CONNECTORS BACKSHELLS PROTECTIVE COVERS

CONNECTORS BACKSHELLS

PROTECTIVE COVERS

FROM

183FROMAPPENDIX B: GENERAL

PERFORMANCE DATA

178FROMAPPENDIX A: INSERT

ARRANGEMENTS

153FROMPROTECTIVE COVERS/DUST

CAPS (SECTION E)

143FROMBACKSHELLS: SHORTING

CANS, DUMMY STOWAGE, & SPECIALTY (SECTION D)

129FROMBACKSHELLS: MICRO

CONNECTOR TYPE (SECTION D)

103FROMBACKSHELLS: EMI/RFI

ENVIRONMENTAL (SECTION D)

85FROMBACKSHELLS: EMI/RFI NON-

ENVIRONMENTAL (SECTION D)

65FROMOVERMOLDING/SHRINK BOOT

ADAPTERS (SECTION D)

15FROMCONNECTORS: CIRCULAR &

RECTANGULAR (SECTION C)

8FROM

CONNECTOR & CABLE ACCESSORIES (SECTION B)

4FROMREFERENCE & PERFORMANCE

DATA (SECTION A)

CONTACT US TopFlite Components14262 SW SW 140 ST #108Miami, FL 33186

MON-FRI 9:00AM - 5:00PMPhone 1-800-219-2601E-mail: [email protected]: www.topflitecomponents.com

Cage Code: 58MN7

Founded in 2008, TopFlite Components is a vertically integrated manufacturer of electrical interconnect products. TopFlite produces a wide array of interconnect solutions from pcb mount, harsh environment, military equivalent and custom connectors to an extensive line of backshells, mold/shrink boot adapters, protective covers, shield termination and custom design products.

Headquartered in Miami, Florida our connectors, backshells, protective caps and shield termination products are manufactured in Miami, FL U.S.A or our second manufacturing facility located in Mysore, India (TopFlite Components Pvt. Ltd). TopFlite is very proud that all of our products are produced under the quality control standards of AS9100/ISO9001 , assuring our customers of robust quality standards with every order.

4 Tel 1-800-219-2601 Open hours Mon to Fri: 9:00 – 5:00

SECT

ION

A

REFERENCE & PERFORMANCE DATACONNECTOR INTERFACE DIMENSIONS

CONNECTOR SERIES KEYCODE DESCRIPTION

A MIL-C-5015 (MIL-DTL-83723)

C MIL-DTL-38999 SERIES 1 & 2 (MIL-DTL-26482 SERIES 1)

D MIL-DTL-38999 SERIES 3 OR 4

E MS3100 STYLE

G MIL-C-28840

J TOPFLITE MICRO M&M CONNECTOR™ SERIES

M TOPFLITE TRIPLE START MATING MICRO M&M CONNECTOR™

Z CUSTOMER SPECIFIED (PLEASE INQUIRE)

CONNECTOR/BACKSHELL INTERFACE THREADS STANDARD CONNECTOR SERIES

SHELL SIZE A C D E G

8,8S,9,10S .5000-20 .4375-28 M12X1.0-6H .5000-28 .4375-28

10,10SL,11 .6250-24 .5625-24 M15X1.0-6H .6250-24 .6250-24

12,12S,13 .7500-20 .6875-24 M18X1.0-6H .6250-24 .6875-20

14,14S,15 .8750-20 .8125-20 M22X1.0-6H .7500-20 .7500-20

16,16S,17 1.0000-20 .9375-20 M25X1.0-6H .8750-20 .8750-20

18,19 1.0625-18 1.0625-18 M28X1.0-6H 1.0000-20 1.0000-20

20,21 1.1875-18 1.1875-18 M31X1.0-6H 1.1875-18 1.1250-18

22,23 1.3125-18 1.3125-18 M34X1.0-6H 1.1875-18 1.2500-18

24,25 1.4375-18 1.4375-18 M37X1.0-6H 1.4375-18 1.3750-18

28 1.7500-18 X X 1.4375-18 1.6250-18

32 2.0000-18 X X 1.7500-18 1.8750-16

36 2.2500-18 X X 2.0000-18 2.0625-16

CONNECTOR/BACKSHELL INTERFACE THREADSMICRO M&M CONNECTOR™ SERIES

SHELL SIZE J M

5 .2500-32 X

6 .3125-32 X

7 .4375-28 X

8 .5000-28 .3750-32

9 .5625-24 .4375-28

10 .6250-24 .5000-28

11 .6875-24 .5625-24

12 .6875-24 .6250-24

13 .6875-24 .6875-24

15 X .7500-20

16 .9375-20 X

17 .9375-20 X

18 X .9375-20

19 1.0625-18 .9375-20

21 1.1875-18 1.0625-18

23 X 1.1875-18

Email [email protected] Web www.topflitecomponents.com 5

SECTION

A

CABLE ENTRY RANGE CHART

CABLEENTRY

C DIAMETER MAX (CABLE ENTRY)

D DIAMETERMAX

E DIAMETERMAX

01 .125 (3.2) .250 (6.4) .312 (7.9)

31 .188 (4.8) .312 (7.9) .374 (9.5)

02 .250 (6.4) .375 (9.5) .437 (11.1)

32 .312 (7.9) .438 (11.1) .500 (12.7)

03 .375 (9.5) .500 (12.7) .562 (14.3)

33 .438 (11.1) .562 (14.3) .624 (15.8)

04 .500 (12.7) .625 (15.9) .687 (17.4)

34 .562 (14.3) .688 (17.5) .750 (19.1)

05 .625 (15.9) .750 (19.1) .812 (20.6)

35 .688 (17.5) .812 (20.6) .874 (22.2)

06 .750 (19.1) .875 (22.2) .937 (23.8)

36 .812 (20.6) .938 (23.8) 1.000 (25.4)

07 .875 (22.2) 1.000 (25.4) 1.062 (27.0)

37 .938 (23.8) 1.062 (27.0) 1.124 (28.5)

08 1.000 (25.4) 1.125 (28.6) 1.187 (30.1)

38 1.062 (27.0) 1.188 (30.2) 1.250 (31.8)

09 1.125 (28.6) 1.250 (31.8) 1.312 (33.3)

39 1.15 (29.2) 1.25 (31.6) 1.312 (33.3)

10 1.250 (31.8) 1.375 (34.9) 1.437 (36.5)

11 1.375 (34.9) 1.500 (38.1) 1.562 (39.7)

12 1.500 (38.1) 1.625 (41.3) 1.687 (42.8)

13 1.625 (41.3) 1.75 (44.5) 1.812 (46.0)

14 1.75 (44.5) 1.875 (47.6) 1.938 (49.2)

15 1.875 (47.6) 2 (50.8) 2.0625 (52.4)

16 1.312 (33.3) 1.438 (36.5) 1.5 (38.1)

17 1.438 (36.5) 1.5625 (39.7) 1.625 (41.3)

REFERENCE & PERFORMANCE DATACABLE ENTRY RANGEIN (MM)

NotesAdditional Cable Entry sizes can be accommodated. Speak to your TopFlite Sales Representative for more info.


SECT

ION

A

REFERENCE & PERFORMANCE DATAMATERIAL AND FINISH SPECIFICATIONS

MATERIAL AND FINISH SPECIFICATIONS

ITEM FINISH CODE

BASE MATERIAL SPECIFICATION TEMP RANGE SALT SPRAY

RATING (HR)

ALUMINUM X ALUMINUM QQ-A-225/8 -65 to +200°C 0

STAINLESS STEEL, PASSIVATED K STAINLESS STEEL QQ-S-763 (300 SERIES) -65 to +200°C 1000

COMPOSITE C ULTEM ULTEM 2300, 30% GF -65 to +175°C 1000

BRASS B 360 BRASS ASTM B16 -65 to +200°C 0

CADMIUM, OLIVE DRAB W ALUMINUM SAE-AMS-QQ-P-416 TYPE II, CLASS 3 -65 to +175°C 96

CADMIUM, OLIVE DRAB D ALUMINUM SAE-AMS-QQ-P-416 TYPE II, CLASS 3 OVER ELECTROLESS NICKEL -65 to +175°C 500

CADMIUM, OLIVE DRAB Q ALUMINUM SAE-AMS-QQ-P-416 TYPE II, CLASS 2 OVER ELECTROLESS NICKEL -65 to +175°C 1000

ELECTROLESS NICKEL F ALUMINUM AMS-C-26074 -65 to +200°C 48

HARD ANODIZE G ALUMINUM PER MIL-A-8625 -65 to +175°C 300

CLEAR ANODIZE E ALUMINUM PER MIL-A-8625 -65 to +175°C 300

HARD BLACK ANODIZE A ALUMINUM PER MIL-A-8625 -65 to +175°C 300

COMPOSITE W/ ELECTROLESS NICKEL PLATE M ULTEM AMS-C-26074 -65 to +175°C 2000

COMPOSITE W/ CADMIUM PLATE N ULTEM SAE-AMS-QQ-P-416 TYPE II, CLASS 3

OVER ELECTROLESS NICKEL -65 to +175°C 2000

BRASS W/ ELECTROLESS NICKEL PLATE R 360 BRASS AMS-C-26074 -65 to +200°C 48

NICKEL PTFE T ALUMINUM PROPRIETARY -65 to +175°C 1000

BLACK ZINC NICKEL Z ALUMINUM ASTM B841, GRADE 5, OVER ELECTROLESS NICKEL -65 to +175°C 500

ZINC COBALT, OLIVE DRAB H ALUMINUM ASTM B840, GRADE 6, TYPE D OVER ELECTROLESS NICKEL -65 to +175°C 300

OLIVE DRAB ZINC NICKEL L ALUMINUM ASTM B841, GRADE 5, OVER ELECTROLESS NICKEL -65 TO +175C 1000

ZINC COBALT, BLACK P ALUMINUM ASTM B840, GRADE 6, TYPE D OVER ELECTROLESS NICKEL -65 TO +175C 300

CADMIUM, YELLOW Y ALUMINUM AMS-QQ-P-416 -65 TO +175C 96

CHEMICAL CONVERSION COATING J ALUMINUM MIL-DTL-5541 TYPE 1, CLASS 1A -65 TO +175C 96

GOLD, 50 MICRO INCHES S MULTIPLE MIL-DTL-25204 -65 TO +175C 500

GOLD, 30 MICRO INCHES U MULTIPLE MIL-DTL-25204 -65 TO +175C 300

NICKEL PLATED STAINLESS STEEL KE STAINLESS STEEL AMS-C-26074 -65 TO +175C 1096

SULFURIC ACID ANODIZE SA ALUMINUM MIL-A-8625, TYPE II -65 TO +175C 96

TIN PLATING V MULTIPLE ASTM B545 -65 TO +175C 48

LIST OF MATERIALS FOR GENERAL MACHINING OR CUSTOM CONNECTORS

ALUMINUM STAINLESS STEEL

CARBON STEEL TITANIUM BRASS BRONZE ULTEM DELRIN NYLON


SECTION

A

REFERENCE & PERFORMANCE DATARECOMMENDED TORQUE VALUES

INSTALLATION TORQUE VALUES (Inch-Lbs)FOR CIRCULAR ELECTRICAL CONNECTOR ACCESSORIES

ACCESSORY THREAD TORQUE: ±5 INCH POUNDS

CONNECTOR INTERFACE (SECTION A)

SHELL SIZE A, D ALL OTHERS

8, 9, A 56 35

10, 10SL, 11, B 76 35

12, 12S, 13, C 108 40

14, 14S, 15, D 116 40

16, 16S, 17, E 116 40

18, 19, 27, F 116 40

20, 21, 37, G 136 80

22, 23, H 136 80

24, 25, 61, J 136 80

28, 29 148 120

32, 33 148 120

36 148 120

40 164 160

44 164 160

48 164 160

NotesFor Interfaces M & J, Sizes 5-7 24 in-lbs, Sizes 8-13 35 in-lbs, & Sizes 15-23 80 in-lbs


SECT

ION

B

CONNECTOR & CABLE ACCESSORIESSTRAIN RELIEF SPECIFICATIONS

STYLE H(TF3057-**D)

STYLE A(TF3057-**A)

STYLE CTF3057-**C)

T

V

Cable Range

Y

Cable Range

U

LIGHT DUTY

Cable Range

HEAVY DUTY

Z

MEDIUM DUTY

TABLE I – DIMENSIONAL CHART – FOR STRAIN RELIEF ADAPTERS IN (MM)

DASH* *

TMAX

UMAX

VMAX

WMAX

YMAX

ZMAX

01 .780 (19.8) 1.375 (34.9) 957 (24.3) .437 (11.1) .812 (20.6) .812 (20.6)

02 .780 (19.8) 1.375 (34.9) 1.145 (29.1) .437 (11.1) .875 (22.2) .937 (23.8)

03 .780 (19.8) 1.375 (34.9) 1.332 (33.8) .500 (12.7) 1.062 (27.0) 1.062 (27.0)

04 .780 (19.8) 1.375 (34.9) 1.332 (33.8) .563 (14.3) 1.156 (29.4) 1.188 (30.2)

05 .811 (20.6) 1.437 (36.5) 1.551 (39.4) .563 (14.3) 1.250 (31.8) 1.312 (33.3)

06 .905 (23.0) 1.437 (36.5) 1.770 (45.0) .563 (14.3) 1.469 (37.3) 1.562 (39.7)

07 1.092 (27.7) 1.562 (39.7) 2.113 (53.7) .656 (16.7) 1.688 (42.9) 1.750 (44.5)

08 1.124 (28.5) 1.812 (46.0) 2.363 (60.0) .656 (16.7) 2.031 (51.6) 2.250 (57.2)

09 1.399 (35.5) 2.062 (52.4) 2.770 (70.4) .656 (16.7) 2.281 (57.9) 2.375 (60.3)

10 1.399 (35.5) 2.062 (52.4) 3.020 (76.7) 1.188 (30.2) 2.688 (68.3) 2.625 (66.7)

11 N/A 2.188 (55.6) N/A 1.187 (30.1) 2.938 (74.6) 2.812 (71.4)

12 N/A N/A N/A 1.125 (28.6) 3.500 (88.9) N/A

TABLE II – CABLE RANGE – FOR STRAIN RELIEF ADAPTERS IN (MM)DASH STYLE ‘H’ STYLE ‘A’ STYLE ‘C’

MIN MAX MIN MAX MIN MAX

01 .125 (3.2) .312 (7.9) .156 (4.0) .250 (6.4) .217 (5.5) .219 (5.6)

02 .250 (6.4) .437 (11.1) .188 (4.8) .312 (7.9) .296 (7.5) .312 (7.9)

03 .312 (7.9) .562 (14.3) .281 (7.1) .438 (11.1) .390 (9.9) .438 (11.1)

04 .350 (8.9) .625 (15.9) .387 (9.8) .562 (14.3) .434 (11.0) .531 (13.5)

05 .500 (12.7) .750 (19.1) .375 (9.5) .625 (15.9) .434 (11.0) .625 (15.9)

06 .625 (15.9) .937 (23.8) .438 (11.1) .750 (19.1) .596 (15.1) .750 (19.1)

07 .875 (22.2) 1.250 (31.8) .625 (15.9) .938 (23.8) .596 (15.1) .938 (23.8)

08 1.000 (25.4) 1.375 (34.9) .875 (22.2) 1.250 (31.8) .858 (21.8) 1.250 (31.8)

09 1.250 (31.8) 1.625 (41.3) 1.000 (25.4) 1.375 (34.9) .858 (21.8) 1.375 (34.9)

10 1.437 (36.5) 1.875 (47.6) 1.250 (31.8) 1.625 (41.3) 1.107 (28.1) 1.625 (41.3)

11 N/A N/A 1.437 (36.5) 1.875 (47.6) 1.421 (36.1) 1.875 (47.6)

12 N/A N/A 1.875 (47.6) 2.375 (60.3) N/A N/A


SECTION

B

CONNECTOR & CABLE ACCESSORIESTERMINATION BANDS

Stainless Steel Termination Band OptionThe TF610 series Series termination bands are precision constructed of 300 Series Stainless Steel, passivated, and designed for use with industry standard manual and pneumatic installation tools. Bands may be ordered flat or pre-coiled and in standard width or micro width versions and meets the M85049/128 specifications.

MICRO BANDSTANDARD BAND

(EXTENDED LENGTH SHOWN)

STAINLESS STEEL TERMINATION BANDORDERING CODE PART NUMBER MIL SPEC EQUIVALENT DESCRIPTION MATERIAL

B TF610-052 M85049/128-3 STANDARD SERIES 304

B1 TF610-052-A M85049/128-4 PRE-COILED STANDARD SERIES 304

M TF610-057 M85049/128-7 MICRO SERIES 304

M1 TF610-057-A M85049/128-8 PRE-COILED MICRO SERIES 304

X TF610-083 N/A EXTENDED LENGTH SERIES 304

X1 TF610-083-A N/A PRE-COILED EXTENDED LENGTH SERIES 304


SECT

ION

B

CONNECTOR & CABLE ACCESSORIES LANYARDS, RINGS, & EYELETS

LANYARDS

#8 STAINLESS STEEL SASH CHAIN STAINLESS STEEL WIRE ROPE WITH CHOICE OF JACKET MATERIAL

STAINLESS STEEL BEAD CHAIN NYLON ROPE, BLACK

A DIA

SOLID RING

EYELET

TABLE I – LANYARD OPTIONSORDERING

CODE DESCRIPTION

X NO ACCESSORY

R STAINLESS STEEL WIRE ROPE, CLEAR PVC JACKET

B STAINLESS STEEL BEAD CHAIN

S STAINLESS STEEL SASH CHAIN

G NYLON ROPE, BLACK

Y STAINLESS STEEL WIRE ROPE, NYLON JACKET

T STAINLESS STEEL WIRE ROPE, TEFLON JACKET

C NO TERMINATION RING/LINK

TABLE IIEYELET SPECIFICATIONS IN (MM)

DASHNUMBER

A±.005” DIA

00 NO EYELET

01 0.140 (3.6)

02 0.167 (4.2)

03 0.197 (5.0)

04 0.125 (3.2)

05 0.156 (4.0)

06 0.182 (4.6)

07 0.191 (4.9)

08 0.218 (5.5)

10 *.500 Min. LOOP * Only Available with Rope/Wire Rope Lanyards. Actual loop size may vary and shall be controlled by a technical drawing

TABLE IIISOLID RING SPECIFICATIONS IN (MM)

DASHNUMBER

B±.015 DIA

20 .512 (13.0)

21 .583 (14.8)

22 .709 (18.0)

23 .787 (20.0)

24 .906 (23.0)

25 1.024 (26.0)

26 1.178 (30.0)

27 1.266 (32.2)

28 1.428 (36.3)

29 1.535 (39.0)

30 1.678 (42.6)

31 1.760 (44.7)

32 1.890 (48.0)

33 2.140 (54.4)

34 2.406 (61.1)

35 2.656 (67.5)

40 0.445 (11.3)

42 0.57 (14.5)

44 0.635 (16.1)

46 0.695 (17.7)

37 0.845 (21.5)

36 1.51 (38.4)

47 2.81 (71.4)

B DIA


SECTION

B

CONNECTOR AND CABLE ACCESSORIES CRIMP REDUCTION/ADAPTER SLEEVES

WIRE SIZE LARGER THAN CONTACT (SEE TABLE II)

PART NUMBER TABLE I

PART NUMBER

CRIMP CONTACT WIRE BARREL SIZE

(AWG)WIRE SIZE

(AWG)WIRE SIZE

(MM)

A+.002 -.003

B+.002 -.003

CREF.

800-BRXX-1001 20 26 0.14 0.023 0.042 0.120

800-BRXX-1002 20 26 0.14 0.023 0.042 0.120

800-BRXX-1003 20 24-30 0.25 0.027 0.042 0.120

800-BRXX-1004 16 X 0.12 0.033 0.063 0.230

800-BRXX-1005 16 26 0.14 0.033 0.063 0.230

800-BRXX-1006 16 24 0.25 0.035 0.063 0.230

800-BRXX-1007 16 22-24 0.34 0.035 0.063 0.230

800-BRXX-1008 16 22 0.34 0.043 0.063 0.230

800-BRXX-1009 16 22 0.34 0.035 0.063 0.190

800-BRXX-1010 16 22 0.34 0.043 0.059 0.149

800-BRXX-1011 16 20 0.50 0.046 0.063 0.230

800-BRXX-1012 14 22 0.34 0.043 0.070 0.230

800-BRXX-1013 12 20 0.50 0.046 0.094 0.221

800-BRXX-1014 12 18 0.75 0.065 0.094 0.221

800-BRXX-1015 12 16 1.50 0.069 0.094 0.230

800-BRXX-1016 12 18 0.75 0.054 0.094 0.221

800-BRXX-1017 6.0 MM X 1.50 0.068 0.140 0.230

A B

C

.028 .003

E B

F G

J REF.

HTHRU 1-SIDE

ONLY

.010FLAT

ACCEPTABLE

C

D

A

A B

C

.028 .003

E B

F G

J REF.

HTHRU 1-SIDE

ONLY

.010FLAT

ACCEPTABLE

C

D

A

PART NUMBER BREAKDOWNEXAMPLE PART NUMBER 800 BR XX 1XX

SERIES

MATERIAL/FINISH

07 - 30 MICRO INCHES GOLD OVER NICKEL08 - 50 MICRO INCHES GOLD OVER NICKEL10 - 10 MICRO INCHES GOLD OVER NICKEL17 - SILVER OVER NICKEL00 - NO FINISH

MATERIAL BRASS

BASIC PART NUMBER


SECT

ION

B

PART NUMBER TABLE I

PART NUMBER


(AWG)WIRE SIZE

(AWG)WIRE SIZE

(MM)

A+.002 -.003

B+.002 -.003

CREF.

800-BRXX-1018 6.0 MM X 2.50 0.086 0.140 0.230

800-BRXX-1019 8 18 0.75 0.065 0.173 0.380

800-BRXX-1020 8 16 1.50 0.069 0.173 0.380

800-BRXX-1021 8 16 1.50 0.072 0.173 0.422

800-BRXX-1022 8 14 2.50 0.086 0.173 0.422

800-BRXX-1023 8 14 2.50 0.086 0.173 0.422

800-BRXX-1024 8 12 3.00 0.111 0.173 0.380

800-BRXX-1025 8 12 3.00 0.111 0.173 0.380

800-BRXX-1026 8 12 3.00 0.111 0.173 0.380

800-BRXX-1027 8 12 3.00 0.111 0.178 0.380

800-BRXX-1028 8 10 6.00 0.126 0.175 0.380

800-BRXX-1029 8 10 6.00 0.136 0.173 0.380

800-BRXX-1030 8 10 6.00 0.144 0.173 0.380

800-BRXX-1031 8 10 6.00 0.136 0.173 0.422

800-BRXX-1032 8SP 12 3.00 0.100 0.130 0.422

800-BRXX-1033 10 MM 12 3.00 0.100 0.173 0.422

800-BRXX-1034 6 10 6.00 0.136 0.225 0.700

800-BRXX-1035 6 9 X 0.155 0.225 0.700

800-BRXX-1036 6 8 10.00 0.185 0.225 0.700

800-BRXX-1037 16 MM X 2.50 0.086 0.240 0.480

800-BRXX-1038 16 MM X 4.00 0.111 0.240 0.480

800-BRXX-1039 16 MM 10 6.00 0.144 0.240 0.480

800-BRXX-1040 16 MM 8 10.00 0.185 0.240 0.480

800-BRXX-1041 4 10 6.00 0.136 0.272 0.373

800-BRXX-1042 4 10 6.00 0.144 0.272 0.380

800-BRXX-1043 4 8 10.00 0.185 0.272 0.380

800-BRXX-1044 4 8 10.00 0.185 0.272 0.700

800-BRXX-1045 4 8 10.00 0.197 0.272 0.380

800-BRXX-1046 4 5 15.00 0.197 0.272 0.380

800-BRXX-1047 4 8 10.00 0.197 0.272 0.380

800-BRXX-1048 4 6 16.00 0.225 0.272 0.422

800-BRXX-1049 4 12 4.00 0.101 0.272 0.240

800-BRXX-1050 4 6 2.50 0.235 0.272 0.700

800-BRXX-1051 4 6 16.00 0.225 0.272 0.380

800-BRXX-1052 4 6 16.00 0.225 0.272 0.700

800-BRXX-1053 4 5 15.00 0.250 0.272 0.700

800-BRXX-1054 4 5 15.00 0.242 0.272 0.380

800-BRXX-1055 4 5 15.00 0.240 0.272 0.440

800-BRXX-1056 4 6 16.00 0.244 0.272 0.440

800-BRXX-1057 4 313 MCM X 0.730 0.823 X

800-BRXX-1058 25 MM 10 6.00 0.144 0.300 0.480

800-BRXX-1059 25 MM 6 16.00 0.244 0.300 0.480

800-BRXX-1060 2 4 25.00 X X X

800-BRXX-1061 1 6 16.00 0.225 0.396 0.700

800-BRXX-1062 1 6 16.00 0.250 0.396 0.700

800-BRXX-1063 1 2 35.00 0.359 0.396 0.700

800-BRXX-1064 50 MM 4 25.00 0.300 0.415 0.600


SECTION

B

PART NUMBER TABLE I

PART NUMBER


(AWG)WIRE SIZE

(AWG)WIRE SIZE

(MM)

A+.002 -.003

B+.002 -.003

CREF.

800-BRXX-1065 1/0 10 6.00 0.136 0.444 0.644

800-BRXX-1066 1/0 8 9.00 0.185 0.444 0.644

800-BRXX-1067 1/0 8 10.00 0.197 0.444 0.644

800-BRXX-1068 1/0 6 16.00 0.225 0.444 0.644

800-BRXX-1069 1/0 6 16.00 0.244 0.444 0.536

800-BRXX-1070 1/0 X 20.00 0.195 0.444 0.536

800-BRXX-1071 1/0 4 25.00 0.307 0.444 0.536

800-BRXX-1072 1/0 4 25.00 0.299 0.444 0.536

800-BRXX-1073 1/0 8 10.00 0.197 0.444 0.500

800-BRXX-1074 1/0 2 35.00 0.244 0.444 0.500

800-BRXX-1075 1/0 4 25.00 0.307 0.444 0.500

800-BRXX-1076 1/0 2 35.00 0.354 0.444 0.500

800-BRXX-1077 1/0 X 50.00 0.421 0.444 0.500

800-BRXX-1078 1/0 2 35.00 0.359 0.444 0.664

800-BRXX-1079 1/0 4 25.00 0.282 0.444 0.664

800-BRXX-1080 1/0 4 25.00 0.282 0.444 0.536

800-BRXX-1081 1/0 2 35.00 0.359 0.444 0.536

800-BRXX-1082 1/0 2 35.00 0.417 0.444 0.536

800-BRXX-1083 1/0 1 50.00 0.390 0.444 0.536

800-BRXX-1084 50 MM 2 35.00 0.354 0.410 0.500

800-BRXX-1085 1/0 X 50.00 0.421 0.444 0.536

800-BRXX-1086 2/0 2 35.00 0.359 0.491 0.528

800-BRXX-1087 2/0 4 25.00 0.307 0.491 0.528

800-BRXX-1088 2/0 2/0 70.00 0.440 0.491 0.528

800-BRXX-1089 2/0 X 50.00 0.421 0.491 0.528

800-BRXX-1090 70 MM X 50.00 0.421 0.491 0.500

800-BRXX-1091 95 MM 2/0 70.00 X X X

800-BRXX-1092 4/0 2/0 70.00 0.500 0.615 0.700

800-BRXX-1093 4/0 2 35.00 0.560 0.629 0.700

800-BRXX-1094 4/0 2/0 70.00 0.500 0.629 0.700

800-BRXX-1095 4/0 3/0 95.00 0.564 0.629 0.700

800-BRXX-1096 150 MM 2/0 70.00 0.500 0.629 0.700

800-BRXX-1097 190 MM 4/0 107.00 0.641 X X

800-BRXX-1098 DIN500 6 16.00 0.244 X X

800-BRXX-1099 DIN500 2 35.00 0.354 X X

PART NUMBER TABLE II

PART NUMBER

CRIMP CONTACT WIRE BARREL

SIZE AWGWIRE SIZE

A +/-.006

B +/-.002

C +/-.002

D +/-.004

E +/-.002

F +/-.006

G +/-.002

H +/-.002

JREF.

800-BRXX-1100 12 8-10 0.807 0.264 0.094 0.230 0.181 0.495 0.450 0.070 0.577

800-BRXX-1101 16 12-14 0.549 0.149 0.062 0.230 0.100 0.260 0.220 0.039 0.319

800-BRXX-1102 16 12-14 0.617 0.156 0.062 0.200 0.100 0.200 0.160 0.039 0.400

800-BRXX-1103 20 12-14 0.509 0.149 0.038 0.190 0.100 0.260 0.220 0.039 0.319

800-BRXX-1104 20 16-18 0.499 0.102 0.038 0.190 0.067 0.260 0.220 0.039 0.309

800-BRXX-1105 22 20-22 0.363 0.069 0.029 0.120 0.047 0.199 0.190 0.029 0.243

800-BRXX-1106 22 16-18 0.429 0.102 0.029 0.120 0.067 0.260 0.220 0.039 0.309



SECTION

C

CIRCULAR & RECTANGULAR ELECTRICAL CONNECTORSTopFlite is a cost reduction manufacturer of both circular and rectangular connectors, from our Micro Miniature (M&M Connector™) series to large power connectors, and everything in between such as filtered connectors, hermetic connectors, printed circuit board style, rugged USB, harsh environment and custom configuration electrical connectors supporting multiple Military, Aerospace and Commercial specifications/interfaces. TopFlite offers more than 50 years of combined connector experience within our staff to ensure your connector project is designed to the highest manufacturing standards. As a program specific connector manufacturer, TopFlite focuses on each customer’s program needs for performance, quality and the lowest possible price. As a vertically integrated manufacturing company, TopFlite internally designs, tests, and manufactures all components within its own facilities, save some special processes. This allows us to provide custom solutions at or below standard product prices. At TopFlite, “Custom Is Our Standard!”

SERIES DESCRIPTION PAGE

FILTER FILTER CONNECTORS - MULTIPLE SERIES 16

MR1 & MP1 MR1 & MP1 MICRO M&M CONNECTORS™ STANDARD UN THREAD MATING 18

MR2 & MP2 MR2 & MP2 MICRO M&M CONNECTORS™ DOUBLE START THREAD MATING* 22

MR3 & MP3 MR3 & MP3 MICRO M&M CONNECTORS™ TRIPLE START THREAD MATING 26

38999 38999 SERIES I, II, III, IV COMMERCIAL CONNECTOR SERIES 30

26482 26482 SERIES I, II COMMERCIAL CONNECTOR SERIES 38

5015 5015 SERIES COMMERCIAL CONNECTOR SERIES 44

22992 22992 (CLASS L) COMMERCIAL POWER CONNECTOR SERIES 50

83513 MDC SERIES RECTANGULAR MICRO-D (MIL-DTL-83513 EQUIVALENT) 58

DOUBLE FLANGE DOUBLE FLANGE, PCB MOUNT 38999 SERIES III CONNECTORS 62

*formerly series MR/MP


FILT

ER C

ON

NEC

TORS

| S

ECTI

ON

C

FILTER CONNECTORS

TopFlite Engineers will be happy to work with you and your team or your contract manufacturer to solve your EMI and transient protection problems. TopFlite produces filter connectors not only for custom connector builds, but also for popular industry series such as MIL-DTL-38999, MIL-C-26482, MIL-C-5015, MIL-C-83723, MIL-C-26500, Micro Connectors, and D-Sub Rectangular applications.

Our Filter Connectors can withstand extreme mechanical and environmental abuse; environmental and mechanical tests conducted by indepednet laboratories show that even severe environements do not affect the integrity of this rugged product line. Components and wiring are fully embedded in protetive silicone material and all internal wiring is gold plated per MIL-G-25204. These advantages allow our connectors to withstand severe temperature ranges and exposure to many deteriorating influences such as ozone, chemicals, aging, and Ultra Violet emissions.

TYPICAL CAPACITOR RANGESConnector Insert

DensityWVDC

(Working Voltage DC)Max CapacitanceValues(min 1pf)

Very High 50VDC1000VDC

1μF8.2nf

Medium to Low 50VDC2000VDC

4.7μF4.7nf

Other values may be available

TYPICAL CAPACITOR ATTENUATION CURVE

PASS withTopFlite Filter Connector


FILTER CON

NECTO

RS |

SECTION

C

FILTER CONNECTORS TYPICAL PERFORMANCE DATA

Shock MIL-STD-1344A Method 2004.1, Test Condition C (except 150g instead of 100g): 1/2 sine, 6 ms, 6 shocks/axis, total 3 axes

Vibration MIL-STD-1344A Method 2005.1, Test Condition IV: 10-2000Hz, 20g, 4 hours/axis, total 3 axes and MIL-STD-810E paragraph 514.4: 3.75Hz @ 0.07g to 33.75Hz @ 2.5g to 500Hz @0.002g2/Hz, 4 hours/axis, total 3 axes

Salt Spray Method 1001.1: 48 hr exposure at 95F

Thermal Cycling RTCA/DO160C: -55C to +125C, 20 cycles

Humidity Exposure RTCA/DO160C Category A: 95%RH @ 50C for 24hr, @ 30C for 24hr

Temperature-Altitude MIL-STD-5400 4.6.2.3 Class 1A: -55C to 125C, 30,000 ft

Durability MIL-STD-1344A Method 2016: 250, 375 & 500 mate/demate cycles

Fluid Immersion MIL-STD-1344A Method 1016, Fluids a, c, d & e, with connectors mated: 5 minute immersion @ 85C in each of Hydraulic Fluid, 2 Lubricating Oils & JP-5

Removal Re-Use Assessment 128pin EESeal® completely removed from connector and re-inserted 12 times

PorosityMIL-STD-1344A Method 1017: Contacts exposed to 70% HNO3 (concentrated reagent grade nitric acid) for 75 minutes at 23C, 10 minutes in air @ 125C, no corrosion observed

Fungus MIL-STD-810F Method 508.5 modified to 84 days

Out-gassingASTM E-595-07, TML <1%; CVCM <0.1%, Post bake required, 24 hours @300F


MR1

& M

P1 M

ICRO

M&

M™

| S

ECTI

ON

C

MR1 & MP1 MICRO M&M CONNECTORS™STANDARD UN THREAD MATING

TopFlite’s cornerstone to its M&M Connector™ series is the MR1 Receptacle & MP1 Plug Micro Connector series. This series utilizes standard UN style thread mating, features the smallest package TopFlite offers for its connector lines, and can be made in variety of styles and finishes. Like all of TopFlite’s M&M Connector™ series, these are intermatable with competitor industry equivalent connectors. Plug connectors can be purchased with standard or hex style coupling nuts and with standard or anti-decoupling mating styles. Further, the customer may choose from a multitude of contact styles and rear-end termination designs, including TopFlite’s Integrated Termination Tail (ITT) to negate the need for backshell hardware. Crimp-style contacts can be installed and removed with standard industry tooling. Ask your TopFlite sales representative about adding TopFlite’s stainless steel termination bands (which use standard industry tooling for installation) and/or backshell hardware to couple with your connector purchase.


