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Construction Sika Services AG The new technology for watertight construction joints
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Construction Sika Services AG The new technology for watertight construction joints.

Jan 11, 2016

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Page 1: Construction Sika Services AG The new technology for watertight construction joints.

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Sika Services AG

The new technology for watertight construction joints

Page 2: Construction Sika Services AG The new technology for watertight construction joints.

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SikaSwell S-2 is anew generation of a gun grade waterstop ...

Page 3: Construction Sika Services AG The new technology for watertight construction joints.

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...that extruded with

a simple gun

between hardened

and fresh concrete...

Page 4: Construction Sika Services AG The new technology for watertight construction joints.

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... expands its volume in contact with water !

Creating a counterpressure that stops the water flow !

Page 5: Construction Sika Services AG The new technology for watertight construction joints.

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Where to use SikaSwell S-2 ?Construction joints (without movement) in :

FoundationsTunnelsRetaining WallsPipe penetrationsPenetrations of any kind

Page 6: Construction Sika Services AG The new technology for watertight construction joints.

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Cellars and garagesConcrete floors and slabs

Page 7: Construction Sika Services AG The new technology for watertight construction joints.

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Precast elementsPrecast in generalConcrete pipesSegments for underground construction

Page 8: Construction Sika Services AG The new technology for watertight construction joints.

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Sealing of construction daywork joints

Page 9: Construction Sika Services AG The new technology for watertight construction joints.

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Sealing between new and existing construction

Page 10: Construction Sika Services AG The new technology for watertight construction joints.

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Sealing between precast concrete pipes and culverts

Page 11: Construction Sika Services AG The new technology for watertight construction joints.

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Bonding of SikaSwell Profiles

Page 12: Construction Sika Services AG The new technology for watertight construction joints.

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Bonding of Sika Injectoflex Hoses

Page 13: Construction Sika Services AG The new technology for watertight construction joints.

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Sealing of cracks

Sikadur-31

SikaSwell S-2

Page 14: Construction Sika Services AG The new technology for watertight construction joints.

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Sealing of pipe entries

Page 15: Construction Sika Services AG The new technology for watertight construction joints.

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Sealing between different construction materials

Page 16: Construction Sika Services AG The new technology for watertight construction joints.

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SikaSwell S-2 gradually starts to

swell in contact with

water and can

double its volume in

only few days...

How does SikaSwell S-2 work ?

Page 17: Construction Sika Services AG The new technology for watertight construction joints.

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... building up

pressure between

the surfaces

that...

How does SikaSwell S-2 work ?

Page 18: Construction Sika Services AG The new technology for watertight construction joints.

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... is slow enough to avoid formation of cracks in fresh

concrete when hardening has not yet started and the

mechanical properties of concrete are still very low

Page 19: Construction Sika Services AG The new technology for watertight construction joints.

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Swelling is quick

enough to stop

water in few hours

when a

completely dry

structure is filled

with water !

Page 20: Construction Sika Services AG The new technology for watertight construction joints.

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Free expansion is greater than 100% after 7 days water inmersion

0

20

40

60

80

100

120

140

160

180

200C

hange in v

olu

me (

%)

1 day 3 days 7 days 14 days

Page 21: Construction Sika Services AG The new technology for watertight construction joints.

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10 mm

10 mm10 mm

16 mm

16 mm16 mm

Area = 43.30 mm2 Area = 110,85 mm2

Expansion >2 times in 7 days !

Page 22: Construction Sika Services AG The new technology for watertight construction joints.

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No profileWater flows through the construction joint

With SikaSwell S-2 water can pass at the beginning but in a very limited quantity

SikaSwell S-2After expansion the pressure generated by SikaSwell S-2 assures a perfectly watertight joint

Page 23: Construction Sika Services AG The new technology for watertight construction joints.

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Before expansion After expansion

When SikaSwell S-2 is in a confined space its expansion results in the filling of all the gaps and cracks around the construction joint and generates a pressure that stops water flow

Page 24: Construction Sika Services AG The new technology for watertight construction joints.

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SikaSwell S-2 is based on a new improved formulation

5°C 23°C 35°C

Temperature (°C)

SikaSwell S SikaSwell S-2

0

500

1000

1500

2000

2500

3000E

xtru

sio

n F

orc

e (N

)Excellent workability over a temperature range of + 5oC to + 35oCLow extrusion force at + 5oC

Page 25: Construction Sika Services AG The new technology for watertight construction joints.

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Good sag resistance even at

high temperatures

Very short cut-off “string”

Long shelf life

Can be applied on a damp (no

standing water) concrete

surface

SikaSwell S-2 is based on a new improved formulation

Others

SikaSwell S-2

Page 26: Construction Sika Services AG The new technology for watertight construction joints.

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Optimal swelling properties

   

SikaSwell S-2

Page 27: Construction Sika Services AG The new technology for watertight construction joints.

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SikaSwell S-2

compensates for

irregularities of the

hardened concrete

surface assuring

watertightness

SikaSwell S-2 adheres perfectly to irregular substrates

Page 28: Construction Sika Services AG The new technology for watertight construction joints.

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SikaSwell S-2 starts to act before swelling

•Due to their rigidity, profiles cannot compensate irregularities of the concrete. The profile has first to expand to seal these irregularities

•SikaSwell S-2 addapts to the irregularities during applications and therefore seals much faster !

