Connectors for Diagnostic Testing with the FlowScanner .../media/resources/fisher/u/194... · Connectors for Diagnostic Testing with the FlowScanner Valve Diagnostic System ... Type
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Instrument & Valve Services
D10
1939
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Connectors for Diagnostic Testing with theFlowScanner� Valve Diagnostic SystemContents
This instruction manual describes “quick” connectorsavailable from Emerson Process Management� tosupport diagnostic testing of process control valvepackages. Process control valve packages include acontrol valve, actuator, positioner, and accessories.
The connectors are for use with any actuator,positioner, or volume booster, or other productsavailable from Emerson Process Management. The
Instruction ManualForm 5330April 2006 Connectors for FlowScanner� System
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Table 1. Specifications
Available Configurations
Pipe nipple, pipe tee, pipe bushing, and connectorbody. Install for ease of connection with theFlowScanner System
Recommended Applications
Fisher (instruction manuals): � 377 SeriesTrip Valves, � Types 546 and 546SElectro-Pneumatic Transducers, � Type 646Electro-Pneumatic Transducer, � Type i2P-100Electro-Pneumatic Transducer, � Type 2625Volume Booster, � 3570 Series PneumaticValve Positioners, � 3582 Series ValvePositioners, Type 3582i Valve Positioner, andType 3583 Valve Stem Position Transmitter, �Types 3590, -S, and -ST Electro-Pneumatic ValvePositioners, � 3610J and 3620J SeriesPositioners, � Types 3660 and 3661 Positioners,� Type 3710 Pneumatic Positioner, � 471Series Actuators, � Type 481 Actuator, � 490Series Actuators, � Type 513 and 513RDiaphragm Actuators, � Types 585 and 585RActuators, � Type 657 Diaphragm Actuator, �Type 667 Diaphragm Actuator, � Type 1031Piston Rotary Actuators, � Type 1032Rack-and-Pinion Rotary Actuators, � Types1051 and 1052 Diaphragm Rotary Actuators, �Type 1061 Piston Rotary Actuators, � Types1066 and 1066SR Piston Rotary Actuators, �Types 1250 and 1250R Actuators
Contact your Emerson Process Managementsales office if assistance is needed in obtainingany of the above instruction manuals.
Other Manufacturers: � PMV Positioners, �Moore� 61H Booster Relay, � Bailey� P88-21Positioner when these products are installed onFisher valve/actuator packages
Connector
� Stainless steel or � brass
Connector Body: 1/8 inch NPT male with female“quick-connect” receptacle. 46.5 mm (1.83inches) overall length. Internal poppet valve
Body Protector: Male component (solid plug).44.5 mm (1.75 inches) overall length. Insertedinto connector body to protect internal bodycomponents against damage or plugging causedby foreign contamination
Stem: 1/8 inch NPT female, for gauge, with malecomponent (open connection). 51.3 mm (2.02inches) overall length. Stem does not containinternal valve
The FlowScanner System comes equipped withflexible tubing and stems to mate with installedconnector bodies for diagnostic testing
Maximum Temperature Limit
70�C (250�F)
Maximum Safe Working Pressure
When coupling/uncoupling body/stem: 17 bar(250 psi)When body/stem are coupledSST: 207 bar (3000 psi)Brass: 138 bar (2000 psi)
connectors allow a quick positive connectionbetween installed control devices and the Instrument& Valve Services FlowScanner� Valve DiagnosticSystem. To support the use of the FlowScannerSystem, connectors are recommended for allFisher� actuators and positioners, especially asretrofit items for installed units.
No person may install diagnostic connectors orinstall, operate, or maintain process controlequipment without first � being fully trained andqualified in valve, actuator and accessoryinstallation, operation and maintenance, and �carefully reading and understanding the contents ofthis manual. If you have any questions regardingthese instructions, contact your Emerson ProcessManagement sales office before proceeding.
