Construction Safety

Construction Health , safety and

Environment

East Area650,000 m2

West Area600,000 m2

Sea high tide

NGL Plant

Yanbu Refinery

Yanbu Export refinery Project

YERP

Unit 1432 Feed tanks, 2 MMBD

Unit 14318 Intermediate tanks

Unit 1727 Gasoline/ Diesel/ Benzene Export tanks

142 SWS2 Tanks

Unit 1434 Products tanks

Unit 1439 Spheres (Product)4 Spheroids (Intermed)

HSE POLICY

SITE ACCESS CONTROL– Main Gate

All workers involved in construction works shall enter and leave the job site only through identified and guarded gates and in strict adherence to rules stipulated by YERP .

– Security passes All personnel shall at all times carry the

required security passes to be presented upon request.

Passes required for accessing Work areas shall be processed according to Saudi Aramco security system.

All vehicles working inside Working areas shall have Saudi Aramco security passes per Saudi Aramco security system.

Personnel shall not be allowed to carry or use cameras of any kind, unless a permit has been obtained from RED SEA. Any one taking un authorized photographs will be reported to Enppi site Manager who will take appropriate action.

– PPE Inspection – Vehicle and Equipment Inspection

PERSONNEL PROTECTIVE EQUIPMENT MINIMUM P.P.E

REQUIRED SAFETY SHOES SAFETY HELMET COVERALL GOGGLES High Vest

OTHERS ACCORDING TO JOB GLOVES BREATHING APPARTUS FACE SHIELDING AIR BREATHING HOOD Safety Harness WELDING GLOVES

PTW SYSTEM

APPLICATIONS OF PTW SYSTEMSources of IgnitionMechanical LiftingHealth HazardsWorking at HeightsWork over the SeaExcavationsConfined Space EntryRadiographySystems containing

Energy

• TYPES OF PERMIT

1. Type of work permits• Release of Hazardous Liquids or Gases

(yellow) This form is required when opening lines or vessels that may release hazardous or toxic materials.

• Hot Work, Form (red) - This form is required when using spark or flame producing equipment and for vehicle entry into a restricted area.

• Cold Work, Form (blue) - This form is for work that will not produce sufficient energy to ignite flammable atmospheres/materials

• Confined Space Entry, Form (green) - This form is required for tank cleaning, tank inspection, work in sewers or excavations of 4 feet or deeper.

• Performing AuthorityThe performing authority will normally be contractors

/subcontractors and/or ENPPI maintenance manager and commissioning and start-up engineers.

• Area Authority

The area authority shall be ENPPI Construction site manager , , commissioning & start-up manager , site superintendent and /or discipline engineer responsible for the area in which work is proceed.

EMERGENCY RULES

EVACUATION SYRINE ESCAPE ROUTES ASSEMBLY POINTS PERSONNEL ACCOUNT

BY AREA COORDINATOR

Assembly point

Escape Routs

SCAFFOLDING

Any working over than 1.82 meter shall be done using scaffold

Scaffolds will be erected , dismantled and inspected by trained and certified supervisor

CONSTRUCTION COMMON TO ALL SCAFFOLD

FOUNDATION TOE-BOARDS HANDRAILS MIDRAILS BRACING LADDER WITH

GUARD RAILS PLATFORMS TAGGING

TYPES OF SCAFFOLDING

FIXED SCAFFOLDING MOBILESCAFFOLDING

WORKING AT HEIGHT

FALL PROTECTIONGuardrail Systems Personal Fall Arrest

Systems.Safety Monitoring

Systems Safety Net

SystemsWarning Lines

Systems

PORTABLE LADDERSPORTABLE LADDERS

Do not use the top or top step of a stepladder as a step

LIFTING OPERATION &CRANE HAZARDS

Competent Rigger one will be assigned to follow all lifting operations Lifting plan and risk assessment before any lifting operations Before any crane operation , the supervisor and operator should

complete the pre-operation checklist Lifting area to be barricaded and empty from unauthorized persons Tool box Talk before any lift When wind velocities are above 32 km/h lifting operation to be stopped

CRANES REQUIREMENTS

SAFE LATCH SAFE HOOK CALIBRATION

CERTIFICATES SLINGS CERTIFICATES COLOR CODE HYDRAULIC FLAME ARRESTORS TIRES CONDITION SHACKLES CERTIFICATES LOAD CHART OUTRIGGERS

EXCAVATION

○ Work permits must be obtained from the appropriate operations supervisor before excavation work is started in any Saudi Aramco facility, including residential areas and roadways, and in any place where the presence of underground/utility obstructions is known or suspected

○ A Confined Space Entry Work Permit is a second work permit and is required for trenches deeper than 1.2 meters (4 feet).

○ Excavation plans must be submitted to Loss Prevention before work start up.

EXCAVATION HAZARDS

COLLAPSE OF EARTHWORK

ASPHYXITION FROM EXHAUST GASES

WORKING TOOCLOSE TOGETHER

EXCAVATED SAND

P.P.E

EXCAVATION HAZARDS

FALLING OBJECTS BARRICATION BURIED

ELECTRICAL CABLES AND GAS PIPE

SLOPE SHORING ASCENDING

&DESCENDING WITHOUT LADDER

VEHICLE& DRIVING

Only qualified personnel shall be employed as drivers of motor vehicles

It is Saudi Arab Government law and a Saudi Aramco rule, that each person driving a motor vehicle must possess and have on their persons a valid Saudi Arab Government driver's license.