MR1 &

MP1 M

ICRO M

&M

™ |

SECTION

C

TABLE II: PLUG KEYWAY POLARIZATIONSSHELL SIZE 5 AND 6 SHELL SIZE 7 THRU 12

60°

Y°X°

NORMAL

Z°

Z°Y°

X°NORMAL

60°

60°

Y°X°

NORMAL

Z°

Z°Y°

X°NORMAL

60°

Key Position Key Rotation

N Normal 150°

X 140°

Y 130°

Z 120°

TABLE III: RECEPTACLE KEY POLARIZATIONSSHELL SIZE 5 AND 6 SHELL SIZE 7 THRU 12

60°

Z°Y°

X°

NORMAL

NORMALX°

Y°

Z°

60°

60°

Z°Y°

X°

NORMAL

NORMALX°

Y°

Z°

60°

Key Position Key Rotation

N Normal 150°

X 140°

Y 130°

Z 120°

PART NUMBER BUILDEREXAMPLE PART NUMBER TFC- MR1 24 IT F 06-07 P N -020500 -W -ZXXX

STANDARD PREFIX

CONNECTOR TYPE

MR1 - JAM NUT RECEPTACLEMP1 - PLUG

STYLE

06 - STANDARD PLUG08 - HEX NUT PLUG16 - ANTI-DECOUPLING PLUG18 - ANTI-DECOUPLING HEX PLUG24 - JAM NUT RECEPTACLE22 - INLINE RECEPTACLE20 - BOX MOUNT RECEPTACLE

BACKEND STYLE

TH - THREADED BACKIT - INTEGRATED TERMINATION TAILCS - CASTLE BACK

MATERIAL/FINISH

F - ALUMINUM W/ ELECTROLESS NICKELZ - ALUMINUM W/ BLACK ZINC NICKELA - ALUMINUM W/ BLACK ANODIZED - ALUMINUM W/ OLIVE DRAB CADMIUMT - ALUMINUM W/ NICKEL TEFLON/PTFEK - STAINLESS W/ PASSIVATION TREATMENT(SEE PAGE 4 FOR MATERIAL AND FINISH SPECIFICATIONS & ADDITIONAL FINISHES)

SIZE & INSERT ARRANGEMENT

06-0709-1010-26ETC.(SEE APPENDIX A FOR ALL OPTIONS. CONSULT FACTORY FOR CUSTOM ARRANGEMENTS)

CONTACT STYLE

P - CRIMP PINS - CRIMP SOCKETPCP - PC TAIL PINPCS - PC TAIL SOCKETPS - SOLDER CUP PINSS - SOLDER CUP SOCKETXP - NO PIN CONTACTSXS - NO SOCKET CONTACTS

POLARIZATION

N = NORMALXYZ(SEE TABLE II & III)

PC TAIL CONTACT SIZE

FIRST 3 DIGITS ARE THE DIAMETER, EX. 020 = .020” DIAMETER TAILSECOND 3 DIGITS ARE THE LENGTH FROM REAR OF CONNECTOR, EX. 400 = .400”THUS, FOR EXAMPLE, -018300 WOULD EQUATE TO .018” DIAMETER & .300” LENGTH(OMIT FOR NON-PC TAIL CONTACT VERSIONS)

WIRE HOLES W - WITH WIRE HOLES(OMIT FOR NONE)

Z-CODE

Z112Z090Z030ETC.(CONTACT SALES STAFF IF A Z-CODE IS REQUIRED FOR A CUSTOM CONFIRGURATION/OPTION(S). OMIT FOR NONE)


MR1

& M

P1 M

ICRO

M&

M™

| S

ECTI

ON

C

DIMENSIONS (IN)SHELLSIZE A FLATS Ø B

C THREADS (MATING) D MAX. Ø F

G THREADS (ACCESSORY)

5 .312 (7.92) .355 (9.02) .3125-28 UN-2A .750 (19.05) .230 (5.84) .250-32 UNEF-2A

6 .375 (9.52) .400 (10.16) .3750-28 UN-2A .750 (19.05) .286 (7.26) .3125-32 UNEF-2A

7 .445 (11.30) .490 (12.45) .4375-28 UNEF-2A .825 (20.96) .390 (9.91) .4375-28 UNEF-2A

8 .550 (13.97) .600 (15.24) .5000-32 UN-2A .825 (20.96) .445 (11.30) .5000-28 UNEF-2A

9 .613 (15.57) .663 (16.84) .5625-32 UN-2A .825 (20.96) .500 (12.70) .5625-24 UNEF-2A

10 .675 (17.15) .725 (18.42) .6250-32 UN-2A .825 (20.96) .565 (14.35) .6250-24 UNEF-2A

12 .800 (20.32) .850 (21.59) .7500-28 UN-2A .825 (20.96) .650 (16.51) .6875-24 UNEF-2A

Notes 1. Shell sizes 5 thru 6 and insert arrangement 8-13: master key is located at top dead center (TDC) for normal (N) position. 2. Shell size 7 thru 12: master key is rotated 90° from TDC for normal position

INLINE CABLE RECEPTACLE - SHELL STYLE 22

FRONT VIEW ITT REAR THREADED REAR CASTLE BACK

D MAX

F

.325 SHELL SIZE 5 & 6.450 SHELL SIZE 7 THRU 12

C THREAD

A FLAT B

D MAX

F


C THREAD

A FLAT B

.850

G

F

.100 MAX

D THREAD

B FLAT

A

C FLAT

J THREAD G THREAD E THREADH THREAD

.850

G

F

.100 MAX

D THREAD

B FLAT

A

C FLAT


PLUG CONNECTOR DIMENSIONS (IN)

STANDARD COUPLING ANTI-DECOUPLING

SHELLSIZE A HEX Ø B A HEX B Ø Ø D

E THREADS COUPLING NUT

F THREADS ACCESSORY

5 .430 (10.92) .47 (11.94) .495 (12.57) .54 (13.72) .230 (5.84) .3125-28 UN-2B .250-32 UNEF-2A

6 .500 (12.70) .55 (13.97) .563 (14.30) .62 (15.75) .286 (7.26) .3750-28 UN-2B .3125-32 UNEF-2A

7 .625 (15.88) .68 (17.27) .720 (18.29) .80 (20.32) .390 (9.91) .4375-28 UNEF-2B .4375-28 UNEF-2A

8 .680 (17.27) .75 (19.05) .743 (18.87) .83 (21.08) .445 (11.30) .5000-32 UN-2B .5000-28 UNEF-2A

9 .750 (19.05) .83 (21.08) .813 (20.65) .89 (22.61) .500 (12.70) .5625-32 UN-2B .5625-24 UNEF-2A

10 .812 (20.62) .90 (22.86) .875 (22.23) .96 (24.38) .565 (14.35) .6250-32 UN-2B .6250-24 UNEF-2A

12 .875 (22.23) .97 (24.64) .938 (23.83) 1.03 (26.16) .650 (16.51) .7500-28 UN-2B .6875-24 UNEF-2A

Notes1. Contacts are size 23 crimp type, and used in a rear release retention system (unless otherwise noted)5. Shell sizes 5 thru 6 and insert arrangement 8-13: master key is located at top dead center (TDC) for normal (N) position.6. Shell size 7 thru 12: master key is rotated 90° from TDC for normal position

ITT STYLE HEX COUPLING THREADED REAR STANDARD COUPLING

.850 MAX

D

E THREAD

.850 MAX

B

E THREAD

A HEX B

F THREAD

B .850 MAX

B

E THREAD

A HEX B

F THREAD

B

.850 MAX

B

E THREAD

A HEX B

F THREAD

B


MR1 &

MP1 M

ICRO M

&M

™ |

SECTION

C

DIMENSIONS (IN)SHELLSIZE A SQ B Ø C Ø D ± .005

E THREADS (MATING) Ø F G MAX.

H THREADS (ACCESSORY)

5 .527 (13.39) .363 (9.22) .680 (17.27) .094 (2.39) .3125-28 UN-2A .230 (5.84) .730 (18.54) .250-32 UNEF-2A

6 .588 (14.94) .423 (10.74) .750 (19.05) .094 (2.39) .3750-28 UN-2A .286 (7.26) .730 (18.54) .3125-32 UNEF-2A

7 .650 (16.51) .483 (12.27) .830 (21.08) .128 (3.25) .4375-28 UNEF-2A .390 (9.91) .805 (20.45) .4375-28 UNEF-2A

8 .710 (18.03) .542 (13.77) .938 (23.83) .128 (3.25) .5000-32 UN-2A .445 (11.30) .805 (20.45) .5000-28 UNEF-2A

9 .938 (23.83) .719 (18.26) 1.250 (31.75) .128 (3.25) .5625-32 UN-2A .500 (12.70) .805 (20.45) .5625-24 UNEF-2A

10 .938 (23.83) .719 (18.26) 1.250 (31.75) .128 (3.25) .6250-32 UN-2A .565 (14.35) .805 (20.45) .6250-24 UNEF-2A

12 1.031 (26.19) .812 (20.62) 1.375 (34.92) .128 (3.25) .7500-28 UN-2A .650 (16.51) .805 (20.45) .6875-24 UNEF-2A

BOX MOUNT RECEPTACLE - SHELL STYLE 20


G MAX

F


E THREAD

A

B

C 4X DTHRU

G MAX

F


E THREAD

A

B

C 4X DTHRU

.850

G

F

.100 MAX

D THREAD

B FLAT

A

C FLAT


.850

G

F

.100 MAX

D THREAD

B FLAT

A

C FLAT


DIMENSIONS (IN)SHELLSIZE Ø A B FLAT C FLAT

D THREADS (MATING) Ø F G

J THREADS (ACCESSORY)

5 .541 (13.74) .500 (12.70) .285 (7.24) .3125-28 UN-2A .230 (5.84) .051 (1.30) .250-32 UNEF-2A

6 .610 (15.49) .562 (14.27) .352 (8.94) .3750-28 UN-2A .286 (7.26) .051 (1.30) .3125-32 UNEF-2A

7 .670 (17.02) .635 (16.13) .418 (10.62) .4375-28 UNEF-2A .390 (9.91) .093 (2.36) .4375-28 UNEF-2A

8 .775 (19.68) .735 (18.67) .473 (12.01) .5000-32 UN-2A .445 (11.30) .093 (2.36) .5000-28 UNEF-2A

9 .875 (22.23) .806 (20.47) .530 (13.46) .5625-32 UN-2A .500 (12.70) .093 (2.36) .5625-24 UNEF-2A

10 .980 (24.89) .940 (23.88) .604 (15.34) .6250-32 UN-2A .565 (14.35) .093 (2.36) .6250-24 UNEF-2A

12 1.062 (26.97) .986 (25.04) .712 (18.08) .7500-28 UN-2A .650 (16.51) .093 (2.36) .6875-24 UNEF-2A

JAM NUT RECEPTACLE - SHELL STYLE 24


.850

G

F

.100 MAX

D THREAD

B FLAT

A

C FLAT


.850

G

F

.100 MAX

D THREAD

B FLAT

A

C FLAT


.850

G

F

.100 MAX

D THREAD

B FLAT

A

C FLAT


.850

G

F

.100 MAX

D THREAD

B FLAT

A

C FLAT



MR2

& M

P2 M

ICRO

M&

M™

| S

ECTI

ON

C

MR2 & MP2 MICRO M&M CONNECTORS™ DOUBLE START THREAD MATING

TopFlite’s most popular option of its M&M Connector™ line is the MR2 Receptacle & MP2 Plug Micro Connector series. This series utilizes double start modified 60 degree style thread mating, allowing for quick mating and unmating, an preventing cross-threading. It can be made in variety of styles and finishes. Like all of TopFlite’s M&M Connector™ series, these are intermatable with competitor industry equivalent connectors. Plug connectors can be purchased with standard or hex style coupling nuts and with standard or anti-decoupling mating styles. Further, the customer may choose from a multitude of contact styles and rear-end termination designs, including TopFlite’s Integrated Termination Tail (ITT) to negate the need for backshell hardware. Crimp-style contacts can be installed and removed with standard industry tooling. Ask your TopFlite sales representative about adding TopFlite’s stainless steel termination bands (which use standard industry tooling for installation) and/or backshell hardware to couple with your connector purchase.


MR2 &

MP2 M

ICRO M

&M

™ |

SECTION

C

TABLE II: PLUG KEY POLARIZATIONS

B° A°

Position A° B°

A 150° 210°

B 75° 210°

C 95° 230°

D 140° 275°

E 75° 275°

F 95° 210°

TABLE III: RECEPTACLE KEYWAY POLARIZATIONS

A°

B°

Position A° B°

A 150° 210°

B 75° 210°

C 95° 230°

D 140° 275°

E 75° 275°

F 95° 210°

PART NUMBER BUILDEREXAMPLE PART NUMBER TFC- MR2 16 IT F 06-07 P A -020500 -W -ZXXX

STANDARD PREFIX

CONNECTOR TYPE


STYLE


BACKEND STYLE


MATERIAL/FINISH




CONTACT STYLE


POLARIZATION

ABCETC.(SEE TABLE II & III)




Z-CODE



MR2

& M

P2 M

ICRO

M&

M™

| S

ECTI

ON

C



DIMENSIONS (IN)SHELL SIZE Ø A B FLAT C THREAD Ø D E THREAD UNEF-2A

5 .355 .325 .3125-.05P-.1L-DS-2A .245 .2500-32

6 .415 .385 .3750-.05P-.1L-DS-2A .290 .3125-32

7 .480 .445 .4375-.05P-.1L-DS-2A .390 .4375-28

8 .540 .510 .5000-.05P-.1L-DS-2A .445 .5000-28

9 .605 .575 .5625-.05P-.1L-DS-2A .500 .5625-24

10 .665 .635 .6250-.05P-.1L-DS-2A .560 .6250-24

11 .730 .700 .6875-.05P-.1L-DS-2A .605 .6875-24

13 .855 .825 .8125-.1P-.2L-DS-2A .650 .6875-24

16 1.040 1.010 1.0000-.1P-.2L-DS-2A .805 .9375-20

17 1.110 1.070 1.0625-.1P-.2L-DS-2A .850 .9375-20

19 1.243 1.191 1.1875-.1P-.2L-DS-2A 1.003 1.0625-18

21 1.375 1.312 1.3125-.1P-.2L-DS-2A 1.110 1.1875-18

.900 MAX

D

.060

.430 MAX

C THREAD

B FLAT A

.900 MAX

D

.060

.430 MAX

C THREAD

B FLAT A

.850

G

F

.100 MAX

D THREAD

B FLAT

A

C FLAT


.850

G

F

.100 MAX

D THREAD

B FLAT

A

C FLAT


ITT REAR THREADED REAR STANDARD COUPLING HEX COUPLING

PLUG CONNECTOR DIMENSIONS (IN)SHELL SIZE Ø A 06/08 Ø A 16/18 B THREAD Ø C D THREAD

5 0.54 (13.72) 0.65 (16.51) .3125-.05P-.1L-DS-2B .245 (6.22) .2500-32 UNEF-2A

6 0.60 (15.24) 0.69 (17.53) .3750-.05P-.1L-DS-2B .290 (7.37) .3125-32 UNEF-2A

7 0.69 (17.53) 0.79 (20.07) .4375-.05P-.1L-DS-2B .390 (9.91) .4375-28 UNEF-2A

8 0.75 (19.05) 0.83 (21.08) .5000-.05P-.1L-DS-2B .445 (11.30) .5000-28 UNEF-2A

9 0.81 (20.57) 0.92 (23.37) .5625-.05P-.1L-DS-2B .500 (12.70) .5625-24 UNEF-2A

10 0.88 (22.35) 0.98 (24.89) .6250-.05P-.1L-DS-2B .560 (14.22) .6250-24 UNEF-2A

11 0.92 (23.37) 1.02 (25.91) .6875-.05P-.1L-DS-2B .605 (15.37) .6875-24 UNEF-2A

13 1.05 (26.67) 1.10 (27.94) .8125-.1P-.2L-DS-2B .650 (16.51) .6875-24 UNEF-2A

16 1.24 (31.50) 1.34 (34.04) 1.0000-.1P-.2L-DS-2B .805 (20.45) .9375-20 UNEF-2A

17 1.30 (33.02) 1.45 (36.83) 1.0625-.1P-.2L-DS-2B .850 (21.59) .9375-20 UNEF-2A

19 1.40 (35.56) 1.50 (38.10) 1.1875-.1P-.2L-DS-2B 1.003 (25.48) 1.0625-18 UNEF-2A

21 1.55 (39.37) 1.65 (41.91) 1.3125-.1P-.2L-DS-2B 1.110 (28.19) 1.1875-18 UNEF-2A

1.130 MAX

A C

B THREAD

D THREAD

MASTER KEY

1.130 MAX

A C

B THREAD

D THREAD

MASTER KEY 1.130 MAX

A C

B THREAD

D THREAD

MASTER KEY

1.130 MAX

A C

B THREAD

D THREAD

MASTER KEY

*Formerly Series MR/MP


MR2 &

MP2 M

ICRO M

&M

™ |

SECTION

C

DIMENSIONS (IN)SHELL SIZE Ø A B FLAT C FLAT D THREAD E THREAD UN-2A Ø F G THREAD UN-2A

5 .575 .350 .545 .3125-.05P-.1L-2A .375-28 .245 .250-32

6 .635 .410 .595 .375-.05P-.1L-2A .4375-28 .290 .3125-32

7 .755 .536 .723 .4375-.05P-1L2A .5625-32 .390 .4375-28

8 .755 .536 .723 .5000-.05P-.1L-2A .5625-32 .445 .5000-28

9 .830 .596 .790 .5625-.05P-.1L-2A .625-28 .500 .5625-24

10 .890 .658 .855 .6250-.05P-.1L-2A .6875-28 .560 .6250-24

11 .960 .718 .925 .6875-.05P-.1L-2A .7500-28 .605 .6875-24

13 1.078 .845 1.044 .8125-.1P-.2L-2A .875-28 .650 .6875-24

16 1.264 1.022 1.230 1.000-.1P-.2L-2A 1.0625-20 .805 .9375-20

17 1.325 1.096 1.290 1.062-.1P-.2L-2A 1.125-28 .850 .9375-20

19 1.450 1.227 1.415 1.1875-.1P-.2L-2A 1.2500-28 1.003 1.0625-18

21 1.625 1.347 1.577 1.3125-.1P-.2L-2A 1.375-28 1.110 1.1875-18



1.060 MAX

.060

F

.100 MAX

.430 MAX D THREAD

C FLAT

A

B FLAT

G THREAD

1.060 MAX

.060

F

.100 MAX

.430 MAX D THREAD

C FLAT

A

B FLAT

G THREAD

1.060 MAX

.060

F

.100 MAX

.430 MAX D THREAD

C FLAT

A

B FLAT

G THREAD

1.060 MAX

.060

F

.100 MAX

.430 MAX D THREAD

C FLAT

A

B FLAT

G THREAD

DIMENSIONS (IN)SHELL SIZE A SQ B BSC Ø C Ø D E THREAD Ø F G THREAD UNEF-2A

5 .530 .363 .680

.096

.091

.3125-.05P-.1L-DS-2A .245 .2500-32

6 .590 .423 .750 .3750-.05P-.1L-DS-2A .290 .3125-32

7 .650 .483 .850 .4375-.05P-.1L-DS-2A .390 .4375-28

8 .712 .545 .938 .5000-.05P-.1L-DS-2A .445 .5000-28

9 .850 .607 1.125

.130

.126

.5625-.05P-.1L-DS-2A .500 .5625-24

10 .890 .670 1.188 .6250-.05P-.1L-DS-2A .560 .6250-24

11 .935 .715 1.250 .6875-.05P-.1L-DS-2A .605 .6875-24

13 1.030 .812 1.375 .8125-.1P-.2L-DS-2A .650 .6875-24

16 1.219 .981 1.625 1.0000-.1P-.2L-DS-2A .805 .9375-20

17 1.280 1.060 1.700 1.0625-.1P-.2L-DS-2A .850 .9375-20

19 1.432 1.191 1.900 1.1875-.1P-.2L-DS-2A 1.003 1.0625-18

21 1.565 1.322 2.100 1.3125-.1P-.2L-DS-2A 1.110 1.1875-18



*Max Panel Thickness .093”

.900 MAX

F

.430 MAX .060

E THREAD

A

B

C 4X DTHRU

.900 MAX

F

.430 MAX .060

E THREAD

A

B

C 4X DTHRU

.850

G

F

.100 MAX

D THREAD

B FLAT

A

C FLAT


.850

G

F

.100 MAX

D THREAD

B FLAT

A

C FLAT



MR3

& M

P3 M

ICRO

M&

M™

| S

ECTI

ON

C

MR3 & MP3 MICRO M&M CONNECTORS™ TRIPLE START THREAD MATING

TopFlite’s M&M Connector™ line is proud to present the MR3 Receptacle & MP3 Plug Micro Connector series. This series utilizes triple start modified 60 degree style thread mating, allowing for even quicker mating and unmating, than its double start threaded series. This is truly a miniature D38999 style connector at its finest. It can be made in variety of styles and finishes. Like all of TopFlite’s M&M Connector™ series, these are intermatable with competitor industry equivalent connectors. Plug connectors can be purchased with standard or hex style coupling nuts and with standard or anti-decoupling mating styles. Further, the customer may choose from a multitude of contact styles and rear-end termination designs, including TopFlite’s Integrated Termination Tail (ITT) to negate the need for backshell hardware. Crimp-style contacts can be installed and removed with standard industry tooling. Ask your TopFlite sales representative about adding TopFlite’s stainless steel termination bands (which use standard industry tooling for installation) and/or backshell hardware to couple with your connector purchase.


MR3 &

MP3 M

ICRO M

&M

™ |

SECTION

C

TABLE II: PLUG KEY POLARIZATIONS

B° A°

Position A° B°

A 150° 210°

B 75° 210°

C 95° 230°

D 140° 275°

E 75° 275°

F 95° 210°

TABLE III: RECEPTACLE KEYWAY POLARIZATIONS

A°

B°

Position A° B°

A 150° 210°

B 75° 210°

C 95° 230°

D 140° 275°

E 75° 275°

F 95° 210°

PART NUMBER BUILDEREXAMPLE PART NUMBER TFC- MR3 16 IT F 06-07 P A -020500 -W -ZXXX

STANDARD PREFIX

CONNECTOR TYPE


STYLE


BACKEND STYLE


MATERIAL/FINISH




CONTACT STYLE


POLARIZATION

ABCETC.(SEE TABLE II & III)




Z-CODE



MR3

& M

P3 M

ICRO

M&

M™

| S

ECTI

ON

C

.850

G

F

.100 MAX

D THREAD

B FLAT

A

C FLAT


.850

G

F

.100 MAX

D THREAD

B FLAT

A

C FLAT



DIMENSIONS (IN)SHELL SIZE Ø A B FLAT C THREAD Ø D E THREAD UNEF-2A

8 .540 (13.72) .510 (12.95) .5000-.1P-.3L-TS-2A .316 (8.03) .3750-32 UNEF-2A

9 .605 (15.37) .575 (14.60) .5625-.1P-.3L-TS-2A .397 (10.08) .4375-28 UNEF-2A

10 .668 (16.97) .638 (16.21) .6250-.1P-.3L-TS-2A .472 (11.99) .5000-28 UNEF-2A

11 .730 (18.54) .700 (17.78) .6875-.1P-.3L-TS-2A .519 (13.18) .5625-24 UNEF-2A

12 .793 (20.14) .763 (19.38) .7500-.1P-.3L-TS-2A .585 (14.86) .6250-24 UNEF-2A

13 .855 (21.72) .825 (20.96) .8125-.1P-.3L-TS-2A .646 (16.41) .6875-24 UNEF-2A

15 .980 (24.89) .950 (24.13) .9375-.1P-.3L-TS-2A .687 (17.45) .7500-20 UNEF-2A

18 1.165 (29.59) 1.135 (28.83) 1.1250-.1P-.3L-TS-2A .884 (22.45) .9375-20 UNEF-2A

19 1.235 (31.37) 1.205 (30.61) 1.1875-.1P-.3L-TS-2A .884 (22.45) .9375-20 UNEF-2A

21 1.360 (34.54) 1.330 (33.78) 1.3125-.1P-.3L-TS-2A 1.003 (25.48) 1.0625-18 UNEF-2A

23 1.485 (37.72) 1.455 (36.96) 1.4375-.1P-.3L-TS-2A 1.134 (28.80) 1.1875-18 UNEF-2A


.900 MAX

D

.430 MAX

.060 C THREAD

B FLAT A

.900 MAX

D

.430 MAX

.060 C THREAD

B FLAT A


PLUG CONNECTOR DIMENSIONS (IN)SHELL SIZE A THREAD Ø B Ø C D THREAD ACCESSORY

8 .5000-.1P-.3L-TS-2B .317 (8.05) .692 (17.58) .3750-32 UNEF-2A

9 .5625-.1P-.3L-TS-2B .397 (10.08) .789 (20.04) .4375-28 UNEF-2A

10 .6250-.1P-.3L-TS-2B .473 (12.01) .827 (21.01) .5000-28 UNEF-2A

11 .6875-.1P-.3L-TS-2B .519 (13.18) .918 (23.32) .5625-24 UNEF-2A

12 .7500-.1P-.3L-TS-2B .585 (14.86) .984 (24.99) .6250-24 UNEF-2A

13 .8125-.1P-.3L-TS-2B .646 (16.41) 1.047 (26.59) .6875-24 UNEF-2A

15 .9375-.1P-.3L-TS-2B .687 (17.45) 1.098 (27.89) .7500-20 UNEF-2A

18 1.1250-.1P-.3L-TS-2B .884 (22.45) 1.287 (32.69) .9375-20 UNEF-2A

19 1.1875-.1P-.3L-TS-2B .884 (22.45) 1.311 (33.30) .9375-20 UNEF-2A

21 1.3125-.1P-.3L-TS-2B 1.003 (25.48) 1.448 (36.78) 1.0625-18 UNEF-2A

23 1.4375-.1P-.3L-TS-2B 1.135 (28.83) 1.562 (39.67) 1.1875-18 UNEF-2A

1.188 MAX

B C

A THREAD

1.188 MAX

D THREAD

MASTER KEY

1.188 MAX

B C

A THREAD

1.188 MAX

D THREAD

MASTER KEY

1.188 MAX

B C

A THREAD

1.188 MAX

D THREAD

MASTER KEY 1.188 MAX

B C

A THREAD

1.188 MAX

D THREAD

MASTER KEY


MR3 &

MP3 M

ICRO M

&M

™ |

SECTION

C 1.180 MAX

.060

B

.100 MAX

.430 MAX A THREAD

F THREAD

D FLAT

C

E FLAT

G THREAD


DIMENSIONS (IN)SHELL SIZE

A THREAD.1P-.3L-TS-2A Ø B Ø C D FLAT E FLAT F THREADS

G ACCESSORYTHREAD

8 .5000 .316 (8.03) .760 (19.30) .730 (18.54) .535 (13.59) .5625-28 UNEF-2A .3750-32 UNEF-2A

9 .5625 .397 (10.08) .880 (22.35) .850 (21.59) .661 (16.79) .6875-28 UN-2A .4375-28 UNEF-2A

10 .6250 .472 (11.99) .880 (22.35) .850 (21.59) .661 (16.79) .6875-28 UN-2A .5000-28 UNEF-2A

11 .6875 .519 (13.18) .955 (24.26) .925 (23.50) .721 (18.31) .7500-28 UN-2A .5625-24 UNEF-2A

12 .7500 .585 (14.86) 1.060 (26.92) 1.035 (26.29) .784 (19.91) .8125-28 UN-2A .6250-24 UNEF-2A

13 .8125 .646 (16.41) 1.120 (28.45) 1.090 (27.69) .843 (21.41) .8750-28 UN-2A 6875-24 UNEF-2A

15 .9375 .687 (17.45) 1.203 (30.56) 1.173 (29.79) .970 (24.64) 1.0000-28 UN-2A .7500-20 UNEF-2A

18 1.1250 .884 (22.45) 1.389 (35.28) 1.359 (34.52) 1.147 (29.13) 1.1875-28 UN-2A .9375-20 UNEF-2A

19 1.1875 .884 (22.45) 1.450 (36.83) 1.420 (36.07) 1.221 (31.01) 1.2500-28 UN-2A .9375-20 UNEF-2A

21 1.3125 1.003 (25.48) 1.590 (40.39) 1.560 (39.62) 1.350 (34.29) 1.3750-28 UN-2A 1.0625-18 UNEF-2A

23 1.4375 1.134 (28.80) 1.705 (43.31) 1.675 (42.55) 1.470 (37.34) 1.5000-28 UN-2A 1.1875-18 UNEF-2A


1.180 MAX

.060

B

.100 MAX

.430 MAX A THREAD

F THREAD

D FLAT

C

E FLAT

G THREAD

1.180 MAX

.060

B

.100 MAX

.430 MAX A THREAD

F THREAD

D FLAT

C

E FLAT

G THREAD

1.180 MAX

.060

B

.100 MAX

.430 MAX A THREAD

F THREAD

D FLAT

C

E FLAT

G THREAD

.850

G

F

.100 MAX

D THREAD

B FLAT

A

C FLAT


.850

G

F

.100 MAX

D THREAD

B FLAT

A

C FLAT


DIMENSIONS (IN)SHELL SIZE A THREAD Ø B Ø C D SQ TYP E BSC

Ø F± .003 (.08) G THREAD

8 .5000-.1P-.3L-TS-2A .316 (8.03) 1.150 (29.21) .850 (21.59) .660 (16.76)

.096 (2.44)

.091 (2.31)

.3750-32 UNEF-2A

9 .5625-.1P-.3L-TS-2A .397 (10.08) 1.230 (31.24) .913 (23.19) .723 (18.36) .4375-28 UNEF-2A

10 .6250-.1P-.3L-TS-2A .472 (11.99) 1.330 (33.78) .975 (24.76) .785 (19.94) .5000-28 UNEF-2A

11 .6875-.1P-.3L-TS-2A .519 (13.18) 1.410 (35.81) 1.039 (26.39) .848 (21.54) .5625-24 UNEF-2A

12 .7500-.1P-.3L-TS-2A .585 (14.86) 1.500 (38.10) 1.099 (27.91) .909 (23.09) .6250-24 UNEF-2A

13 .8125-.1P-.3L-TS-2A .646 (16.41) 1.590 (40.39) 1.163 (29.54) .973 (24.71) .6875-24 UNEF-2A

15 .9375-.1P-.3L-TS-2A .687 (17.45) 1.750 (44.45) 1.288 (32.72) 1.058 (26.87)

.130 (3.30)

.126 (3.20)

.7500-20 UNEF-2A

18 1.1250-.1P-.3L-TS-2A .884 (22.45) 2.000 (50.80) 1.475 (37.47) 1.255 (31.88) .9375-20 UNEF-2A

19 1.1875-.1P-.3L-TS-2A .884 (22.45) 2.094 (53.19) 1.537 (39.04) 1.327 (33.71) .9375-20 UNEF-2A

21 1.3125-.1P-.3L-TS-2A 1.003 (25.48) 2.270 (57.66) 1.663 (42.24) 1.452 (36.88) 1.0625-18 UNEF-2A

23 1.4375-.1P-.3L-TS-2A 1.134 (28.80) 2.440 (61.98) 1.787 (45.39) 1.570 (39.88) 1.1875-18 UNEF-2A


*Max Panel Thickness .093”


.900 MAX

B

.430 MAX .060

A THREAD

D SQ

E

C 4X FTHRU

.900 MAX

B

.430 MAX .060

A THREAD

D SQ

E

C 4X FTHRU


3899

9 SE

RIES

I, II

, III,

IV |

SEC

TIO

N C

38999 SERIES I, II, III, IV COMMERCIAL CONNECTOR SERIES

TopFlite specializes in the design and manufacture of D38999 Commercial Equivalent Connectors that are offered in a variety of materials, finishes, and contact styles including Printed Circuit Board, Solder, and Crimp termination. The TopFlite Advantage is that the customer can fully customize the connector design, including but not limited to overall length, custom insert arrangements, flange size or style, specialty materials, integrated backshells, fully sealed, and more. If an option(s) is not listed in the part number builder below, TopFlite can issue a specialty “Z-Code” to the end of the part number nomenclature to cover any custom alterations the customer may require for their application. Remember, TopFlite specializes in custom connector design and consulting, so if you can’t find it, chances are we can make it!


