ConTech Profile

Contech

Automatic Control Technology Co.,

S.A.E.

Technical Profile

October 2012

Company Overview

Introduction

Contech is an engineering company specialized in providing industrial services and solutions for Egyptian manufacturers. The main objective for our company is to help

the industrial organizations to improve their performance. Our services cover a wide

spectrum of the industrial activities and we provide the customers a tailored solutions

based on our experience, specialist, and the customer needs.

Contech application experience includes petrochemical, food, steel rebar, casting industries, water/wastewater treatment, electrical power distribution networks and

cement manufacturing. Contech is a Schneider Electric authorized system integrator. We can provide PLC, HMI/SCADA systems and electrical drives

equipment at competitive prices. Throughout our long experience in the field we have

been subcontractors for well-established companies such as Schneider Electric,

Siemens, Foxboro and others.

Working Team

The working team in Contech involves a group of Engineering Faculty Staff and Research Institute Staff and Professional Engineers with highly experience in the

following areas:

1. Electrical Distribution Automation 2. Industrial Process Control 3. Instrumentation and Control for Water/Wastewater Treatment Stations 4. Instrumentation and Control in Petrochemical Industry 5. Instrumentation and Control in Food Industry 6. Instrumentation and Control in Steel Industry 7. Instrumentation and Control in Cement Industry 8. Electrical Drive Control 9. HMI / SCADA Systems and DCS 10. Programmable Control Systems (PLC) 11. Management Information Systems

The working team started its activities in 1979 with a group of training programs for

different industrial sectors. The contact with the industry has led the way to collect a

lot of experience in the technology and practical aspects.

Contech Objectives

1. Design, manufacture and delivery of Instrumentation and Control (IC) systems for different industrial sectors

2. Consultation for the Industry to study new projects and to put the technical specifications for the IC equipment. This consultation work includes tender

evaluation and assessment.

3. Supervision of erection and commissioning of IC equipment, including PLC, DCS and SCADA systems with different sizes and configurations

4. CNC maintenance and revamping

5. Commissioning and startup for the industrial projects.

6. Maintenance, repair and replacement of IC equipment and systems.

7. Training of Engineers in Industry on different aspects of automatic control systems and electrical drives.

List of Recent Projects in Related Areas

1. Design, engineering, configuration, programming and commissioning of the electrical distribution automation and monitoring systems for the following

projects:

a) SUMED Co., ELaien Elsokhna, Egypt. The system includes Telemecanique PLCs (Quantum PLC as a data concentrator and M340

PLCs as RTUs) and SCADA.It includes monitoring and control of AREVA

protections devices(MICOM 127, MICOM 243) and Schneider protection

devices ( Tesys, Micrologic) (in Commissioning Phase)

b) Poly-Styrene Co., Alex, Egypt. The system includes Telemecanique PLCs (Quantum PLC for Load-Shedding system and M340 PLCs as RTUs)

and SCADA. It includes monitoring and control Schneider protection

devices ( Sepam ,Tesys) (in Commissioning Phase)

c) Burullus Phase VII Gas Project, Rashid, Egypt. The System includes Hot-standby Safety Quantum PLC as a main data concentrator and fully

redundant CITECT SCADA. It also communicates with DSC and third

party systems (in Commissioning Phase)

d) Naphta New Hydro-treating Unit Project for ANRPC, Alex, Egypt. The system includes Hot-Standby Premium PLCs as data concentrators,

then connecting to the main DCS (in Commissioning Phase)

e) Amerya Refinery for Petroleum Co., Alex, Egypt. The project was a revamping for the old PLC and SCADA, 2011.

f) El-Gamil Power Plant of Petrobel Company, Port-Said, Egypt. The system includes Telemecanique PLCs, a fully redundant double ring

Ethernet Network and SCADA, 2010.

g) Nubaria Power Generation Company, Ministry of Electricity, Nubaria, Egypt. The system includes Telemecanique PLC and a fully

redundant SCADA, 2008.

