PRODUCT 4.236 T4.236 4.248 4.2482 PHASER1004-4
PHASER1004-4T
a. Assembly Cylinder Headb. Inlet Seal AR, AS Build Listsc. Exhaust Seal AR, AS Build Lists
EM3092 INLET 45 122.9 9.5 45EM312EM313EM314
INLETINLETINLET
44.344.244.2
122.6122.8122.8
9.59.5 +0.0039.5 +0.015
454545
EM3271 INLET 44.2 122.8 9.5 35EM4140 INLET 45.1 123 9.5 30EM5356 INLET 43.05 123 9 30EM547 INLET 44.2 122.8 9.5 45EM5956 INLET 43.05 123 9 45
VALVE TYPE A B C DEM259EM305EM324EM326
EXHAUSTEXHAUSTEXHAUSTEXHAUST
36.736.736.736.7
123.32123.32123.32123.32
9.479.47 +0.0039.47 +0.0159.47 +0.030
45454545
EM318EM327
EXHAUSTEXHAUST
36.636.6
123.2123.2
9.5 +0.0039.5
4545
EM5355 EXHAUST 41 123 9 30EM557 EXHAUST 37.4 123.3 9.5 45EM5899 EXHAUST 41 123 9 45
VALVE TYPE A B C D
CYLINDER HEAD PARTS
EM
1
10
EM6573
1
ZZ80067 EM1743
6
31745121 EM1742
7
31744131
EM717
8
33817117 EM1915
9
33173108 EM749
10
3142U031 EM2012
11
31415363
EM4235
12
31416304 EM1193
13
ZZ90009 EM4867
13
ZZ90013 EM550
14
31134123
EM2560
14
31134131 EM1164
15
32762145 EM1163
16
CYLINDER HEAD PARTS
11
1. CYLINDER HEAD ZZ80066EM6573ZZ80067 ZZ80024 ZZ80225 ZZ80228
2. INLET VALVE EM54731431315
EM54731431315
EM54731431315
EM30923142L051
EM41403142L072EM3093
3142L071
3. EXHAUST VALVE EM3273142A052
EM5573142A051
EM5573142A051
EM5573142A051
EM5573142A051
4. INLET GUIDE EM5623343F041 3343F031 3343F031
EM5623343F041
EM5623343F041
5. EXHAUST GUIDE EM5633343J021 3343J002 3343J002
EM5633343J021
EM5633343J021
6. OUTER VALVE SPRING
EM174331745121 31745122
EM174331745121 31745122 31745122
7. INNER VALVE SPRING
EM174231744131 31744133
EM174231744131 31744133 31744133
8. VALVE STEM OIL SEAL
EM71733817117
EM71733817117
EM71733817117
EM71733817117
EM71733817117
9. VALVE COTTER EM191533173108
EM191533173108
EM191533173108 3142W004
EM191533173108
10. TAPPET EM7493142U031
EM7493142U031
EM7493142U031
EM7493142U031
EM7493142U031
11. PUSH ROD EM201231415363
EM201231434307
EM201231434307
EM201231434307
EM201231434307
12. CAMSHAFT 31416205EM4235
31416304 31416207 31416307 31416307
13. CONNECTING ROD
EM1193ZZ90009
EM1193ZZ90009
EM4867ZZ90013
EM1193ZZ90009
EM4867ZZ90013
14. SMALL END BUSH EM55031134123
EM55031134123
EM256031134131
EM55031134123
EM256031134131
15. ROD BOLT EM116432762145
EM116432762145
EM116432762145
EM116432762145
EM116432762145
16. ROD NUT EM116333221328
EM116333221328
EM116333221328
EM116333221328
EM116333221328
PRODUCT 6.354 6.354.4 T6.354.4 PHASER6.60
PHASERT6.60
EM547 INLET 44.2 122.8 9.5 45
EM3092 INLET 45 122.9 9.5 45
EM4140 INLET 45.1 123 9.5 30
EM3093 INLET 45.1 123 9.5 45
EM327 EXHAUST 36.6 123.2 9.5 45
EM557 EXHAUST 37.4 123.3 9.5 45
VALVE TYPE A B C D
CRANKSHAFT & PARTS
12
1. CRANKSHAFT
EM330ZZ90180
EM340ZZ90120EM4666ZZ90155
EM6598ZZ90109
EM339 dZZ90121
EM2585 eZZ90111
2. MAIN BEARING SET EM4165 a68084
EM4165 a68084
EM3349 c84992
EM5234 a68082
3. ROD BEARING SET EM3022 a85036
EM3022 a85036
EM4325 c85037
EM4309 a85035
4. THRUST WASHER EMW2091 b EMW2091 b
5. FRONT OIL SEAL EM7282415344
EM7282415344
EM7282415344
6. REAR OIL SEAL
EM11102418F475
EM450 x236883119EM1110
2418F475
EM451 x236883107
EM450 x236883119EM1110
2418F475
7. CRANK GEAR 31163494 31163494 31171245 0410228
PRODUCT 3.144 3.152D3.152 4.108 4.203
D4.203
1
EM330 ZZ90180Key Nose Rope Seal
1
EM340 ZZ90078Key Nose Lip Seal
1
EM4666 ZZ90155Spline Nose Lip Seal
1
EM339 ZZ90121Key Nose Rope Seal
1
EM2585 ZZ90111Spline Nose Lip Seal
a. Available up to 0.060” undersize.b. Set contains 31137211 x 2 + 31137221 x 2,
available STD & +0.010”c. Available up to 0.030” undersize.d. Up to serial U76356 Rope Seal.e. From serial U76357 Lip Seal.