38999 SERIES I, II, III, IV | SECTIO

N C

Notes1. Consult Factory for any required options not seen listed above2. Connectors with Solder Cup or PC Tail Contact Options are Backpotted3. Hermetic Sealing only available with Non-Crimp, Pin Contact Connectors4. See Appendix B for Performance Data5. Consult factory for Series IV Connectors

PART NUMBER BUILDEREXAMPLE PART NUMBER TFC- 32 H 16 TH F 09-35 P N -020500 -W -ZXXX

STANDARD PREFIX

CONNECTOR TYPE

501 - D38999 SERIES 1 PLUG502 - D38999 SERIES 1 RECEPTACLE510 - D38999 SERIES 2 PLUG511 - D38999 SERIES 2 RECEPTACLE32 - D38999 SERIES 3 PLUG33 - D38999 SERIES 3 RECEPTACLE46 - D38999 SERIES 4 PLUG5

44 - D38999 SERIES 4 RECEPTACLE5

HERMETICALLY SEALED

H - INCLUDES GLASS/CERAMIC HERMETIC SEALING(OMIT FOR NONE)

STYLE

06 - STANDARD PLUG (D38999/26 STYLE, NO RATCHET)16 - ANTI-DECOUPLING PLUG (D38999/26 STYLE, W/ RATCHET)07 - JAM NUT RECEPTACLE (D38999/24 STYLE)22 - INLINE RECEPTACLE20 - BOX MOUNT RECEPTACLE (D38999/20 STYLE)

BACKEND STYLE

TH - THREADED BACKIT - INTEGRATED TERMINATION TAILCS - CASTLE BACKFB - FLAT BACK (PC TAIL OR SOLDER CONTACTS ONLY)

MATERIAL/FINISH




CONTACT STYLE


POLARIZATION

ABCETC.(SEE MIL-DTL-38999 PROCUREMENT SPECIFICATION)




Z-CODE



3899

9 SE

RIES

I, II

, III,

IV |

SEC

TIO

N C

DIMENSIONS (IN)SHELL SIZE A B FLAT C FLAT E THREAD G THREAD F J K

9 1.188 0.651 1.063 .6875-24 .4375-28 0.625 0.572 0.110

11 1.375 0.751 1.252 .8125-20 .5625-24 0.750 0.700 0.110

13 1.500 0.938 1.374 1.000-20 .6875-24 0.875 0.850 0.110

15 1.625 1.062 1.500 1.125-18 .8125-20 1.000 0.975 0.110

17 1.750 1.187 1.626 1.250-18 .9375-20 1.125 1.100 0.110

19 1.938 1.312 1.811 1.375-18 1.0625-18 1.250 1.207 0.140

21 2.062 1.437 1.937 1.500-18 1.1875-18 1.312 1.332 0.140

23 2.188 1.562 2.063 1.625-18 1.3125-18 1.437 1.457 0.140

25 2.312 1.687 2.189 1.750-18 1.4375-18 1.562 1.582 0.140

JAM NUT RECEPTACLE SERIES 502 - SHELL STYLE 24

PLUG SERIES 501 - SHELL STYLE 06/16


.915 .005

F

K

.470 MAX

J

E THREAD

C FLATS

A

B FLAT

G THREAD

.915 .005

F

K

.470 MAX

J

E THREAD

C FLATS

A

B FLAT

G THREAD

.915 .005

F

K

.470 MAX

J

E THREAD

C FLATS

A

B FLAT

G THREAD

.915 .005

F

K

.470 MAX

J

E THREAD

C FLATS

A

B FLAT

G THREAD


DIMENSIONS (IN)SHELL SIZE A MAX B F G THREAD

9 0.859 0.845 0.625 .4375-28

11 0.984 0.960 0.750 .5625-24

13 1.156 1.130 0.875 .6875-24

15 1.281 1.260 1.000 .8125-20

17 1.406 1.380 1.125 .9375-20

19 1.516 1.500 1.250 1.0625-18

21 1.641 1.620 1.312 1.1875-18

23 1.766 1.745 1.437 1.3125-18

25 1.891 1.870 1.562 1.4375-18

A 1.250 MAX

F

.400 MIN

B G THREAD

A 1.250 MAX

F

.400 MIN

B G THREAD

A 1.250 MAX

F

.400 MIN

B G THREAD

A 1.250 MAX

F

.400 MIN

B G THREAD


38999 SERIES I, II, III, IV |

SECTION

C

DIMENSIONS (IN)SHELL SIZE B C FLAT G THREAD F J K

9 0.719 0.938 .4375-28 0.625 0.572 0.085

11 0.812 1.031 .5625-24 0.750 0.700 0.085

13 0.896 1.125 .6875-24 0.875 0.850 0.085

15 0.969 1.219 .8125-20 1.000 0.975 0.085

17 1.062 1.312 .9375-20 1.125 1.100 0.085

19 1.156 1.438 1.0625-18 1.250 1.207 0.085

21 1.250 1.562 1.1875-18 1.312 1.332 0.115

23 1.375 1.688 1.3125-18 1.437 1.457 0.115

25 1.500 1.812 1.4375-18 1.562 1.582 0.115

DIMENSIONS (IN)SHELL SIZE A B FLAT C FLAT G THREAD F J K

9 1.188 0.651 0.750 .4375-28 0.625 0.572 0.110

11 1.375 0.751 0.875 .5625-24 0.750 0.700 0.110

13 1.500 0.938 1.062 .6875-24 0.875 0.850 0.110

15 1.625 1.062 1.187 .8125-20 1.000 0.975 0.110

17 1.750 1.187 1.312 .9375-20 1.125 1.100 0.110

19 1.938 1.312 1.437 1.0625-18 1.250 1.207 0.140

21 2.062 1.437 1.562 1.1875-18 1.312 1.332 0.140

23 2.188 1.562 1.687 1.3125-18 1.437 1.457 0.140

25 2.312 1.687 1.812 1.4375-18 1.562 1.582 0.140

BOX MOUNT RECEPTACLE SERIES 502 - SHELL STYLE 20

INLINE CABLE RECEPTACLE SERIES 502 - SHELL STYLE 22

FRONT VIEW

FRONT VIEW

ITT REAR

ITT REAR

THREADED REAR

THREADED REAR

CASTLE BACK

CASTLE BACK

.630 .005

F

K

.470 MAX

J

C FLATS

B SQ

G THREAD

.630 .005

F

K

.470 MAX

J

C FLATS

B SQ

G THREAD

.915 .005

F

.470 MAX

J

K

A

C FLATS

B FLAT

G THREAD

.915 .005

F

.470 MAX

J

K

A

C FLATS

B FLAT

G THREAD

.915 .005

F

K

.470 MAX

J

E THREAD

C FLATS

A

B FLAT

G THREAD

.915 .005

F

.470 MAX

J

K

A

C FLATS

B FLAT

G THREAD

.630 .005

F

K

.470 MAX

J

C FLATS

B SQ

G THREAD

.630 .005

F

K

.470 MAX

J

C FLATS

B SQ

G THREAD


3899

9 SE

RIES

I, II

, III,

IV |

SEC

TIO

N C

DIMENSIONS (IN)SHELL SIZE A B C FLAT E THREAD G THREAD F J K L MAX

8 1.375 0.438 1.250 .875-20 .4375-28 0.625 0.473 0.094 0.516

10 1.500 0.438 1.375 1.000-20 .5625-24 0.750 0.590 0.094 0.516

12 1.625 0.438 1.500 1.125-18 .6875-24 0.875 0.750 0.094 0.516

14 1.750 0.438 1.625 1.250-18 .8125-20 1.000 0.875 0.094 0.516

16 1.938 0.438 1.781 1.375-18 .9375-20 1.125 1.000 0.094 0.516

18 2.016 0.438 1.890 1.500-18 1.0625-18 1.250 1.125 0.094 0.516

20 2.141 0.464 2.016 1.625-18 1.1875-18 1.312 1.250 0.094 0.484

22 2.265 0.464 2.140 1.750-18 1.3125-18 1.437 1.375 0.094 0.484

24 2.390 0.464 2.265 1.875-16 1.4375-18 1.562 1.500 0.094 0.484




B

F

K

L

J

E THREAD

C FLATS

A

G THREAD

B

F

K

L

J

E THREAD

C FLATS

A

G THREAD

B

F

K

L

J

E THREAD

C FLATS

A

G THREAD

B

F

K

L

J

E THREAD

C FLATS

A

G THREAD



8 0.750 0.730 0.625 .4375-28

10 0.859 0.840 0.750 .5625-24

12 1.031 1.010 0.875 .6875-24

14 1.156 1.350 1.000 .8125-20

16 1.281 1.260 1.125 .9375-20

18 1.406 1.385 1.250 1.0625-18

20 1.531 1.510 1.312 1.1875-18

22 1.641 1.620 1.437 1.3125-18

24 1.766 1.745 1.562 1.4375-18

A 1.250 MAX

F

.400 MIN

B G THREAD

A 1.250 MAX

F

.400 MIN

B G THREAD

A 1.250 MAX

F

.400 MIN

B G THREAD

A 1.250 MAX

F

.400 MIN

B G THREAD



SECTION

C

DIMENSIONS (IN)SHELL SIZE B C G THREAD F H J K

8 0.594 0.828 .4375-28 0.625 0.120 0.473 0.063

10 0.719 0.954 .5625-24 0.750 0.120 0.590 0.063

12 0.812 1.047 .6875-24 0.875 0.120 0.750 0.063

14 0.906 1.141 .8125-20 1.000 0.120 0.875 0.063

16 0.969 1.234 .9375-20 1.125 0.120 1.000 0.063

18 1.062 1.328 1.0625-18 1.250 0.120 1.125 0.063

20 1.156 1.453 1.1875-18 1.312 0.120 1.250 0.063

22 1.250 1.578 1.3125-18 1.437 0.120 1.375 0.063

24 1.375 1.703 1.4375-18 1.562 0.147 1.500 0.063

DIMENSIONS (IN)SHELL SIZE B G THREAD F J K

8 0.525 .4375-28 0.625 0.473 0.063

10 0.650 .5625-24 0.750 0.590 0.063

12 0.820 .6875-24 0.875 0.750 0.063

14 0.950 .8125-20 1.000 0.875 0.063

16 1.050 .9375-20 1.125 1.000 0.063

18 1.175 1.0625-18 1.250 1.125 0.063

20 1.300 1.1875-18 1.312 1.250 0.063

22 1.425 1.3125-18 1.437 1.375 0.063

24 1.550 1.4375-18 1.562 1.500 0.063



FRONT VIEW

FRONT VIEW

ITT REAR

ITT REAR

THREADED REAR

THREADED REAR

CASTLE BACK

CASTLE BACK

.322 .005

F

K

.470 MAX

J

C SQ

B SQ H

4 PLS

G THREAD

.322 .005

F

K

.470 MAX

J

C SQ

B SQ H

4 PLS

G THREAD

.322 .005

F

.470 MAX

J

K

B SQ

G THREAD

.322 .005

F

.470 MAX

J

K

B SQ

G THREAD

.322 .005

F

.470 MAX

J

K

B SQ

G THREAD

.322 .005

F

.470 MAX

J

K

B SQ

G THREAD

.322 .005

F

K

.470 MAX

J

C SQ

B SQ H

4 PLS

G THREAD

.322 .005

F

K

.470 MAX

J

C SQ

B SQ H

4 PLS

G THREAD


3899

9 SE

RIES

I, II

, III,

IV |

SEC

TIO

N C

DIMENSIONS (IN)SHELL SIZE A B FLAT C FLAT D THREAD E THREAD F G THREAD

9 1.189 0.651 1.063 .6250-.1P-.3L M17x1-6g 0.100R 0.625 M12x1.0-6g 0.100R

11 1.374 0.751 1.252 .7500-.1P-.3L M20x1-6g 0.100R 0.750 M15x1.0-6g 0.100R

13 1.500 0.938 1.374 .8750-.1P-.3L M25x1-6g 0.100R 0.875 M18x1.0-6g 0.100R

15 1.626 1.062 1.500 1.0000-.1P-.3L M28x1-6g 0.100R 1.000 M22x1.0-6g 0.100R

17 1.752 1.187 1.626 1.1875-.1P-.3L M32x1-6g 0.100R 1.125 M25x1.0-6g 0.100R

19 1.937 1.312 1.811 1.2500-.1P-.3L M35x1-6g 0.100R 1.250 M28x1.0-6g 0.100R

21 2.063 1.437 1.937 1.3750-.1P-.3L M38x1-6g 0.100R 1.312 M31x1.0-6g 0.100R

23 2.189 1.562 2.063 1.5000-.1P-.3L M41x1-6g 0.100R 1.437 M34x1.0-6g 0.100R

25 2.311 1.687 2.189 1.6250-.1P-.3L M44x1-6g 0.100R 1.562 M37x1.0-6g 0.100R




1.300 MAX

F

.090

.400 MAX D THREAD

E THREAD

C FLATS

A

B FLAT

G THREAD

1.300 MAX

F

.090

.400 MAX D THREAD

E THREAD

C FLATS

A

B FLAT

G THREAD

1.300 MAX

F

.090

.400 MAX D THREAD

E THREAD

C FLATS

A

B FLAT

G THREAD

1.300 MAX

F

.090

.400 MAX D THREAD

E THREAD

C FLATS

A

B FLAT

G THREAD


DIMENSIONS (IN)SHELL SIZE A MAX B MATING THREAD F G THREAD

9 0.858 0.808 .6250-.1P-.3L 0.625 M12x1.0-6g 0.100R

11 0.984 0.922 .7500-.1P-.3L 0.750 M15x1.0-6g 0.100R

13 1.157 1.090 .8750-.1P-.3L 0.875 M18x1.0-6g 0.100R

15 1.270 1.210 1.0000-.1P-.3L 1.000 M22x1.0-6g 0.100R

17 1.400 1.350 1.1875-.1P-.3L 1.125 M25x1.0-6g 0.100R

19 1.510 1.450 1.2500-.1P-.3L 1.250 M28x1.0-6g 0.100R

21 1.640 1.580 1.3750-.1P-.3L 1.312 M31x1.0-6g 0.100R

23 1.760 1.700 1.5000-.1P-.3L 1.437 M34x1.0-6g 0.100R

25 1.880 1.820 1.6250-.1P-.3L 1.562 M37x1.0-6g 0.100R

A 1.250 MAX

F

.400 MIN

B G THREAD

A 1.250 MAX

F

.400 MIN

B G THREAD

A 1.250 MAX

F

.400 MIN

B G THREAD

A 1.250 MAX

F

.400 MIN

B G THREAD



SECTION

C

DIMENSIONS (IN)SHELL SIZE A B C FLAT D THREAD F G THREAD

9 0.594 0.719 0.937 .6250-.1P-.3L 0.625 M12x1.0-6g 0.100R

11 0.719 0.812 1.031 .7500-.1P-.3L 0.750 M15x1.0-6g 0.100R

13 0.812 0.906 1.126 .8750-.1P-.3L 0.875 M18x1.0-6g 0.100R

15 0.906 0.969 1.220 1.0000-.1P-.3L 1.000 M22x1.0-6g 0.100R

17 0.969 1.062 1.311 1.1875-.1P-.3L 1.125 M25x1.0-6g 0.100R

19 1.062 1.156 1.437 1.2500-.1P-.3L 1.250 M28x1.0-6g 0.100R

21 1.156 1.250 1.563 1.3750-.1P-.3L 1.312 M31x1.0-6g 0.100R

23 1.250 1.375 1.689 1.5000-.1P-.3L 1.437 M34x1.0-6g 0.100R

25 1.375 1.500 1.811 1.6250-.1P-.3L 1.562 M37x1.0-6g 0.100R

DIMENSIONS (IN)SHELL SIZE A D THREAD F G THREAD

9 0.719 .6250-.1P-.3L 0.625 M12x1.0-6g 0.100R

11 0.837 .7500-.1P-.3L 0.750 M15x1.0-6g 0.100R

13 1.034 .8750-.1P-.3L 0.875 M18x1.0-6g 0.100R

15 1.152 1.0000-.1P-.3L 1.000 M22x1.0-6g 0.100R

17 1.310 1.1875-.1P-.3L 1.125 M25x1.0-6g 0.100R

19 1.428 1.2500-.1P-.3L 1.250 M28x1.0-6g 0.100R

21 1.546 1.3750-.1P-.3L 1.312 M31x1.0-6g 0.100R

23 1.664 1.5000-.1P-.3L 1.437 M34x1.0-6g 0.100R

25 1.782 1.6250-.1P-.3L 1.562 M37x1.0-6g 0.100R



FRONT VIEW

FRONT VIEW

ITT REAR

ITT REAR THREADED REAR

THREADED REAR

CASTLE BACK

CASTLE BACK

1.300 MAX .400 MAX

.110

F

D THREAD

C FLAT

B

A 1.300 MAX .400 MAX

.110

F

D THREAD

C FLAT

B

A

1.300 MAX

F

.400 MAX

.090

D THREAD

A

G THREAD

1.300 MAX

F

.400 MAX

.090

D THREAD

A

G THREAD

1.300 MAX

F

.400 MAX

.090

D THREAD

A

G THREAD

1.300 MAX

F

.400 MAX

.090

D THREAD

A

G THREAD

1.300 MAX

F

.400 MAX

.090

D THREAD

A

G THREAD

1.300 MAX

F

.400 MAX

.090

D THREAD

A

G THREAD


2648

2 SE

RIES

I, II

| S

ECTI

ON

C

26482 SERIES I, II COMMERCIAL CONNECTOR SERIES

TopFlite specializes in the design and manufacture of MIL-C-26482 Commercial Equivalent Connectors that are offered in a variety of materials, finishes, and contact styles including Printed Circuit Board, Solder, and Crimp termination. The TopFlite Advantage is that the customer can fully customize the connector design, including but not limited to overall length, custom insert arrangements, flange size or style, specialty materials, integrated backshells, and more. If an option(s) is not listed in the part number builder below, TopFlite can issue a specialty “Z-Code” to the end of the part number nomenclature to cover any custom alterations the customer may require for their application. Remember, TopFlite specializes in custom connector design and consulting, so if you can’t find it, chances are we can make it!


26482 SERIES I, II | SECTIO

N C

Notes1. For Full product dimensions, refer to MIL-C-26482 Procurement Specification.2. Consult Factory for any required options not seen listed above3. Connectors with Solder Cup or PC Tail Contact Options are Backpotted4. Hermetic Sealing only available with Non-Crimp, Pin Contact Connectors5. See Appendix B for Performance Data

PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TFC- 802 H 16 TH F 12-04 P A -020500 -W -ZXXX

STANDARD PREFIX

CONNECTOR TYPE

801- 26482 PLUG SERIES 1802- 26482 RECEPTACLE SERIES 1803- 26482 PLUG SERIES 2804- 26482 RECEPTACLE SERIES 2

HERMETICALLY SEALED


STYLE

06 - STANDARD PLUG16 - ANTI-DECOUPLING PLUG24 - JAM NUT RECEPTACLE22 - INLINE RECEPTACLE20 - BOX MOUNT RECEPTACLE

BACKEND STYLE


MATERIAL/FINISH




CONTACT STYLE


POLARIZATION

ABCETC.(THIS IS A CUSTOM OPTION. OMIT FOR STANDARD)




Z-CODE



2648

2 SE

RIES

I, II

|

SEC

TIO

N C


8 1.062 0.525 0.954 .5625-24 .6250-24 0.500 0.473 0.117

10 1.187 0.650 1.078 .6875-24 .7500-20 0.625 0.590 0.117

12 1.375 0.813 1.266 .8750-20 .8750-20 0.750 0.750 0.117

14 1.500 0.937 1.391 1.000-20 1.000-20 0.875 0.875 0.117

16 1.625 1.061 1.516 1.125-18 1.125-18 1.000 1.000 0.117

18 1.750 1.196 1.641 1.250-18 1.250-18 1.062 1.125 0.117

20 1.938 1.311 1.828 1.375-18 1.375-18 1.187 1.250 0.148

22 2.062 1.436 1.954 1.500-18 1.500-18 1.312 1.375 0.148

24 2.187 1.561 2.078 1.625-18 1.625-18 1.437 1.500 0.148




.915 .005

F

K

.470 MAX

J

E THREAD

C FLATS

A

B FLAT

G THREAD

.915 .005

F

K

.470 MAX

J

E THREAD

C FLATS

A

B FLAT

G THREAD

.915 .005

F

K

.470 MAX

J

E THREAD

C FLATS

A

B FLAT

G THREAD

.915 .005

F

K

.470 MAX

J

E THREAD

C FLATS

A

B FLAT

G THREAD



8 0.782 0.752 0.500 .4375-28

10 0.926 0.896 0.625 .5625-24

12 1.043 1.013 0.750 .6875-24

14 1.183 1.153 0.875 .8125-20

16 1.305 1.275 1.000 .9375-20

18 1.391 1.361 1.062 1.0625-18

20 1.531 1.501 1.187 1.1875-18

22 1.656 1.626 1.312 1.3125-18

24 1.777 1.747 1.437 1.4375-18

A 1.250 MAX

F

.400 MIN

B G THREAD

A 1.250 MAX

F

.400 MIN

B G THREAD

A 1.250 MAX

F

.400 MIN

B G THREAD

A 1.250 MAX

F

.400 MIN

B G THREAD



N C

DIMENSIONS (IN)SHELL SIZE B C FLAT G THREAD F J K S T

8 0.594 0.828 .4375-28 0.500 0.473 0.062 0.446 0.120

10 0.719 0.954 .5625-24 0.625 0.590 0.062 0.446 0.120

12 0.812 1.047 .6875-24 0.750 0.750 0.062 0.446 0.120

14 0.906 1.141 .8125-20 0.875 0.875 0.062 0.446 0.120

16 0.969 1.234 .9375-20 1.000 1.000 0.062 0.446 0.120

18 1.062 1.326 1.0625-18 1.062 1.125 0.062 0.446 0.120

20 1.156 1.453 1.1875-18 1.187 1.250 0.094 0.571 0.120

22 1.250 1.578 1.3125-18 1.312 1.375 0.094 0.571 0.120

24 1.375 1.703 1.4375-18 1.437 1.500 0.094 0.604 0.147

DIMENSIONS (IN)SHELL SIZE A C FLAT G THREAD F J K

8 0.573 0.513 .4375-28 0.500 0.473 0.062

10 0.690 0.630 .5625-24 0.625 0.590 0.062

12 0.850 0.790 .6875-24 0.750 0.750 0.062

14 0.975 0.915 .8125-20 0.875 0.875 0.062

16 1.100 1.040 .9375-20 1.000 1.000 0.062

18 1.225 1.165 1.0625-18 1.062 1.125 0.062

20 1.350 1.290 1.1875-18 1.187 1.250 0.094

22 1.475 1.415 1.3125-18 1.312 1.375 0.094

24 1.600 1.540 1.4375-18 1.437 1.500 0.094



FRONT VIEW

FRONT VIEW

ITT REAR

ITT REAR

THREADED REAR

THREADED REAR

CASTLE BACK

CASTLE BACK

S .015

F

K

.470 MAX

J

C FLATS

B SQ

T

G THREAD

S .015

F

K

.470 MAX

J

C FLATS

B SQ

T

G THREAD

.630 .005

F

.470 MAX

J

K

A

C FLATS

G THREAD

.630 .005

F

.470 MAX

J

K

A

C FLATS

G THREAD

.630 .005

F

.470 MAX

J

K

A

C FLATS

G THREAD .630 .005

F

.470 MAX

J

K

A

C FLATS

G THREAD

S .015

F

K

.470 MAX

J

C FLATS

B SQ

T

G THREAD

S .015

F

K

.470 MAX

J

C FLATS

B SQ

T

G THREAD


2648

2 SE

RIES

I, II

| S

ECTI

ON

C


8 1.062 0.525 0.954 .5625-24 .500-20 0.500 0.473 0.117

10 1.187 0.650 1.078 .6875-24 .625-24 0.625 0.590 0.117

12 1.375 0.813 1.266 .8750-20 .750-20 0.750 0.750 0.117

14 1.500 0.937 1.391 1.000-20 .875-20 0.875 0.875 0.117

16 1.625 1.061 1.516 1.125-18 1.000-20 1.000 1.000 0.117

18 1.750 1.196 1.641 1.250-18 1.0625-18 1.062 1.125 0.117

20 1.938 1.311 1.828 1.375-18 1.1875-18 1.187 1.250 0.117

22 2.062 1.436 1.954 1.500-18 1.3125-18 1.312 1.375 0.117

24 2.187 1.561 2.078 1.625-18 1.4375-18 1.437 1.500 0.117




.915 .005

F

K

.470 MAX

J

E THREAD

C FLATS

A

B FLAT

G THREAD

.915 .005

F

K

.470 MAX

J

E THREAD

C FLATS

A

B FLAT

G THREAD

.915 .005

F

K

.470 MAX

J

E THREAD

C FLATS

A

B FLAT

G THREAD

.915 .005

F

K

.470 MAX

J

E THREAD

C FLATS

A

B FLAT

G THREAD



8 0.782 0.752 0.500 .500-20

10 0.926 0.896 0.625 .625-24

12 1.043 1.013 0.750 .750-20

14 1.183 1.153 0.875 .875-20

16 1.305 1.275 1.000 1.000-20

18 1.391 1.361 1.062 1.0625-18

20 1.531 1.501 1.187 1.1875-18

22 1.656 1.626 1.312 1.3125-18

24 1.777 1.747 1.437 1.4375-18

A 1.250 MAX

F

.400 MIN

B G THREAD

A 1.250 MAX

F

.400 MIN

B G THREAD

A 1.250 MAX

F

.400 MIN

B G THREAD

A 1.250 MAX

F

.400 MIN

B G THREAD



N C

DIMENSIONS (IN)SHELL SIZE B C FLAT G THREAD F J K S T

8 0.594 0.828 .500-20 0.500 0.473 0.062 0.446 0.120

10 0.719 0.954 .625-24 0.625 0.590 0.062 0.446 0.120

12 0.812 1.047 .750-20 0.750 0.750 0.062 0.446 0.120

14 0.906 1.141 .875-20 0.875 0.875 0.062 0.446 0.120

16 0.969 1.234 1.000-20 1.000 1.000 0.062 0.446 0.120

18 1.062 1.326 1.0625-18 1.062 1.125 0.062 0.446 0.120

20 1.156 1.453 1.1875-18 1.187 1.250 0.094 0.571 0.120

22 1.250 1.578 1.3125-18 1.312 1.375 0.094 0.571 0.120

24 1.375 1.703 1.4375-18 1.437 1.500 0.094 0.604 0.147

DIMENSIONS (IN)SHELL SIZE A C FLAT G THREAD F J K

8 0.573 0.513 .500-20 0.500 0.473 0.062

10 0.690 0.630 .625-24 0.625 0.590 0.062

12 0.850 0.790 .750-20 0.750 0.750 0.062

14 0.975 0.915 .875-20 0.875 0.875 0.062

16 1.100 1.040 1.000-20 1.000 1.000 0.062

18 1.225 1.165 1.0625-18 1.062 1.125 0.062

20 1.350 1.290 1.1875-18 1.187 1.250 0.094

22 1.475 1.415 1.3125-18 1.312 1.375 0.094

24 1.600 1.540 1.4375-18 1.437 1.500 0.094



FRONT VIEW

FRONT VIEW

ITT REAR

ITT REAR

THREADED REAR

THREADED REAR

CASTLE BACK

CASTLE BACK

S .015

F

K

.470 MAX

J

C FLATS

B SQ

T

G THREAD

S .015

F

K

.470 MAX

J

C FLATS

B SQ

T

G THREAD

.630 .005

F

.470 MAX

J

K

A

C FLATS

G THREAD

.630 .005

F

.470 MAX

J

K

A

C FLATS

G THREAD

.630 .005

F

.470 MAX

J

K

A

C FLATS

G THREAD .630 .005

F

.470 MAX

J

K

A

C FLATS

G THREAD

S .015

F

K

.470 MAX

J

C FLATS

B SQ

T

G THREAD

S .015

F

K

.470 MAX

J

C FLATS

B SQ

T

G THREAD


5015

SER

IES

| S

ECTI

ON

C

5015 SERIESCOMMERCIAL CONNECTOR SERIES

TopFlite specializes in the design and manufacture of MIL-C-5015 Commercial Equivalent Connectors that are offered in a variety of materials, finishes, and contact styles including Printed Circuit Board, Solder, and Crimp termination. The TopFlite Advantage is that the customer can fully customize the connector design, including but not limited to overall length, custom insert arrangements, flange size or style, specialty materials, integrated backshells, and more. If an option(s) is not listed in the part number builder below, TopFlite can issue a specialty “Z-Code” to the end of the part number nomenclature to cover any custom alterations the customer may require for their application. Remember, TopFlite specializes in custom connector design and consulting, so if you can’t find it, chances are we can make it!


5015 SERIES |

SECTION

C

Notes1. For Full product dimensions, refer to MIL-C-5015 Procurement Specification.2. Consult Factory for any required options not seen listed above3. Connectors with Solder Cup or PC Tail Contact Options are Backpotted4. Hermetic Sealing only available with Non-Crimp, Pin Contact Connectors5. See Appendix B for General Performance Data

PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TFC- 42 H 06 TH F 10S-02 P -020500 -W -ZXXX

STANDARD PREFIX

CONNECTOR TYPE

42 - PLUG43 - RECEPTACLE

HERMETICALLY SEALED


STYLE06 - STANDARD PLUG22 - INLINE RECEPTACLE20 - BOX MOUNT RECEPTACLE (MS3400 STYLE)

BACKEND STYLE


MATERIAL/FINISH



10SL-0410S-0212S-03ETC.(SEE APPENDIX A FOR ALL OPTIONS. CONSULT FACTORY FOR CUSTOM ARRANGEMENTS)

CONTACT STYLE





Z-CODE



5015

SER

IES

| S

ECTI

ON

C

PLUG SERIES 42 - SHELL STYLE 06

STANDARD COUPLING ITT REAR THREADED REAR HEX COUPLING

DIMENSIONS (IN)SHELL SIZE A MAX B THREAD C F G THREAD L

8S 0.844 .5000-28 0.794 0.562 .5000-20 1.460

10S 0.969 .6250-24 0.919 0.687 .6250-24 1.530

10SL 0.969 .6250-24 0.919 0.687 .6250-24 1.530

12S 1.062 .7500-20 1.012 0.812 .7500-20 1.688

12 1.062 .7500-20 1.012 0.812 .7500-20 2.062

14S 1.156 .8750-20 1.106 0.937 .8750-20 1.688

14 1.156 .8750-20 1.106 0.937 .8750-20 2.062

16S 1.250 1.000-20 1.200 1.062 1.000-20 1.688

16 1.250 1.000-20 1.200 1.062 1.000-20 2.062

18 1.344 1.125-18 1.294 1.125 1.0625-18 2.062

20 1.469 1.250-18 1.419 1.250 1.1875-18 2.188

22 1.594 1.375-18 1.544 1.437 1.3125-18 2.188

24 1.719 1.500-18 1.669 1.562 1.4375-18 2.312

28 1.969 1.750-18 1.919 1.687 1.750-18 2.312

32 2.219 2.000-18 2.169 1.750 2.000-18 2.438

36 2.469 2.250-16 2.419 1.875 2.250-16 2.438

40 2.719 2.500-16 2.669 2.000 2.500-16 2.438

A

B THREAD

L MAX .615 MAX

F J

C G THREAD

A

B THREAD

L MAX .615 MAX

F J

C G THREAD A

B THREAD

L MAX .615 MAX

F J

C G THREAD

A

B THREAD

L MAX .615 MAX

F J

C G THREAD


5015 SERIES |

SECTION

C



M .005

F

K

L .015

E THREAD

C FLATS

B SQ

T4 PLS

G THREAD

M .005

F

K

L .015

E THREAD

C FLATS

B SQ

T4 PLS

G THREAD

M .005

F

K

L .015

E THREAD

C FLATS

B SQ

T4 PLS

G THREAD

M .005

F

K

L .015

E THREAD

C FLATS

B SQ

T4 PLS

G THREAD

DIMENSIONS (IN)SHELL SIZE B C E THREAD F G THREAD L M T

8S 0.594 0.875 .5000-28 0.562 .5000-20 1.460 0.562 0.120

10S 0.719 1.000 .6250-24 0.687 .6250-24 1.530 0.562 0.120

10SL 0.719 1.000 .6250-24 0.687 .6250-24 1.530 0.562 0.120

12S 0.812 1.094 .7500-20 0.812 .7500-20 1.688 0.562 0.120

12 0.812 1.094 .7500-20 0.812 .7500-20 2.062 0.750 0.120

14S 0.906 1.188 .8750-20 0.937 .8750-20 1.688 0.562 0.120

14 0.906 1.188 .8750-20 0.937 .8750-20 2.062 0.750 0.120

16S 0.969 1.281 1.000-20 1.062 1.000-20 1.688 0.562 0.120

16 0.969 1.281 1.000-20 1.062 1.000-20 2.062 0.750 0.120

18 1.062 1.375 1.125-18 1.125 1.0625-18 2.062 0.750 0.120

20 1.156 1.500 1.250-18 1.250 1.1875-18 2.188 0.750 0.120

22 1.250 1.625 1.375-18 1.437 1.3125-18 2.188 0.750 0.120

24 1.375 1.750 1.500-18 1.562 1.4375-18 2.312 0.812 0.147

28 1.562 2.000 1.750-18 1.687 1.750-18 2.312 0.812 0.147

32 1.750 2.250 2.000-18 1.750 2.000-18 2.438 0.875 0.173

36 1.938 2.500 2.250-16 1.875 2.250-16 2.438 0.875 0.173

40 2.188 2.750 2.500-16 2.000 2.500-16 2.438 0.875 0.173


5015

SER

IES

| S

ECTI

ON

C



M .005

F

L .015

K E THREAD

C FLAT

G THREAD

M .005

F

L .015

K E THREAD

C FLAT

G THREAD

M .005

F

L .015

K E THREAD

C FLAT

G THREAD M .005

F

L .015

K E THREAD

C FLAT

G THREAD

DIMENSIONS (IN)SHELL SIZE C E THREAD F G THREAD L M

8S 0.550 .5000-28 0.562 .5000-20 1.460 0.562

10S 0.675 .6250-24 0.687 .6250-24 1.530 0.562

10SL 0.675 .6250-24 0.687 .6250-24 1.530 0.562

12S 0.800 .7500-20 0.812 .7500-20 1.688 0.562

12 0.800 .7500-20 0.812 .7500-20 2.062 0.750

14S 0.925 .8750-20 0.937 .8750-20 1.688 0.562

14 0.925 .8750-20 0.937 .8750-20 2.062 0.750

16S 1.050 1.000-20 1.062 1.000-20 1.688 0.562

16 1.050 1.000-20 1.062 1.000-20 2.062 0.750

18 1.175 1.125-18 1.125 1.0625-18 2.062 0.750

20 1.300 1.250-18 1.250 1.1875-18 2.188 0.750

22 1.425 1.375-18 1.437 1.3125-18 2.188 0.750

24 1.550 1.500-18 1.562 1.4375-18 2.312 0.812

28 1.800 1.750-18 1.687 1.750-18 2.312 0.812

32 2.050 2.000-18 1.750 2.000-18 2.438 0.875

36 2.300 2.250-16 1.875 2.250-16 2.438 0.875

40 2.550 2.500-16 2.000 2.500-16 2.438 0.875



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22992 (CLASS L) COMMERCIAL POWER CONNECTOR SERIES

TopFlite specializes in the design and manufacture of MIL-DTL-22992 (Class L) Commercial Equivalent Power Connectors that are offered in a variety of materials, finishes, and contact styles including Solder and Crimp termination. The TopFlite Advantage is that the customer can fully customize the connector design, including but not limited to overall length, custom insert arrangements, flange size or style, specialty materials, integrated backshells, and more. If an option(s) is not listed in the part number builder below, TopFlite can issue a specialty “Z-Code” to the end of the part number nomenclature to cover any custom alterations the customer may require for their application. Remember, TopFlite specializes in custom connector design and consulting, so if you can’t find it, chances are we can make it!