Driving rules VEHICLE AND DRIVER LICENSES BACK REVERSE ALARM ROLL OVER BAR TIRES CONDITION SEAT BELTS SPEED LIMIT 30 KM/H SIGNS MAINTENANCE CARDS NO MOBIL USING NO DEVIATION FROM BLACK

ROAD IN CASE OF EMERGENCY

EVACUATION , KEEP YOUR VEHICLE ON RIGHT SIDE FOR THE ROAD ,SWITCH OFF ENGINE & LEAVE VEHICLE KEY IN CONTACT

VEHICLE SHALL STOP AT EVERY

STOP SIGN POSTED ON THE ROAD

Welding and Cutting

○ Personnel working with welding equipment shall be trained, competent, and provided with personal protection equipment. Welding goggles, helmets, screens

○ Forced ventilation and similar equipment shall be provided to all workers and to trainees in the immediate area.

General Precautions FACE

SHIELD&WELDING GLOVES

CYLINDER HOSES GRINDING

MACHINES GRINDING WHEEL NON RETURN

VALVES WELDING MACHINES REGULATOR House keeping Fire Extinguisher Welding Electrical

cables

Compressed Gas Cylinder

STORAGE HANDLING HAZARDOUS

HAND & POWER TOOLS

• INSPECTION

• USING

• P.P.E

• Regular Cleaning for Hand tools to protect against corrosion

• Proper Racks and boxes shall be provided for storage of hand tools

• Insulation should be checked at regular intervals by a competent electrician

All portable power tools do not exceed 125 volts rating, are manufactured of sound materials, and are free from defects and properly grounded.All portable power tools shall be stored in clean, dry conditionsRotating tools shall be switched off and held until rotation has completely stopped before they are set down. Tools must be disconnected before changing bits, blades, cutters, or wheels.

ELECTRICAL SAFETY

All installation work must be carried out by qualified, experienced electricians

General Precautions

ELECTRICAL CORDS GROUNDING(EARTHING) P.P.E HAZARDOUS LOCATIONS TAGGING EXPLOSION PROOF OVER CURRENT

PROTECTION DEVICES ELECTRICAL SHOCK ELECTROCUTION LOCK OUT &TAGOUT

Electrical Protective Devices should be used as :Circuit Breaker Ground-fault circuit

interruptersfuses

Grounding ( Earthing )

Ground Fault Circuit Interrupter (GFCI)

CONFIND SPACE ENTERY

A space that: Is large enough and so configured that an employee

can enter bodily and perform work; Has limited or restricted means of entry or exit; Is not designed for continuous human occupancy.

WORK PERMIT NORM RESPIRATOR BREATHING

APPARTUS GAS DETECTION VENTILATION LIFE ROPE STAND BY MAN Means of emergency

rescue must be readily available

RADIOGRAPHY

WORK PERMIT BOMP-BIT DECAY TIME

CHART BARRICATION SOUND ALARM LIGHTING ALARM DOSIMETER,FILME

BADGE &SURVEY METER

EMERGENCY

THERE ARE THREE CONCEPTS IN BASIC RADIATION PROTECTION. THEY ARE:

1- Time 2- Distance 3- Shielding

• If you decrease the amount of time you spent near the source of radiation, you will decrease the amount of radiation exposure you receive.

• The farther away you are from a radiation source, the less the exposure.

• The intensity of radiation from a source varies inversely as the square of the distance from the source.

• If you increase the shielding around a radiation source, it will decrease your exposure.

HAZARDOUS CHEMICALS

SAFETY DATA SHEETS

HANDLING STORAGE DISPOSAL

Warning labels

FIRE PREVENTION

FIRE COMPONENTS CLASSIFICATION OF

FIRE FIRE FIGHTING

METHODS FOAM SYSTEM PORTABLE FIRE

EXTINGUISHERS FM-200/CO2 SYSTEM WATER

HYDRANTS/MONITOR WATER SPRAY

SYSTEM DETECTION SYSTEM PROHIBITED AREAS

Components Of Fire

FuelHeat

No Chemical Reaction

It means (NO FIRE)

Air Oxygen

Tetrahedron Of Fire

Fire Exists

Heat

Air Oxygen

Fuel

Chemical

Reaction

Air Oxygen

Heat

Chemical

Reaction

Fuel

Source Of Ignition

Open Flame(Naked Flame):

Cutting torch , Arc welding , Pilot light , process heater Match.

Friction

Binding bearing Bully with belts grinding sandblasting.

Electric spark:

Opening closing electrical switches, wire shorted

Spontaneous Combustion:

Pyrophoric material , linseed oil soaked rags.

Lightning:

Static electricity

FIRE EXTINGUISHER

Pull Aim

SweepSqueeze

ENVIRONMENT

AIR POLLUTIONWATER POLLUTIONLAND CONTAMINATIONWASTE DISPOSALOIL CHANGE

FIRST AID

FIRST AID STATION AMBULANCE EMERGENCY

TELEPHONES

Summary

YOU CAN START YOUR WORK NOW SAFELY

THANKS

KHALED ISMAIL