Description
The FlowScanner System from Instrument & ValveServices is a portable, microprocessor-baseddiagnostic and calibration system specificallydesigned for use with pneumatically-operatedprocess control valves. The FlowScanner Systemanalyzes each pneumatic valve assembly as acomplete process control package. This system alsoanalyzes individual components such as the I/Ptransducer, positioner, actuator, volume booster, andother accessories. The FlowScanner System thendetermines critical valve parameters such as benchset, seat load, valve stroke, packing and bearingfriction, and other relevant aspects of valveperformance.
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To facilitate diagnostic testing with the FlowScannerSystem, Emerson Process Management offers astandard connector assembly for all inputs andoutputs from process control equipment. Theconnector assembly consists of pipe nipple, pipe tee,and pipe bushing as necessary to tap pneumaticlines and a connector body and body protector. Seefigure 1 for standard installation orientations of theconnector. With connectors installed, theFlowScanner system can be rapidly configured fortesting of a control valve package.
For more information about the FlowScannerSystem, contact your Emerson ProcessManagement sales office
Specifications
Specifications for diagnostic connectors are listed intable 1.
Educational ServicesFor information on available courses for diagnosticconnectors or process control equipment, as well asa variety of other products, contact:
Emerson Process ManagementEducational Services, RegistrationP.O. Box 190; 301 S. 1st Ave.Marshalltown, IA 50158−2823Phone: 800−338−8158 orPhone: 641−754−3771 FAX: 641−754−3431e-mail: [email protected]
Note
Neither Emerson�, Emerson ProcessManagement, Fisher, nor any of theiraffiliated entities assumesresponsibility for the selection, use,and maintenance of any product.Responsibility for the selection, use,and maintenance of any productremains with the purchaser andend-user.
Installation
Connector Mounting OrientationAssemble the pipe nipple, pipe tee, pipe bushing,and connector according to the orientations shown infigure 1. Refer to the appropriate assembly drawingfor the installation points for diagnostic testing.Rotate the connector body for ease of connection tothe FlowScanner System.
Piping
WARNING
To avoid personal injury or propertydamage resulting from the suddenrelease of pressure, do not install anysystem components, including piping,where service conditions could exceedthe limits given in this manual, inproduct manuals, or on productnameplates. Use pressure relievingdevices as required by government oraccepted industry codes and goodengineering practices.
WARNING
Personal injury or property damagecould result from fire or explosion ofaccumulated gas, or from contact withhazardous gas, if a flammable orhazardous gas is used as the supplypressure medium. Follow appropriatesafety practices and instructions givenin product instruction manuals wheninstalling connectors in pipingcarrying flammable or hazardous gas.
Refer to the appropriate assembly drawings in thismanual and figures in the product instruction manualfor the location of all input and output connectionswhere connectors will be installed. Use the correctsize and type of tubing or piping for all connections.Always follow accepted engineering, installation, andsafety practices to ensure the safe and accuratetransmission of pneumatic signals and processpressures. Install shutoff valves, vents, and drains,or seal systems as required by accepted practices.
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Supply Pressure
WARNING
Severe personal injury or propertydamage may occur if the instrumentair supply is not clean, dry, andoil-free, or noncorrosive gas. Whileuse and regular maintenance of a filterthat removes particles larger than 40microns in diameter will suffice inmost applications, check with anEmerson Process Management fieldoffice and industry instrument airquality standards for use withcorrosive gas or if you are unsureabout the proper amount or method ofair filtration or filter maintenance.
Supply pressure must be clean, dry air ornoncorrosive gas. Follow instructions given forspecific products when installing process controlvalve packages with connectors.
Principle of OperationThe connector body contains an internal poppetvalve. The poppet valve provides positive shutoff tominimize pressure loss when removing the stem orbody protector.
Inserting the stem or body protector into the bodydoes not open the poppet valve until the stem orbody protector is seated in the body. When removingthe stem, the poppet valve seals before the stem orbody protector leaves the body.
To Couple: Align stem with body. Push stem intobody until stem and body lock together.