2
EM4165 68084Main Bearing Set
2
EM3349 84992Main Bearing Set
2
EM5234 68082Main Bearing Set
3
EM3022 85036Rod Bearing Set
3
EM4325 85037Rod Bearing Set
3
EM4309 85035Rod Bearing Set
4
EMW2091Thrust Washer Set
5
EM728 2415344Front Oil Seal
6
EM1110 2418F475Rear Oil Seal
6
EM450 36883119Rope Seal
CRANKSHAFT & PARTS
13
1. CRANKSHAFT
EM1252 cZZ90081EM860 cZZ90082EM1250 dZZ90093
EM2466 cZZ90077EM2774 dZZ90076
EM856 cZZ90090EM855 dZZ90089
EM859 cZZ90086
2. MAIN BEARING SET EM5212 a81558
EM5212 a81558
EM7377 a68079
EM7377 a68079
3. ROD BEARING SET EM4438 a85042
EM4438 a85042
EM6341 a85043
EM6341 a85043
4. THRUST WASHER EMW2157 b EMW2157 b EMW2157 b EMW2157 b
5. FRONT OIL SEAL EM11112418F436
EM11112418F436
EM11112418F436
EM11112418F436
6. REAR OIL SEAL
EM1110 c2418F475EM1207 d36883107
EM1110 c2418F475EM1207 d36883107
EM1110 c2418F475EM1207 d36883107
EM1110 c2418F475
7. CRANK GEAR 31171681 31171681 31171211 31171211
PRODUCT 4.236, T4.2364.248, 4.248.2 4.212 6.354
6.354.4 T6.354.4
1
EM1252 ZZ90081Lightweight Crankshaft
1
EM860 ZZ90082Heavyweight Crankshaft
1
EM1250 ZZ90093Heavyweight Crankshaft
1
EM2466 ZZ90077Spline Nose Lip Seal
1
EM856 ZZ90090Spline Nose Lip Seal
2
EM5212 81558Main Bearing Set
2
EM7377 68079Main Bearing Set
3
EM4438 85042Rod Bearing Set
3
EM6341 85043Rod Bearing Set
4
EMW2157Thrust Washer Set
5
EM1111 2418F436Front Oil Seal
6
EM1110 2418F475Rear Oil Seal
6
EM1207 36883107Rope Seal
a. Available up to 0.060” undersize.b. Set contains 31137211 x 2 + 31137221 x 2,
available STD & +0.010”c. Lip Seal Crankshaft.d. Rope Seal Crankshaft.
1
EM859 ZZ90086key Nose Lip Seal
CRANKSHAFT & PARTS
14
1. CRANKSHAFTEM1252ZZ90082EM860
ZZ90081
EM1252ZZ90082EM860
ZZ90081
EM3287ZZ90141
EM3287ZZ90141
2. MAIN BEARING SET EM5212 a81558
EM5212 a81558
EM7377 a68079
EM7377 a68079
3. ROD BEARING SET
EM4438 a85042
EM4878 cU5ME0013
EM4438 a85042
EM4878 cU5ME0013
EM6341 a85043
EM6392 cU5ME0014
EM6341 a85043
EM6392 cU5ME0014
4. THRUST WASHER EMW2157 b EMW2157 b EMW2157 b EMW2157 b
5. FRONT OIL SEAL EM11112418F436
EM11112418F436
EM11112418F436
EM11112418F436
6. REAR OIL SEAL
EM11102418F475EM6327
2418F701
EM11102418F475EM6327
2418F701
EM11102418F475EM6327
2418F701
EM11102418F475EM6327
2418F701
7. STARTER RING GEAR EM89931162121
EM89931162121
EM89931162121
EM89931162121
PRODUCT PHASER1004-4
PHASER1004-4T
PHASER6.60
PHASERT6.60
1
EM3287 ZZ90141Key nose Lip Seal
2
EM7377 68079Main Bearing Set
3
EM4438 85042Rod Bearing Set
3
EM6341 85043Rod Bearing Set
4
EMW2157Thrust Washer Set
6
EM1110 2418F475Rear Oil Seal
6
EM6327 2418F701Rear Seal & Housing
1
EM1252 ZZ90082Lightweight Crankshaft
1
EM860 ZZ90081Heavyweight Crankshaft
5
EM1111 2418F436Front Oil Seal
2
EM5212 81558Main Bearing Set
a. Available up to 0.060” undersize.b. Set contains 31137211 x 2 + 31137221 x 2,
available STD & +0.010”c. Available up to 0.030” undersize.d. Rope Seal Crankshaft.