22992 (CLASS L) | SECTIO

N C

Notes1. For Full product dimensions, refer to MIL-DTL-22992 Procurement Specification.2. Consult Factory for any required options not seen listed above3. Connectors with Solder Cup Contact Options are Backpotted4. Hermetic Sealing only available with Non-Crimp, Pin Contact Connectors5. See Appendix B for General Performance Data

PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TFC- 29 H 22 TH F 32-04 P N -W -ZXXX

STANDARD PREFIX

CONNECTOR TYPE 29- PLUG/RECEPTACLE

HERMETICALLY SEALED

H- INCLUDES GLASS/CERAMIC HERMETIC SEALING(OMIT FOR NONE)

STYLE

06- STANDARD PLUG09- WALL MOUNT PLUG22- INLINE RECEPTACLE20- BOX MOUNT RECEPTACLE

BACKEND STYLE

TH- THREADED BACKIT- INTEGRATED TERMINATION TAILCS- CASTLE BACKFB- FLAT BACK (PC TAIL OR SOLDER CONTACTS ONLY)

MATERIAL/FINISH

F- ALUMINUM W/ ELECTROLESS NICKELZ - ALUMINUM W/ BLACK ZINC NICKELA- ALUMINUM W/ BLACK ANODIZED- ALUMINUM W/ OLIVE DRAB CADMIUMT- ALUMINUM W/ NICKEL TEFLON/PTFEK- STAINLESS W/ PASSIVATION TREATMENT(SEE PAGE 4 FOR MATERIAL AND FINISH SPECIFICATIONS & ADDITIONAL FINISHES)


28-12, 28-13 (40 AMP RATING)32-04, 32-05, 32-12, 32-13 (60 AMP RATING)44-02, 44-03, 44-12, 44-13, 44-50, 44-51, 44-52, 44-56 (100 AMP RATING)52-12, 52-13 (200 AMP RATING)

CONTACT STYLE

P- CRIMP PINS- CRIMP SOCKETPS- SOLDER CUP PINSS- SOLDER CUP SOCKETXP- NO PIN CONTACTSXS- NO SOCKET CONTACTS

MASTER KEYWAY POSITION

N1456

ALTERNATE INSERT ROTATION

NWXYZ

Z-CODE



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FRONT FACE OF RECEPTACLE

W ROTATION

Y ROTATION

X ROTATION

Z ROTATION

MASTER KEY/KEYWAY POSITION

SHELL SIZE

CURRENTRATING(AMPS)

ALTERNATING CURRENT (AC) 60HZ & 400HZ DIRECT CURRENT (DC)1 PHASE 3 PHASE

2 WIRE 3 WIRE 3 WIRE 4 WIRE 2 WIRE

120VAC

240VAC

120/240VAC

450/480VAC

120/208VAC

240/416VAC

277/480VAC 28 VDC

28 40 4 5 4 - 4 5 6 N

32 60 4 5 4 - 4 5 6 N

44 100 4 - 4 1 4 5 6 N

52 200 - - 4 - 4 5 6 N

6

MasterKeyway

54

1

N Normal

15°Ref

B

A

A B

A B A

B

A

BA B A

BA

B

B

A

A B

B

A

A B

A B A

B

A

BA B A

B

A

B

B

A

A B

MASTER KEY/KEYWAY POSITIONN DC, 2 Wire, 28 VDC

1 AC, 3 PHASE, 3 WIRE, 450/480 VAC

4 AC, 1 Phase, 2 Wire, 120 VAC

4 AC, 1 Phase, 3 Wire, 120/240 VAC


5 AC, 1 Phase, 2 Wire, 240 VAC


6 AC, 3 PHASE, 4 WIRE, 277/480 VAC

ALTERNATE INSERT ROTATIONS

INSERTARRANGEMENT

60 HZ ACOR DC 400 HZ AC

NORMAL W X Y Z

28-12 0° - - 180° -

28-13 0° - - 180° -

32-04 0° - 90° - -

32-05 0° - 90° - -

32-12 0° - - 180° -

32-13 0° - - 180° -

44-02 0° - - - -

44-03 0° - - - -

44-12 0° - - - 60°

44-13 0° - - - 60°

44-50 0° - - - -

44-51 0° - - - -

44-52 0° - - - -

44-56 0° - - - -

52-12 0° 300° - - -

52-13 0° 300° - - -

KEYWAY AND INSERT POSITIONS



N C

WALL MOUNT RECEPTACLE ASSEMBLY

STANDARD PLUG

WALL MOUNT PLUG

WALL MOUNT RECEPTACLE

STANDARD PLUG

GENERAL PARTS BREAKDOWN

STANDARD PLUG ASSEMBLY

WALL MOUNT PLUG ASSEMBLY

INLINE RECEPTACLE ASSEMBLYINLINE RECEPTACLE


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STANDARD PLUG SERIES 29 - STYLE 06

D

M

L T

U CC

C THREAD

DIMENSIONS (IN)

SHELL SIZE DC THREAD CLASS 2B L T M U

CC CABLE CLEARANCE

MIN MAX

28-12 2.439 (62.0) 2.000-.1428P-.2857L 8.188

(208.0)7.188

(182.6)2.312 (58.7)

2.000 (50.8)

.922 (23.4)

1.047 (26.6)

28-13 2.439 (62.0) 2.000-.1428P-.2857L 8.188

(208.0)7.188

(182.6)2.312 (58.7)

2.000 (50.8)

1.005 (25.5)

1.130 (28.7)

32-04 2.689 (68.3) 2.250-.1428P-.2857L 8.188

(208.0)7.188

(182.6)2.562 (65.1)

2.000 (50.8)

.844 (21.4)

.969 (24.6)

32-05, 32-12 2.689 (68.3) 2.250-.1428P-.2857L 8.188

(208.0)7.188

(182.6)2.562 (65.1)

2.000 (50.8)

1.005 (25.5)

1.130 (28.7)

32-13 2.689 (68.3) 2.250-.1428P-.2857L 8.188

(208.0)8.688

(220.7)2.562 (65.1)

2.000 (50.8)

1.217 (30.9)

1.342 (34.1)

44-02 3.667 (93.1) 3.000-.1428P-.2857L 10.172

(258.4)10.688 (271.5)

3.531 (89.7)

2.500 (63.5)

1.187 (30.1)

1.312 (33.3)

44-03 3.667 (93.1) 3.000-.1428P-.2857L 10.172

(258.4)9.688

(246.1)3.531 (89.7)

2.500 (63.5)

1.313 (33.4)

1.438 (36.5)

44-12 3.667 (93.1) 3.000-.1428P-.2857L 10.172

(258.4)10.688 (271.5)

3.531 (89.7)

2.500 (63.5)

1.391 (35.3)

1.516 (38.5)

44-13 3.667 (93.1) 3.000-.1428P-.2857L 10.172

(258.4)12.688 (322.3)

3.531 (89.7)

2.500 (63.5)

1.547 (39.2)

1.672 (42.5)

44-51 3.667 (93.1) 3.000-.1428P-.2857L 10.172

(258.4)11.688 (296.9)

3.531 (89.7)

2.500 (63.5)

1.609 (40.9)

1.734 (44.0)

44-52 3.667 (93.1) 3.000-.1428P-.2857L 10.172

(258.4)11.188 (284.2)

3.531 (89.7)

2.500 (63.5)

1.435 (36.4)

1.525 (38.7)

44-56 3.667 (93.1) 3.000-.1428P-.2857L 10.172

(258.4)7.188

(182.6)3.531 (89.7)

2.500 (63.5)

1.065 (27.1)

1.135 (28.8)

52-12 4.167 (105.8) 3.500-.1428P-.2857L 11.109

(282.2)17.188 (436.6)

4.016 (102.0)

3.250 (82.6)

2.183 (55.4)

2.328 (59.1)

52-13 4.167 (105.8) 3.500-.1428P-.2857L 11.109

(282.2)18.188 (462.0)

4.016 (102.0)

3.250 (82.6)

2.308 (58.6)

2.453 (62.3)

FRONT VIEW PROFILE VIEW



N C

WALL MOUNT PLUG SERIES 29 - STYLE 09

BOX MOUNT RECEPTACLE SERIES 29 - STYLE 20

R T

D

F

G U

C THREAD

S

W

Z

S

S

H

S

W

Z

L T

U G

F .550

C THREAD S

S

H

R T

D

F

G U

C THREAD

S

W

Z

S

S

H

S

W

Z

L T

U G

F .550

C THREAD S

S

H

R T

D

F

G U

C THREAD

S

W

Z

S

S

H

S

W

Z

L T

U G

F .550

C THREAD S

S

H

DIMENSIONS (IN)SHELL SIZE W Z

C THREAD CLASS 2B R F D T U G S H

28 2.375 (60.3)

.177 (4.5) 2.000-.1428P-.2857L 2.639

(67.0).312 (7.9)

2.312 (58.7)

.959 (24.4)

2.000 (50.8)

1.938 (49.2)

1.844 (46.8)

1.976 (50.2)

32 2.625 (66.7)

.209 (5.3) 2.250-.1428P-.2857L 2.639

(67.0).312 (7.9)

2.562 (65.1)

.959 (24.4)

2.250 (57.2)

2.188 (55.6)

2.062 (52.4)

2.228 (56.6)

44 3.375 (85.7)

.281 (7.1) 3.000-.1428P-.2857L 2.998

(76.1).312(7.9)

3.531 (89.7)

1.021 (25.9)

3.125 (79.4)

3.062 (77.8)

2.812 (71.4)

3.102 (78.8)

52 3.875 (98.4)

.281 (7.1) 3.500-.1428P-.2857L 2.998

(76.1).312 (7.9)

4.016 (102.0)

1.021 (25.9)

3.625 (92.1)

3.562 (90.5)

3.156 (80.2)

3.602 (91.5)

DIMENSIONS (IN)SHELL SIZE W Z

C THREAD CLASS 2B F D T U G S H

28 2.375 (60.3)

.177 (4.5) 2.000-.1428P-.2857L .312

(7.9)1.376 (35.0)

2.000 (50.8)

1.938 (49.2)

1.844 (46.8)

1.976 (50.2)

1.976 (50.2)

32 2.625 (66.7)

.209 (5.3) 2.250- .1428P-.2857L .312

(7.9)1.376 (35.0)

2.250 (57.2)

2.188 (55.6)

2.062 (52.4)

2.228 (56.6)

2.228 (56.6)

44 3.375 (85.7)

.281 (7.1) 3.000-.1428P-.2857L .312

(7.9)1.438 (36.5)

3.125 (79.4)

3.062 (77.8)

2.812 (71.4)

3.102 (78.8)

3.102 (78.8)

52 3.875 (98.4)

.281 (7.1) 3.500-.1428P-.2857L .312

(7.9)1.438 (36.5)

3.625 (92.1)

3.562 (90.5)

3.156 (80.2)

3.602 (91.5)

3.602 (91.5)

FRONT VIEW

FRONT VIEW

PROFILE VIEW

PROFILE VIEW

CUTOUT DIMENSIONS

CUTOUT DIMENSIONS


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INLINE RECEPTACLE SERIES 29 - STYLE 22

D

.550

L T

CC U

C THREAD D

.550

L T

CC U

C THREAD

DIMENSIONS (IN)

SHELL SIZE DC THREAD CLASS 2B L T U

CC CABLE CLEARANCE

MIN MAX

28-12 2.439 (62.0) 2.000-.1428P-.2857L 8.156

(207.2)7.188

(182.6)2.000 (50.8)

.922 (23.4)

1.047 (26.6)

28-13 2.439 (62.0) 2.000-.1428P-.2857L 8.156

(207.2)7.188

(182.6)2.000 (50.8)

1.005 (25.5)

1.130 (28.7)

32-04 2.689 (68.3) 2.250-.1428P-.2857L 8.156

(207.2)7.188

(182.6)2.000 (50.8)

.844 (21.4)

.969 (24.6)

32-05, 32-12 2.689 (68.3) 2.250-.1428P-.2857L 8.156

(207.2)7.188

(182.6)2.000 (50.8)

1.005 (25.5)

1.130 (28.7)

32-13 2.689 (68.3) 2.250-.1428P-.2857L 8.156

(207.2)8.688

(220.7)2.000 (50.8)

1.217 (30.9)

1.342 (34.1)

44-02 3.667 (93.1) 3.000-.1428P-.2857L 10.125

(257.2)10.688 (271.5)

2.500 (63.5)

1.187 (30.1)

1.312 (33.3)

44-03 3.667 (93.1) 3.000-.1428P-.2857L 10.125

(257.2)9.688

(246.1)2.500 (63.5)

1.313 (33.4)

1.438 (36.5)

44-12 3.667 (93.1) 3.000-.1428P-.2857L 10.125

(257.2)10.688 (271.5)

2.500 (63.5)

1.391 (35.3)

1.516 (38.5)

44-13 3.667 (93.1) 3.000-.1428P-.2857L 10.125

(257.2)12.688 (322.3)

2.500 (63.5)

1.547 (39.2)

1.672 (42.5)

44-51 3.667 (93.1) 3.000-.1428P-.2857L 10.125

(257.2)11.688 (296.9)

2.500 (63.5)

1.609 (40.9)

1.734 (44.0)

52-12 4.167 (105.8) 3.500-.1428P-.2857L 11.109

(282.2)17.188 (436.6)

3.250 (82.6)

2.183 (55.4)

2.328 (59.1)

52-13 4.167 (105.8) 3.500-.1428P-.2857L 11.109

(282.2)18.188 (462.0)

3.250 (82.6)

2.308 (58.6)

2.453 (62.3)

FRONT VIEW PROFILE VIEW



MD

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C MDC SERIES RECTANGULAR MICRO-D (MIL-DTL-83513 EQUIVALENT)

TopFlite specializes in the design and manufacture of MIL-DTL-83513 Commercial Equivalent Connectors that are offered in a variety of materials, finishes, and contact styles including Printed Circuit Board, Solder, and Wire Lead Termination. The TopFlite Advantage is that the customer can fully customize the connector design, including but not limited to overall length, custom insert arrangements, flange size or style, specialty materials, integrated backshells, and more. If an option(s) is not listed in the part number builder below, TopFlite can issue a specialty “Z-Code” to the end of the part number nomenclature to cover any custom alterations the customer may require for their application. Remember, TopFlite specializes in custom connector design and consulting, so if you can’t find it, chances are we can make it!


MD

C SERIES RECTANG

ULAR M

ICRO-D

| SECTIO

N C

Notes1. For Full product dimensions, refer to MIL-DTL-83513 Procurement Specification.2. Consult Factory for any required options not seen listed above3. All versions are Backpotted4. Hermetic Sealing only available with Non-Crimp, Pin Contact Connectors5. See Appendix B for General Performance Data

PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TFC83513/ P- B- W18A- F -020500 -ZXXX

STANDARD PREFIX

CONTACT STYLE

P - PIN W/ WIRE TERMINALSS - SOCKET WITH WIRE TERMINALSPCP - PC TAIL PINPCS - PC TAIL SOCKETPS - SOLDER CUP PINSS - SOLDER CUP SOCKET

SIZE CODE (TABLE 1)

A, B, C, D, ETC.(SEE BELOW FOR CONTACT LAYOUTS)

WIRE CODE (TABLE 2)

W18AC36AW18BETC.(OMIT FOR PC TAIL OR SOLDER CUP CONTACTS)

MATERIAL/FINISH (TABLE 3)

F - ALUMINUM W/ ELECTROLESS NICKELZ - ALUMINUM W/ BLACK ZINC NICKELA - ALUMINUM W/ BLACK ANODIZED - ALUMINUM W/ OLIVE DRAB CADMIUMT - ALUMINUM W/ NICKEL TEFLON/PTFEK - STAINLESS W/ PASSIVATION TREATMENT(SEE PAGE 4 FOR ADDITIONAL FINISHES)



Z-CODE



MD

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C

A

B D

E

.050

.050 .025 F2 PLS

C

.406.010

.093

.183.003

EXPOXYBACK-POTTINGHERE

WIRETERMINALS

DIMENSION (TABLE 1)

CAVITIES SIZE CODEA

+/-.010 BC

+/-.010 DE

+/-.010F

+/-.003

9 A 0.775 0.334 0.390 0.565 0.296 0.091

15 B 0.925 0.484 0.540 0.715 0.296 0.091

21 C 1.075 0.634 0.690 0.865 0.296 0.091

25 D 1.175 0.734 0.790 0.965 0.296 0.091

31 E 1.325 0.884 0.940 1.115 0.296 0.091

37 F 1.475 1.034 1.090 1.265 0.296 0.091

51 G 1.425 0.984 1.040 1.215 0.341 0.091

100 H 2.160 1.384 1.432 1.800 0.384 0.148

WIRE TYPE & LENGTH (TABLE 2)CODE LENGTH (IN) COLOR TYPE

W18A 18 WHITE M22759/11-26

W36A 36 WHITE M22759/11-26

W72A 72 WHITE M22759/11-26

C18A 18 10 COLOR REPEATING M22759/11-26



W18B 18 WHITE M22759/33-26

W36B 36 WHITE M22759/33-26

W72B 72 WHITE M22759/33-26

C18B 18 10 COLOR REPEATING M22759/33-26



FINISH (TABLE 3)FINISH CODE FINISH

W OLIVE DRAB CADMIUM

F ELECTROLESS NICKEL

K PASSIVATED STAINLESS

Z BLACK ZINC NICKEL

T NICKEL PTFE

J CONVERSION COATING


MD

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STANDARD CONTACT ARRANGEMENTS

1 2 3 4 5

6 7 8 9

1 2 3 4 5 6 7

9 10 11 12 13 14 15

8 1 2 3 4 5 6 7 8 9 10

12 13 14 15 16 17 18 19 20 21

11 12 13

14 15 16 17 18 19 20 21 22 23 24 25

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 2 3 4 5 6 7 8 9 10 11

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

12 13 14 15 16 17 18 191 2 3 4 5 6 7 8 9 10 11

36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

12 13 14 15 16 17 181 2 3 4 5 6 7 8 9 10 11

30 31 32 33 34 3519 20 21 22 23 24 25 26 27 28 29

52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 71 72 73 74 7570

12 13 14 15 16 17 181 2 3 4 5 6 7 8 9 10 11

38 39 40 41 42 4327 28 29 30 31 32 33 34 35

19 20 21 22 23 24 25 26

87 88 89 90 91 92 9376 77 78 79 80 81 82 83 84 85 86 94 95 96 97 98 99 100

4544 46 47 48 41 50 5136 37

1 2 3 4 5

6 7 8 9

1 2 3 4 5 6 7

9 10 11 12 13 14 15

8 1 2 3 4 5 6 7 8 9 10

12 13 14 15 16 17 18 19 20 21

11 12 13

14 15 16 17 18 19 20 21 22 23 24 25

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 2 3 4 5 6 7 8 9 10 11

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

12 13 14 15 16 17 18 191 2 3 4 5 6 7 8 9 10 11

36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

12 13 14 15 16 17 181 2 3 4 5 6 7 8 9 10 11

30 31 32 33 34 3519 20 21 22 23 24 25 26 27 28 29

52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 71 72 73 74 7570

12 13 14 15 16 17 181 2 3 4 5 6 7 8 9 10 11

38 39 40 41 42 4327 28 29 30 31 32 33 34 35

19 20 21 22 23 24 25 26

87 88 89 90 91 92 9376 77 78 79 80 81 82 83 84 85 86 94 95 96 97 98 99 100

4544 46 47 48 41 50 5136 37

9 PIN 15 PIN 21 PIN

37 PIN 51 PIN

100 PIN

31 PIN

25 PIN

1 2 3 4 5

6 7 8 9

1 2 3 4 5 6 7

9 10 11 12 13 14 15

8 1 2 3 4 5 6 7 8 9 10

12 13 14 15 16 17 18 19 20 21

11 12 13

14 15 16 17 18 19 20 21 22 23 24 25

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 2 3 4 5 6 7 8 9 10 11

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

12 13 14 15 16 17 18 191 2 3 4 5 6 7 8 9 10 11

36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

12 13 14 15 16 17 181 2 3 4 5 6 7 8 9 10 11

30 31 32 33 34 3519 20 21 22 23 24 25 26 27 28 29

52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 71 72 73 74 7570

12 13 14 15 16 17 181 2 3 4 5 6 7 8 9 10 11

38 39 40 41 42 4327 28 29 30 31 32 33 34 35

19 20 21 22 23 24 25 26

87 88 89 90 91 92 9376 77 78 79 80 81 82 83 84 85 86 94 95 96 97 98 99 100

4544 46 47 48 41 50 5136 37

1 2 3 4 5

6 7 8 9

1 2 3 4 5 6 7

9 10 11 12 13 14 15

8 1 2 3 4 5 6 7 8 9 10

12 13 14 15 16 17 18 19 20 21

11 12 13

14 15 16 17 18 19 20 21 22 23 24 25

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 2 3 4 5 6 7 8 9 10 11

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

12 13 14 15 16 17 18 191 2 3 4 5 6 7 8 9 10 11

36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

12 13 14 15 16 17 181 2 3 4 5 6 7 8 9 10 11

30 31 32 33 34 3519 20 21 22 23 24 25 26 27 28 29

52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 71 72 73 74 7570

12 13 14 15 16 17 181 2 3 4 5 6 7 8 9 10 11

38 39 40 41 42 4327 28 29 30 31 32 33 34 35

19 20 21 22 23 24 25 26

87 88 89 90 91 92 9376 77 78 79 80 81 82 83 84 85 86 94 95 96 97 98 99 100

4544 46 47 48 41 50 5136 37


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TopFlite’s specialty is custom connector solutions and our Double Flange connector series is no different. Our most popular version of this line of connectors can be found listed in this section, which is the MIL-DTL-38999 Series III Style. Though if required, TopFlite can retrofit almost any known series or custom connector series to the double flange option (consult your sales representative). Like our other connector series, the Double Flange series is offered in a variety of materials and finishes. The double flange design allows the customer or end user to rigidly mount the connector to their printed circuit board application, thereby preventing the possibility of contact breakage or solder separation in harsh environment applications. If an option(s) is not listed in the part number builder below, TopFlite can issue a specialty “Z-Code” to the end of the part number nomenclature to cover any custom alterations the customer may require for their application.

DOUBLE FLANGE, PCB MOUNT 38999 SERIES III CONNECTORS


DO

UBLE FLAN

GE, PCB M

OU

NT 38999

| SECTIO

N C

PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TFC- DF H 20 F 12-04 PCP N- Z038 -ZXXX

STANDARD PREFIX

CONNECTOR TYPE DF

HERMETICALLY SEALED

H- INCLUDES GLASS/CERAMIC HERMETIC SEALING(OMIT FOR NONE)

STYLE 24 - JAM NUT RECEPTACLE20 - BOX MOUNT RECEPTACLE

MATERIAL/FINISH




CONTACT STYLE PCP- PC TAIL PINPCS- PC TAIL SOCKET

POLARIZATION A, B, C, D, N

CONTACT LENGTH

Z037- SHORTZ038- LONG(SEE TABLES BELOW)

Z-CODE



DO

UBL

E FL

ANG

E, P

CB M

OU

NT

3899

9 |

SEC

TIO

N C

Notes1. Performance: connector to meet performance specifications of MIL-DTL-38999, (as applicable) and in addition, connector to be back

potted to prevent water ingress in unmated condition2. Contact arrangement options per MIL-STD-15604. Dimension .795+/-.005 for square flange version

.871 .010 .090+

-.010.005

F MAX.

G MIN.

.195 .008 .095 .008

.430.008

E THREAD

RED FULLY MATEDINDICATOR BAND

M3 THREADTHRUTYP

A

C .236TYP D

120.0°TYP

B

C D

A

B

SQUARE FLANGE STYLE '20' JAM NUT STYLE '24'

4-HOLE VERSIONSIZES 13 TO 25


SEE NOTE 4

SHELL SIZE A B C D E THREAD

9 26 20.5 15.1 27 .625X0.1P-0.3L11 30.8 25.2 19.9 31.8 .750X0.1P-0.3L13 30.8 25.25 19.9 34.9 .875X0.1P-0.3L15 33.9 28.42 23 38.1 1.000X0.1P-0.3L17 36.8 31.42 26 41.3 1.187X0.1P-0.3L19 40.4 35.03 29.5 46 1.250X0.1P-0.3L21 43.2 37.82 32.5 49.2 1.375X0.1P-0.3L23 46.5 41.12 35.5 52.4 1.500X0.1P-0.3L25 49.6 44.3 38.6 55.6 1.625X0.1P-0.3L

CONTACT SIZE

PC TAIL SIZE

G (SIZE 09-11)

G (SIZE 13-25)

F MAX

22D LONG .280 .280 .027SHORT .142 .14220 LONG .280 .280 .035SHORT .142 .16516 LONG .280 .280 .053SHORT .142 .165

NOTES:

1. PERFORMANCE: CONNECTOR TO MEET PERFORMANCE SPECIFICATIONS OF MIL-DTL-38999,(AS APPLICABLE) AND IN ADDITION, CONNECTOR TO BE BACK POTTED TO PREVENT WATER INGRESS IN UNMATED CONDITION2. CONTACT ARRANGEMENT OPTIONS PER MIL-STD-15603. PART NUMBER TO BE LASER MARKED BEFORE PLATING/FINISH4. DIMENSION .795 .005 FOR SQUARE FLANGE VERSION

.871 .010 .090+

-.010.005

F MAX.

G MIN.

.195 .008 .095 .008

.430.008

E THREAD


M3 THREADTHRUTYP

A

C .236TYP D

120.0°TYP

B

C D

A

B




SEE NOTE 4



CONTACT SIZE

PC TAIL SIZE

G (SIZE 09-11)

G (SIZE 13-25)

F MAX


NOTES:


.871 .010 .090+

-.010.005

F MAX.

G MIN.

.195 .008 .095 .008

.430.008

E THREAD


M3 THREADTHRUTYP

A

C .236TYP D

120.0°TYP

B

C D

A

B




SEE NOTE 4



CONTACT SIZE

PC TAIL SIZE

G (SIZE 09-11)

G (SIZE 13-25)

F MAX


NOTES:


.871 .010 .090+

-.010.005

F MAX.

G MIN.

.195 .008 .095 .008

.430.008

E THREAD


M3 THREADTHRUTYP

A

C .236TYP D

120.0°TYP

B

C D

A

B




SEE NOTE 4



CONTACT SIZE

PC TAIL SIZE

G (SIZE 09-11)

G (SIZE 13-25)

F MAX


NOTES:


.871 .010 .090+

-.010.005

F MAX.

G MIN.

.195 .008 .095 .008

.430.008

E THREAD


M3 THREADTHRUTYP

A

C .236TYP D

120.0°TYP

B

C D

A

B




SEE NOTE 4



CONTACT SIZE

PC TAIL SIZE

G (SIZE 09-11)

G (SIZE 13-25)

F MAX


NOTES:


.871 .010 .090+

-.010.005

F MAX.

G MIN.

.195 .008 .095 .008

.430.008

E THREAD


M3 THREADTHRUTYP

A

C .236TYP D

120.0°TYP

B

C D

A

B




SEE NOTE 4



CONTACT SIZE

PC TAIL SIZE

G (SIZE 09-11)

G (SIZE 13-25)

F MAX


NOTES:


DOUBLE FLANGE JAM-NUT CONNECTOR

CONNECTOR DIMENSION TABLESHELL SIZE A B C D E THREAD

9 26 20.5 15.1 27 .625X0.1P-0.3L

11 30.8 25.2 19.9 31.8 .750X0.1P-0.3L

13 30.8 25.25 19.9 34.9 .875X0.1P-0.3L

15 33.9 28.42 23 38.1 1.000X0.1P-0.3L

17 36.8 31.42 26 41.3 1.187X0.1P-0.3L

19 40.4 35.03 29.5 46 1.250X0.1P-0.3L

21 43.2 37.82 32.5 49.2 1.375X0.1P-0.3L

23 46.5 41.12 35.5 52.4 1.500X0.1P-0.3L

25 49.6 44.3 38.6 55.6 1.625X0.1P-0.3L

CONTACT DIMENSION TABLECONTACT SIZE PC TAIL SIZE G (SIZE 09-11) G (SIZE 13-25) F MAX

22D LONG SHORT

.280

.142.280 .142 .027

20 LONG SHORT

.280

.142.280 .165 .035

16 LONG SHORT

.280

.142.280 .165 .053


SECTION

D


30 O-RING SEALED SHRINK BOOT ADAPTER 66

31 LAMP BASE THREAD EMI/RFI SHRINK BOOT ADAPTER 68

35 SHIELD SOCK SHRINK BOOT ADAPTER 70

40 SPRING OR BAND TERMINATION ADAPTER 72

43 CABLE SEALING BAND-IN-A-CAN ADAPTER 74

46 EMI/RFI SINGLE SPRING OR BAND TERMINATION SHRINK BOOT ADAPTER 76

47 EMI/RFI DUAL SPRING OR BAND TERMINATION SHRINK BOOT ADAPTER 78

48 BAND TERMINATION SHRINK BOOT ADAPTER (BOTH INNER AND OUTER SHIELD TERMINATION) 80

49 LOCK RING TERMINATED SHRINK BOOT ADAPTER 82

The Overmolding/Shrink Boot adapter is a backshell that attaches to a connector’s accessory threads toprovide the necessary molding/gripping area for a shrink boot installation and for overmolding processes. When a boot is used, the shrink boot and adapter are slipped over the cable and after wiring is completed, the adapter is attached to the connector. The shrink boot is positioned over the adapter and the jacketed cable. As heat is applied to the shrink boot it shrinks tightly around the adapter and cable forming an environmental seal. Topflite offers a number of shrink boot termination variations including shield sock, stainless steel termination band, stainless steel constant force spring and light bulb thread. In overmolding scenarios, the overmolding process can be carried out directly onto the backshell. If special molding-area dimensions are required, please contact your TopFlite sales representative.

OVERMOLDING/ SHRINK BOOT ADAPTERS

66 Tel 1-800-219-2601 Open hours Mon to Fri: 9:00 – 5:0066 Tel 1-800-219-2601 Open hours Mon to Fri: 9:00 – 5:00

SERI

ES 3

0 |

SEC

TIO

N D

O-RING SEALED SHRINK BOOT ADAPTERTF*301, TF*304, TF*309STANDARD PROFILE

.940 (23.9) Max THREAD

(Section A)

B Max. (Section A)

TF*301

G F

Drain Holes (Optional)

H (Table I)

J (Table I)

TF*304

L (Table I)

M (Table I)

TF*309

.540 (13.7) Max THREAD

(Section A)

A Max. (Section A)

TF*301*D – DIRECT COUPLING OPTION

N F

DIRECT COUPLING OPTION

(45° AND 90°)

O-Ring Not supplied with ‘A’ Interface Adapter, or when Drain Hole option is used

TABLE I

SHELLSIZE

FMAX

(Cable Entry)G

MAXH

MAXJ

MAXL

MAXM

MAXN

MAX

8, 9 (A) .250 (6.4) .533 (13.5) .639 (16.2) .810 (20.6) .750 (19.1) .920 (23.4) .688 (17.5)

10, 11 (B) .355 (9.0) .605 (15.4) .664 (16.9) .840 (21.3) .810 (20.6) .980 (24.9) .803 (20.4)

12, 13 (C) .491 (12.5) .774 (19.7) .688 (17.5) .860 (21.8) .870 (22.1) 1.040 (26.4) .938 (23.8)

14, 15 (D) .565 (14.4) .838 (21.3) .705 (17.9) .890 (22.6) .920 (23.4) 1.110 (28.2) 1.063 (27.0)

16, 17 (E) .690 (17.5) .963 (24.5) .732 (18.6) .910 (23.1) .980 (24.9) 1.170 (29.7) 1.238 (31.4)

18, 19 (F) .769 (19.5) 1.042 (26.5) .748 (19.0) .920 (23.4) 1.020 (25.9) 1.190 (30.2) 1.310 (33.3)

20, 21 (G) .894 (22.7) 1.217 (30.9) .773 (19.6) .940 (23.9) 1.080 (27.4) 1.250 (31.8) 1.436 (36.5)

22, 23 (H) 1.019 (25.9) 1.355 (34.4) .800 (20.3) .980 (24.9) 1.140 (29.0) 1.330 (33.8) 1.560 (39.6)

24, 25 (J) 1.134 (28.8) 1.443 (36.7) .823 (20.9) 1.010 (25.7) 1.200 (30.5) 1.400 (35.6) 1.686 (42.8)

28 1.369 (34.8) 1.709 (43.4) 1.041 (26.4) 1.180 (30.0) 1.480 (37.6) 1.640 (41.7) 2.062 (52.4)

32 1.615 (41.0) 1.919 (48.7) 1.092 (27.7) 1.370 (34.8) 1.610 (40.9) 1.880 (47.8) 2.312 (58.7)

0.135 (3.4)

Notes1. This table specifies standard dimensions for TopFlite’s adapters. If the customer requires dimensions that vary from provided catalog dimensions,

please contact your TopFlite sales representative. 2. For additional shell size dimensions, such as those for TopFlite’s Micro Miniature (M&M Connector™) Series, please contact the factory for the appropriate

engineering drawing.

Email [email protected] Web www.topflitecomponents.com 67Email [email protected] Web www.topflitecomponents.com 67

SERIES 30 |

SECTION

D

DisclaimerAll information in this catalog is believed to be reliable. Readers should independently evaluate each product to confirm suitability with their specific application. Topflite components makes no warranties as to the accuracy or completeness of the information and disclaim any liability regarding its use. Specifications are subject to change without notice. Topflite components processes or materials that do not affect compliance with any applicable specification are subject to change without notice.

PART NUMBER BREAKDOWN EXAMPLE PART NUMBER TF A 30 1 F 2 08 D -6 -ZXXX

STANDARD PREFIX

CONNECTOR INTERFACE

A - MIL-DTL-5015, MIL-DTL-26482 SERIES II, MIL-DTL-83723 SERIES IIIB - MIL-DTL-26482 SERIES IC - MIL-DTL-38999 SERIES I & IID - MIL-DTL-38999 SERIES III & IV (PLEASE REFER TO PAGE 2 FOR ADDITIONAL INTERFACE CODES)

SERIES 30

ANGLE

1 - STRAIGHT4 - 45 DEGREE9 - 90 DEGREE3 - 45 DEGREE, FULL RADIUS/SWEEPING (NOT SHOWN)8 - 90 DEGREE, FULL RADIUS/SWEEPING (NOT SHOWN)

MATERIAL/FINISH


COUPLING TYPE

1 - DIRECT COUPLING2 - SELF-LOCKING COUPLING3 - RATCHETING COUPLING4 - ANTI-DECOUPLING VIA WAVE SPRING

SHELL SIZE

081115ETC.