To Uncouple: Pull knurled sleeve on body towardstem until stem and body unlock. Remove the stemfrom the body.
MaintenanceConnectors are subject to normal wear. Inspect andreplace parts as necessary. Inspection andmaintenance frequency depends on the severity ofservice conditions.
WARNING
If maintenance procedures requiretaking process control devices out ofservice, avoid personal injury andproperty damage caused byuncontrolled process pressure.Observe the following beforeperforming any maintenanceprocedures:
� Always wear protective clothing,gloves, and eyewear.
� Provide some temporary meansof control for the process beforetaking the controller out of service.
� Shut off the supply pressure tothe controller.
� Disconnect any operating linesproviding supply air pressure, aprocess input signal, or other pressuresource to the controller.
� Follow all procedures given in theappropriate product instructionmanuals.
� Check with your process or safetyengineer for any additional measuresthat must be taken to protect againstprocess media.
Select the appropriate maintenance procedure fromthe appropriate product instruction manual andperform the numbered steps. Shut off the supplypressure and process pressure before beginningmaintenance.
Parts
Parts OrderingWhenever corresponding with your EmersonProcess Management sales office about processcontrol equipment, always mention the serial numberof each component. When ordering replacementparts, refer to the 11-character part number of eachrequired part as found in the following parts list.
Note
Use only genuine Fisher replacementparts. Components that are not
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supplied by Emerson ProcessManagement, should not, under anycircumstances, be used in any Fisherinstrument. Use of components notsupplied by Emerson ProcessManagement will void your warranty,might adversely affect theperformance of the instrument, andmight jeopardize worker andworkplace safety.
Note
Neither Emerson, Emerson ProcessManagement, Fisher, nor any of theiraffiliated entities assumesresponsibility for the selection, use,and maintenance of any product.Responsibility for the selection, use,and maintenance of any productremains with the purchaser andend-user.
Connector/Hardware, for DiagnosticTesting (FlowScanner SystemHook-Up)Part numbers listed here are for completeFlowScanner System hook-up assemblies. Eachassembly includes the connector body, bodyprotector, gauge stem, and hardware such as pipetees, bushings, and nipples. Contact your EmersonProcess Management sales office for assistance inordering individual parts.
Key Description Part Number
PositionersFor Type 546 Transducers (see figure 2)
If the Type 546 transducer is used in a valveassembly with a positioner, no hook-up fordiagnostic testing is required for the Type 546. Thehook-up for the diagnostic testing should beinstalled at the positioner.
For units with gaugesSST fittings 12B8041X012Brass fittings 12B8041X022
For units without gaugesSST fittings 12B8041X032Brass fittings 12B8041X042
Key Description Part Number
For Type 646 and i2P-100 Transducers (see figure 3 and 4)
If the Type 646 or i2P-100 transducer is used in avalve assembly with a positioner, no hook-up fordiagnostic testing is required for the Type 646 ori2P-100. The hook-up for the diagnostic testingshould be installed at the positioner.