7
EM899 31162121Starter Ring Gear
BALANCER & PARTS
15
EM1191 41733082
1.
Balancer Unit 4 Bolt Fixing
EM1191A 4111K051
1.
Balancer Unit 6 Bolt Fixing
EM088
2
32731127 EM087
3
31171276 EM380
4
31165461 EM379
5
31165531
D4.203, 4.2124.236, 4.248Before SerialU956620
EM119141733082
EM08832731127
EM08731171276
EM38031165461
EM37931165531
EM12142557182
EM12132557181
EM128131164582
4.212, 4.2364.248After SerialU956621PHASER 1004-4
EM1191A4111K051
ENGINE 1.BALANCER
2.SHAFT
3.SHAFT
4.GEAR
5.GEAR
6.BEARING
7.BEARING
8.GEAR
EM1214
6
2557182 EM1213
7
2557181 EM1281
8
31164582
PISTONS, RINGS & LINERS
16
Å Flat Top, 5 Ring, Plain, 31.75mm Pin 1. EM74055274
EM3160G41158063
ÅGraphite Coated, 4 Ring, 31.75mm Pinwith Bowl 2. EM2302
U5LP0034EM612
41158065
Å Flat Top, 5 Ring, Plain, 31.75mm Pin 1. EM24581512
EMF61041158057
EM61141158058
ÅTin Plated, 3 Ring, 31.75mm Pin SpikedBowl marked 3135F241 3. EM5820
U5LH0006EM4914
4181A035
Å Plain, 4 Ring, 31.75mm Pin, Bowl 4. EM28089214
EM61241158065
ÅTin Plated, 3 Ring, Top Ring Insert,31.75mm Pin, 5. EM2301
U5LP0017EM4455
41158144
3.144 3.152 3.27 3.152.4 T3.152.4 DESCRIPTION TYPE PISTON RINGS
EM740
1
55274 EM2302
2
U5LP0034 EM5820
3
U5LH0006 EM280
4
89214 EM2301
5
U5LP0017
EM3160G
1
41158063 EM612
2
41158065 EM4914
3
4181A035 EM612
4
41158065 EM4455
5
41158144
Å Flanged Liner, Press Fit, Cast, Pre-Finished EM2467/P 0530017
Å Flanged Liner, Slip Fit, Cast, Unfinished EM2466/P 0530002
Å Plain Liner, Press Fit, Cast, Unfinished EM3899 31358356
Å Liner, Slip Fit, Chrome, Pre-Finished EM1224 31358308
Å Å Å Flanged Liner, Press Fit, Cast, Unfinished EM1259 31358323
Å Å Å +0.010” (+0.25mm) Oversize of EM1259 EM1225/010 31358384
Å Å Å +0.030” (+0.75mm) Oversize of EM1259 EM1259030P
Å Å Å +0.100” (+1.00mm) Oversize of EM1259 EM1259100P
Å Å Å Flanged Liner, Slip Fit, Cast, Pre-Finished EM1225 31358345
Å Plain Liner, Press Fit, Cast, Unfinished EM5166 31358356
Å Plain Liner, Press Fit, Cast, Unfinished EM5821 3135P001
3.144 3.152 3.152.4 T3.152.4 903.27 DESCRIPTION LINER OE REF
PISTONS, RINGS & LINERS
17
Å Flat Top, 5 Ring, Duaflex 4th Ring 1. EM482031351382
EM402741158087
ÅFlat Top, 5 Ring, Crome Top Ring,31.75mm Pin 2. EM740
55274EM3160G41158063
Å Flat Top, 5 Ring, Plain, 31.75mm Pin 3. EM24581512
EMF61041158057
Å Plain, 5 Ring, Spiked Bowl 4. EM125368332
EMF61041158057
Å Plain, 4 Ring, with Bowl, 31.75mm Pin 5. EM28089214
EM61241158065
Å Plain, 4 Ring, Squish Lip Bowl 6. EM575668801
EM589341158007
4.108 4.192 4.203 D4.203 D4.203.2 DESCRIPTION TYPE PISTON RINGS
EM4820
1
31351382 EM740
2
55274 EM245
3
81512 EM1253
4
68332 EM280
5
89214
EM5756
6
68801 EM4027
1
41158087 EMF610
2
41158057 EM612
5
41158065 EM5893
6
41158007
Å Plain Liner, Press Fit, Cast, Unfinished EM569P 31358117
Å Flanged Liner, Press Fit, Cast, Unfinished EM2466P 0530002
Å Flanged Liner, Slip Fit, Cast, Pre-Finished EM2467/P 0530017
Å Å Å Flanged Liner, Press Fit, Cast, Unfinished EM1259 31358323
Å Å Å +0.030” (+0.75mm) Oversize of EM1259 EM1259030P
Å Å Å +0.100” (+1.00mm) Oversize of EM1259 EM1259100P
Å Å Å Flanged Liner, Slip Fit, Cast, Pre-Finished EM1225 31358345
4.108 4.192 4.203 D4.203 D4.203.2 DESCRIPTION LINER OE REF
PISTONS & RINGS
18
ÅPlain, 3 Ring, Flat bowl, 35mm PinUp to Engine Number UA187116 1. EM246
89206EM609
41158045