DRAIN HOLE D - DRAIN HOLE(OMIT FOR NONE)

LENGTH1/4 INCREMENTS, FOR EXAMPLE: 3 = 0.75” , 7 = 1.75”, ETC.(OMIT FOR STANDARD 1.5 INCH LENGTH)(STRAIGHT ONLY)

Z-CODE



SERI

ES 3

1 |

SEC

TIO

N D

TABLE IDIMENSIONAL CHART – 45 AND 90 DEGREE ADAPTERS

SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8, 9 (A) .530 (21.1) 1.045 (26.5) .940 (23.9) 1.155 (29.3) .457 (11.6) 1.630 (41.4) .500 (12.7) 1.640 (41.7)

10,11 (&) .360 (21.5) 1.075 (27.3) 1.010 (25.7) 1.225 (31.1) .520 (13.2) 1.690 (42.9) .595 (15.1) 1.760 (44.7)

1 2,13 (C) .332 (22.4) 1.097 (27.9) 1.070 (27.2) 1.255 (32.6) .552 (14.5) 1.750 (44.5) .610 (15.5) 1.750 (45.2)

14,15 (D) .900 (22.9) 1.125 (25.6) 1.130 (23.7) 1.345 (34.2) .645 (16.4) 1.540 (46.7) .700 (17.5) 1.550 (47.0)

16,17 (E) .930 (23.6) 1.145 (29.1) 1.190 (30.2) 1.405 (35.7) .735 (15.7) 1.950 (49.5) .555 (22.5) 1.940 (49.3)

13,19 (F) .950 (24.1) 1.165 (29.6) 1.240 (31.5) 1.455 (37.0) .926 (23.5) 2.140 (54.4) .975 (24.5) 2.110 (53.6)

20, 21 (G) .930 (24.9) 1.195 (30.4) 1.310 (33.3) 1.525 (35.7) .926 (23.5) 2.140 (54.4) .975 (24.5) 2.110 (53.6)

22, 23 (H) 1.000 (25.4) 1.215 (30.9) 1.360 (34.5) 1.575 (40.0) 1.020 (25.9) 2.290 (55.2) 1.125 (25.6) 2.220 (56.4)

24, 25 (J) 1.030 (26.2) 1.245 (31.6) 1.430 (36.3) 1.645 (41.5) 1.020 (25.9) 2.290 (55.2) 1.125 (25.6) 2.220 (56.4)

C F

TF*311

CABLE ENTRY

(Section B)A Max.

(Section A)

Optional Strain ReliefPlace ‘ -R’ At End Of Part Number

THREAD(Section A)

0.135 (3.4)

STANDARD PROFILE

TF*314

TF*313 TF*318

TF*319


(45° AND 90°)


(STRAIGHT)


(45° AND 90°)

FULL-RADIUS PROFILE

B Max. (Section A)

1.25 (31.8) Max

H(Table I)

L(Table I)

M(Table I)

S(Table I)

J(Table I)

N(Table I)

R(Table I)

P(Table I)

LAMP BASE THREAD EMI/RFI SHRINK BOOT ADAPTERTF*311, TF*313, TF*314, TF*318, TF*319OPTIONAL STRAIN RELIEF





SERIES 31 |

SECTION

D


PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TF A 31 1 F 2 -08 03 -6 -A -ZXXX

STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 31

ANGLE

1 - STRAIGHT4 - 45 DEGREE9 - 90 DEGREE3 - 45 DEGREE, FULL RADIUS/SWEEPING8 - 90 DEGREE, FULL RADIUS/SWEEPING

MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY

0334ETC.(SEE CABLE ENTRY CHART PAGE 3)


STRAIN RELIEF OPTION

R(SEE OPTIONS PAGE 8. OMIT FOR NONE)

Z-CODE



SERI

ES 3

5 |

SEC

TIO

N D

SHIELD SOCK SHRINK BOOT ADAPTERTF*351, TF*353, TF*354, TF*358, TF*359EMI/RFI SHIELD SOCK ADAPTER


SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8, 9 (A) .830 (21.1) 1.045 (26.5) .940 (23.9) 1.155 (29.3) .457 (11.6) 1.710 (43.4) .500 (12.7) 1.730 (43.9)

10, 11 (B) .860 (21.8) 1.075 (27.3) 1.010 (25.7) 1.225 (31.1) .520 (13.2) 1.770 (45.0) .595 (15.1) 1.850 (47.0)

12, 13 (C) .882 (22.4) 1.097 (27.9) 1.070 (27.2) 1.285 (32.6) .582 (14.8) 1.830 (46.5) .610 (15.5) 1.870 (47.5)

14, 15 (D) .900 (22.9) 1.125 (28.6) 1.130 (28.7) 1.345 (34.2) .645 (16.4) 1.920 (48.8) .700 (17.8) 1.940 (49.3)

16, 17 (E) .930 (23.6) 1.145 (29.1) 1.190 (30.2) 1.405 (35.7) .738 (18.7) 2.030 (51.6) .885 (22.5) 2.030 (51.6)

18, 19 (F) .950 (24.1) 1.165 (29.6) 1.240 (31.5) 1.455 (37.0) .926 (23.5) 2.220 (56.4) .975 (24.8) 2.200 (55.9)

20, 21 (G) .980 (24.9) 1.195 (30.4) 1.310 (33.3) 1.525 (38.7) .926 (23.5) 2.220 (56.4) .975 (24.8) 2.200 (55.9)

22, 23 (H) 1.000 (25.4) 1.215 (30.9) 1.360 (34.5) 1.575 (40.0) 1.020 (25.9) 2.370 (60.2) 1.125 (28.6) 2.310 (58.7)

24, 25 (J) 1.030 (26.2) 1.245 (31.6) 1.430 (36.3) 1.645 (41.8) 1.020 (25.9) 2.370 (60.2) 1.125 (28.6) 2.310 (58.7)

28 1.145 (29.1) 2.420 (61.5) 1.225 (31.1) 2.480 (63.0) 1.145 (29.1) 2.420 (61.5) 1.225 (31.1) 2.480 (63.0)

32 1.207 (30.7) 2.520 (64.0) 1.575 (40.0) 2.730 (69.3) 1.207 (30.7) 2.520 (64.0) 1.575 (40.0) 2.730 (69.3)

36 1.238 (31.4) 2.610 (66.3) 1.775 (45.1) 2.730 (69.3) 1.238 (31.4) 2.610 (66.3) 1.775 (45.1) 2.730 (69.3)

A Max.(Section A)

DIRECT COUPLING OPTION(45° AND 90°)

DIRECT COUPLING OPTION(STRAIGHT)


TF*351

TF*354

TF*353 TF*358

TF*359

THREAD(Section A)

B Max(Section A)

0.135 (3.4)

Single Layer Shield(Tinned Copper)

Cable Entry

(Section B)C

Shield Length1.00 (25.4)

Max

P (Table I)

H (Table I)

N (Table I)

M(Table I)

S(Table I)

L(Table I)

R(Table I)

STANDARD PROFILE

LOW PROFILE

O-Ring Not

supplied with ‘A’

Interface Adapter





SERIES 35 |

SECTION

D


PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TF A 35 1 F 2 -08 03 -6 -10 -ZXXX

STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 35

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY



SHIELD OPTION (1 INCH INCREMENTS; 6 INCH MINIMUM)

Z-CODE



SERI

ES 4

0 |

SEC

TIO

N D

SPRING OR BAND TERMINATION ADAPTERTF*401, TF*403, TF*404, TF*408, TF*409EMI/RFI SINGLE SPRING OR BAND TERMINATION STYLE

A Max.(Section A)




TF*404

TF*403 TF*408

TF*409

J (Table I)

P (Table I)

H (Table I)

N (Table I)

M(Table I)

S(Table I)

L(Table I)

R(Table I)

STANDARD PROFILE

FULL-RADIUS PROFILE


SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8, 9 (A) .639 (16.2) .890 (22.6) .750 (19.1) 1.000 (25.4) .812 (20.6) .807 (20.5) 1.125 (28.6) 1.125 (28.6)

10, 11 (B) .664 (16.9) .920 (23.4) .810 (20.6) 1.060 (26.9) .875 (22.2) .861 (21.9) 1.250 (31.8) 1.250 (31.8)

12, 13 (C) .688 (17.5) .940 (23.9) .870 (22.1) 1.120 (28.4) .938 (23.8) .911 (23.1) 1.375 (34.9) 1.375 (34.9)

14, 15 (D) .705 (17.9) .970 (24.6) .920 (23.4) 1.190 (30.2) 1.000 (25.4) .965 (24.5) 1.500 (38.1) 1.500 (38.1)

16, 17 (E) .732 (18.6) .990 (25.1) .980 (24.9) 1.250 (31.8) 1.062 (27.0) 1.014 (25.8) 1.625 (41.3) 1.625 (41.3)

18, 19 (F) .748 (19.0) 1.000 (25.4) 1.020 (25.9) 1.270 (32.3) 1.094 (27.8) 1.064 (27.0) 1.750 (44.5) 1.750 (44.5)

20, 21 (G) .773 (19.6) 1.020 (25.9) 1.080 (27.4) 1.330 (33.8) 1.156 (29.4) 1.118 (28.4) 1.875 (47.6) 1.875 (47.6)

22, 23 (H) .800 (20.3) 1.060 (26.9) 1.140 (29.0) 1.410 (35.8) 1.188 (30.2) 1.172 (29.8) 2.000 (50.8) 2.000 (50.8)

24, 25 (J) .823 (20.9) 1.090 (27.7) 1.200 (30.5) 1.480 (37.6) 1.250 (31.8) 1.221 (31.0) 2.125 (54.0) 2.125 (54.0)

TF*401

THREAD(Section A)

B Max(Section A)

0.060 (1.5)

Cable Entry(Section B)

LENGTH(TF*401 Only)

DC

0.380 (9.7)





SERIES 40 |

SECTION

D



PART NUMBER BREAKDOWN EXAMPLE PART NUMBER TF A 40 1 F 2 -08 03 B1 -8 -S -ZXXX

STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 40

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY


BAND OPTION (SEE PAGE 7 FOR TERMINATION BAND OPTIONS. OMIT FOR NONE)


SLOT S(DOUBLE SLOT IN BAND LANDING AREA. OMIT FOR NONE)

Z-CODE



SERI

ES 4

3 |

SEC

TIO

N D

CABLE SEALING EMI/RFI BAND-IN-A-CAN ADAPTERTF*431, TF*434, TF*439STANDARD PROFILE - WITH STRAIN RELIEF

A Max.(Section A)



TF*431

TF*434TF*439

THREAD(Section A)

B Max(Section A)

Cable Entry(Section B)C

1.25 (31.8)Max

LENGTH(TF*431 Only)

P (Table I)

S(Table I)

Q(Table I)

R(Table I)

STANDARD PROFILE


SHELLSIZE

H MAX

J MAX

L MAX

M MAX

8, 9 (A) .639 (16.2) 1.380 (35.1) .750 (19.1) 1.500 (38.1)

10, 11 (B) .664 (16.9) 1.410 (35.8) .810 (20.6) 1.550 (39.4)

12, 13 (C) .688 (17.5) 1.430 (36.3) .870 (22.1) 1.610 (40.9)

14, 15 (D) .705 (17.9) 1.460 (37.1) .920 (23.4) 1.680 (42.7)

16, 17 (E) .732 (18.6) 1.480 (37.6) .980 (24.9) 1.740 (44.2)

18, 19 (F) .748 (19.0) 1.490 (37.8) 1.020 (25.9) 1.760 (44.7)

20, 21 (G) .773 (19.6) 1.510 (38.4) 1.080 (27.4) 1.820 (46.2)

22, 23 (H) .800 (20.3) 1.550 (39.4) 1.140 (29.0) 1.900 (48.3)

24, 25 (J) .823 (20.9) 1.580 (40.1) 1.200 (30.5) 1.970 (50.0)





SERIES 43 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 43

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY



STRAIN RELIEF OPTION (SEE OPTIONS PAGE 8. OMIT FOR NONE)

Z-CODE



SERI

ES 4

6 |

SEC

TIO

N D


TF*461

B Max.(Section A)

0.135 (3.4)


LENGTH(TF*461 Only)

0.380

EDC A Max.(Section A)




TF*464

TF*463 TF*468

TF*469

J (Table I)

P (Table I)

H (Table I)

N (Table I)

M(Table I)

S(Table I)

L(Table I)

R(Table I)

STANDARD PROFILE

FULL-RADIUS PROFILE

THREAD(Section A)


SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8, 9 (A) .531 (13.5) .940 (23.9) .639 (16.2) 1.110 (28.2) .812 (20.6) 1.017 (25.8) 1.125 (28.6) 1.335 (33.9)

10, 11 (B) .594 (15.1) 1.000 (25.4) .664 (16.9) 1.140 (29.0) .875 (22.2) 1.071 (27.2) 1.250 (31.8) 1.460 (37.1)

12, 13 (C) .618 (15.7) 1.050 (26.7) .688 (17.5) 1.160 (29.5) .938 (23.8) 1.121 (28.5) 1.375 (34.9) 1.585 (40.3)

14, 15 (D) .656 (16.7) 1.090 (27.7) .705 (17.9) 1.190 (30.2) 1.000 (25.4) 1.175 (29.8) 1.500 (38.1) 1.710 (43.4)

16, 17 (E) .688 (17.5) 1.150 (29.2) .732 (18.6) 1.210 (30.7) 1.062 (27.0) 1.224 (31.1) 1.625 (41.3) 1.835 (46.6)

18, 19 (F) .748 (19.0) 1.190 (30.2) .803 (20.4) 1.221 (31.0) 1.094 (27.8) 1.274 (32.4) 1.750 (44.5) 1.960 (49.8)

20, 21 (G) .773 (19.6) 1.250 (31.8) 1.031 (26.2) 1.281 (32.5) 1.156 (29.4) 1.328 (33.7) 1.875 (47.6) 2.085 (53.0)

22, 23 (H) .800 (20.3) 1.320 (33.5) 1.156 (29.4) 1.351 (34.3) 1.188 (30.2) 1.382 (35.1) 2.000 (50.8) 2.210 (56.1)

24, 25 (J) .823 (20.9) 1.380 (35.1) 1.219 (31.0) 1.410 (35.8) 1.250 (31.8) 1.431 (36.3) 2.125 (54.0) 2.335 (59.3)





SERIES 46 |

SECTION

D


PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TF A 46 1 F 2 -08 03 B1 -8 -S -ZXXX

STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 46

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 4

7 |

SEC

TIO

N D

SPRING OR BAND TERMINATION ADAPTERTF*471, TF*473, TF*474, TF*478, TF*479EMI/RFI DUAL SPRING OR BAND TERMINATION STYLE

TF*471

B Max.(Section A)

0.135 (3.4)0.060 (1.5)


LENGTH(TF*471 Only)

0.380 (9.7)

EDC A Max.(Section A)




TF*474

TF*473 TF*478

TF*479

J (Table I)

P (Table I)

H (Table I)

N (Table I)

M(Table I)

S(Table I)

L(Table I)

R(Table I)

STANDARD PROFILE

FULL-RADIUS PROFILE

THREAD(Section A)


SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8, 9 (A) .639 (16.2) 1.38 (35.1) .750 (19.1) 1.550 (39.4) .812 (20.6) 1.230 (31.2) 1.125 (28.6) 1.530 (38.9)

10, 11 (B) .664 (16.9) 1.44 (36.6) .810 (20.6) 1.580 (40.2) .875 (22.2) 1.290 (32.8) 1.250 (31.8) 1.660 (42.2)

12, 13 (C) .688 (17.5) 1.49 (37.9) .870 (22.1) 1.600 (40.7) .938 (23.8) 1.350 (34.3) 1.375 (34.9) 1.790 (45.5)

14, 15 (D) .705 (17.9) 1.53 (38.9) .920 (23.4) 1.630 (41.4) 1.000 (25.4) 1.410 (35.8) 1.500 (38.1) 1.910 (48.5)

16, 17 (E) .732 (18.6) 1.59 (40.4) .980 (24.9) 1.650 (41.9) 1.062 (27.0) 1.470 (37.3) 1.625 (41.3) 2.040 (51.8)

18, 19 (F) .748 (19.0) 1.63 (41.4) 1.020 (25.9) 1.661 (42.2) 1.094 (27.8) 1.540 (39.1) 1.750 (44.5) 2.160 (54.9)

20, 21 (G) .773 (19.6) 1.69 (43.0) 1.080 (27.4) 1.721 (43.7) 1.156 (29.4) 1.600 (40.6) 1.875 (47.6) 2.290 (58.2)

22, 23 (H) .800 (20.3) 1.76 (44.7) 1.140 (29.0) 1.791 (45.5) 1.188 (30.2) 1.660 (42.2) 2.000 (50.8) 2.410 (61.2)

24, 25 (J) .823 (20.9) 1.82 (46.3) 1.200 (30.5) 1.850 (47.0) 1.250 (31.8) 1.720 (43.7) 2.125 (54.0) 2.540 (64.5)





SERIES 47 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 47

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 4

8 |

SEC

TIO

N D

BAND TERMINATION ADAPTERTF*481, TF*483, TF*484, TF*488, TF*489INNER AND OUTER TERMINATION ADAPTER

TF*481

B Max.(Section A)

0.135 (3.4)0.060 (1.5)


INNER BRAID SLOT

LENGTH(TF*481 Only)

0.380 (9.7)

EDCA Max.

(Section A)




TF*484

TF*483 TF*488

TF*489

J (Table I)

P (Table I)

H (Table I)

N (Table I)

M(Table I)

S(Table I)

L(Table I)

R(Table I)

STANDARD PROFILE

FULL-RADIUS PROFILE

THREAD(Section A)


SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8,9 (A) .531 (13.5) .940 (23.9) .639 (16.2) 1.110 (28.2) .812 (20.6) 1.017 (25.8) 1.125 (28.6) 1.335 (33.9)

10, 11 (B) .594 (15.1) 1.000 (25.4) .664 (16.9) 1.140 (29.0) .875 (22.2) 1.071 (27.2) 1.250 (31.8) 1.460 (37.1)

12, 13 (C) .618 (15.7) 1.050 (26.7) .688 (17.5) 1.160 (29.5) .938 (23.8) 1.121 (28.5) 1.375 (34.9) 1.585 (40.3)

14, 15 (D) .656 (16.7) 1.090 (27.7) .705 (17.9) 1.190 (30.2) 1.000 (25.4) 1.175 (29.8) 1.500 (38.1) 1.710 (43.4)

16, 17 (E) .688 (17.5) 1.150 (29.2) .732 (18.6) 1.210 (30.7) 1.062 (27.0) 1.224 (31.1) 1.625 (41.3) 1.835 (46.6)

18, 19 (F) .748 (19.0) 1.190 (30.2) .803 (20.4) 1.221 (31.0) 1.094 (27.8) 1.274 (32.4) 1.750 (44.5) 1.960 (49.8)

20, 21 (G) .773 (19.6) 1.250 (31.8) 1.031 (26.2) 1.281 (32.5) 1.156 (29.4) 1.328 (33.7) 1.875 (47.6) 2.085 (53.0)

22, 23 (H) .800 (20.3) 1.320 (33.5) 1.156 (29.4) 1.351 (34.3) 1.188 (30.2) 1.382 (35.1) 2.000 (50.8) 2.210 (56.1)

24, 25 (J) .823 (20.9) 1.380 (35.1) 1.219 (31.0) 1.410 (35.8) 1.250 (31.8) 1.431 (36.3) 2.125 (54.0) 2.335 (59.3)





SERIES 48 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 48

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 4

9 |

SEC

TIO

N D

LOCK RING TERMINATED ADAPTERTF*491, TF*494, TF*499STANDARD PROFILE

A Max.(Section A)



TF*491

TF*494 TF*499

B Max.(Section A)

0.135 (3.4)


LENGTH(TF*491 Only)

EDC

J (Table I)

H (Table I)

M(Table I)

L(Table I)STANDARD

PROFILE


SHELLSIZE

H MAX

J MAX

L MAX

M MAX

8, 9 (A) .640 (16.3) .890 (22.6) .750 (19.1) 1.000 (25.4)

10, 11 (B) .660 (16.8) .920 (23.4) .810 (20.6) 1.060 (26.9)

12, 13 (C) .690 (17.5) .940(23.9) .870 (22.1) 1.120 (28.4)

14, 15 (D) .710 (18.0) .970 (24.6) .920 (23.4) 1.190 (30.2)

16, 17 (E) .730 (18.5) .990 (25.1) .980 (24.9) 1.250 (31.8)

18, 19 (F) .750 (19.1) 1.000 (25.4) 1.02 0(25.9) 1.270 (32.3)

20, 21 (G) .770 (19.6) 1.020(25.9) 1.080 (27.4) 1.330 (33.8)

22, 23 (H) .800 (20.3) 1.060 (26.9) 1.140 (29.0) 1.410 (35.8)

24, 25 (J) .820 (20.8) 1.090 (27.7) 1.200 (30.5) 1.480 (37.6)

THREAD(Section A)





SERIES 49 |

SECTION

D


PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TF A 49 1 F 2 -08 03 -8 -ZXXX

STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 49

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY



Z-CODE




SECTION

D


55 STRAIN RELIEF TERMINATION EMI/RFI NON-ENVIRONMENTAL BACKSHELL 86

70 OUTER SHIELD TERMINATION EMI/RFI NON-ENVIRONMENTAL BACKSHELL 88

71 HEAVY DUTY OUTER SHIELD TERMINATION EMI/RFI NON-ENVIRONMENTAL BACKSHELL 90

72 LIGHT DUTY OUTER SHIELD TERMINATION EMI/RFI NON-ENVIRONMENTAL BACKSHELL 92

74 INNER OR OUTER SHIELD TERMINATION EMI/RFI NON-ENVIRONMENTAL BACKSHELL 94

75 INNER AND OUTER SHIELD TERMINATION EMI/RFI NON-ENVIRONMENTAL BACKSHELL 96

76 INNER AND OUTER SHIELD TERMINATION EMI/RFI NON-ENVIRONMENTAL BACKSHELL 98

77 INNER OR OUTER SHIELD TERMINATION EMI/RFI NON-ENVIRONMENTAL BACKSHELL 100

EMI/RFI NON-ENVIRONMENTAL BACKSHELLSElectromagnetic interference (EMI) and radio frequency interference (RFI) generate interference. When strong external noise fields exist, the conductors of a cable act as antennas and pick up the radiated signals. The reception of this interference results in inaccurate or interrupted data transmission. An effective shield prevents the reception of undesired signals as well as confining extraneous signals generated within the cable itself. EMI/RFI backshells enclose the cable in a tightly woven metal braid comprised of wire strands which is then terminated at one or both ends of the cable to ground potential. The termination and grounding of the shield is accomplished by using a suitable connector backshell. A variety of backshell configurations are available for termination of cable shielding.


SERI

ES 5

5 |

SEC

TIO

N D

NON-ENVIRONMENTAL BACKSHELLTF*551, TF*553, TF*554, TF*558, TF*559WITH STRAIN RELIEF—STANDARD PROFILE


SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8, 9 (A) .795 (20.2) 1.390 (35.3) .906 (23.0) 1.500 (38.1) .457 (11.6) 1.622 (41.2) .500 (12.7) 1.632 (41.5)

10, 11 (B) .820 (20.8) 1.420 (36.1) .966 (24.5) 1.560 (39.6) .520 (13.2) 1.682 (42.7) .595 (15.1) 1.752 (44.5)

12, 13 (C) .844 (21.4) 1.440 (36.6) 1.026 (26.1) 1.620 (41.1) .582 (14.8) 1.742 (44.2) .610 (15.5) 1.772 (45.0)

14, 15 (D) .861 (21.9) 1.470 (37.3) 1.076 (27.3) 1.690 (42.9) .645 (16.4) 2.062 (52.4) .700 (17.8) 2.072 (52.6)

16, 17 (E) .888 (22.6) 1.490 (37.8) 1.136 (28.9) 1.750 (44.5) .738 (18.7) 2.172 (55.2) .885 (22.5) 2.162 (54.9)

18, 19 (F) .904 (23.0) 1.500 (38.1) 1.176 (29.9) 1.770 (45.0) .926 (23.5) 2.362 (60.0) .975 (24.8) 2.332 (59.2)

20, 21 (G) .929 (23.6) 1.520 (38.6) 1.236 (31.4) 1.830 (46.5) .926 (23.5) 2.362 (60.0) .975 (24.8) 2.332 (59.2)

22, 23 (H) .956 (24.3) 1.560 (39.6) 1.296 (32.9) 1.910 (48.5) 1.020 (25.9) 2.512 (63.8) 1.125 (28.6) 2.442 (62.0)

24, 25 (J) .979 (24.9) 1.590 (40.4) 1.356 (34.4) 1.980 (50.3) 1.020 (25.9) 2.512 (63.8) 1.125 (28.6) 2.442 (62.0)

A Max.(Section A)




TF*551

TF*554

TF*553 TF*558

TF*559

THREAD(Section A)

B Max(Section A)

LENGTH(TF*501 Only)

P (Table I)

H (Table I)

J (Table I)

N (Table I)

M(Table I)

S(Table I)

L(Table I)

R(Table I)

STANDARD PROFILE

FULL-RADIUS PROFILE





SERIES 55 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 55

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 7

0 |

SEC

TIO

N D

EMI/RFI NON-ENVIRONMENTAL BACKSHELLTF*701, TF*703, TF*704, TF*708, TF*709OUTER SHIELD TERMINATION


SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8, 9 (A) .457 (11.6) 1.602 (40.7) .500 (12.7) 1.612 (40.9) .639 (16.2) 1.602 (40.7) .750 (19.1) 1.612 (40.9)

10, 11 (B) .520 (13.2) 1.662 (42.2) .595 (15.1) 1.732 (44.0) .664 (16.9) 1.662 (42.2) .810 (20.6) 1.732 (44.0)

12, 13 (C) .582 (14.8) 1.722 (43.7) .610 (15.5) 1.752 (44.5) .688 (17.5) 1.722 (43.7) .870 (22.1) 1.752 (44.5)

14, 15 (D) .645 (16.4) 2.062 (52.4) .700 (17.8) 2.072 (52.6) .705 (17.9) 2.062 (52.4) .920 (23.4) 2.072 (52.6)

16, 17 (E) .738 (18.7) 2.172 (55.2) .885 (22.5) 2.162 (54.9) .732 (18.6) 2.172 (55.2) .980 (24.9) 2.162 (54.9)

18, 19 (F) .926 (23.5) 2.362 (60.0) .975 (24.8) 2.332 (59.2) .748 (19.0) 2.362 (60.0) 1.020 (25.9) 2.332 (59.2)

20, 21 (G) .926 (23.5) 2.362 (60.0) .975 (24.8) 2.332 (59.2) .773 (19.6) 2.362 (60.0) 1.080 (27.4) 2.332 (59.2)

22, 23 (H) 1.020 (25.9) 2.512 (63.8) 1.125 (28.6) 2.442 (62.0) .800 (20.3) 2.512 (63.8) 1.140 (29.0) 2.442 (62.0)

24, 25 (J) 1.020 (25.9) 2.512 (63.8) 1.125 (28.6) 2.442 (62.0) .823 (20.9) 2.512 (63.8) 1.200 (30.5) 2.442 (62.0)

A Max.(Section A)




TF*701

TF*704

TF*703 TF*708

TF*709

THREAD(Section A)

B Max(Section A)

LENGTH(TF*701 Only)

J (Table I)

N (Table I)

P (Table I)

H (Table I)

S(Table I)

M(Table I)

R(Table I)

L(Table I)

STANDARD PROFILE

FULL-RADIUS PROFILE





SERIES 70 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 70

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 7

1 |

SEC

TIO

N D

EMI/RFI NON-ENVIRONMENTAL BACKSHELLTF*711, TF*713, TF*714, TF*718, TF*719OUTER SHIELD TERMINATION (HEAVY DUTY)

TABLE I

SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8, 9 (A) .457 (11.6) 1.848 (46.9) .500 (12.7) 1.858 (47.2) .639 (16.2) 1.848 (46.9) .750 (19.1) 1.858 (47.2)

10, 11 (B) .520 (13.2) 1.908 (48.5) .595 (15.1) 1.978 (50.2) .664 (16.9) 1.908 (48.5) .810 (20.6) 1.978 (50.2)

12, 13 (C) .582 (14.8) 1.968 (50.0) .610 (15.5) 1.998 (50.7) .688 (17.5) 1.968 (50.0) .870 (22.1) 1.998 (50.7)

14, 15 (D) .645 (16.4) 2.347 (59.6) .700 (17.8) 2.357 (59.9) .705 (17.9) 2.347 (59.6) .920 (23.4) 2.357 (59.9)

16, 17 (E) .738 (18.7) 2.457 (62.4) .885 (22.5) 2.447 (62.2) .732 (18.6) 2.457 (62.4) .980 (24.9) 2.447 (62.2)

18, 19 (F) .926 (23.5) 2.647 (67.2) .975 (24.8) 2.617 (66.5) .748 (19.0) 2.647 (67.2) 1.020 (25.9) 2.617 (66.5)

20, 21 (G) .926 (23.5) 2.647 (67.2) .975 (24.8) 2.617 (66.5) .773 (19.6) 2.647 (67.2) 1.080 (27.4) 2.617 (66.5)

22, 23 (H) 1.020 (25.9) 2.922 (74.2) 1.125 (28.6) 2.852 (72.4) .800 (20.3) 2.922 (74.2) 1.140 (29.0) 2.852 (72.4)

24, 25 (J) 1.020 (25.9) 2.922 (74.2) 1.125 (28.6) 2.852 (72.4) .823 (20.9) 2.922 (74.2) 1.200 (30.5) 2.852 (72.4)

A Max.(Section A)




TF*711

TF*714

TF*713 TF*718

TF*719

THREAD(Section A)

B Max(Section A)

LENGTH(TF*711 Only)

J (Table I)

N (Table I)

P (Table I)

H (Table I)

S(Table I)

M(Table I)

R(Table I)

L(Table I)

STANDARD PROFILE

FULL-RADIUS PROFILE





SERIES 71 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 71

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 7

2 |

SEC

TIO

N D

EMI/RFI NON-ENVIRONMENTAL BACKSHELLTF*721, TF*723, TF*724, TF*728, TF*729OUTER SHIELD TERMINATION (LIGHT DUTY)


SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8, 9 (A) .639 (16.2) 1.100 (27.9) .750 (19.1) 1.210 (30.7) .457 (11.6) 1.680 (42.7) .500 (12.7) 1.781 (45.2)

10, 11 (B) .664 (16.9) 1.130 (28.7) .810 (20.6) 1.270 (32.3) .520 (13.2) 1.740 (44.2) .595 (15.1) 1.901 (48.3)

12, 13 (C) .688 (17.5) 1.150 (29.2) .870 (22.1) 1.330 (33.8) .582 (14.8) 1.800 (45.7) .610 (15.5) 1.921 (48.8)

14, 15 (D) .705 (17.9) 1.180 (30.0) .920 (23.4) 1.400 (35.6) .645 (16.4) 1.890 (48.0) .700 (17.8) 1.991 (50.6)

16, 17 (E) .732 (18.6) 1.200 (30.5) .980 (24.9) 1.460 (37.1) .738 (18.7) 2.000 (50.8) .885 (22.5) 2.081 (52.9)

18, 19 (F) .748 (19.0) 1.210 (30.7) 1.020 (25.9) 1.480 (37.6) .926 (23.5) 2.190 (55.6) .975 (24.8) 2.251 (57.2)

20, 21 (G) .773 (19.6) 1.230 (31.2) 1.080 (27.4) 1.540 (39.1) .926 (23.5) 2.190 (55.6) .975 (24.8) 2.251 (57.2)

22, 23 (H) .800 (20.3) 1.270 (32.3) 1.140 (29.0) 1.620 (41.1) 1.020 (25.9) 2.340 (59.4) 1.125 (28.6) 2.361 (60.0)

24, 25 (J) .823 (20.9) 1.300 (33.0) 1.200 (30.5) 1.690 (42.9) 1.020 (25.9) 2.340 (59.4) 1.125 (28.6) 2.361 (60.0)

A Max.(Section A)




TF*721

TF*724

TF*723 TF*728

TF*729

THREAD(Section A)

B Max(Section A)

LENGTH(TF*721 Only)

P (Table I)

H (Table I)

P (Table I)

N (Table I)

M(Table I)

S(Table I)

L(Table I)

R(Table I)

STANDARD PROFILE




FULL-RADIUS PROFILE


SERIES 72 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 72

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 7

4 |

SEC

TIO

N D

EMI/RFI NON-ENVIRONMENTAL BACKSHELLTF*741, TF*743, TF*744, TF*748, TF*749INNER 74 OR OUTER SHIELD TERMINATION


SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8, 9 (A) .639 (16.2) .940 (23.9) .750 (19.1) 1.050 (26.7) .457 (11.6) 1.730 (43.9) .560 (14.2) 1.680 (42.7)

10, 11 (B) .664 (16.9) .970 (24.6) .810 (20.6) 1.110 (28.2) .520 (13.2) 1.730 (43.9) .660 (16.8) 1.800 (45.7)

12, 13 (C) .688 (17.5) .990 (25.1) .870 (22.1) 1.170 (29.7) .582 (14.8) 1.790 (45.5) .670 (17.0) 1.820 (46.2)

14, 15 (D) .705 (17.9) 1.020 (25.9) .920 (23.4) 1.240 (31.5) .645 (16.4) 1.880 (47.8) .760 (19.3) 1.890 (48.0)

16, 17 (E) .732 (18.6) 1.040 (26.4) .980 (24.9) 1.300 (33.0) .738 (18.7) 1.990 (50.5) .950 (24.1) 1.980 (50.3)

18, 19 (F) .748 (19.0) 1.050 (26.7) 1.020 (25.9) 1.320 (33.5) .926 (23.5) 2.180 (55.4) 1.030 (26.2) 2.150 (54.6)

20, 21 (G) .773 (19.6) 1.070 (27.2) 1.080 (27.4) 1.380 (35.1) .926 (23.5) 2.180 (55.4) 1.030 (26.2) 2.150 (54.6)