2. Design, engineering, configuration and commissioning of the revamping project (from Mbus-Plus network to TCP/IP) of the electrical distribution,

automation, protection, and monitoring systems for Middle East Oil Refinery

(MIDOR), Alex, Egypt. The System includes fully redundant CITECT

SCADA servers and redundant gateways for monitoring and control. The

system also includes GPS modules to synchronize all servers and relays, 2010.

3. Design, engineering, configuration, programming and commissioning of the pump system automation and monitoring for Helton Hurghada Resort Hotel

Hurghada, Egypt. The system includes Telemecanique PLC, HMI integrated

with intelligent monitoring and protection devices (VSD inverters), 2009.

4. Design, engineering, configuration, programming and commissioning of the Cement Mill system, Helwan Cement Factory, Egypt. The system includes

Telemecanique PLC, SCADA System, and integration with intelligent

protection devices for electrical power medium and low voltage distribution

and protection systems, 2009.

5. Design, engineering, configuration, programming and commissioning of the electrical distribution automation, protection, and monitoring systems for

Kharafi National-Core Project-Marsa Alam, Egypt. The system includes

Telemecanique PLC, SCADA System integrated with intelligent monitoring

and protection devices (RIG, Ref and Rex (ABB Product) and CCM

(Schneider Product)) for electrical power medium and low voltage distribution

systems, 2008.

6. Design, engineering, configuration, programming and commissioning of the electrical distribution automation and monitoring systems the

SIMIAN/SIENNA & SAPPHIRE Burulus gas company, Egypt (foreign

share holder British Gas). The system includes fully redundant

Telemecanique PLC, a fully redundant SCADA, and integration with

intelligent protection devices for electrical power medium and low voltage

distribution and protection systems. ENPPI is the main contractor, 2005.

7. Design, engineering, configuration, programming and commissioning of the electrical distribution automation and monitoring systems the Port Said NLG

for United Gas Derivatives Company UGDC (foreign share holder ENI) .

The system includes fully redundant Modicon Quantum PLC, a fully

redundant SCADA, and integration with intelligent protection devices for

electrical power medium and low voltage distribution and protection systems.

A redundant link with DCS is implemented (the DCS is supplied, programmed

and commissioned by Foxboro SPA). ENPPI is the main contractor, 2004.

8. Design, engineering, configuration, programming and commissioning of the electrical distribution automation and monitoring systems the new ASORC

utility for Burulus gas company, Egypt. The system includes fully

redundant Telemecanique PLC, a fully redundant SCADA, and integration with

intelligent protection devices for electrical power medium and low voltage

distribution and protection systems. ENPPI is the main contractor, 2003.

9. Engineering and programming of the RC2 gas plant using TRICONICS triplex system. The main contractor is Foxboro SPA, 2002.

10. Reconfiguration and commissioning of the control system of Emergency Shutdown System (ESD) and Compressor control system of the Hydrogen

Plant in SOPCO refinery Co. Suez. This automated system is based on GE-

Fanuc PLC 90-70 and Genius Modular redundancy GMR system with Triplex

redundant in CPU and Duplex redundant/Vote in I/O points. Technip-KTI is

the main contractor, 2000.

11. Emergency Shutdown System (ESD) Western Desert Gas Complex Alexandria-Egypt for Egyptian Natural Gas, GasCo , which is based on

Allen Bradley PLC 5/60 with redundancy in CPU & I/O points, and DCS

communication interface. ENPPI is the main contractor, Foxboro is the DCS

provider, 1999.

12. Design, engineering, configuration, programming and commissioning of the two production lines of automated feed cane Sugar Integrated Industrial

Company (S.I.I.C) Naga Hammadi. The system includes Modicon

Telemecanique PLC, and SCADA system, 2002 ( upgraded in 2011).

13. Design, engineering, configuration, programming and commissioning of the one production line automated feed cane Sugar Integrated Industrial

Company (SIIC) Kom-Ombo. The system includes Modicon Telemecanique

PLC, and SCADA system 2003 ( upgraded in 2011)..

14. Design, engineering, configuration, programming and commissioning of the electrical distribution automation and monitoring systems in Hurghada

Airport. The system includes a fully redundant Modicon Quantum PLC,

communication interface with intelligent data collection devices, fully

redundant SCADA, and remote data acquisition in Cairo Headquarters via

modem, 2002.