Front OutputType 646 transducer onlyFor units with gaugesSST fittings 12B8040X012Brass fittings 12B8040X022
For units without gaugesSST fittings 12B8040X032Brass fittings 12B8040X042
Side OutputType 646 and i2P-100 transducersFor units with gaugesSST fittings 12B8040X052Brass fittings 12B8040X062
For units without gaugesSST fittings 12B8040X072Brass fittings 12B8040X082
For Type 2625 Volume Booster (see figures 5 and 6)For unit used with diaphragm actuatorSST fittings 12B8042X012Brass fittings 12B8042X022
For unit used with piston actuatorSST fittings 12B8043X012Brass fittings 12B8043X022
For Type 3570 Series Positioners w/Type 377 Valve (see figure 7)For units with gaugesSST fittings 12B8044X012Brass fittings 12B8044X022
For units without gaugesSST fittings 12B8044X032Brass fittings 12B8044X042
For Type 3582 Series Valve Positioners (see figure 8)For units with gaugesSST fittings 12B8045X012Brass fittings 12B8045X022
For units without gaugesSST fittings 12B8045X032Brass fittings 12B8045X042
For Type 3582i Valve Positioner (see figure 9)For units with gaugesSST fittings 12B8046X012Brass fittings 12B8046X022
For units without gaugesSST fittings 12B8046X032Brass fittings 12B8046X042
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Key Description Part Number
For Type 3590 Positioners (see figure 10)For units with gaugesSST fittings 12B8047X012Brass fittings 12B8047X022
For units without gaugesSST fittings 12B8047X032Brass fittings 12B8047X042
For Type 3610J Positioners (see figure 11)For units with gaugesSST fittings 12B8048X012Brass fittings 12B8048X022
For units without gaugesSST fittings 12B8048X032Brass fittings 12B8048X042
For Type 3610JP Positioners (see figure 12)For units with gaugesSST fittings 12B8050X012Brass fittings 12B8050X022
For units without gaugesSST fittings 12B8050X032Brass fittings 12B8050X042
For Type 3620J Positioners (see figure 13)For units with gaugesSST fittings 12B8049X012Brass fittings 12B8049X022
For units without gaugesSST fittings 12B8049X032Brass fittings 12B8049X042
For Type 3620JP Positioners (see figure 14)For units with gaugesSST fittings 12B8051X012Brass fittings 12B8051X022
For units without gaugesSST fittings 12B8051X032Brass fittings 12B8051X042
For Type 3660 Positioners (see figure 15)For units with supply gaugesSST fittings 12B8052X012Brass fittings 12B8052X022
For units without supply gaugesSST fittings 12B8052X032Brass fittings 12B8052X042
For Type 3661 Positioners (see figure 16)For units with supply gaugesSST fittings 12B8053X012Brass fittings 12B8053X022
For units without supply gaugesSST fittings 12B8053X032Brass fittings 12B8053X042
For Type 3710 Pneumatic Positioners (see figures 17 and 18)Single-Action UnitsFor units with gaugesSST fittings 12B8054X012Brass fittings 12B8054X022
For units without gaugesSST fittings 12B8054X032Brass fittings 12B8054X042
Key Description Part Number
For Type 3710 Pneumatic Positioners (cont’d)Double-Action UnitsFor units with gaugesSST fittings 12B8055X012Brass fittings 12B8055X022
For units without gaugesSST fittings 12B8055X032Brass fittings 12B8055X042
For Bailey P88-21 Positioners (see figures 19 and 20)Single-ActionFor units with gaugesSST fittings 12B8062X012Brass fittings 12B8062X022
For units without gaugesSST fittings 12B8062X032Brass fittings 12B8062X042
Double-ActionFor units with gaugesSST fittings 12B8056X012Brass fittings 12B8056X022
For units without gaugesSST fittings 12B8056X032Brass fittings 12B8056X042
For Moore 61H Booster Relay (see figures 21 and 22)Used with Spring/Diaphragm Actuator
Figure 39. Type 1032 Rack-and-Pinion Rotary Actuator(Double-Action)
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Figure 40. Type 1032 Rack-and-Pinion Rotary Actuator(Spring-Return) Figure 41. Type 1061 Piston Rotary Actuator
Figure 42. Type 1066, 1066SR Piston Rotary Actuator
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Figure 43. Type 1250, 1250R Actuators
Instrument & Valve Services205 South Center StreetMarshalltown, Iowa 50158 USA
Emerson Process Management
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The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they arenot to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Neither Emerson, Emerson Process Management, Fisher, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user.
Instrument & Valve Services 1992, 2006; All Rights Reserved
FlowScanner and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson Process Management business divisionof Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson ElectricCo. Moore is a mark owned by Moore Industries-International, Inc. Bailey Is a mark owned by ABB ASEA Brown Boveri Ltd. Corp. All other marksare the property of their respective owners.