22, 23 (H) .800 (20.3) 1.110 (28.2) 1.140 (29.0) 1.460 (37.1) 1.020 (25.9) 2.330 (59.2) 1.180 (30.0) 2.260 (57.4)

24, 25 (J) .823 (20.9) 1.140 (29.0) 1.200 (30.5) 1.530 (38.9) 1.020 (25.9) 2.330 (59.2) 1.180 (30.0) 2.260 (57.4)

A Max.(Section A)




TF*741

TF*744

TF*743 TF*748

TF*749

THREAD(Section A)

B Max(Section A)

LENGTH(TF*741 Only)

P (Table I)

H (Table I)

J (Table I)

N (Table I)

M(Table I)

S(Table I)

L(Table I)

R(Table I)

STANDARD PROFILE




FULL-RADIUS PROFILE


SERIES 74 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 74

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 7

5 |

SEC

TIO

N D

EMI/RFI NON-ENVIRONMENTAL BACKSHELLTF*751, TF*753, TF*754, TF*758, TF*759INNER AND OUTER SHIELD TERMINATION (2 OR 3 RINGS)


SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8, 9 (A) .639 (16.2) .950 (24.1) .750 (19.1) 1.060 (26.9) .457 (11.6) 1.470 (37.3) .500 (12.7) 1.480 (37.6)

10, 11 (B) .664 (16.9) .980 (24.9) .810 (20.6) 1.120 (28.4) .520 (13.2) 1.530 (38.9) .595 (15.1) 1.600 (40.6)

12, 13 (C) .688 (17.5) 1.000 (25.4) .870 (22.1) 1.180 (30.0) .582 (14.8) 1.590 (40.4) .610 (15.5) 1.620 (41.1)

14, 15 (D) .705 (17.9) 1.030 (26.2) .920 (23.4) 1.250 (31.8) .645 (16.4) 1.680 (42.7) .700 (17.8) 1.690 (42.9)

16, 17 (E) .732 (18.6) 1.050 (26.7) .980 (24.9) 1.310 (33.3) .738 (18.7) 1.790 (45.5) .885 (22.5) 1.950 (49.5)

18, 19 (F) .748 (19.0) 1.060 (26.9) 1.020 (25.9) 1.330 (33.8) .926 (23.5) 1.980 (50.3) .975 (24.8) 2.060 (52.3)

20, 21 (G) .773 (19.6) 1.080 (27.4) 1.080 (27.4) 1.390 (35.3) .926 (23.5) 1.980 (50.3) .975 (24.8) 2.060 (52.3)

22, 23 (H) .800 (20.3) 1.120 (28.4) 1.140 (29.0) 1.470 (37.3) 1.020 (25.9) 2.130 (54.1) 1.125 (28.6) 2.060 (52.3)

24, 25 (J) .823 (20.9) 1.150 (29.2) 1.200 (30.5) 1.540 (39.1) 1.020 (25.9) 2.130 (54.1) 1.125 (28.6) 2.060 (52.3)

A Max.(Section A)




TF*751

TF*754

TF*753 TF*758

TF*759

THREAD(Section A)

B Max(Section A)

LENGTH(TF*751 Only)

P (Table I)

H (Table I)

J (Table I)

N (Table I)

M(Table I)

S(Table I)

L(Table I)

R(Table I)

STANDARD PROFILE




FULL-RADIUS PROFILE


SERIES 75 |

SECTION

D


EMI/RFI NON-ENVIRONMENTAL BACKSHELLTF*751, TF*753, TF*754, TF*758, TF*759INNER AND OUTER SHIELD TERMINATION (2 OR 3 RINGS)


STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 75

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 7

6 |

SEC

TIO

N D

EMI/RFI NON-ENVIRONMENTAL BACKSHELLTF*761, TF*763, TF*764, TF*768, TF*769INNER AND OUTER SHIELD TERMINATION


SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8, 9 (A) .639 (16.2) 1.015 (25.8) .750 (19.1) 1.125 (28.6) .457 (11.6) 1.602 (40.7) .500 (12.7) 1.612 (40.9)

10, 11 (B) .664 (16.9) 1.045 (26.5) .810 (20.6) 1.185 (30.1) .520 (13.2) 1.662 (42.2) .595 (15.1) 1.732 (44.0)

12, 13 (C) .688 (17.5) 1.065 (27.1) .870 (22.1) 1.245 (31.6) .582 (14.8) 1.722 (43.7) .610 (15.5) 1.752 (44.5)

14, 15 (D) .705 (17.9) 1.095 (27.8) .920 (23.4) 1.315 (33.4) .645 (16.4) 2.062 (52.4) .700 (17.8) 2.072 (52.6)

16, 17 (E) .732 (18.6) 1.115 (28.3) .980 (24.9) 1.375 (34.9) .738 (18.7) 2.172 (55.2) .885 (22.5) 2.162 (54.9)

18, 19 (F) .748 (19.0) 1.125 (28.6) 1.020 (25.9) 1.395 (35.4) .926 (23.5) 2.362 (60.0) .975 (24.8) 2.332 (59.2)

20, 21 (G) .773 (19.6) 1.145 (29.1) 1.080 (27.4) 1.445 (36.7) .926 (23.5) 2.362 (60.0) .975 (24.8) 2.332 (59.2)

22, 23 (H) .800 (20.3) 1.185 (30.1) 1.140 (29.0) 1.535 (39.0) 1.020 (25.9) 2.512 (63.8) 1.125 (28.6) 2.442 (62.0)

24, 25 (J) .823 (20.9) 1.215 (30.9) 1.200 (30.5) 1.605 (40.8) 1.020 (25.9) 2.512 (63.8) 1.125 (28.6) 2.442 (62.0)

A Max.(Section A)




TF*761

TF*764

TF*763 TF*768

TF*769

THREAD(Section A)

B Max(Section A)

LENGTH(TF*761 Only)

P (Table I)

H (Table I)

J (Table I)

N (Table I)

M(Table I)

S(Table I)

L(Table I)

R(Table I)

STANDARD PROFILE




FULL-RADIUS PROFILE


SERIES 76 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 76

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 7

7 |

SEC

TIO

N D

EMI/RFI NON-ENVIRONMENTAL BACKSHELLTF*771, TF*773, TF*774, TF*778, TF*779INNER OR OUTER SHIELD TERMINATION


SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8,9 (A) .457 (11.6) 3.460 (87.9) .510 (13.0) 3.460 (87.9) .639 (16.2) 3.460 (87.9) .750 (19.1) 3.460 (87.9)

10, 11 (B) .520 (13.2) 3.520 (89.4) .595 (15.1) 3.590 (91.2) .664 (16.9) 3.520 (89.4) .810 (20.6) 3.590 (91.2)

12, 13 (C) .582 (14.8) 3.580 (90.9) .610 (15.5) 3.610 (91.7) .688 (17.5) 3.580 (90.9) .870 (22.1) 3.610 (91.7)

14, 15 (D) .645 (16.4) 3.900 (99.1) .700 (17.8) 3.910 (99.3) .705 (17.9) 3.900 (99.1) .920 (23.4) 3.910 (99.3)

16, 17 (E) .738 (18.7) 4.010 (101.9) .885 (22.5) 4.000 (101.6) .732 (18.6) 4.010 (101.9) .980 (24.9) 4.000 (101.6)

18, 19 (F) .926 (23.5) 4.200 (106.7) .975 (24.8) 4.170 (105.9) .748 (19.0) 4.200 (106.7) 1.020 (25.9) 4.170 (105.9)

20, 21 (G) .926 (23.5) 4.200 (106.7) .975 (24.8) 4.170 (105.9) .773 (19.6) 4.200 (106.7) 1.080 (27.4) 4.170 (105.9)

22, 23 (H) 1.020 (25.9) 4.350 (110.5) 1.125 (28.6) 4.280 (108.7) .800 (20.3) 4.350 (110.5) 1.140 (29.0) 4.280 (108.7)

24, 25 (J) 1.020 (25.9) 4.350 (110.5) 1.125 (28.6) 4.280 (108.7) .823 (20.9) 4.350 (110.5) 1.200 (30.5) 4.280 (108.7)

A Max.(Section A)




TF*771

TF*774

TF*773 TF*778

TF*779

THREAD(Section A)

B Max(Section A)

LENGTH(TF*771 Only)

J (Table I)

N (Table I)

P (Table I)

N (Table I)

S(Table I)

M(Table I)

R(Table I)

L(Table I)

STANDARD PROFILE




FULL-RADIUS PROFILE


SERIES 77 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 77

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE




SECTION

D


60 FULLY SEALED, OUTER TERMINATION EMI/RFI ENVIRONMENTAL BACKSHELL 104

61 MOISTURE PROOF, OUTER TERMINATION EMI/RFI ENVIRONMENTAL BACKSHELL 106

62 FULLY SEALED, INNER AND OUTER TERMINATION EMI/RFI ENVIRONMENTAL BACKSHELL 108



82 SPLASH PROOF, OUTER TERMINATION EMI/RFI ENVIRONMENTAL BACKSHELL 114



85 SPLASH-PROOF, OUTER SHIELD TERMINATION EMI/RFI ENVIRONMENTAL BACKSHELL 120

87 FULLY SEALED, INNER AND OUTER SHIELD TERMINATION EMI/RFI ENVIRONMENTAL BACKSHELL 122



EMI/RFI ENVIRONMENTAL BACKSHELLSElectromagnetic interference (EMI) and radio frequency interference (RFI) generate interference. When strong external noise fields exist, the conductors of a cable act as antennas and pick up the radiated signals. The reception of this interference results in inaccurate or interrupted data transmission. An effective shield prevents the reception of undesired signals as well as confining extraneous signals generated within the cable itself. Emi/rfi backshells enclose the cable in a tightly woven metal braid comprised of wire strands which is then terminated at one or both ends of the cable to ground potential. The termination and grounding of the shield is accomplished by using a suitable connector backshell. A variety of backshell configurations are available for termination of cable shielding. Environmental backshells protect the wiring side of the connector from dust, dirt, moisture and fluids. Almost all recent military specification cylindrical connectors are designed so that when the wires are inserted through the grommet, and assuming all holes in the grommet contain either a wire or a sealing plug, the connector will be environmentally sealed once the backshell or strain relief is secured.


SERI

ES 6

0 |

SEC

TIO

N D

ENVIRONMENTAL BACKSHELLTF*601, TF*603, TF*604, TF*608, TF*609FULLY SEALED


SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8, 9 (A) .457 (11.6) 1.810 (46.0) .500 (12.7) 1.820 (46.2) .639 (16.2) 1.810 (46.0) .750 (19.1) 1.820 (46.2)

10, 11 (B) .520 (13.2) 1.869 (47.5) .595 (15.1) 1.940 (49.3) .664 (16.9) 1.869 (47.5) .810 (20.6) 1.940 (49.3)

12, 13 (C) .582 (14.8) 1.929 (49.0) .610 (15.5) 1.960 (49.8) .688 (17.5) 1.929 (49.0) .870 (22.1) 1.960 (49.8)

14, 15 (D) .645 (16.4) 2.359 (59.9) .700 (17.8) 2.369 (60.2) .705 (17.9) 2.359 (59.9) .920 (23.4) 2.369 (60.2)

16, 17 (E) .738 (18.7) 2.469 (62.7) .885 (22.5) 2.459 (62.5) .732 (18.6) 2.469 (62.7) .980 (24.9) 2.459 (62.5)

18, 19 (F) .926 (23.5) 2.659 (67.5) .975 (24.8) 2.629 (66.8) .748 (19.0) 2.659 (67.5) 1.020 (25.9) 2.629 (66.8)

20, 21 (G) .926 (23.5) 2.659 (67.5) .975 (24.8) 2.629 (66.8) .773 (19.6) 2.659 (67.5) 1.080 (27.4) 2.629 (66.8)

22, 23 (H) 1.020 (25.9) 2.872 (72.9) 1.125 (28.6) 2.802 (71.2) .800 (20.3) 2.872 (72.9) 1.140 (29.0) 2.802 (71.2)

24, 25 (J) 1.020 (25.9) 2.872 (72.9) 1.125 (28.6) 2.802 (71.2) .823 (20.9) 2.872 (72.9) 1.200 (30.5) 2.802 (71.2)

A Max.(Section A)




TF*601

TF*604

TF*603TF*608

TF*609

THREAD(Section A)

B Max(Section A)

LENGTH(TF*501 Only)

O-Ring

J (Table I)

N (Table I)

P (Table I)

H (Table I)

S(Table I)

M(Table I)

R(Table I)

L(Table I)

STANDARD PROFILE

FULL-RADIUS PROFILE





SERIES 60 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 60

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 6

1 |

SEC

TIO

N D

ENVIRONMENTAL BACKSHELLTF*611, TF*613, TF*614, TF*618, TF*619MOISTURE PROOF


SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8,9 (A) .457 (11.6) 1.810 (46.0) .500 (12.7) 1.820 (46.2) .639 (16.2) 1.810 (46.0) .750 (19.1) 1.820 (46.2)

10, 11 (B) .520 (13.2) 1.869 (47.5) .595 (15.1) 1.940 (49.3) .664 (16.9) 1.869 (47.5) .810 (20.6) 1.940 (49.3)

12, 13 (C) .582 (14.8) 1.929 (49.0) .610 (15.5) 1.960 (49.8) .688 (17.5) 1.929 (49.0) .870 (22.1) 1.960 (49.8)

14, 15 (D) .645 (16.4) 2.359 (59.9) .700 (17.8) 2.369 (60.2) .705 (17.9) 2.359 (59.9) .920 (23.4) 2.369 (60.2)

16, 17 (E) .738 (18.7) 2.469 (62.7) .885 (22.5) 2.459 (62.5) .732 (18.6) 2.469 (62.7) .980 (24.9) 2.459 (62.5)

18, 19 (F) .926 (23.5) 2.659 (67.5) .975 (24.8) 2.629 (66.8) .748 (19.0) 2.659 (67.5) 1.020 (25.9) 2.629 (66.8)

20, 21 (G) .926 (23.5) 2.659 (67.5) .975 (24.8) 2.629 (66.8) .773 (19.6) 2.659 (67.5) 1.080 (27.4) 2.629 (66.8)

22, 23 (H) 1.020 (25.9) 2.872 (72.9) 1.125 (28.6) 2.802 (71.2) .800 (20.3) 2.872 (72.9) 1.140 (29.0) 2.802 (71.2)

24, 25 (J) 1.020 (25.9) 2.872 (72.9) 1.125 (28.6) 2.802 (71.2) .823 (20.9) 2.872 (72.9) 1.200 (30.5) 2.802 (71.2)

A Max.(Section A)




TF*611

TF*614

TF*613 TF*618

TF*619

THREAD(Section A)

B Max(Section A)

LENGTH(TF*611 Only)

O-Ring

J (Table I)

N (Table I)

P (Table I)

H (Table I)

S(Table I)

M(Table I)

R(Table I)

L(Table I)

STANDARD PROFILE

FULL-RADIUS PROFILE





SERIES 61 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 61

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 6

2 |

SEC

TIO

N D

ENVIRONMENTAL BACKSHELLTF*621, TF*623, TF*624, TF*628, TF*629SPLASH PROOF


SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8, 9 (A) .457 (11.6) 2.030 (51.6) .500 (12.7) 2.040 (51.8) .639 (16.2) 2.030 (51.6) .750 (19.1) 2.040 (51.8)

10, 11 (B) .520 (13.2) 2.030 (51.6) .595 (15.1) 2.040 (51.8) .664 (16.9) 2.030 (51.6) .810 (20.6) 2.040 (51.8)

12, 13 (C) .582 (14.8) 2.090 (53.1) .610 (15.5) 2.160 (54.9) .688 (17.5) 2.090 (53.1) .870 (22.1) 2.160 (54.9)

14, 15 (D) .645 (16.4) 2.150 (54.6) .700 (17.8) 2.180 (55.4) .705 (17.9) 2.150 (54.6) .920 (23.4) 2.180 (55.4)

16, 17 (E) .738 (18.7) 2.240 (56.9) .885 (22.5) 2.250 (57.2) .732 (18.6) 2.240 (56.9) .980 (24.9) 2.250 (57.2)

18, 19 (F) .926 (23.5) 2.340 (59.4) .975 (24.8) 2.340 (59.4) .748 (19.0) 2.340 (59.4) 1.020 (25.9) 2.340 (59.4)

20, 21 (G) .926 (23.5) 2.340 (59.4) .975 (24.8) 2.340 (59.4) .773 (19.6) 2.340 (59.4) 1.080 (27.4) 2.340 (59.4)

22, 23 (H) 1.020 (25.9) 2.540 (64.5) 1.125 (28.6) 2.510 (63.8) .800 (20.3) 2.540 (64.5) 1.140 (29.0) 2.510 (63.8)

24, 25 (J) 1.020 (25.9) 2.540 (64.5) 1.125 (28.6) 2.510 (63.8) .823 (20.9) 2.540 (64.5) 1.200 (30.5) 2.510 (63.8)

A Max.(Section A)




TF*621

TF*624

TF*623 TF*628

TF*629

THREAD(Section A)

B Max(Section A)

LENGTH(TF*621 Only)

O-Ring O-Ring

.312 (7.9)

J (Table I)

H (Table I)

J (Table I)

H (Table I)

M(Table I)

M(Table I)

L(Table I)

L(Table I)

STANDARD PROFILE

FULL-RADIUS PROFILE





SERIES 62 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 62

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 8

0 |

SEC

TIO

N D

EMI/RFI ENVIRONMENTAL BACKSHELLTF*801, TF*803, TF*804, TF*808, TF*809FULLY SEALED, OUTER SHIELD TERMINATION


SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8, 9 (A) .457 (11.6) 1.760 (44.7) .500 (12.7) 1.880 (47.8) .639 (16.2) 1.760 (44.7) .750 (19.1) 1.880 (47.8)

10, 11 (B) .520 (13.2) 1.920 (48.8) .595 (15.1) 1.990 (50.5) .664 (16.9) 1.920 (48.8) .810 (20.6) 1.990 (50.5)

12, 13 (C) .582 (14.8) 1.990 (50.5) .610 (15.5) 2.020 (51.3) .688 (17.5) 1.990 (50.5) .870 (22.1) 2.020 (51.3)

14, 15 (D) .645 (16.4) 2.144 (54.5) .700 (17.8) 2.154 (54.7) .705 (17.9) 2.144 (54.5) .920 (23.4) 2.154 (54.7)

16, 17 (E) .738 (18.7) 2.254 (57.3) .885 (22.5) 2.244 (57.0) .732 (18.6) 2.254 (57.3) .980 (24.9) 2.244 (57.0)

18, 19 (F) .926 (23.5) 2.444 (62.1) .975 (24.8) 2.414 (61.3) .748 (19.0) 2.444 (62.1) 1.020 (25.9) 2.414 (61.3)

20, 21 (G) .926 (23.5) 2.444 (62.1) .975 (24.8) 2.414 (61.3) .773 (19.6) 2.444 (62.1) 1.080 (27.4) 2.414 (61.3)

22, 23 (H) 1.020 (25.9) 2.657 (67.5) 1.125 (28.6) 2.587 (65.7) .800 (20.3) 2.657 (67.5) 1.140 (29.0) 2.587 (65.7)

24, 25 (J) 1.020 (25.9) 2.657 (67.5) 1.125 (28.6) 2.587 (65.7) .823 (20.9) 2.657 (67.5) 1.200 (30.5) 2.587 (65.7)

A Max.(Section A)




TF*801

TF*744

TF*808

TF*809

THREAD(Section A)

B Max(Section A)

LENGTH(TF*801 Only)

N (Table I)

P (Table I)

S(Table I)

M(Table I)

R(Table I)

L(Table I)

STANDARD PROFILE

TF*803

J (Table I)

H (Table I)




FULL-RADIUS PROFILE


SERIES 80 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 80

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 8

1 |

SEC

TIO

N D

M(Table I)

L(Table I)

TF*813

J (Table I)

H (Table I)

S(Table I)

R(Table I)N

(Table I)

P (Table I)

EMI/RFI ENVIRONMENTAL BACKSHELLTF*811, TF*813, TF*814, TF*818, TF*819MOISTURE PROOF, OUTER SHIELD TERMINATION


SHELL SIZE

H MAX

J MAX

L MAX

M MAX

N MAX

P MAX

R MAX

S MAX

8, 9 (A) .457 (11.6) 1.602 (40.7) .500 (12.7) 1.612 (40.9) .639 (16.2) 1.602 (40.7) .750 (19.1) 1.612 (40.9)

10, 11 (B) .520 (13.2) 1.662 (42.2) .595 (15.1) 1.732 (44.0) .664 (16.9) 1.662 (42.2) .810 (20.6) 1.732 (44.0)

12, 13 (C) .582 (14.8) 1.722 (43.7) .610 (15.5) 1.752 (44.5) .688 (17.5) 1.722 (43.7) .870 (22.1) 1.752 (44.5)

14, 15 (D) .645 (16.4) 2.062 (52.4) .700 (17.8) 2.072 (52.6) .705 (17.9) 2.062 (52.4) .920 (23.4) 2.072 (52.6)

16, 17 (E) .738 (18.7) 2.172 (55.2) .885 (22.5) 2.162 (54.9) .732 (18.6) 2.172 (55.2) .980 (24.9) 2.162 (54.9)

18, 19 (F) .926 (23.5) 2.362 (60.0) .975 (24.8) 2.332 (59.2) .748 (19.0) 2.362 (60.0) 1.020 (25.9) 2.332 (59.2)

20, 21 (G) .926 (23.5) 2.362 (60.0) .975 (24.8) 2.332 (59.2) .773 (19.6) 2.362 (60.0) 1.080 (27.4) 2.332 (59.2)

22, 23 (H) 1.020 (25.9) 2.512 (63.8) 1.125 (28.6) 2.442 (62.0) .800 (20.3) 2.512 (63.8) 1.140 (29.0) 2.442 (62.0)

24, 25 (J) 1.020 (25.9) 2.512 (63.8) 1.125 (28.6) 2.442 (62.0) .823 (20.9) 2.512 (63.8) 1.200 (30.5) 2.442 (62.0)

A Max.(Section A)




TF*811

TF*818

THREAD(Section A)

B Max(Section A)

LENGTH(TF*811 Only)

STANDARD PROFILE

TF*814TF*819




FULL-RADIUS PROFILE


SERIES 81 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 81

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 8

2 |

SEC

TIO

N D

TF*828

M(Table I)

L(Table I)

TF*823

J (Table I)

H (Table I)

TF*829

S(Table I)

R(Table I)

TF*824

N (Table I)

P (Table I)

A Max.(Section A)

THREAD(Section A)

B Max(Section A)

LENGTH(TF*821 Only) 1.188 (30.2)

EMI/RFI ENVIRONMENTAL BACKSHELLTF*821, TF*823, TF*824, TF*828, TF*829FULLY SEALED, INNER AND OUTER SHIELD TERMINATION


SHELL SIZE H J L M N P R S

8, 9 (A) N/A N/A .500 (12.7) 2.551 (64.8) N/A N/A .750 (19.1) 2.551 (64.8)

10, 11 (B) .520 (13.2) 2.601 (66.1) .595 (15.1) 2.671 (67.8) .664 (16.9) 2.601 (66.1) .810 (20.6) 2.671 (67.8)

12, 13 (C) .582 (14.8) 2.661 (67.6) .610 (15.5) 2.691 (68.4) .688 (17.5) 2.661 (67.6) .870 (22.1) 2.691 (68.4)

14, 15 (D) .645 (16.4) 3.091 (78.5) .700 (17.8) 3.101 (78.8) .705 (17.9) 3.091 (78.5) .920 (23.4) 3.101 (78.8)

16, 17 (E) .738 (18.7) 3.201 (81.3) .885 (22.5) 3.191 (81.1) .732 (18.6) 3.201 (81.3) .980 (24.9) 3.191 (81.1)

18, 19 (F) .926 (23.5) 3.391 (86.1) .975 (24.8) 3.361 (85.4) .748 (19.0) 3.391 (86.1) 1.020 (25.9) 3.361 (85.4)

20, 21 (G) .926 (23.5) 3.391 (86.1) .975 (24.8) 3.361 (85.4) .773 (19.6) 3.391 (86.1) 1.080 (27.4) 3.361 (85.4)

22, 23 (H) 1.020 (25.9) 3.604 (91.5) 1.125 (28.6) 3.534 (89.8) .800 (20.3) 3.604 (91.5) 1.140 (29.0) 3.534 (89.8)

24, 25 (J) 1.020 (25.9) 3.604 (91.5) 1.125 (28.6) 3.534 (89.8) .823 (20.9) 3.604 (91.5) 1.200 (30.5) 3.534 (89.8)




STANDARD PROFILE

TF*821




FULL-RADIUS PROFILE


SERIES 82 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 82

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 8

3 |

SEC

TIO

N D

TF*838

M(Table I)

L(Table I)

TF*833

J (Table I)

H (Table I)

TF*839

S(Table I)

R(Table I)

TF*834

N (Table I)

P (Table I)

A Max.(Section A)

THREAD(Section A)

B Max(Section A)

LENGTH(TF*831 Only) 1.125 (28.6)




8,9 (A) N/A N/A .500 (12.7) 2.725 (69.2) N/A N/A .750 (19.1) 2.725 (69.2)

10, 11 (B) .520 (13.2) 2.775 (70.5) .595 (15.1) 2.845 (72.3) .664 (16.9) 2.775 (70.5) .810 (20.6) 2.845 (72.3)

12, 13 (C) .582 (14.8) 2.835 (72.0) .610 (15.5) 2.865 (72.8) .688 (17.5) 2.835 (72.0) .870 (22.1) 2.865 (72.8)

14, 15 (D) .645 (16.4) 3.554 (90.3) .700 (17.8) 3.564 (90.5) .705 (17.9) 3.554 (90.3) .920 (23.4) 3.564 (90.5)

16, 17 (E) .738 (18.7) 3.664 (93.1) .885 (22.5) 3.654 (92.8) .732 (18.6) 3.664 (93.1) .980 (24.9) 3.654 (92.8)

18, 19 (F) .926 (23.5) 3.854 (97.9) .975 (24.8) 3.824 (97.1) .748 (19.0) 3.854 (97.9) 1.020 (25.9) 3.824 (97.1)

20, 21 (G) .926 (23.5) 3.854 (97.9) .975 (24.8) 3.824 (97.1) .773 (19.6) 3.854 (97.9) 1.080 (27.4) 3.824 (97.1)

22, 23 (H) 1.020 (25.9) 4.192 (106.5) 1.125 (28.6) 4.122 (104.7) .800 (20.3) 4.192 (106.5) 1.140 (29.0) 4.122 (104.7)

24, 25 (J) 1.020 (25.9) 4.192 (106.5) 1.125 (28.6) 4.122 (104.7) .823 (20.9) 4.192 (106.5) 1.200 (30.5) 4.122 (104.7)




STANDARD PROFILE

TF*831




FULL-RADIUS PROFILE


SERIES 83 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 83

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 8

4 |

SEC

TIO

N D

TF*848

M(Table I)

L(Table I)

TF*843

J (Table I)

H (Table I)

TF*849

S(Table I)

R(Table I)

TF*844

N (Table I)

P (Table I)

A Max.(Section A)

THREAD(Section A)

B Max(Section A)

LENGTH(TF*841 Only) .937 (23.8)




8, 9 (A) N/A N/A .500 (12.7) 2.725 (69.2) N/A N/A .750 (19.1) 2.725 (69.2)

10, 11 (B) .520 (13.2) 2.775 (70.5) .595 (15.1) 2.845 (72.3) .664 (16.9) 2.775 (70.5) .810 (20.6) 2.845 (72.3)

12, 13 (C) .582 (14.8) 2.835 (72.0) .610 (15.5) 2.865 (72.8) .688 (17.5) 2.835 (72.0) .870 (22.1) 2.865 (72.8)

14, 15 (D) .645 (16.4) 3.554 (90.3) .700 (17.8) 3.564 (90.5) .705 (17.9) 3.554 (90.3) .920 (23.4) 3.564 (90.5)

16, 17 (E) .738 (18.7) 3.664 (93.1) .885 (22.5) 3.654 (92.8) .732 (18.6) 3.664 (93.1) .980 (24.9) 3.654 (92.8)

18, 19 (F) .926 (23.5) 3.854 (97.9) .975 (24.8) 3.824 (97.1) .748 (19.0) 3.854 (97.9) 1.020 (25.9) 3.824 (97.1)

20, 21 (G) .926 (23.5) 3.854 (97.9) .975 (24.8) 3.824 (97.1) .773 (19.6) 3.854 (97.9) 1.080 (27.4) 3.824 (97.1)

22, 23 (H) 1.020 (25.9) 4.192 (106.5) 1.125 (28.6) 4.122 (104.7) .800 (20.3) 4.192 (106.5) 1.140 (29.0) 4.122 (104.7)

24, 25 (J) 1.020 (25.9) 4.192 (106.5) 1.125 (28.6) 4.122 (104.7) .823 (20.9) 4.192 (106.5) 1.200 (30.5) 4.122 (104.7)




STANDARD PROFILE

TF*841




FULL-RADIUS PROFILE


SERIES 84 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 84

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 8

5 |

SEC

TIO

N D

TF*858

S(Table I)

R(Table I)

TF*853

P (Table I)

N (Table I)

TF*859

M(Table I)

L(Table I)

TF*854

H (Table I)

J (Table I)

A Max.(Section A)

TF*851

THREAD(Section A)

B Max(Section A)

LENGTH(TF*851 Only)

O-Ring

.312 (7.9)

O-Ring

EMI/RFI ENVIRONMENTAL BACKSHELLTF*851, TF*853, TF*854, TF*858, TF*859SPLASH-PROOF, OUTER SHIELD TERMINATION



8, 9 (A) .398 (10.1) 2.210 (56.1) .438 (11.1) 2.080 (52.8) N/A N/A .500 (12.7) 1.698 (43.1)

10, 11 (B) .458 (11.6) 2.270 (57.7) .533 (13.5) 2.120 (53.8) .520 (13.2) 1.748 (44.4) .595 (15.1) 1.818 (46.2)

12, 13 (C) .518 (13.2) 2.330 (59.2) .548 (13.9) 2.090 (53.1) .582 (14.8) 1.808 (45.9) .610 (15.5) 1.838 (46.7)

14, 15 (D) .588 (14.9) 2.420 (61.5) .638 (16.2) 2.090 (53.1) .645 (16.4) 1.898 (48.2) .700 (17.8) 1.908 (48.5)

16, 17 (E) .678 (17.2) 2.530 (64.3) .823 (20.9) 2.130 (54.1) .738 (18.7) 2.008 (51.0) .885 (22.5) 1.998 (50.7)

18, 19 (F) .868 (22.0) 2.720 (69.1) .913 (23.2) 2.250 (57.2) .926 (23.5) 2.198 (55.8) .975 (24.8) 2.168 (55.1)

20, 21 (G) .868 (22.0) 2.720 (69.1) .913 (23.2) 2.180 (55.4) .926 (23.5) 2.198 (55.8) .975 (24.8) 2.168 (55.1)

22, 23 (H) .958 (24.3) 2.870 (72.9) 1.063 (27.0) 2.240 (56.9) 1.020 (25.9) 2.348 (59.6) 1.125 (28.6) 2.278 (57.9)

24, 25 (J) .958 (24.3) 2.870 (72.9) 1.063 (27.0) 2.170 (55.1) 1.020 (25.9) 2.348 (59.6) 1.125 (28.6) 2.278 (57.9)




STANDARD PROFILE




FULL-RADIUS PROFILE


SERIES 85 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 85

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 8

7 |

SEC

TIO

N D


A Max.(Section A)

TF*874

TF*873 TF*878

TF*879

THREAD(Section A)

B Max(Section A)

LENGTH(TF*871 Only) 1.281 (32.5)

P (Table I)

H (Table I)

J (Table I)

N (Table I)

M(Table I)

S(Table I)

L(Table I)

R(Table I)



8, 9 (A) .639 (16.2) 1.031 (26.2) .750 (19.1) 1.157 (29.4) .457 (11.6) 1.760 (44.7) .500 (12.7) 1.880 (47.8)

10, 11 (B) .664 (16.9) 1.063 (27.0) .810 (20.6) 1.217 (30.9) .520 (13.2) 1.920 (48.8) .595 (15.1) 1.990 (50.5)

12, 13 (C) .688 (17.5) 1.094 (27.8) .870 (22.1) 1.277 (32.4) .582 (14.8) 1.990 (50.5) .610 (15.5) 2.020 (51.3)

14, 15 (D) .705 (17.9) 1.119 (28.4) .920 (23.4) 1.347 (34.2) .645 (16.4) 2.144 (54.5) .700 (17.8) 2.154 (54.7)

16, 17 (E) .732 (18.6) 1.147 (29.1) .980 (24.9) 1.407 (35.7) .738 (18.7) 2.254 (57.3) .885 (22.5) 2.244 (57.0)

18, 19 (F) .748 (19.0) 1.157 (29.4) 1.020 (25.9) 1.427 (36.2) .926 (23.5) 2.444 (62.1) .975 (24.8) 2.414 (61.3)

20, 21 (G) .773 (19.6) 1.177 (29.9) 1.080 (27.4) 1.487 (37.8) .926 (23.5) 2.444 (62.1) .975 (24.8) 2.414 (61.3)

22, 23 (H) .800 (20.3) 1.217 (30.9) 1.140 (29.0) 1.567 (39.8) 1.020 (25.9) 2.657 (67.5) 1.125 (28.6) 2.587 (65.7)

24, 25 (J) .823 (20.9) 1.247 (31.7) 1.200 (30.5) 1.637 (41.6) 1.020 (25.9) 2.657 (67.5) 1.125 (28.6) 2.587 (65.7)




STANDARD PROFILE

TF*871




FULL-RADIUS PROFILE


SERIES 87 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 87

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 8

8 |

SEC

TIO

N D


A Max.(Section A)

TF*881

TF*884

TF*883 TF*888

TF*889

THREAD(Section A)

B Max(Section A)

LENGTH(TF*881 Only).500 (12.7)

J (Table I)

N (Table I)

P (Table I)

H (Table I)

S(Table I)

M(Table I)

R(Table I)

L(Table I)




STANDARD PROFILE



8, 9 (A) .457 (11.6) 3.460 (87.9) .500 (12.7) 3.460 (87.9) .639 (16.2) 3.460 (87.9) .750 (19.1) 3.460 (87.9)

10, 11 (B) .520 (13.2) 3.520 (89.4) .595 (15.1) 3.590 (91.2) .664 (16.9) 3.520 (89.4) .810 (20.6) 3.590 (91.2)

12, 13 (C) .582 (14.8) 3.580 (90.9) .610 (15.5) 3.610 (91.7) .688 (17.5) 3.580 (90.9) .870 (22.1) 3.610 (91.7)

14, 15 (D) .645 (16.4) 3.900 (99.1) .700 (17.8) 3.910 (99.3) .705 (17.9) 3.900 (99.1) .920 (23.4) 3.910 (99.3)

16, 17 (E) .738 (18.7) 4.010 (101.9) .885 (22.5) 4.000(101.6) .732 (18.6) 4.010 (101.9) .980 (24.9) 4.000(101.6)

18, 19 (F) .926 (23.5) 4.200 (106.7) .975 (24.8) 4.170(105.9) .748 (19.0) 4.200 (106.7) 1.020 (25.9) 4.170(105.9)

20, 21 (G) .926 (23.5) 4.200 (106.7) .975 (24.8) 4.170(105.9) .773 (19.6) 4.200 (106.7) 1.080 (27.4) 4.170(105.9)

22, 23 (H) 1.020 (25.9) 4.350 (110.5) 1.125 (28.6) 4.280(108.7) .800 (20.3) 4.350 (110.5) 1.140 (29.0) 4.280(108.7)

24, 25 (J) 1.020 (25.9) 4.350 (110.5) 1.125 (28.6) 4.280(108.7) .823 (20.9) 4.350 (110.5) 1.200 (30.5) 4.280(108.7)




FULL-RADIUS PROFILE


SERIES 88 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 88

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE



SERI

ES 8

9 |

SEC

TIO

N D

TF*898

M(Table I)

L(Table I)

TF*893

J (Table I)

H (Table I)

TF*899

S(Table I)

R(Table I)

TF*894

N (Table I)

P (Table I)

A Max.(Section A)

TF*891

THREAD(Section A)

B Max(Section A)

LENGTH(TF*891 Only).500 (12.7)

EMI/RFI ENVIRONMENTAL BACKSHELL SERIESTF*891, TF*893, TF*894, TF*898, TF*899FULLY SEALED, INNER AND OUTER SHIELD TERMINATION



8, 9 (A) .457 (11.6) 1.780 (45.2) .500 (12.7) 1.780 (45.2) .639 (16.2) 1.780 (45.2) .750 (19.1) 1.780 (45.2)

10, 11 (B) .520 (13.2) 1.840 (46.7) .595 (15.1) 1.910 (48.5) .664 (16.9) 1.840 (46.7) .810 (20.6) 1.910 (48.5)

12, 13 (C) .582 (14.8) 1.900 (48.3) .610 (15.5) 1.930 (49.0) .688 (17.5) 1.900 (48.3) .870 (22.1) 1.930 (49.0)

14, 15 (D) .645 (16.4) 2.220 (56.4) .700 (17.8) 2.230 (56.6) .705 (17.9) 2.220 (56.4) .920 (23.4) 2.230 (56.6)

16, 17 (E) .738 (18.7) 2.330 (59.2) .885 (22.5) 2.320 (58.9) .732 (18.6) 2.330 (59.2) .980 (24.9) 2.320 (58.9)

18, 19 (F) .926 (23.5) 2.520 (64.0) .975 (24.8) 2.490 (63.2) .748 (19.0) 2.520 (64.0) 1.020 (25.9) 2.490 (63.2)

20, 21 (G) .926 (23.5) 2.520 (64.0) .975 (24.8) 2.490 (63.2) .773 (19.6) 2.520 (64.0) 1.080 (27.4) 2.490 (63.2)

22, 23 (H) 1.020 (25.9) 2.670 (67.8) 1.125 (28.6) 2.600 (66.0) .800 (20.3) 2.670 (67.8) 1.140 (29.0) 2.600 (66.0)

24, 25 (J) 1.020 (25.9) 2.670 (67.8) 1.125 (28.6) 2.600 (66.0) .823 (20.9) 2.670 (67.8) 1.200 (30.5) 2.600 (66.0)




STANDARD PROFILE




FULL-RADIUS PROFILE


SERIES 89 |

SECTION

D



STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 89

ANGLE


MATERIAL/FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.