15. Design, engineering, configuration, programming and commissioning of the remote monitoring from Cairo headquarters of the electrical distribution in

Aswan Airport via modem. The system configuration is similar to the

Hurghada airport,2003 .

16. Design, engineering, configuration, programming and commissioning of the electrical distribution automation and monitoring systems in a new Refinery in

Assiut, Egypt. The system includes Telemecanique PLC, a SCADA, and

integration with intelligent protection devices for electrical power medium and

low voltage distribution and protection systems. ENPPI is the main contractor,

2003.

17. Design, engineering, configuration, programming and commissioning of the supervisory control system for the entire desugarization plant in Sugar

Integrated Industrial Company Hawamdeyia sugar factory, Egypt, 1996.

18. Programming and commissioning of the control system for four boiler feedwater demineralization plants for Sugar Integrated Industrial Company

S.I.I.C Egypt. The four factories are Edfo/ Armant/ Kous / Kom-Ombo, 1998.

19. Replacement of PLC of the Automation System of the Boiler Water Treatment (Polishing) in the Power Generation Plant of Attaka Co. Suez Electric Power

Authority. The system includes the Modicon Telemecanique PLC, 2001.

20. Reprogramming PLC of the Automation System of the Boiler Water Treatment in Sugar Integrated Industrial Company (S.I.I.C) Hawamdia

Sugar Refinery, 2003.

21. Design and Programming of PLC system for the Deep wells pumping station Barakats canal control system Intelligent Village Abo-Rawash, cairo Egypt, The system includes fully redundant Modicon Quantum PLC, a MMI

operator panels. National Company is the main contractor, 2004.

22. Maintenance of the automated system of the Waste water treatment station in Sugar Integrated Industrial Company (S.I.I.C) Deshina and Girga Sugar

factories using Siemens S5 and Wizcon SCADA. Seghers Engineering n.v. is

the main contractor, 2002.

23. Design and implementation of the automated control programs of the BARAKATs canal control system (pumping station), Abo-Rawash city Smart Village, Cairo, Egypt. The automated system based on the Quantum

hot standby PLC and Maglise operator interface panel.

24. Redesign, reprogramming and commissioning of the Bale Press automated control system, KomOmbo sugar factory, Sugar Integrated Industrial

Company SIIC. The automated system based on Mitsubishi PLC and Mac

40+ operator interface panel, 2005.

25. Upgrading the relay logic system to a PLC system for Molding Foam Machine at Bani Sweif Co. for insulating and packing STYROPOR, the new system is

based on Telemecanique PLC and operator interface panel (Nine

Machines)2004.

26. CNC repair in Sugar Integrated Industrial Company (SIIC) and El-Naser Casting Co. (ENC), 2003-2005.

27. Conventional Mill modernization in Aircraft factory using NUM 1040 CNC. The project involves mechanical adaptation, electrical power panel design and

commissioning, CNC system selection, programming and commissioning.

(Joint project with Giza Systems/Egypt), 2005.

28. Revamping of turning machine in ABD factory (joint project with Aircraft factory and Giza Systems), 2006.

29. Maintenance work for three Rolling Winder machine at Arment sugar factory, Sugar Integrated Industrial Company SIIC Co., Cairo, Egypt, 2002.

List of the Industrial Training Courses

1. Middle East Oil Refinery (Midor)

- Quantum PLC and Hot standby applications

- Monitoring, Control, and protection of PDS automated system

2. Egyptian Iron &Steel Co.

- Process Control - Microprocessor - Programmable Logic Controller (PLC) - Electric Control of DC Machines

3. EL NASR Casting Co.

- Basics of Automatic Control - Control Components - Microprocessor-based Drive Control - PLC

4. Egyptian Sugar and Integrated Industries

- Computer Language

- Computer Control

- PLC

- Distributed Computer Control (DCS)