ÅPlain, 4 Ring, flat bowl 35mm PinFrom Engine Number UA187117L 2. EM1254
86721EM615
41158044
ÅPlain, 5 Ring, flat Bowl 35mm PinOverall Height 121.11mm 3. EM255 a
68301EM613
41158041
ÅPlain, 5 Ring, flat Bowl 35mm PinOverall Height 120.65mm 4. EM1255
82878EM613
41158041
ÅGraphite Coated Skirt, 3 Ring, Top RingInsert, Flat Bowl, 35mm Pin 5. EM5187
U5LP0011EM616
41158017
ÅPlain, 5 Ring, Flat Bowl, 35mm Pin,Compression Height 70.34mm 6. EM2300
U5LP0035EM613
41158041
ÅPlated, 5 Ring, Top Ring Insert, SpikedBowl, 35mm Pin 7. EM722
86745EM847
41158032
Å ÅPlain, 4 Ring, Bowl with Spike, 36.5mmPin. 8. EM1274
68810EM4030
41158118
ÅGraphite Coated Skirt, 3 Ring, Top RingInsert, Controlled Expansion, 38mm Pin 9. EM3146 b
U5LP0006EM3273
4181A022
ÅGraphite Coated Skirt, 3 Ring, Top RingInsert, Controlled Expansion, 38mm Pin 10. EM2299 c
U5LP0022EM3273
4181A022
4.212 4.236 T4.236 4.318 4.318.2 DESCRIPTION TYPE PISTON RINGS
EM246
1
41158045 EM1254
2
86721 EM255
3
68301 EM1255
4
82878 EM5187
5
U5LP0011
EM609
1
41158045 EM615
2
41158044 EM613
3
41158041 EM613
4
41158041 EM616
5
41158017
a. Also available as Piston assembly EM255Ab. Chamfered Bowl, Interchangable with EM2299 in engine sets only.c. Interchangable with EM3146 in engine sets only.
EM2300
6
U5LP0035 EM1274
8
68810 EM3146
9
U5LP0006 EM2299
10
U5LP0022
EM613
6
41158041 EM4030
8
41158118 EM3273
9
4181A022 EM3273
10
4181A022
EM722
7
86745
EM847
7
41158032
PISTONS & RINGS
19
Å Plain, 4 Ring, flat bowl 35mm Pin 1. EM125689207
EM6084181A009
Å Plain, 3 Ring, flat bowl 35mm Pin 2. EM660U5LP0009
EM61841158022
ÅAnnodised Crown, 3 Ring, Squish LipBowl, 35mm Pin 3. EM3116
68814EM618
41158022
ÅGraphite Coated Skirt, 3 Ring, Top RingInsert, Controlled Expansion, SpikedBowl, 35mm Pin
4. EM565U5LP0014
EM61641158017
ÅPlated, 5 Ring, Top Ring Insert, SpikedBowl, 35mm Pin 5. EM722
86745EM847
41158032
ÅPlain, 5 Ring, Monometal, Flat Bowl,35mm Pin 6. EM564
86740EM613
41158041
ÅPlain, 4 Ring, Monometal, Spiked Bowl,35mm Pin 7. EM1508
86726EM3397
41158031
ÅGraphite Coated Skirt, 3 Ring, Top RingInsert, Controlled Expansion, SpikedBowl, 35mm Pin
8. EM2297U5LP0021
EM61641158017
ÅGraphite Coated skirt, 3 Ring, Top RingInsert, Controlled Expansion, SpikedBowl, 35mm Pin
9. EM56668803
EM85241158005
4.248 4.248.2 6.354 6.354.4 T6.354 DESCRIPTION TYPE PISTON RINGS
EM1256
1
89207 EM660
2
U5LP0009 EM3116
3
68814
EM608
1
4181A009 EM618
2
41158022 EM618
3
41158022 EM616
4
41158017 EM847
5
41158032
EM2297
8
U5LP0021EM1508
7
86726
EM613
6
41158041 EM616
8
41158017EM3397
7
41158031
EM564
6
86740
EM565
4
U5LP0014 EM722
5
86745
EM852
9
41158005
EM566
9
68803
PISTONS & RINGS
20
Å ÅGraphite Coated Skirt, 3 Ring, TopRing Insert, Controlled Expansion,Quadram Bowl
1. EM3232 aU5LL0015
EMF24684181A019
Å ÅGraphite Coated Skirt, 3 Ring, Top RingInsert, Quadram Bowl 2. EM3253
U5LL0014EM2750
4181A026
Å ÅGraphite Coated skirt, 3 Ring, ControlledExpansion, Top Ring Insert, QuadramBowl, 38mm Pin
3. EM2303U5LL0013
EMF24694181A021
PHASER1004-40
PHASERT1004-40
PHASER6-60
PHASERT6-60 DESCRIPTION TYPE PISTON RINGS
EM3232
1
U5LL0015 EM3253
2
U5LL0039 EM2303
3
U5LL0013 EM6018
4
U5LP0057 EM5818
5
U5LP0058
EMF2468
1
4181A019 EM2750
2
4181A026 EMF2469
3
4181A021 EMF5190
4
4181A033 EM4913
5
U4181A045
a. Also available as Piston assembly EM6595 - U5PR0016.