Rubber profileRubber profile

SikaSwell S-2SikaSwell S-2

Water can pass ! Water doesn’t pass !Water can pass ! Water doesn’t pass !

Page 29: Construction Sika Services AG The new technology for watertight construction joints.

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TixotrophicFor easier application cut the nozzle in aprox. 45o angle

SikaSwell S-2 can also be applied on vertical surfaces

Page 30: Construction Sika Services AG The new technology for watertight construction joints.

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Application considerationsSikaSwell S-2 has to be applied at the center of the construction element

Page 31: Construction Sika Services AG The new technology for watertight construction joints.

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Application considerations

Reinforced concreteNon Reinforced concrete

Application in the centre of the concrete section.Minimum cover on both sides :

Page 32: Construction Sika Services AG The new technology for watertight construction joints.

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With a triangular shape

Better resistance of fresh profile to wet concrete pouring

H2OH2O

Lower sensitivity to extrusion irregularities

H2OH2O

Page 33: Construction Sika Services AG The new technology for watertight construction joints.

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300 ml cartridge12 cartridges per carton box12 nozzles

UnipacYellow foilCarton Box containing

20 unipacs x 600 cc4 triangular nozzles1 cutter

PackagingTwo types of packaging are available

Page 34: Construction Sika Services AG The new technology for watertight construction joints.

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Unipac packaging includes

triangular shaped nozzles

Cartridges have normal

nozzle

Triangular nozzle (Unipac)

Page 35: Construction Sika Services AG The new technology for watertight construction joints.

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The size of the triangle of SikaSwell S-2 depends on the thickness of the concrete section

Bigger or smaller sections can be used depending on jobsite conditions (surface roughness, size of aggregates etc.))

Profile dimensioning

Concrete Side of triangular thickness section (mm)

20 - 30 15*15*15

30 - 50 20*20*2020 mm

15 mm

15 mm

15 mm

20 mm20 mm

Page 36: Construction Sika Services AG The new technology for watertight construction joints.

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By Cutting nozzles at different lengths , different sections can be obtained

* The effective consumption from a 600 ml unipac can be lower than the calculated value depending on the

irregularities of the concrete surface !

Size and nozzle sections

Nozzle size section theoretical (mm) (mm2) length* (m)

15x15x15 98 6.20

20x20x20 173 3.50

Length that can be applied from each unipac

20 mm

15 mm15 mm

15 mm

20 mm20 mm

25 mm25 mm25 mm

Page 37: Construction Sika Services AG The new technology for watertight construction joints.

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Cartridge nozzle cutting

15 * 15 *15 mm20 * 20 *20 mm

15 (20) mm 15 (20) mm

15 (20) mm

Page 38: Construction Sika Services AG The new technology for watertight construction joints.

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Size and nozzle sections (cartridges)

* The effective consumption from a 300 ml cartridge can be lower than the theoretical value depending on irregularities of the concrete surface !

Nozzle size section theoretical (mm) (mm2) length* (m)

15x15x15 98 3.10

20x20x20 173 1.80

Length that can be applied from each cartridge

Page 39: Construction Sika Services AG The new technology for watertight construction joints.

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How to apply SikaSwell S-2 ?

Page 40: Construction Sika Services AG The new technology for watertight construction joints.

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How to apply SikaSwell S-2 ?

Very easy !

Page 41: Construction Sika Services AG The new technology for watertight construction joints.

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Apply over the hardened concrete like an ordinary sealant !

Page 42: Construction Sika Services AG The new technology for watertight construction joints.

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•Fresh Concrete should not

be placed before

2-3 hours.

The skin of the sealant is

strong enough to protect

from being flattered when

concrete is poured from a

hight of up to 50 cm.

Page 43: Construction Sika Services AG The new technology for watertight construction joints.

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If the hight is> 50 cm the curing time of SikaSwell S-2 should be at least 2 days.

During concreting care must be taken that SikaSwell S-2 is completely covered with a dense concrete without any honeycombs. This is best achieved by placing a mortar or fine concrete cover.

Page 44: Construction Sika Services AG The new technology for watertight construction joints.

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Even if the product has been exposed to

rain for 24 hours there is only a small

expansion because of the initially slow

reaction with water.

Important: there should not be any

standing water.

In any event, it‘s better to protect SikaSwell

S-2 from rain

Is SikaSwell S-2 affected by rain after application?

Page 45: Construction Sika Services AG The new technology for watertight construction joints.

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Although SikaSwell S-2 has been tested

at waterpressures up to 5 bars it’s

normally not recommended for water

pressures higher than 2 bar because of

the limited sealing distance.

For higher pressures it can be used as

adhesive for the Sika Injectoflex System or

in conjunction with other waterproofing

measures

20

m

Page 46: Construction Sika Services AG The new technology for watertight construction joints.

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Versatile

Easy and fast

application

Low application cost

Suitable for site

batched or precast

concrete

SikaSwell S-2

Page 47: Construction Sika Services AG The new technology for watertight construction joints.

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SikaSwell PSwellable profiles

Other SikaSwell solution for watertight construction joints

Page 48: Construction Sika Services AG The new technology for watertight construction joints.

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SikaSwell P

Page 49: Construction Sika Services AG The new technology for watertight construction joints.

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SikaSwell P

2003 20 32005 20 52010 20 10

2010H 20 10

2507H 25 7

Different types available!

Page 50: Construction Sika Services AG The new technology for watertight construction joints.

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SikaSwell solutions for watertight construction joints !