5. DAKHLIA Sugar Co.

- Sensors / Transducers

- Process Control

- Industrial Electronics

- Drive Control

- PLC

- DCS

- Application of DCS and PLC

6. SHEMTO Packing Co.

- Microprocessor and Interfacing

- Electrical Circuits and Protection

- Electrical Machines

- PLC

7. Arab Contractors Co.

- Electronic Circuits

- Electrical Circuits and Protection

- Automotive Electricity - PLC

8. National Metallic Industries Co.

- PLC

- Supervisory Software

- Management Information System

9. Al Ezz Steel Co.

- Electrical Circuits and Protection

- Electrical Machines and Drives

- PLC - Power Electronics - DCS and SCADA

10. Arab Cables Industries Co. (EL SWEDEY)

- PLC - Electrical Drive Control

11. EL-Kurimat Power Station

- PLC and Applications

- DCS and Applications 12. GUPCO Oil Co.

- PLC and Applications

- DCS and Applications - Microprocessor Based Controller

13. FYOUM Sugar Co.

- Computer Language

- Computer Control

- PLC

- Distributed Computer Control (DCS) - Electrical Drive Control

14. Fiber Board Co,

- Computer Language

- Computer Control

- PLC

- Distributed Computer Control (DCS)

15. General

- Instrumentation and Control

- DCS and Applications - PLC and Applications

16. BAPET Oil Co.

- PLC and Applications

- DCS and Applications

List Of training courses carried out outside Egypt

1. Electrical distribution automation system

America Embassy, Kazakhstan

2. Barkeyya Refinery (on site : Tripoli-Libya)

2.1. Allen Bradley PLC

2.2. WonderWare SCADA

3. Elwafra Refinery (on site : Elwafra-Kuwait)

3.1. Zelio PLC (Schneider)

3.2. Frelance DCS (ABB)

List of Experiences and Projects of Contech Working Team

1."Study of Electromechanical Oscillations of Controlled Turbo-generators"

Dresden, Germany, 1977

2."Computer Package for Dynamic Stability Analysis in Elect. Power Systems",

Dresden, Germany, 1978

3."Use of Process Computer Control in the Iron &Steel Company ", FRCU

Project No.82020, Egypt, 1983-1987

4."Dynamic Equivalent Models for the Unified Power System of Egypt", FRCU

Project No.830202, Egypt, 1983-1987

5."Computer Control of Cement Manufacturing Plant", FRCU Project No.

851012, Egypt, 1985-1988

6."Pollution Flashover of H.V. Insulator", FRCU Project No.81014, Egypt, 1983-

1984

7."Computerized Management in ESCO. Weaving and Spinning ", FRCU Project

No.842016, Egypt, 1987-1988

8. "Computerized production monitoring and management in STIA Textile and

Weaving Company" ASRT&USAID Project, 1989

9."Computer Control of Jacquard Weaver in Oriental Weaver Co.",

ARST&USAID Project, 1989

10."Automatic control and management information system in EDFINA Co.",

ARST&USAID Project, 1989-1992

11."Microprocessor Based Instrumentation Aspects in Egyptian Industry", FRCU

Project 89015, 1990

12."Maintenance and Repair of industrial electronic and MP-based devices in the

Sugar Co.", DPTRC Project, 1990 - 1995

13."Design of Instrumentation and Control for Boilers in Sugar Co." ERC

Project, 1990

14."Introduction of Computer-Based Technology to the Electric Arc Furnace at

AHLIA Steel Rebar Co.", STC Project No. 23, 1991-1995

15."Design of Management Information System MIS for Hot Rolling Dept. at

AHLIA Steel Rebar Co. ", ERC Project, 1992

16."Consultation Works in Control and Electric Power for Sugar Co.", DPTRC

Project 1993-1995

17."Design of Integrated Production MIS for at AHLIA Steel Rebar Co." ERC

Project 1993

18."Preparation of Instrumentation Courseware for Electric Power Students, EEDP Seed Project 1992