Å Å Å ÅAJ to AQ and YG to YK Build Lists.Graphite Coated Skirt, 3 Ring, TopRing Insert, Fast Ram Bowl, 40mm Pin
4. EM6018U5LP0057
EMF51904181A033
Å
AR & AS Build Lists, 103mm Bore, donot have cylinder liners fitted.
Graphite Coated Skirt, 3 Ring, 2 ValveReliefs, Fast Ram Bowl, 40mm Pin.
5.
EM5818U5LP0058
EM5818/020U5LP0058BEM5818/040U5LP0058D
EM4913U4181A045EM4913/020U4181A046EM4913/040U4181A047
PHASER4-401
PHASERT4-401
PHASER1004-42
PHASER6-601
PHASERT6-601 DESCRIPTION TYPE PISTON RINGS
4 Cylinder Engine Build Lists AJ, AK, AL, AM, AP, AQ, AR, AS6 Cylinder Engine Build Lists YG, YH, YJ, YKThese engines have height graded connecting rods which is achieved bymachining the connecting rod small end bush off centre, the amountmachined off centre gives the different length grades.Partially finished small end bush EM2560 (3112E011) is available.
PISTON DIMENSIONS
21
PISTON TYPES
A B C
MEASUREMENT KEY
A
BC
D
E
F
PART NUMBER TYPE A B C D E FEM1253 E 91.490 61.770 -18.170 109.370 55.23 31.750EM1254 A 98.470 76.530 -19.040 127.280 59.640 35.00EM1255 A 98.470 69.920 -20.150 120.650 61.100 35.00EM1256 A 101.050 69.920 -20.560 120.690 35.00EM1274 B 114.310 70.530 -24.280 124.690 66.040 36.500EM1508 F 98.470 69.550 -19.030 120.410 66.120 38.100EM2297 F 98.48 69.89 -23.83 120.55 54.150 35.00EM2299 E 98.470 70.270 -19.950 108.170 60.850 38.090EM2300 A 98.470 70.340 -20.360 120.50 61.100 35.00EM2301 E 91.490 61.765 -18.82 109.46 59.70 31.750EM2302 E 91.490 31.750EM2303 C 100.00 70.050 -20.140 108.060 65.06 38.000EM2384 H 107.950 68.179 -19.36 114.203 44.450EM245 D 91.490 56.920 107.700 31.750EM246 E 98.48 76.49 -19.60 116.00 54.00 35.00EM255 A 98.470 70.340 -20.70 121.110 61.100 35.00EM2680 C 100.00 35.00EM280 A 91.490 61.630 -18.970 109.250 59.820 31.750EM3116 G 101.054 70.25 -24.22 121.15 39.90 35.00EM3146 E 98.48 70.70 -20.00 108.17 61.00 38.00EM3232 C 100.00 70.020 -19.61 108.00 65.34 35.00EM3253 C 100.00 70.020 -20.140 108.000 38.00EM4820 D 79.38 50.10 105.17 27.00EM5187 E 98.480 70.10 -20.27 120.80 60.97 35.00EM564 F 98.480 69.920 -25.320 120.730 53.980 35.00EM565 F 98.480 69.770 -25.450 120.840 54.150 35.00EM566 F 98.470 69.750 -18.670 107.850 38.00EM5756 G 91.490 61.580 -21.93 109.26 30.00 31.75
EM5818 H 103.00 70.00 -8.13-22.05 108.22 52.14 40.00
EM5820
EM6018 B 100.00 70.34 -7.57-21.79 108.16 52.73 40.00
EM660 E 101.054 70.280 -21.10 121.00 61.36 35.00EM722 F 98.476 70.09 -25.24 120.52 53.92 35.00EM740 D 88.90 57.10 107.90 31.75
D
E F G H
CYLINDER LINERS
22
Å Å Å Flanged , Press Fit, Cast, Unfinished with0.890mm Flame Ring EM1260 31358393
Å Å Å +0.010” (+0.25mm) Oversize of EM1260 EM1226/010 31358398
Å Å ÅFlanged , Slip Fit, Cast, Pre-Finished, with0.890mm Flame Ring EM1226P 31358394
Å Å ÅFlanged, Press Fit, Cast, Unfinished with1.040mm Flame Ring EM1267 31358349
Å Å Flanged , Slip Fit, Cast, Pre-Finished, with1.040mm Flame Ring EM1266 31358341
Å Å Å Plain , Press Fit, Cast, Unfinished EM1261 31358324
Å Å Å +0.010” (+0.25mm) Oversize of EM1261 EM1261/010 31358331