CABLE ENTRY





Z-CODE




SECTION

D


TFM46 MICRO TERMINATION BAND ADAPTERS 130

TFMSR MICRO DIRECT OR ROTATABLE COUPLING STRAIN RELIEF CLAMP 134

TFM10 MICRO CONNECTORS ENVIRONMENTAL EMI BACKSHELL 138

MICRO CONNECTOR BACKSHELLSTopFlite makes micro adapter/backshell versions for almost every backshell series in the catalog by using either the “M” or “J” series designators. This section also provides additional backshell options that are specifically reserved for use only with TopFlite’s M&M Connector™ series as well as industry competitor micro connectors.


TFM

46 M

ICRO

MIN

IATU

RE (M

&M

™) S

ERIE

S |

SEC

TIO

N D

SERIES TFM46 MICRO TERMINATION BAND ADAPTERS

The TFM46 Series offers a termination band backshell for the TopFlite Micro Miniature M&M Connector™ Series. These backshells feature a thread-on design, with oring sealing and are offered in straight and angled configurations, in either direct or rotatable coupling styles. This configuration eliminates the need for cable clamps, allowing users to create an a more streamline assembly while cutting down on weight and additional manual assembly processes. Material and back-end modifications can be accommodated with the use of a “Z-Code”; the customer need only contact their TopFlite sales representative for more information.


TFM46 M

ICRO M

INIATU

RE (M&

M™

) SERIES |

SECTION

D

PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TFM46 1 F 2 08 02 -6 M -ZXXX

STANDARD PREFIX

ANGLE1 - STRAIGHT4 - 45 DEGREE9 - 90 DEGREE

MATERIAL/FINISH


COUPLING TYPE 1 - DIRECT COUPLING2 - SELF-LOCKING COUPLING

SIZE CODE 01, 02, 03, …...., 12, 13

CABLE ENTRY 02, 03, 04, ETC.(SEE TABLE)

LENGTH1/8 INCREMENTS, FOR EXAMPLE: 3 = 0.375” , 7 = .875”, ETC.(MINIMUM LENGTH .750”)(STRAIGHT ONLY)


Z-CODE


THREAD SIZE TABLESHELL CODE THREAD SIZE

01 .2500-32

02 .3125-32

03 .3750-32

04 .4375-28

05 .5000-28

06 .5625-24

07 .6250-24

08 .6875-24

09 .7500-20

10 .9375-20

11 1.1875-18

CABLE ENTRY TABLECABLE ENTRY

CODECABLE ENTRY

DIA. (IN.)

01 .125

02 .188

03 .250

04 .312

05 .375

06 .438

07 .500

08 .562

09 .625

10 .688

11 .750

12 .812

13 .875

ADAPTER LENGTH TABLE

LENGTH CODELENGTH (INCHES)

01 .750

02 .875

03 1.000

04 1.125

05 1.250

06 1.375

07 1.500

08 1.625

09 1.750

10 1.875

11 2.000

12 2.125

13 2.250

14 2.375

15 2.500

Specify Length in increments of .125 inches (3.18 mm.)


TFM

46 M

ICRO

MIN

IATU

RE (M

&M

™) S

ERIE

S |

SEC

TIO

N D

DIMENSIONS

SHELLSIZE

A THREADS

B MAX. C MAX. D MAX. E MAX. F MAX.

IN. MM. IN. MM. IN. MM. IN. MM. IN. MM.

01 .2500-32 .470 11.94 .530 13.46 .660 16.76 .630 16.00 .780 19.81

02 .3125-32 .530 13.46 .550 13.97 .670 17.02 .660 16.76 .790 20.27

03 .3750-32 .570 14.48 .560 14.22 .680 17.27 .680 17.27 .810 20.57

04 .4375-28 .637 16.18 .570 14.48 .690 17.53 .700 17.78 .830 21.08

05 .5000-28 .700 17.78 .580 14.73 .700 17.78 .740 18.80 .860 21.84

06 .5625-24 .758 19.25 .590 14.99 .710 18.03 .770 19.56 .890 22.61

07 .6250-24 .819 20.80 .610 15.49 .730 18.54 .800 20.32 .920 23.37

08 .6875-24 .896 22.76 .640 16.26 .750 19.05 .840 21.34 .970 24.64

09 .7500-20 .930 23.62 .660 16.76 .770 19.56 .880 22.35 1.020 25.91

10 .9375-20 1.137 28.88 .690 17.53 .800 20.32 .950 24.13 1.090 27.69

11 1.1875-18 1.387 35.23 .720 18.29 .830 21.08 1.010 25.65 1.160 29.46

CABLE ENTRY

CABLE ENTRY CODE

Ø H Ø J Ø K

IN.± .015

MM.± 0.38

IN.± .015

MM.± 0.38

IN.± .015

MM.± 0.38

01 .125 3.18 .164 4.17 .266 6.76

02 .188 4.78 .227 5.77 .329 8.36

03 .250 6.35 .289 7.34 .391 9.93

04 .312 7.92 .351 8.92 .453 11.51

05 .375 9.53 .414 10.52 .516 13.11

06 .438 11.13 .477 12.12 .579 14.71

07 .500 12.70 .539 13.69 .641 16.28

08 .562 14.27 .601 15.27 .703 17.86

09 .625 15.88 .664 16.87 .766 19.46

10 .688 17.48 .727 18.47 .829 21.06

11 .750 19.05 .789 20.04 .891 22.63

12 .812 20.62 .851 21.62 .953 24.21

13 .875 22.23 .914 23.22 1.016 25.81

BAND ADAPTER VIEWS

BTYP

LENGTH

.260

.085

J K H

A THREADORING

C

D

E

F

BMAX

.750 .260

.085

D E C

A THREAD

ORING

STRAIGHTTFM461*2

45 DEGREETFM464*2

90 DEGREETFM469*2

STRAIGHTDIRECT COUPLING

TFM461*1

BTYP

LENGTH

.260

.085

J K H

A THREADORING

C

D

E

F

BMAX

.750 .260

.085

D E C

A THREAD

ORING

STRAIGHTTFM461*2

45 DEGREETFM464*2

90 DEGREETFM469*2


TFM461*1

BTYP

LENGTH

.260

.085

J K H

A THREADORING

C

D

E

F

BMAX

.750 .260

.085

D E C

A THREAD

ORING

STRAIGHTTFM461*2

45 DEGREETFM464*2

90 DEGREETFM469*2


TFM461*1


TFM46 M

ICRO M

INIATU

RE (M&

M™

) SERIES |

SECTION

D

DIRECT COUPLING THREAD TABLESHELLSIZE A THREADS

01 .2500-32 UNEF-2B

02 .3125-32 UNEF-2B

03 .375-32 UNEF-2B

04 .4375-28 UNEF-2B

05 .5000-28 UNEF-2B

06 .5625-24 UNEF-2B

07 .6250-24 UNEF-2B

08 .6875-24 UNEF-2B

09 .750-20 UNEF-2B

10 .9375-20 UNEF-2B

11 1.1875-18 UNEF-2B

BAND ADAPTER VIEWS

BTYP

LENGTH

.260

.085

J K H

A THREADORING

C

D

E

F

BMAX

.750 .260

.085

D E C

A THREAD

ORING

STRAIGHTTFM461*2

45 DEGREETFM464*2

90 DEGREETFM469*2


TFM461*1

DIRECT COUPLING DIMENSIONS

SHELLSIZE A THREADS

B MAX.

IN. MM.

01 .2500-32 UNEF-2B .350 8.89

02 .3125-32 UNEF-2B .415 10.54

03 .375-32 UN-2B .465 11.81

04 .4375-28 UNEF-2B .530 13.46

05 .5000-28 UNEF-2B .595 15.11

06 .5625-24 UNEF-2B .650 16.51

07 .6250-24 UNEF-2B .715 18.16

08 .6875-24 UNEF-2B .785 19.94

09 .750-20 UNEF-2B .830 21.08

10 .9375-20 UNEF-2B 1.020 25.91

11 1.1875-18 UNEF-2B 1.280 32.51

DIRECT COUPLING CABLE ENTRY

CABLE ENTRY CODE

Ø H Ø J Ø K

IN.± .015

MM.± 0.38

IN.± .015

MM.± 0.38

IN.± .015

MM.± 0.38

01 .094 2.39 .133 3.38 .235 5.97

02 .125 3.18 .164 4.17 .266 6.76

03 .172 4.37 .211 5.36 .313 7.95

04 .234 5.94 .273 6.93 .375 9.53

05 .272 6.91 .311 7.90 .413 10.49

06 .312 7.92 .351 8.92 .453 11.51

07 .375 9.53 .414 10.52 .516 13.11

08 .438 11.13 .477 12.12 .579 14.71

09 .500 12.70 .539 13.69 .641 16.28

10 .562 14.27 .601 15.27 .703 17.88

11 .625 15.88 .664 16.87 .766 19.46

12 .688 17.48 .727 18.47 .829 21.06

13 .750 19.05 .789 20.04 .891 22.63

14 .812 20.62 .851 21.62 .953 24.21


TFM

SR M

ICRO

MIN

IATU

RE (M

&M

™) S

ERIE

S |

SEC

TIO

N D

SERIES TFMSR MICRO STRAIN RELIEFSDIRECT OR ROTATABLE COUPLING STRAIN RELIEF CLAMP

TopFlite offers a compact series of strain relief clamps for its Micro Miniature M&M Connector™ Series. These clamps can be utilized with cables or open wire bundles, and come in a variety of styles, such as direct or rotatable coupling and straight, 45, or 90 degree configurations.


TFMSR M

ICRO M

INIATU

RE (M&

M™

) SERIES |

SECTION

D

PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TFMSR 11 F 05 -ZXXX

STANDARD PREFIX

CLAMP STYLE 11 - Direct Coupling Style12 - Rotatable Coupling Style

MATERIAL/FINISH


SIZE CODE 01, 02, 03….....12, 13(SEE TABLE I)

Z-CODE


TABLE ISHELL SIZE A THREAD SIZE CLASS-2B Cable Entry Diameter (E Closed Dia)

01 .2500-32 UNEF .11

02 .3125-32 UNEF .17

03 .3750-32 UNEF .17

04 .4375-28 UNEF .23

05 .5000-28 UNEF .30

06 .5625-24 UNEF .30

07 .6250-24 UNEF .36

08 .6875-24 UNEF .42

09 .7500-20 UNEF .42

10 .9375-20 UNEF .48

11 .9375-20 UNEF .61

12 1.0625-18 UNEF .73

13 1.1875-18 UNEF .86

Notes1. Coupling Nut, Clamp, and Saddles: Aluminum Alloy 6061-T6 or 300 Series SST2. Hardware: 300 Series Stainless Steel3. For angled clamp dimensions consult factory


TFM

SR M

ICRO

MIN

IATU

RE (M

&M

™) S

ERIE

S |

SEC

TIO

N D

HCLOSED

G J BTYP

L A THREAD

BMAX

L A THREAD

D

E

C

STRAIGHT ROTATABLE COUPLINGTFMSR12

STRAIGHT DIRECT COUPLINGTFMSR11

HCLOSED

G J BTYP

L A THREAD

BMAX

L A THREAD

D

E

C

STRAIGHT ROTATABLE COUPLINGTFMSR12

STRAIGHT DIRECT COUPLINGTFMSR11

TFMSR12 DIMENSIONS

SIZE CODE A THREADS

B TYP G DIM H CLOSED J DIM L MAX.


01 .2500-32 UNEF .470 11.94 .496 12.60 .11 2.79 .119 3.02 .688 17.48

02 .3125-32 UNEF .530 13.46 .582 14.78 .17 4.32 .182 4.62 .688 17.48

03 .375-32 UNEF .570 14.48 .582 14.78 .17 4.32 .182 4.62 .688 17.48

04 .4375-28 UNEF .637 16.18 .656 16.66 .23 5.08 .244 6.20 .688 17.48

05 .5000-28 UNEF .700 17.78 .726 18.44 .30 7.62 .307 7.80 .688 17.48

06 .5625-24 UNEF .758 19.25 .726 18.44 .30 7.62 .307 7.80 .750 19.05

07 .6250-24 UNEF .819 20.80 .885 22.48 .36 9.14 .369 9.37 .750 19.05

08 .6875-24 UNEF .896 22.76 .952 24.18 .42 10.67 .432 10.97 .750 19.05

09 .750-20 UNEF .930 23.62 .952 24.18 .42 10.67 .432 10.97 .750 19.05

10 .9375-20 UNEF 1.137 28.88 1.018 25.86 .48 12.19 .494 12.55 .750 19.05

11 .9375-20 UNEF 1.137 28.88 1.148 29.16 .61 15.49 .619 15.72 .750 19.05

12 1.0625-18 UNEF 1.230 31.24 1.273 32.33 .73 18.54 .744 18.90 .750 19.05

13 1.1875-18 UNEF 1.387 1.400 35.56 .86 21.84 .869 22.07 .750 19.05

TFMSR11 DIMENSIONS

SIZE CODE A THREADS

B MAX. C DIA. D DIA. E DIA. CLOSED L MAX


01 .2500-32 UNEF .350 8.89 .119 3.02 .496 12.60 .11 2.79 .625 15.88

02 .3125-32 UNEF .415 10.54 .182 4.62 .582 14.78 .17 4.32 .625 15.88

03 .375-32 UNEF .465 11.81 .182 4.62 .582 14.78 .17 4.32 .625 15.88

04 .4375-28 UNEF .530 13.46 .244 6.20 .656 16.66 .23 5.08 .688 17.48

05 .5000-28 UNEF .595 15.11 .307 7.80 .726 18.44 .30 7.62 .688 17.48

06 .5625-24 UNEF .650 16.51 .307 7.80 .726 18.44 .30 7.62 .750 19.05

07 .6250-24 UNEF .715 18.16 .369 9.37 .885 22.48 .36 9.14 .875 22.23

08 .6875-24 UNEF .785 19.94 .432 10.97 .952 24.18 .42 10.67 .875 22.23

09 .750-20 UNEF .830 21.08 .432 10.97 .952 24.18 .42 10.67 .875 22.23

10 .9375-20 UNEF 1.020 25.91 .494 12.55 1.018 25.86 .48 12.19 1.000 25.40

11 .9375-20 UNEF 1.020 25.91 .619 15.72 1.148 29.16 .61 15.49 1.000 25.40

12 1.0625-18 UNEF 1.155 29.34 .744 18.90 1.273 32.33 .73 18.54 1.000 25.40

13 1.1875-18 UNEF 1.280 32.51 .869 22.07 1.400 35.56 .86 21.84 1.125 28.58


TFMSR M

ICRO M

INIATU

RE (M&

M™

) SERIES |

SECTION

D


TFM

10 M

ICRO

MIN

IATU

RE (M

&M

™) S

ERIE

S |

SEC

TIO

N D

SERIES TFM10 MICRO CONNECTORSENVIRONMENTAL EMI BACKSHELL

The 10 Series Micro Connector backshell is an excellent option for internal shield termination while ensuring a watertight seal is achieved at the backshell to cable jacket interface. This configuration eliminates the need for termination bands or the overmolding process, allowing users to assembly with standard shop floor tooling. Material and back-end modifications can be accommodated with the use of a “Z-Code”; the customer need only contact their TopFlite sales representative for more information.


TFM10 M

ICRO M

INIATU

RE (M&

M™

) SERIES |

SECTION

D

PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TFM10 1 F 2 08 02 -6 N -ZXXX

STANDARD PREFIX

ANGLE1 - STRAIGHT4 - 45 DEGREE, LOW-PROFILE9 - 90 DEGREE, LOW-PROFILE

MATERIAL/FINISH


COUPLING TYPE 1 - DIRECT COUPLING2 - SELF-LOCKING COUPLING

SIZE CODE 01, 02, 03, …...., 12, 13

CABLE ENTRY 02, 03, 04, ETC.(SEE TABLE)

LENGTH1/8 INCREMENTS, FOR EXAMPLE: 3 = 0.375” , 7 = .875”, ETC.(MINIMUM LENGTH .750”)(STRAIGHT ONLY)

BAND OPTION N - COMPRESSION NUT (OMIT FOR CABLE CLAMP)

Z-CODE


THREAD SIZE TABLESHELL CODE THREAD SIZE

01 .2500-32

02 .3125-32

03 .3750-32

04 .4375-28

05 .5000-28

06 .5625-24

07 .6250-24

08 .6875-24

09 .7500-20

10 .9375-20

11 1.1875-18

CABLE ENTRY TABLECABLE ENTRY CODE

CABLE ENTRY DIA.

MAX. MIN.

01 .109 .031

02 .172 .078

03 .234 .140

04 .297 .203

05 .359 .265

06 .422 .328

07 .484 .390

08 .547 .453

09 .609 .515

10 .672 .578

11 .734 .640

ADAPTER LENGTH TABLE

LENGTH CODELENGTH (INCHES)

01 .625

02 .750

03 .875

04 1.000

05 1.125

06 1.250

07 1.375

08 1.500

09 1.625

10 1.750

11 1.875

12 2.000

13 2.125

14 2.250

15 2.375

16 2.500

Specify length in increments of .125 inches (3.18 mm.)


TFM

10 M

ICRO

MIN

IATU

RE (M

&M

™) S

ERIE

S |

SEC

TIO

N D

JCLOSED

H CABLESEALING

BMAX

LENGTH .850 REF. A THREAD ORING

STRAIGHT ENTRYSELF-LOCKING

TFM101*2

K

D

E

45 ENTRYLOW PROFILE

TFM104*2

F

G

90 ENTRYLOW PROFILE

TFM109*2

.850 LENGTH

CMAX

A THREAD

COMPRESSIONNUT N

STRAIGHT ENTRYDIRECT COUPLING

TFM101*1

STRAIN RELIEF

JCLOSED

H CABLESEALING

BMAX



TFM101*2

K

D

E

45 ENTRYLOW PROFILE

TFM104*2

F

G

90 ENTRYLOW PROFILE

TFM109*2

.850 LENGTH

CMAX

A THREAD

COMPRESSIONNUT N


TFM101*1

STRAIN RELIEF

DIMENSIONS

SIZE CODE A THREADS

B TYP G DIM H CLOSED

IN. MM. IN. MM. IN. MM.

01 .2500-32 .470 11.94 .350 8.89 .750 19.05

02 .3125-32 .530 13.46 .415 10.54 .750 19.05

03 .3750-32 .570 14.48 .570 14.48 .750 19.05

04 .4375-28 .637 16.18 .530 13.46 .750 19.05

05 .5000-28 .700 17.78 .595 15.11 .750 19.05

06 .5625-24 .758 19.25 .650 16.51 .750 19.05

07 .6250-24 .819 20.80 .715 18.16 .750 19.05

08 .6875-24 .896 22.76 .785 19.94 .880 22.35

09 .7500-20 .930 23.62 .930 23.62 .880 22.35

10 .9375-20 1.137 28.88 1.137 28.88 1.000 25.40

11 1.1875-18 1.387 35.23 1.387 35.23 1.130 28.70

*Choose standard length for best availability

JCLOSED

H CABLESEALING

BMAX



TFM101*2

K

D

E

45 ENTRYLOW PROFILE

TFM104*2

F

G

90 ENTRYLOW PROFILE

TFM109*2

.850 LENGTH

CMAX

A THREAD

COMPRESSIONNUT N


TFM101*1

STRAIN RELIEF


TFM10 M

ICRO M

INIATU

RE (M&

M™

) SERIES |

SECTION

D

DIMENSIONS

CABLE ENTRY CODE

CABLE SEALING

DIA. D MAX. E MAX. F MAX. G MAX. HØ J

closed Ø K

IN. MM. IN. MM. IN. MM. IN. MM. IN. MM.IN.

± .010MM.

± 0.25IN.

± .030MM.

± 0.76IN.

± .010MM.

± 0.25

01 .109 .031 .603 15.32 .681 17.30 .724 18.39 .802 20.37 .496 12.60 .110 2.79 .398 10.11

02 .172 .078 .603 15.32 .681 17.30 .724 18.39 .802 20.37 .582 14.78 .170 4.32 .460 11.68

03 .234 .140 .603 15.32 .681 17.30 .724 18.39 .802 20.37 .656 16.66 .230 5.84 .523 13.28

04 .297 .203 .629 15.98 .707 17.96 .786 19.96 .864 21.95 .726 18.44 .300 7.62 .585 14.86

05 .359 .265 .629 15.98 .707 17.96 .786 19.96 .864 21.95 .885 22.48 .360 9.14 .647 16.43

06 .422 .328 .655 16.64 .733 18.62 .848 21.54 .926 23.52 .952 24.18 .420 10.67 .710 18.03

07 .484 .390 .655 16.64 .733 18.62 .848 21.54 .926 23.52 1.018 25.86 .480 12.19 .773 19.63

08 .547 .453 .707 17.96 .785 19.94 .911 23.14 .989 25.12 1.084 27.53 .550 13.97 .835 21.21

09 .609 .515 .707 17.96 .785 19.94 .911 23.14 .989 25.12 1.148 29.16 .610 15.49 .897 22.78



SECTION

D


TFSS TFSS SERIES SHORT STUFF BACKSHELL™ SERIES 144

TFDHE HERMETIC & UN-THREADED TERMINATION ADAPTER 145

34 O-RING SEALED SHORTING CAN BACKSHELL 146

38 CONNECTOR EXTENDER BACKSHELL 148

53 DUMMY STOWAGE RECEPTACLE 150

SHORTING CANS, EXTENDERS, DUMMY STOWAGE RECEPTACLES, & SPECIALY BACKSHELLSTopflite manufactuers a number of connector accessories including shorting caps, dummy stowage receptacles and connector extenders


TFSS

SER

IES

| S

ECTI

ON

D

PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TFSS F 07500-18 -02 R S M -ZXXX

STANDARD PREFIX

MATERIAL/FINISH


A THREAD

1-20: 10000-20.750-18: 07500-18M20X1.0-6H: M20-100-6HM28X.75-6H: M28-075-6HM6X1.0-6H: M06-100-6HETC.

CABLE ENTRY 02, 03, 04, ETC.(SEE CABLE ENTRY CHART PAGE 3)

ORING SEAL R- INCLUDE SILICONE ORING SEALOMIT FOR NONE

SLOT OPTION S- INCLUDE DOUBLE SLOT FOR SHIELD TERMINATIONOMIT FOR NONE


Z-CODE


TFSS SERIESSHORT STUFF BACKSHELL™ SERIES

TopFlite specializes in custom and hard to find backshell designs for countless applications and the TFSS series is no different. This series is commonly used space constraints are an issue since the overall backshell length is just over a half inch. By using a fully customizable mating thread and cable entry range, there becomes an infinite number of size combinations to fit any customer requirement. Customers can also utilize a Z-Code for any specialty features they require. This is a low cost termination option that is universal, meaning it can be adapted for use on virtually any connector series.

.540 .010

.380

.278

CABLEENTRY

A THREAD


TFDH

E SERIES |

SECTION

D

PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TFDHE 1 F 1 1030 -02 M -ZXXX

STANDARD PREFIX

ANGLE1 - STRAIGHT4 - 45 DEGREE (CONSULT FACTORY FOR DIMENSIONS)9 - 90 DEGREE (CONSULT FACTORY FOR DIMENSIONS)

MATERIAL/FINISH


COUPLING TYPE 1 - DIRECT COUPLING

SIZE CODE 250 - .250” , .562 - .562”, 1412 - 1.412”, ETC.

CABLE ENTRY 02, 03, 04, ETC.(SEE CABLE ENTRY CHART PAGE 3)


Z-CODE


TFDHE SERIESHERMETIC & UN-THREADED TERMINATION ADAPTER

TopFlite specializes in custom and hard to find backshell designs for countless applications and the TFDHE series is no different. This series is commonly used with hermetic connectors as well as applications facing space constraints. The 4-Set Screw design offers a rigid mating interface and by using a fully customizable mating diameter and cable entry range, there becomes an infinite number of size combinations to fit any customer requirement. Customers can also utilize a Z-Code for any specialty features they require. The TFDHE series is TopFlite’s answer to equipping connectors or feed-thrus that feature non-threaded or damaged thread back end configurations with a backshell option.

.076 .170

CABLEENTRY

SIZECODE

.082

.615 .015


SERI

ES 3

4 |

SEC

TIO

N D

O-RING SEALED SHORTING CAN BACKSHELLTF*341STANDARD

LENGTH +/- .060 (1.52)

THREAD (Section A)

B Max. (Section A)

TF*341

STAINLESS STEEL BEAD CHAIN NYLON ROPE, BLACK

TABLE II – LANYARD OPTIONSORDERING CODE DESCRIPTION

X NO ACCESSORY

R STAINLESS STEEL WIRE ROPE, PVC JACKET

B STAINLESS STEEL BEAD CHAIN

S STAINLESS STEEL SASH CHAIN

G NYLON ROPE, BLACK

Y STAINLESS STEEL WIRE ROPE, NYLON JACKET

T STAINLESS STEEL WIRE ROPE, TEFLON JACKET

LANYARDS

#8 STAINLESS STEEL SASH CHAIN STAINLESS STEEL WIRE ROPE WITH CHOICE OF JACKET MATERIAL

Partial information from Page 8

For lanyard / attachment options and specifications see Page 8


SERIES 34 |

SECTION

D


PART NUMBER BREAKDOWN EXAMPLE PART NUMBER TF A 34 1 W 1 16 03 T 3.5

BASIC PART NUMBER

INTERFACE CODE

SERIES

ANGLE 1 - STRAIGHT

MATERIAL & FINISH

W - ALUMINUM W/ O.D. CADMIUM F - ALUMINUM W/ ELECTROLESS NICKEL G - ALUMINUM HARD ANODIZED K - STAINLESS STEEL PASSIVATED A - ALUMINUM BLACK ANODIZED(SEE PAGE 4 FOR ADDITIONAL MATERIALS/FINISHES)

BACKSHELL LENGTH


SHELL SIZE 10,13,15,16, ETC. (SEE PAGE 2 FOR INTERFACE CODES)

LANYARD STYLE (SEE PAGE 8)

TERMINATION OPTION (SEE PAGE 8)

LANYARD LENGTH 1/2 INCH INCREMENTS (EX. 35 IS 3.5 INCHES)


SERI

ES 3

8 |

SEC

TIO

N D

TF*381

THREAD(Section A) THREAD

(Section A)

B Max(Section A)

Length

A Max.(Section A)


CONNECTOR EXTENDER BACKSHELLTF*381, TF*384, TF*389STANDARD PROFILE


SHELL SIZE H J L M

8, 9 (A) .940 (23.9) .890 (22.6) .830 (21.1) 1.000 (25.4)

10, 11 (B) 1.010 (25.7) .920 (23.4) .860 (21.8) 1.070 (27.2)

12, 13 (C) 1.070 (27.2) .942 (23.9) .882 (22.4) 1.130 (28.7)

14, 15 (D) 1.130 (28.7) .970 (24.6) .900 (22.9) 1.190 (30.2)

16, 17 (E) 1.190 (30.2) .990 (25.1) .930 (23.6) 1.250 (31.8)

18, 19 (F) 1.240 (31.5) 1.010 (25.7) .950 (24.1) 1.300 (33.0)

20, 21 (G) 1.310 (33.3) 1.040 (26.4) .980 (24.9) 1.370 (34.8)

22, 23 (H) 1.360 (34.5) 1.060 (26.9) 1.000 (25.4) 1.420 (36.1)

24, 25 (J) 1.540 (39.1) 1.090 (27.7) 1.030 (26.2) 1.490 (37.8)

TF*384 TF*389

J (Table I)

H (Table I)

M(Table I)

L(Table I)

STANDARD PROFILE



SERIES 38 |

SECTION

D


PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TF A 38 1 F 2 -08 8 -ZXXX

STANDARD PREFIX

CONNECTOR INTERFACE


SERIES 48

ANGLE 1 - STRAIGHT4 - 45 DEGREE9 - 90 DEGREE

MATERIAL & FINISH


COUPLING TYPE


SHELL SIZE

081115ETC.


Z-CODE



SERI

ES 5

3 |

SEC

TIO

N D

DUMMY STOWAGE RECEPTACLETF*53* STANDARD

F

E G H

INTERFACE A - MIL-DTL-5015 INTERFACE B - MIL-DTL-26482

INTERFACE D - MIL-DTL-38999 SERIES II

INTERFACE F - MIL-DTL-38999 SERIES IV

INTERFACE C - MIL-DTL-38999 SERIES I

INTERFACE E - MIL-DTL-38999 SERIES III

B

A C D

J

K

RW

XST

N

OL

M

U V

PQ

YZ

PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TF A 53 F 09 N -ZXXX

STANDARD PREFIX TF

INTERFACE CODE

A, B, C, D, E, F(SEE ABOVE)

SERIES 53

INTERFACE


SIZE CODE 08, 09, 10, 11, ETC.(SEE TABLES BELOW)

POLARIZATION A, B, C, N, ETC.

Z-CODE


NotesKeyway polarizations are not required on Stowage Receptacles; they are universal and will work with any plug key polarization. If keying is desired, consult your TopFlite Sales Representative.