19."Feasibility of Maintenance Center for Scientific Equipment", EEDP Project

1994

20."Integrated Instrumentation Courseware for Power Students", EEDP Project

1995-1996

21." Design and Implementation of Control Systems in Sugar Industry, Sugar

Co", DPTRC Project 1994-1996

22."Development of Monitoring and Identification System for Industrial Power

Plant in Sugar Industry, Sugar Co", VW-Stifttung Project (Germany) 1995-1998

23."Study for Improvement of Steel Melt Handling in AHLIA Steel Rebar Co .",

ERC Project 1995

24."Establishment of Manufacturing Plant for Electrical Distribution Panels in

Sugar Industry, Sugar Co", DPTRC Project 1995-1997

25. "Consultation for PLC-Control of Melting Furnace in Glass Bottles

Manufacturing Plant, Medical Glass Bottles Co ", ERC Project 1994

26. "Technical Consultation and Training Assistance for ENC Engineers, ENC Co

", George Fischer, Switzerland, 1995-1996

27. " Technical consultation in DCS for DAKHLIA Beet Sugar Plant", ERC

Project, 1994-1997

28." Design and Implementation of Computer Control Systems in Sugar

Industry", DPTRC Project 1996-1998

29."Consultation Works in Control and Electric Power for Sugar Co.", ERC

Project 1996-1998

30." Total Production and Quality Control In Metallic Industry Using Computer-

Based Techniques, Al EZZ Steel Company", FRCU Project No.205, Egypt,

1997-2001

31. " Technical Assistance and training for the Engineers in El NASR Casting Co. ", CAPSCU Project, 1998-1999

32. " Establishment of a higher education center to serve industry oriented graduate programs", UPP Program, Fulbright Commission, 1999-2002

33. " Technical assistance and training for the Engineers in Desugarization plant,

SIIC, Sugar Co. ", IES Project, 1998-1999

34. " Technical Consultation for PLC and Automatic Control in El NASR Casting Co. ", CAPSCU Project, 1999-2001

35. " Technical Consultation in Desugarization plant, SIIC, Sugar Co ", IES

Project, 2000-2001

36. " Technical Assistance and training for the Engineers in SIIC, Sugar Co ", IES

Project, 2000-2001

37. " Training Course in Electrical Equipment for PIU ", CAPSCU Project, 2000-2001

38. " PLC programming for Water Treatment Plant in SIIC, Sugar Co ", IES

Project, 2001

39. " PLC based SCADA System for Hurgada Airport Electrical Feeding System,

Schneider Group ", Contech Project, 2000-2001

40. "Replacement of conventional relay logic with PLC system for a casting

machine (300 I/O points) ", ENC 2000

41. "Replacement of conventional relay logic with PLC system for a bitumen-

spraying machine (400 I/O points) ", ENC 2000

42. "Technical assistance for ABB transformer plant", CAPSCU project, 2000

43. "PLC programming for shutdown system using AB PLC 5/60", IES Project,

2000

44. " PLC based SCADA System for Aswan Airport Electrical Feeding System,

Schneider Group ", Contech Project, 2000-2001

45. " PLC based SCADA System for new ASORC utility for Burulus gas

company, Egypt, Schneider Group ", Contech Project, 2001-2002

46. " PLC based SCADA System for two production lines of automated feed cane

Sugar Integrated Industrial Company (S.I.I.C) Naga Hammadi", Contech

Project, 2003-2004

47. " PLC based SCADA System for one production lines of automated feed cane

Sugar Integrated Industrial Company (S.I.I.C) Kom Ombo", Contech Project,

2003-2004

48. " PLC based SCADA System for Port Said NLG for United Gas Derivatives

Company UGDC, Schneider Group ", Contech Project, 2003-2004

49. " PLC based SCADA System for SIMIAN/SIENNA & SAPPHIRE Burulus

gas company, Egypt, Schneider Group ", Contech Project, 2004-2005

50. " PLC based SCADA System for Nubaria Power Generation Company,

Ministry of Electricity, Nubaria, Cairo, Egypt, Schneider Group ", Contech

Project, 2004-2005

51. " Design refinement and prototype development of a low cost high efficiency

fractional horse power motor for refrigerator compressors, IMC (Industrial Modernization Center), R&D Project, 2008-2009.

52. Electrical Energy System Development and Monitoring in KIMA Company,

Aswan, Egypt, The Technical & Technological Consulting Studies & Research Fund (TTCSRF), Egypt. 2008-2012