ÅFlanged , Slip Fit, Cast, Pre-Finishedwithout Flame Ring EM1012 3135X032
Å Flanged , Press Fit, Cast, Unfinishedwithout Flame Ring EM1265 3135X031
Å Plain, Press Fit, Cast, Unfinished EM1227 31358343
Å Flanged , Slip Fit, Cast, Pre-Finishedwith Flame ring EM1257 31358352
Å Flanged , Press Fit, Cast, Unfinishedwith Flame Ring EM1262 31358346
Å Flanged , Press Fit, Cast, Unfinishedwithout Flame Ring EM365 3135X033
Å Flanged , Slip Fit, Cast, Pre-Finishedwithout Flame Ring EM366 3135X034
Å Flanged, Press Fit, Cast,Unfinishedwithout Flame Ring EM1263 31358533
Å Flanged, Slip Fit, Cast, Pre-Finishedwithout Flame Ring EM1258 31358534
Å Flanged , Press Fit, Cast, Unfinished
without Flame Ring EM7030 3135X041
Å Flanged, Slip Fit, Cast, Pre-Finishedwithout Flame Ring EM7014 3135X042
Å +0.010” (+0.25mm) Oversize of EM7014 EM7014/010 3135X045
Å Flanged, Press Fit, Cast, Unfinishedwith Flame ring EM7017 3135X063
Å Flanged, Slip Fit, Cast, Pre-Finishedwith Flame ring EM4864 3135X062
4.212 4.236 4.248 4.318 6.354 Phaser DESCRIPTION LINER OE REF
LINER DIMENSIONS
23
PART NUMBER MACHINED TYPE BORE Ø A B C D EEM1012 F B 98.476 104.200 226.440 107.370 3.810EM1224 F B 91.491 93.680 215.900 96.770 1.140EM1225 F B 91.491 93.660 216.030 96.720 3.810EM1226 F C 98.476 103.190 227.280 106.450 3.860 0.890EM1227 SF A 101.054 103.260 223.900EM1257 F C 101.054 104.200 227.280 107.440 3.860 0.840EM1258 F B 114.313 117.880 230.780 121.130 2.720EM1259 SF B 91.491EM1260 SF C 98.476 103.240 227.280 106.230 3.860 0.890EM1261 SF A 98.476 103.276 229.24EM1262 SF C 101.054 104.250 227.280 107.440 3.860 0.760EM1263 SF B 114.313 117.930 230.780 121.130 2.720EM1265 SF B 98.476 104.246 226.50 107.390 3.90EM1266 F C 98.476 103.190 227.280 106.450 3.710 1.040EM1267 SF C 98.476 103.240 227.280 106.430 3.710 1.040EM2466 SF B 88.925 93.751 215.90 94.381 4.90EM2467 F B 88.925 93.751 215.90 94.381 4.90EM365 SF B 101.054EM366 F B 101.054 104.10 225.00 107.26 3.90EM3899 SF A 88.925 93.78 215.90EM4864 F C 100.00 104.210 226.450 107.40 3.880 0.26EM569 SF A 79.375 82.630 165.100EM5821 SF A 97.142 215.773EM7014 F B 100.00 104.230 226.440 107.440 3.860EM7017 SF C 100.00 104.230 227.00 107.440 3.870 1.12EM7030 SF B 100.00 104.220 226.450 107.328 3.870
LINER TYPES
It is crutial when fitting replacement pre-finished cylinder liners having a thin wall section (F), that certain procedures are adhered to. A thin wall liner will tend to proj-ect the shape of its housing into the cylinder bore itself. Therefore, the internal surface of the cylinder liner will transpose imperfections such as distorted or uncleanparent bores. Naturally, piston rings cannot bed or effect a perfect seal on distorted and or out of round cylinder bores and the likely outcome of such asituation will be a lack of performance and heavy oil consumption. In addition, foreign matter left in the parent bores may lead to localised overheating and further linerdistortion, also possible piston scuffing and seizure can occur.
A B C
FUEL LIFT PUMPS
24
1. Å EM6422
2. ÅEM12992641408
3. ÅEM325
2641A063
4. ÅEM752
ULPR0011
5. ÅEM897
2641A058
6. ÅEM1297
2641A065
7. ÅEM895
2641A054
8. Å Å ÅEM751
2641333
9. Å ÅEM328
2641A073
10 Å ÅEM629
ULPK0011
11. ÅEM750
2641A064
12. ÅEM896
2641A056
13. ÅEM4567
ULPK0001
14. ÅEM638
ULPK0002
TYPE 3.144 3.152 903.27 4.108 4.203 4.203.2 4.236 4.248 4.318 6.354 1000 PUMP
EM6422
1
EM1299
2
2641408 EM325
3
26410009 EM752
4
ULPR0011 EM897
5
2641A058 EM1297
6
2641A065
EM895
7
2641A054 EM751
8
2641333 EM328
9
2641A073 EM629
10
ULPK0011 EM750
11
2641A064 EM896
12
2641A056
EM4567
13
ULPK0001 EM638
14
ULPK0002
EM872 2666103 EM1563 2666108
3.152 4.236 6.354 1000 DESCRIPTION HEATERPLUG
Å Å Å Å 12 Volt, Screw Terminal EM872Å Å Å Å 12 Volt, Lucar Terminal EM1563
OIL PUMPS
25
1. Å Fitted with Machined Hardened Gear. EMOP126 4131407841314187
2. Å Direct and Indirect injection engines. EMOP148 4131416441314087
3. Å Å ÅNaturally aspirated enginesnot fitted with balancers. EMOP149 41314182
41314054
4. ÅTurbo Charged enginesnot fitted with balancers. EMOP131 4132F012
41314184
5. Å Å Å Engines fitted with balancers. EMOP151 4132F0414132F021
6. Å4 Cylinder naturally aspirated enginesnot fitted with balancers. EMOP152 4132F051
4132F046
7. Å4 Cylinder Turbo Charged engines
not fitted with balancers. EMOP156 4132F0564132F052
8. Å 6 Cylinder Turbo Charged engines. EMOP153 4132F0574132F044
9. Å 6 Cylinder naturally aspirated engines. EMOP139 4132F0434132F022
10. Å Used with 6.354.4 engines. EM1156 4132F0154132F048
11. Å Used with 6.354.3 engines. EM1155 4132F0164132F047
12. Å Used with 6.354 & 6.354.1 engines EMOP150 4131406741314062
13. Å Used with 6.354 engines EMOP147 4131413141314053
TYPE 3.152 4.203 4.236 4.248 6.354 Phaser DESCRIPTION PUMP OE REF
EMOP126
1
41314078 EMOP148
2
41314164 EMOP149
3
41314182 EMOP131
4
4132F012 EMOP151
5
4132F041
EMOP152
6
4132F051 EMOP156
7
4132F056 EMOP153
8
4132F057 EMOP139
9
4132F043 EM1156
10
4132F015
EM1155
11
4132F016 EMOP150
12
41314067 EMOP147
13
41314131
WATER PUMPSTHERMOSTATS
1. Å Belt Driven pump with elbow inlet EMWP611 U5MW0023
2. ÅBelt Driven pump with elbow inlet withPulley EMWP613 U5MW0023
3. Å Belt Driven pump with Pulley EMWP700 U5MW0054
4. Å Belt Driven pump EMWP991 U5MW0088
5. Å Belt Driven pump EMWP609 U5MW0089
6. Å ÅBelt Driven pump, with bypass slot, bearinghousing diameter 60mm without pulley EMWP607 U5MW0104
7. Å ÅBelt Driven pump, with bypass slot, bearing housing diameter 60mm with pulley EMWP608 U5MW0104
8. ÅBelt Driven pump, bearing housing diameteer
60 mm, with Pulley EM4590 4131A018U5MW0106
TYPE 3.152 4.108 4.203 4.236 4.2484.248.2 DESCRIPTION PUMP OE REF
9. ÅBelt Driven water pump, heavy duty bearinghousing 73mm EMWP616 U5MW0108
10. Å Gear Driven Water Pump EMWP625 U5MW0157
11. Å Å Gear Driven Water Pump EMWP624 U5MW0159
12. Å Gear Driven Water Pump EMWP216 U5MW0160
13. Å Å Belt Drive Water Pump, 60mm bearing housing EMWP606 U5MW0111
14. Å Å Belt Drive Water Pump, 73mm bearing housing EMWP2995 U5MW0129
15. Å ÅBelt Drive Water Pump, 73mm bearing housingwith twin thermostat housing. EMWP699 U5MW0133
16. Å Å Gear Driven Water Pump (AK & YH Build Lists) EMWP628 U5MW0192
TYPE PHASER4 CYL
PHASER4 CYL
PHASER6 CYL 6.354.4 T6354.4 DESCRIPTION PUMP OE REF
1. Å Å 54mm Diameter, 820C EM997 2485666
2. Å 70mm Diameter, 780C EM1055 2485668
3. Å Å Å 54mm Diameter, 820C EM4290 2485613
TYPE 3.152 4.1084.203 4.236 6.354 PHASER DESCRIPTION THERMOSTAT OE REF
26
WATER PUMPSTHERMOSTATS
27
EMWP611
1
U5MW0023 EMWP613
2
41312487 EMWP700
3
U5MW0054 EMWP991
4
U5MW0088
EMWP609
5
U5MW0089 EMWP607
6
U5MW0104 EMWP608
7
U5MW0104 EM4590
8
U5MW0106
EMWP616
9
U5MW0108 EMWP625
10
U5MW0157 EMWP624
11
U5MW0159 EMWP216
12
U5MW0160
EMWP606
13
U5MW0111 EMWP2995
14
U5MW0129 EMWP699
15
U5MW0133
EM997
1
2485666 EM1055
2
2485668 EM4290
3
2485613
EMWP628
16
U5MW0192
HEAD GASKETS
28
P3 EM5797 1
3.152 Services indirect injection engines EM123636812142 2
D3.152 Services direct injection engines EM12373681E027 3
4.108 EM331536812129 4
4.203 Services indirect injection engines EM199036812113 5
D4.203 Services direct injection engines EM123836812126
6
4.212, 4.236, G4.236, 4.248 4.248.2,T4.236, 4.41
Services engines before 1986 withflame ring liner.
EM5433681E021 7
4.236, 4.248, 4.248.2, C4.236, T4.236Services engines after 1986 with nonflame ring liner. Improved tappetchamber sealing
EM28773681E014 8
4.318, 4318.2 EM288136812348 9
4.40, T4.40, C4.40, 1004, T1004 Services 4 cylinder1000 Series engines
EM40243681E037 10
4.421 (AR), N4.421 (AS) Services 4 cylinder New 1000 Seriesengines with 103mm Bore
EM58533681E042 11
6.354.1 Services 6.354.1 engines EM331736812547 12
6.354, H6.354, T6.354, HT6.354, T6.354.3 Services 6.354 engines EM264836812546 13
T6.354.4, 6.354.4, C6.354.4, HT6.354.4 Services 6.354.4 engines EM28883681H202 14
6.60, T6.60, C6.60, CC6.60, T6.60CC6.601, T6.601, CCW6.601
Services 6 cylinder1000 Series
EM40253681H208 15
ENGINE NOTES PART No IMAGE
EM5797
1
EM1236
2
36812142 EM1237
3
3681E027 EM3315
4
36812129 EM1990
5
36812113
EM1238
6
36812126 EM543
7
3681E021 EM2877
8
3681E014 EM2881
9
36812348 EM4024
10
3681E037
EM5853
11
3681E042 EM3317
12
36812547 EM2648
13
36812546 EM2888
14
3681H202 EM4025
15
3681H208
TOP GASKET SETS
29
P3 EM5795 1
3.152 CD EM1228U5LT0012
EM123636812136
EM26340490491 2
D3.152 CE, CJ, CM EM1229U5LT1138
EM12373681E027
EM289836811115 3
PHASER1004 AA, AB EM3263
U5LT0178EM4024
3681E037EM5451
3681A032 4
PHASER1004 AA, AB, AD, AE,AG,AH EM5878
U5LT0215EM4024
3681E037EM5451
3681A032 5
PHASER4.401 AK, AP, AQ EM5864
U5LT1202EM4024
3681E037EM5784
3681A049 6
PHASER4.421 AR, AS EM5877
U5LT0317EM5784
3681A049 7
4.108 ED EM3264U5LT0085
EM331536812134
EM656636811129 8
4.203 JD EM3795U5LT0509
EM199036812113 9
D4.203 JE EM123082907
EM12383681E023
EM264636811112 10
D4.203 JE EM5761U5LT0041
EM12383681E023
EM264636811112 11
4.236, 4.248 LA, LD, LF EM1245U5LT1014
EM45583681E021
EM56263681A027 12
4.236, 4.248 LD, LF EM3153U5LT0176
EM28773681E036
EM56263681A027 13
G4.236 LE EM3811U5LT0058
EM28773681E036
EM56263681A027 14
T4.236 LJ EM2876U5LT0046
EM28773681E034
EM56263681A027 15
ENGINE BUILD LISTSHEAD SETPART No
HEAD GASKETPART No
VALVE COVERGASKET
PART NoIMAGE
EM5795
1
EM1228
2
U5LT0012 EM1229
3
U5LT1138 EM3263
4
U5LT0178 EM5878
5
U5LT0215
EM5864
6
U5LT1202 EM5877
7
U5LT0317 EM3264
8
U5LT0085 EM3795
9
U5LT0509 EM1230
10
89207
EM5761
11
U5LT0102 EM1245
12
U5LT1014 EM3153
13
U5LT0052 EM3811
14
U5LT0058 EM2876
15
U5LT0046
TOP GASKET SETS
30
T4.236 LJ EM4805U5LT1006
1
4.3184.318.2 NC, ND EM2879
U5LT0520 2
4.192 EM287469035 3
P4 EM5799 4
4.1074.99
EM5859U5LT0523 5
6.354.2 TJ, TK EM5240U5LT0028 6
6.354 TC EM1246U5LT0021 7
T6.354 TE, TF EM3359U5LT0025 8
6.354.1,T6.354.1 TG, TH EM3316
U5LT0026 9
6.354.16.372 TG, TR EM3984
U5LT0024 10
6.354.4T6.354.4 TU, TW EM2887
U5LT0017 11
6.354.4T6.354.4 TU, TW EM2895
U5LT0018 12
6.354.4T6.354.4 TU, TW EM2891
U5LT0033 13
6.354.4T6.354.4 TU, TW EM2893
U5LT0034 14
6.354.4T6.354.4 TU, TW EM3322
U5LT0051 15
ENGINE BUILD LISTSHEAD SETPART No
HEAD GASKETPART No
VALVE COVERGASKET
PART NoIMAGE
EM4805
1
U5LT1006 EM
2
EM
3
EM
4
EM
5
EM
6
EM
7
EM
8
EM
9
EM
10
EM
11
EM
12
EM
13
EM
14
EM
15