SERIES 53 |

SECTION

D


MIL-DTL-5015; MIL-DTL-26482SHELL SIZE A B C D E F G H

8, 8S .906 (23.0) .594 (15.1) .593 (15.1) .156 (4.0) .828 (21.0) .594 (15.1) .478 (12.1) .062 (1.6)

10, 10S 1.031 (26.2) .719 (18.3) .593 (15.1) .156 (4.0) .954 (24.2) .719 (18.3) .478 (12.1) .062 (1.6)

12S 1.125 (28.6) .812 (20.6) .593 (15.1) .156 (4.0) N/A N/A N/A N/A

12 1.125 (28.6) .812 (20.6) .781 (19.8) .156 (4.0) 1.047 (26.6) .812 (20.6) .478 (12.1) .062 (1.6)

14S 1.219 (31.0) .906 (23.0) .593 (15.1) .156 (4.0) N/A N/A N/A N/A

14 1.219 (31.0) .906 (23.0) .781 (19.8) .156 (4.0) 1.141 (29.0) .906 (23.0) .478 (12.1) .062 (1.6)

16S 1.312 (33.3) .969 (24.6) .593 (15.1) .156 (4.0) N/A N/A N/A N/A

16 1.312 (33.3) .969 (24.6) .781 (19.8) .156 (4.0) 1.234 (31.3) .969 (24.6) .478 (12.1) .062 (1.6)

18 1.406 (35.7) 1.062 (27.0) .781 (19.8) .203 (5.2) 1.328 (33.7) 1.062 (27.0) .478 (12.1) .062 (1.6)

20 1.531 (38.9) 1.156 (29.4) .781 (19.8) .203 (5.2) 1.453 (36.9) 1.156 (29.4) .572 (14.5) .094 (2.4)

22 1.656 (42.1) 1.250 (31.8) .781 (19.8) .203 (5.2) 1.578 (40.1) 1.250 (31.8) .572 (14.5) .094 (2.4)

24 1.781 (45.2) 1.375 (34.9) .843 (21.4) .203 (5.2) 1.703 (43.3) 1.375 (34.9) .605 (15.4) .094 (2.4)

28 2.031 (51.6) 1.562 (39.7) .843 (21.4) .203 (5.2) N/A N/A N/A N/A

32 2.281 (57.9) 1.750 (44.5) .906 (23.0) .359 (9.1) N/A N/A N/A N/A

36 2.531 (64.3) 1.938 (49.2) .906 (23.0) .359 (9.1) N/A N/A N/A N/A

MIL-DTL-38999 SERIES I, MIL-DTL-38999 SERIES IISHELL SIZE J K L M N O P Q

8, 9 .949 (24.1) .719 (18.3) .730 (18.5) .085 (2.2) .823 (20.9) .594 (15.1) .449 (11.4) .063 (1.6)

10, 11 1.042 (26.5) .812 (20.6) .730 (18.5) .085 (2.2) .949 (24.1) .719 (18.3) .449 (11.4) .063 (1.6)

12, 13 1.136 (28.9) .906 (23.0) .730 (18.5) .085 (2.2) 1.042 (26.5) .812 (20.6) .449 (11.4) .063 (1.6)

14, 15 1.230 (31.2) .969 (24.6) .730 (18.5) .085 (2.2) 1.136 (28.9) .906 (23.0) .449 (11.4) .063 (1.6)

16, 17 1.323 (33.6) 1.062 (27.0) .730 (18.5) .085 (2.2) 1.230 (31.2) .969 (24.6) .449 (11.4) .063 (1.6)

18, 19 1.449 (36.8) 1.156 (29.4) .730 (18.5) .085 (2.2) 1.323 (33.6) 1.062 (27.0) .449 (11.4) .063 (1.6)

20, 21 1.573 (40.0) 1.250 (31.8) .700 (17.8) .115 (2.9) 1.449 (36.8) 1.156 (29.4) .449 (11.4) .063 (1.6)

22, 23 1.699 (43.2) 1.375 (34.9) .700 (17.8) .115 (2.9) 1.573 (40.0) 1.250 (31.8) .449 (11.4) .063 (1.6)

24, 25 1.823 (46.3) 1.500 (38.1) .700 (17.8) .115 (2.9) 1.699 (43.2) 1.375 (34.9) .449 (11.4) .063 (1.6)

MIL-DTL-38999 SERIES III, MIL-DTL-38999 SERIES IVSHELL SIZE R S T U V W X Y Z

9 (A) .949 (24.1) .719 (18.3) .594 (15.1) .843 (21.4) .110 (2.8) N/A N/A N/A N/A

11 (B) 1.043 (26.5) .812 (20.6) .719 (18.3) .843 (21.4) .110 (2.8) 1.051 (26.7) .812 (20.6) .819/.756 .094 (2.4)

13 (C) 1.138 (28.9) .906 (23.0) .812 (20.6) .843 (21.4) .110 (2.8) 1.146 (29.1) .906 (23.0) .819/.756 .094 (2.4)

15 (D) 1.232 (31.3) .969 (24.6) .906 (23.0) .843 (21.4) .110 (2.8) 1.240 (31.5) .969 (24.6) .819/.756 .094 (2.4)

17 (E) 1.322 (33.6) 1.062 (27.0) .969 (24.6) .843 (21.4) .110 (2.8) .335 (33.9) 1.062 (27.0) .819/.756 .094 (2.4)

19 (F) 1.448 (36.8) 1.156 (29.4) 1.062 (27.0) .843 (21.4) .110 (2.8) 1.461 (37.1) 1.156 (29.4) .819/.756 .094 (2.4)

21 (G) 1.574 (40.0) 1.250 (31.8) 1.156 (29.4) .811 (20.6) .137 (3.5) 1.583 (40.2) 1.250 (31.8) .819/.756 .126 (3.2)

23 (H) 1.700 (43.2) 1.375 (34.9) 1.250 (31.8) .811 (20.6) .137 (3.5) 1.709 (43.4) 1.375 (34.9) .819/.756 .126 (3.2)

25 (J) 1.822 (46.3) 1.500 (38.1) 1.375 (34.9) .811 (20.6) .137 (3.5) 1.835 (46.6) 1.500 (38.1) .819/.756 .126 (3.2)

NotesIf you do not see Stowage Receptacle series here that you desire, please consult your TopFlite sales representative



SECTION

E


501 & 502 PROTECTIVE COVERS FOR MIL-DTL-38999 SERIES I 154

510 & 511 PROTECTIVE COVERS FOR MIL-DTL-38999 SERIES II 155

32 & 33 PROTECTIVE COVERS FOR MIL-DTL-38999 SERIES III 156

451 & 452 PROTECTIVE COVERS FOR MIL-DTL-38999 SERIES IV 157

42 & 43 PROTECTIVE COVERS FOR MIL-DTL-5015 158

80 & 81 PROTECTIVE COVERS FOR MIL-DTL-26482 159

123 & 124 PROTECTIVE COVERS FOR VG95234 160

591 & 601 PROTECTIVE COVERS FOR MIL-DTL-83723 SERIES III THREADED 161

592 & 602 PROTECTIVE COVERS FOR MIL-DTL-83723 SERIES III BAYONET 162

M11 & M12 PROTECTIVE COVERS FOR METRIC THREADS 163

S21 & S22 PROTECTIVE COVERS FOR STANDARD THREADS 164

JUP PROTECTIVE COVERS FOR SORIEAU® JUPITER® CONNECTORS 165

291 & 292 TOPFLITE PROTECTIVE COVER TF291 & TF292 MIL-C-22992 166

261 & 262 TOPFLITE PROTECTIVE COVER TF261 & TF262 MIL-C-26500 168

MR1 & MP1 TOPFLITE PROTECTIVE COVER TFMR1 & TFMP1 170

MR2 & MP2 TOPFLITE PROTECTIVE COVER TFMR2 & TFMP2 172

MP3 & MR3 TOPFLITE PROTECTIVE COVER TFMP3 & TFMR3 174

MNR & MNP TOPFLITE PROTECTIVE COVER TFMNR & TFMNP 176

PROTECTIVE COVERS/DUST CAPSAvailable for both plug and receptacle connectors, protective covers protect the mating surfaces of the connector from physical damage and seal the connector against particle and moisture contamination. Protective covers consist basically of a cylindrical body closed at one end. Although not shown in this catalog, TopFlite offers a protective cover solution for every commercially available connector, including rectangular D-Subs and Micro-D Connectors. Consult your TopFlite Sales Representative for additional product offerings.


SERI

ES 5

01 &

502

| S

ECTI

ON

E

TOPFLITE PROTECTIVE COVERTF501 & TF502MIL-DTL-38999 SERIES I

A Max

B Max

TABLE – PROTECTIVE COVER DIMENSIONS

SHELL SIZE AMAX

BMAX

9 .820 (20.8) .844 (21.4)

11 .940 (23.9) .968 (24.6)

13 1.070 (27.2) 1.125 (28.6)

15 1.190 (30.2) 1.250 (31.8)

17 1.320 (33.5) 1.406 (35.7)

19 1.440 (36.6) 1.500 (38.1)

21 1.570 (39.9) 1.625 (41.3)

23 1.690 (42.9) 1.750 (44.5)

25 1.820 (46.2) 1.875 (47.6)

TF502 - FOR RECEPTACLESTF501 - FOR PLUGS

PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TF 501- 11 W- 55 S- 02

BASIC PART NUMBER

INTERFACE 501 - MIL-DTL-38999 SERIES I (FOR PLUGS)502 - MIL-DTL-38999 SERIES I (FOR RECEPTACLES)

SHELL SIZE

MATERIAL/FINISH



ACCESSORY (SEE PAGE 8)

EYELET OR RING SIZE (SEE PAGE 8)


SERIES 510 & 511

| SECTIO

N E


BASIC PART NUMBER

INTERFACE 510 - MIL-DTL-38999 SERIES II (FOR PLUGS)511 - MIL-DTL-38999 SERIES II (FOR RECEPTACLES)

SHELL SIZE

MATERIAL/FINISH





TOPFLITE PROTECTIVE COVERTF510 & TF511MIL-DTL-38999 SERIES II

A Max

B Max


SHELL SIZE AMAX

BMAX

8 .720 (18.3) .719 (18.3)

10 .850 (21.6) .812 (20.6)

12 1.000 (25.4) 1.000 (25.4)

14 1.130 (28.7) 1.125 (28.6)

16 1.250 (31.8) 1.250 (31.8)

18 1.380 (35.1) 1.375 (34.9)

20 1.500 (38.1) 1.500 (38.1)

22 1.630 (41.4) 1.625 (41.3)

24 1.750 (44.5) 1.750 (44.5)



SERI

ES 3

2 &

33

| S

ECTI

ON

E

TOPFLITE PROTECTIVE COVERTF32 & TF33MIL-DTL-38999 SERIES III

Z Thread

A Max

B Max

Z Thread

TF32 - FOR PLUGS TF33 - FOR RECEPTACLES

TABLE I – PROTECTIVE COVER DIMENSIONS

SHELL SIZE ZTHREAD

AMAX

BMAX

09 (A) .6250-0.1P-0.3L-TS .906 (23.0) .906 (23.0)

11 (B) .7500-0.1P-0.3L-TS 1.024 (26.0) 1.102 (28.0)

13 (C) .8750-0.1P-0.3L-TS 1.220 (31.0) 1.220 (31.0)

15 (D) 1.0000-0.1P-0.3L-TS 1.300 (33.0) 1.260 (32.0)

17 (E) 1.1875-0.1P-0.3L-TS 1.457 (37.0) 1.457 (37.0)

19 (F) 1.2500-0.1P-0.3L-TS 1.575 (40.0) 1.535 (39.0)

21 (G) 1.3750-0.1P-0.3L-TS 1.732 (44.0) 1.654 (42.0)

23 (H) 1.5000-0.1P-0.3L-TS 1.811 (46.0) 1.772 (45.0)

25 (J) 1.6250-0.1P-0.3L-TS 1.969 (50.0) 1.929 (49.0)


BASIC PART NUMBER

INTERFACE 32 – MIL-DTL-38999 SERIES III (FOR PLUGS)33 – MIL-DTL-38999 SERIES III (FOR RECEPTACLES)

SHELL SIZE

MATERIAL/FINISH






SERIES 451 & 452

| SECTIO

N E

TOPFLITE PROTECTIVE COVERTF451 & TF452MIL-DTL-38999 SERIES IV

A Max

B Max C

Max

TABLE I – PROTECTIVE COVER DIMENSIONSSHELL SIZE A B C

11 (B) .509 (12.9) 1.180 (30.0) .875 (22.2)

13 (C) .634 (16.1) 1.320 (33.5) 1.000 (25.4)

15 (D) .759 (19.3) 1.440 (36.6) 1.125 (28.6)

17 (E) .885 (22.5) 1.560 (39.6) 1.250 (31.8)

19 (F) 1.009 (25.6) 1.680 (42.7) 1.375 (34.9)

21 (G) 1.134 (28.8) 1.820 (46.2) 1.500 (38.1)

23 (H) 1.259 (32.0) 1.940 (49.3) 1.625 (41.3)

25 (J) 1.384 (35.2) 2.060 (52.3) 1.750 (44.5)



BASIC PART NUMBER

INTERFACE 451 - MIL-DTL-38999 SERIES IV (FOR PLUGS)452 - MIL-DTL-38999 SERIES IV (FOR RECEPTACLES)

SHELL SIZE

MATERIAL/FINISH






SERI

ES 4

2 &

43

| S

ECTI

ON

E

Z Thread

A Max

B Max

Z Thread


TOPFLITE PROTECTIVE COVERTF42 & TF43MIL-DTL-5015


SHELL SIZE ZTHREAD

AMAX

BMAX

08 1/2 - 28 UNEF .562 (14.3) .688 (17.5)

10 5/8 - 24 UNEF .687 (17.4) .815 (20.7)

12 3/4 - 20 UNEF .812 (20.6) 1.000 (25.4)

14 7/8 - 20 UNEF .937 (23.8) 1.125 (28.6)

16 1 - 20 UNEF 1.062 (27.0) 1.188 (30.2)

18 1 1/8 - 18 UNEF 1.187 (30.1) 1.344 (34.1)

20 1 1/4 - 18 UNEF 1.312 (33.3) 1.469 (37.3)

22 1 3/8 - 18 UNEF 1.437 (36.5) 1.594 (40.5)

24 1 1/2 - 18 UNEF 1.562 (39.7) 1.719 (43.7)

28 1 3/4 - 18 UNS 1.812 (46.0) 1.969 (50.0)

32 2 - 18 UNS 2.062 (52.4) 2.219 (56.4)

36 2 1/4 - 16 UN 2.312 (58.7) 2.469 (62.7)

40 2 1/2 - 16 UN 2.562 (65.1) 2.719 (69.1)

44 2 3/4 - 16 UN 2.812 (71.4) 2.969 (75.4)

48 3 - 16 UN 3.062 (77.8) 3.188 (81.0)


BASIC PART NUMBER

INTERFACE 42 - MIL-DTL-5015 (FOR PLUGS)43 - MIL-DTL-5015 (FOR RECEPTACLES)

SHELL SIZE

MATERIAL/FINISH






SERIES 80 & 81

| SECTIO

N E

TOPFLITE PROTECTIVE COVERTF80 & TF81MIL-DTL-26482

A Max

B Max


SHELL SIZE AMAX

BMAX

08 .719 (18.3) .734 (18.6)

10 .844 (21.4) .859 (21.8)

12 1.000 (25.4) 1.000 (25.4)

14 1.125 (28.6) 1.125 (28.6)

16 1.250 (31.8) 1.250 (31.8)

18 1.375 (34.9) 1.375 (34.9)

20 1.500 (38.1) 1.500 (38.1)

22 1.625 (41.3) 1.625 (41.3)

24 1.750 (44.5) 1.750 (44.5)



BASIC PART NUMBER


SHELL SIZE

MATERIAL/FINISH






SERI

ES 1

23 &

124

| S

ECTI

ON

E

A Max

B Max

C Max

D Max


TOPFLITE PROTECTIVE COVERTF123 & TF124VG95234 REVERSE BAYONET


SHELL SIZE AMAX

BMAX

CMAX

DMAX

10SL 0.827 (21.00) 0.925 (23.50) 1.142 (29.00) 0.787 (20.00)

12S 0.945 (24.00) 1.063 (27.00) 1.142 (29.00) 0.787 (20.00)

14S 1.083 (27.50) 1.201 (30.50) 1.142 (29.00) 0.787 (20.00)

16S 1.181 (30.00) 1.299 (33.00) 1.142 (29.00) 0.787 (20.00)

16 1.181 (30.00) 1.299 (33.00) 1.457 (37.00) 0.984 (25.00)

18 1.319 (33.50) 1.476 (37.50) 1.457 (37.00) 0.984 (25.00)

20 1.457 (37.00) 1.614 (41.00) 1.457 (37.00) 0.984 (25.00)

22 1.575 (40.00) 1.732 (44.00) 1.457 (37.00) 0.984 (25.00)

24 1.713 (43.50) 1.870 (47.50) 1.457 (37.00) 0.984 (25.00)

28 1.949 (49.50) 2.146 (54.50) 1.457 (37.00) 0.984 (25.00)

32 2.205 (56.00) 2.402 (61.00) 1.457 (37.00) 0.984 (25.00)

36 2.461 (62.50) 2.657 (67.50) 1.457 (37.00) 0.984 (25.00)


BASIC PART NUMBER


SHELL SIZE

MATERIAL/FINISH






SERIES 591 & 601

| SECTIO

N E

TOPFLITE PROTECTIVE COVERTF591 & TF601MIL-DTL-83723 SERIES III THREADED

B Max

Z Thread

TABLE I – PROTECTIVE COVER DIMENSIONSSHELL SIZE Z MAX A MAX B MAX

08 9/16 - 24 UNEF .776 (19.7) .776 (19.7)

10 11/16 - 24 UNEF .906 (23.0) .906 (23.0)

12 7/8 - 20 UNEF 1.078 (27.4) 1.078 (27.4)

14 15/16 - 20 UNEF 1.141 (29.0) 1.141 (29.0)

16 1 1/16 - 18 UNEF 1.266 (32.2) 1.266 (32.2)

18 1 3/16 - 18 UNEF 1.375 (34.9) 1.375 (34.9)

20 1 5/16 - 18 UNEF 1.510 (38.4) 1.510 (38.4)

22 1 7/16 - 18 UNEF 1.625 (41.3) 1.625 (41.3)

24 1 9/16 - 18 UNEF 1.760 (44.7) 1.760 (44.7)

TF601 - FOR RECEPTACLES TF591 - FOR PLUGS


BASIC PART NUMBER

INTERFACE 591 - MIL-DTL-83723 SERIES III (FOR PLUGS)601 - MIL-DTL-83723 SERIES III (FOR RECEPTACLES)

SHELL SIZE

MATERIAL/FINISH





Z Thread

A Max


SERI

ES 5

92 &

602

| S

ECTI

ON

E

TOPFLITE PROTECTIVE COVERTF592 & TF602MIL-DTL-83723 SERIES III BAYONET

A Max

B Max


SHELL SIZE AMAX

BMAX

08 .776 (19.7) .776 (19.7)

10 .906 (23.0) .906 (23.0)

12 1.078 (27.4) 1.078 (27.4)

14 1.141 (29.0) 1.141 (29.0)

16 1.266 (32.2) 1.266 (32.2)

18 1.375 (34.9) 1.375 (34.9)

20 1.510 (38.4) 1.510 (38.4)

22 1.625 (41.3) 1.625 (41.3)

24 1.760 (44.7) 1.760 (44.7)



BASIC PART NUMBER

INTERFACE 592 - MIL-DTL-83723 SERIES III (FOR PLUGS)602 - MIL-DTL-83723 SERIES III (FOR RECEPTACLES)

SHELL SIZE

MATERIAL/FINISH






SERIES 11 & 12

| SECTIO

N E

TOPFLITE PROTECTIVE COVERTFM11 & TFM12METRIC THREADED CAPS

TABLE 1 – PROTECTIVE COVER DIMENSIONSSIZE A MAX Z THREAD

01 0.250 M4X0.7

02 0.250 M5X0.8

03 0.250 M6X1.0

04 0.250 M6X0.75

05 0.250 M7X1.0

06 0.375 M8X1.25

07 0.375 M8X1.0

08 0.375 M10X1.5

09 0.375 M10X1.25

10 0.375 M10X1.0

11 0.375 M12X1.75

12 0.375 M12X1.5

TABLE 1 – PROTECTIVE COVER DIMENSIONSSIZE A MAX Z THREAD13 0.375 M12X1.25

14 0.500 M14X2.0

15 0.500 M16X2.0

16 0.500 M16X1.5

17 0.500 M18X2.5

18 0.500 M20X2.5

19 0.500 M20X1.5

20 0.650 M22X2.5

21 0.650 M24X3.0

22 0.650 M27X3.0

23 0.650 M30X3.5

AA

Z Thread

Z Thread

TFS11 – INTERNAL THREAD

TFS12 – EXTERNAL THREAD

Additional thread sizes available. please consult factory

PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TFM 11- 10 W- 55 S- 02

BASIC PART NUMBER

INTERFACE 11 - INTERNAL THREAD STYLE12 - EXTERNAL THREAD STYLE

SHELL SIZE

MATERIAL/FINISH






SERI

ES 2

1 &

22

| S

ECTI

ON

E

TOPFLITE PROTECTIVE COVERS21 & S22STANDARD THREADED CAPS

TFS21 – INTERNAL THREAD

Z Thread

Z Thread

TABLE 1 – PROTECTIVE COVERDIMENSIONS

SIZE A MAX Z THREAD

01 0.250 6-32

02 0.250 8-32

03 0.250 10-24

04 0.250 10-32

05 0.250 12-24

06 0.375 1/4-20

07 0.375 1/4-28

08 0.375 5/16-18

09 0.375 5/16-24

10 0.375 3/8-16

11 0.375 3/8-24


SIZE A MAX Z THREAD12 0.375 7/16-14

13 0.375 7/16-20

14 0.500 1/2-13

15 0.500 1/2-20

16 0.500 9/16-12

17 0.500 9/16-18

18 0.500 5/8-11

19 0.500 5/8-18

20 0.650 3/8-10

21 0.650 3/8-16

22 0.650 7/8-9


SIZE A MAX Z THREAD23 0.650 7/8-14

24 0.650 1-8

25 0.650 1-12

26 0.650 1-14

27 0.650 1-1/8-7

28 0.650 1-1/8-12

29 0.750 1-1/4-7

30 0.750 1-1/4-12

31 0.750 1-3/8-6

32 0.750 1-1/2-6

33 0.750 1-1/2-12

TFS22 – EXTERNAL THREAD

AA

Additional thread sizes available. please consult factory

PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TFS 21- 10 W- 55 S- 02

BASIC PART NUMBER

INTERFACE 21 - INTERNAL THREAD STYLE22 - EXTERNAL THREAD STYLE

SHELL SIZE

MATERIAL/FINISH






SERIES JUP

| SECTIO

N E

TOPFLITE PROTECTIVE COVERJUP

TABLE 1 – PROTECTIVE COVER DIMENSIONSSHELL SIZE A MAX B ∅ C MAX THREAD

08 1.180 0.800 1.062 M17X1.0

10 1.500 1.000 1.250 M21X1.0

14 1.500 1.300 1.300 M29X1.0

20 2.000 1.750 1.850 M41X1.0

P - PLUG CAPR - RECEPTACLE CAPA C

B B

PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TF-JUP P 11 W- 55 S- 02

BASIC PART NUMBER

INTERFACE P - PLUG CAP EXTERNAL THREADR - RECEPTACLE CAP INTERNAL THREAD

SHELL SIZE

MATERIAL/FINISH






TF29

1 &

TF2

92 |

SEC

TIO

N E

TOPFLITE PROTECTIVE COVERTF291 & TF292MIL-C-22992

1.500(38.1)Max

Length

F

H

Length

G

GasketE Thread

1.500(38.1)Max

Length

F

H

Length

G

GasketE Thread

TF291 PLUGS TF292 RECEPTACLES

TABLE X: SHELL SIZE DIMENSIONS

SHELL SIZE E THREADF

MAXG

MAXH

MAX

12 .8750-0.1P-0.2L-DS .875 (22.2) 1.094 (27.8) .765 (19.4)

14 1.0000-0.1P-0.2L-DS 1.000 (25.4) 1.219 (31.0) .765 (19.4)

16 1.1250-0.1P-0.2L-DS 1.125 (28.6) 1.344 (34.1) .980 (24.9)

18 1.2500-0.1P-0.2L-DS 1.250 (31.8) 1.469 (37.3) .980 (24.9)

20 1.3750-0.1P-0.2L-DS 1.375 (34.9) 1.562 (39.7) .980 (24.9)

22 1.5000-0.1P-0.2L-DS 1.500 (38.1) 1.688 (42.9) .980 (24.9)

24 1.7500-0.1P-0.2L-DS 1.750 (44.5) 1.938 (49.2) .980 (24.9)

28 2.0000-0.1P-0.2L-DS 2.000 (50.8) 2.219 (56.4) .980 (24.9)

32 2.2500-0.1P-0.2L-DS 2.250 (57.2) 2.469 (62.7) .980 (24.9)

36 2.5000-0.1P-0.2L-DS 2.500 (63.5) 2.719 (69.1) .980 (24.9)

40 2.7500-0.1P-0.2L-DS 2.750 (69.9) 2.969 (75.4) .980 (24.9)


TF291 & TF292

| SECTIO

N E

PART NUMBER BREAKDOWNEXAMPLE PART NUMBER TF292- 20 F- 35 S- 02 -ZXXX

BASIC PART NUMBER

TF291- MIL-C-22992 (For Plugs)TF292- MIL-C-22992 (For Receptacles)

SHELL SIZE 12, 20, 22, ETC.

MATERIAL/FINISH


LENGTH 1/2 INCH INCREMENTS (EX. 35 IS 3.5 INCHES)



Z-CODE



TF26

1 &

TF2

62 |

SEC

TIO

N E

TOPFLITE PROTECTIVE COVERTF261 & TF262MIL-C-26500

LENGTH LENGTH LENGTH LENGTH

TF261 PLUG CAPTF261B PLUG CAP TF261 RECEPTACLE CAPTF262B RECEPTACLE CAP

TF261 & TF262 DIMENSIONAL DATA

SIZE A MAX. DIA.

B TYP G DIM

PLUG RECEPTACLE PLUG RECEPTACLE

C +.000 –.005

C1 +.005 –.000

C THREAD UNEF-2A

C1 THREAD UNEF-2B

10 .906 .659 .662 .6875-24 .6875-24

12 1.078 .829 .832 .8750-20 .8750-20

14 1.141 .898 .901 .9375-20 .9375-20

16 1.266 1.025 1.028 1.0625-18 1.0625-18

18 1.375 1.131 1.134 1.1875-18 1.1875-18

20 1.510 1.256 1.263 1.3125-18 1.3125-18

22 1.625 1.381 1.384 1.4375-18 1.4375-18

24 1.760 1.506 1.511 1.5625-18 1.5625-18


TF261 & TF262

| SECTIO

N E

PART NUMBER BREAKDOWN EXAMPLE PART NUMBER TF261B- 20 F- 35 S- 02 -ZXXX

BASIC PART NUMBER

TF261B- MIL-C-22992 (For Bayonet Plugs)TF262B- MIL-C-22992 (For Bayonet Receptacles)TF261- MIL-C-22992 (For Threaded Plugs)TF262- MIL-C-22992 (For Threaded Receptacles)

SHELL SIZE 12, 20, 22, ETC.

MATERIAL/FINISH





Z-CODE



TFM

R1 &

TFM

P1 |

SEC

TIO

N E

TOPFLITE PROTECTIVE COVERTFMR1 & TFMP1

A

.600 MAX

.320 MAX LENGTH.25

GASKET C THREAD

TFMR1- RECEPTACLE CAP

.600 MAX

A

GASKET

B THREAD

B

.800 MAX

.600 MAX LENGTH.25

GASKET C THREAD-2B

TFMR- RECEPTACLE CAP

.800 MAX

A

GASKET

C THREAD-2A

D

.800 MAX

.600 MAX LENGTH.25

GASKET C THREAD


.800 MAX

A

GASKET

B THREAD

TFMP1- PLUG CAP

TFMP- PLUG CAP

TFMP3- PLUG CAP

A

.600 MAX

.320 MAX LENGTH.25

GASKET C THREAD


.600 MAX

A

GASKET

B THREAD

B

.800 MAX

.600 MAX LENGTH.25

GASKET C THREAD-2B


.800 MAX

A

GASKET

C THREAD-2A

D

.800 MAX

.600 MAX LENGTH.25

GASKET C THREAD


.800 MAX

A

GASKET

B THREAD

TFMP1- PLUG CAP

TFMP- PLUG CAP

TFMP3- PLUG CAP

TFMP1 PLUG CAP TFMR1 RECEPTACLE CAP

TFMR1 & TFMP1 DIMENSIONAL DATA

ShellSize

A MAX.

B CIN. MM.

5 .462 11.73 .3125-28 UN-2A .3125-28 UN-2B

6 .525 10.80 .3750-28 UN-2A .3750-28 UN-2B

7 .588 14.94 .4375-28 UNEF-2A .4375-28 UNEF-2B

8 .650 16.51 .5000-32 UN-2A .5000-32 UN-2B

9 .713 18.11 .5625-32 UN-2A .5625-32 UN-2B

10 .838 21.29 .6250-32 UN-2A .6250-32 UN-2B

12 .900 22.86 .7500-28 UN-2A .7500-28 UN-2B


TFMR1 &

TFMP1

| SECTIO

N E

PART NUMBER BREAKDOWN EXAMPLE PART NUMBER TFMR1- 12 F- 35 S- 02 -ZXXX

BASIC PART NUMBER

TFMP1- UN-THREAD MICRO CONNECTOR (M&M™) CAP (For Plugs)TFMR1- UN-THREAD MICRO CONNECTOR (M&M™) CAP (For Receptacles)

SHELL SIZE 5, 6, 7, 8, 9, 10, 12

MATERIAL/FINISH

F- ALUMINUM W/ ELECTROLESS NICKELZ - ALUMINUM W/ BLACK ZINC NICKELA - ALUMINUM W/ BLACK ANODIZED - ALUMINUM W/ OLIVE DRAB CADMIUMT - ALUMINUM W/ NICKEL TEFLON/PTFEK - STAINLESS W/ PASSIVATION TREATMENT(SEE PAGE 4 FOR MATERIAL AND FINISH SPECIFICATIONS & ADDITIONAL FINISHES)




Z-CODE



TFM

R &

TFM

P |

SEC

TIO

N E

TOPFLITE PROTECTIVE COVERTFMR2 & TFMP2

A

.600 MAX

.320 MAX LENGTH.25

GASKET C THREAD


.600 MAX

A

GASKET

B THREAD

B

.800 MAX

.600 MAX LENGTH.25

GASKET C THREAD-2B


.800 MAX

A

GASKET

C THREAD-2A

D

.800 MAX

.600 MAX LENGTH.25

GASKET C THREAD


.800 MAX

A

GASKET

B THREAD

TFMP1- PLUG CAP

TFMP- PLUG CAP

TFMP3- PLUG CAP

A

.600 MAX

.320 MAX LENGTH.25

GASKET C THREAD


.600 MAX

A

GASKET

B THREAD

B

.800 MAX

.600 MAX LENGTH.25

GASKET C THREAD-2B


.800 MAX

A

GASKET

C THREAD-2A

D

.800 MAX

.600 MAX LENGTH.25

GASKET C THREAD


.800 MAX

A

GASKET

B THREAD

TFMP1- PLUG CAP

TFMP- PLUG CAP

TFMP3- PLUG CAP

TFMP2 PLUG CAP TFMP2 RECEPTACLE CAP

TFMR2 & TFMP2 DIMENSIONAL DATA

ShellSize

Ø A MAX. Ø B Max.Ø D Max.

±.015 (0.38) CThreadIN. MM. IN. MM. IN. MM.

5 .465 11.8 .488 12.40 .368 9.3 .3125-.05P-.1L

6 .525 13.3 .555 14.10 .453 11.5 .375-.05P-.1L

7 .590 14.9 .615 15.62 .538 13.7 .4375-.05P-.1L

8 .653 16.6 .675 17.15 .587 14.9 .5000-.05-.1L

9 .715 18.0 .840 21.34 .648 16.5 .5625-.05P-.1L

10 .778 19.7 .905 22.95 .712 18.1 .6250-.05P-.1L

11 .840 21.3 948 24.1 .778 19.8 .6875-.05P-.1L

13 .965 24.4 .995 25.27 .904 22.9 .8125-.1P-.2L

16 1.150 29.2 1.261 32.03 1.092 27.7 1.000-.1P-.2L

17 1.215 30.8 1.321 33.55 1.158 29.4 1.062-.1P-.2L

19 1.340 34.0 1.447 36.8 1.283 32.6 1.1875-.1P-.2L

21 1.477 37.5 1.570 39.88 1.412 35.8 1.3125-.1P-.2L


TFMR &

TFMP

| SECTIO

N E

PART NUMBER BREAKDOWN EXAMPLE PART NUMBER TFMR2 13 F- 35 S- 02 -ZXXX

BASIC PART NUMBER

TFMP2 - DOUBLE START THREAD MICRO CONNECTOR (M&M™)CAP (For Plugs)TFMR2 - DOUBLE START THREAD MICRO CONNECTOR (M&M™)CAP (For Receptacles)

SHELL SIZE 5, 6, 7, 8, 9, 10, 11, 13, 16, 17, 19, 21

MATERIAL/FINISH





Z-CODE



TFM

P3 &

TFM

R3 |

SEC

TIO

N E

TOPFLITE PROTECTIVE COVERTFMP3 & TFMR3

A

.600 MAX

.320 MAX LENGTH.25

GASKET C THREAD


.600 MAX

A

GASKET

B THREAD

B

.800 MAX

.600 MAX LENGTH.25

GASKET C THREAD-2B


.800 MAX

A

GASKET

C THREAD-2A

D

.800 MAX

.600 MAX LENGTH.25

GASKET C THREAD


.800 MAX

A

GASKET

B THREAD

TFMP1- PLUG CAP

TFMP- PLUG CAP

TFMP3- PLUG CAP

A

.600 MAX

.320 MAX LENGTH.25

GASKET C THREAD


.600 MAX

A

GASKET

B THREAD

B

.800 MAX

.600 MAX LENGTH.25

GASKET C THREAD-2B


.800 MAX

A

GASKET

C THREAD-2A

D

.800 MAX

.600 MAX LENGTH.25

GASKET C THREAD


.800 MAX

A

GASKET

B THREAD

TFMP1- PLUG CAP

TFMP- PLUG CAP

TFMP3- PLUG CAP

TFMP3 PLUG CAP TFMR3 RECEPTACLE CAP

TFMP3 & TFMR3 DIMENSIONAL DATA

ShellSize

A ±.015 (.38) D ±.015 (.38 B THREAD

C ThreadIN. MM. IN. MM.

8 .653 16.59 .653 16.59 .5000-.1P-.3L-TS-2A .5000-.1P-.3L-TS-2B

9 .715 18.16 .715 18.16 .5625-.1P-.3L-TS-2A .5625-.1P-.3L-TS-2B

10 .778 19.76 .778 19.76 .6250-.1P-.3L-TS-2A .6250-.1P-.3L-TS-2B

11 .841 21.36 .850 21.59 .6875-.1P-.3L-TS-2A .6875-.1P-.3L-TS-2B

12 .903 22.94 .903 22.94 .7500-.1P-.3L-TS-2A .7500-.1P-.3L-TS-2B

13 .965 24.51 .965 24.51 .8125-.1P-.3L-TS-2A .8125-.1P-.3L-TS-2B.

15 1.091 27.71 1.091 27.71 .9375-.1P-.3L-TS-2A .9375-.1P-.3L-TS-2B

18 1.278 32.46 1.278 32.46 1.1250-.1P-.3L-TS-2A 1.1250-.1P-.3L-TS-2B

19 1.340 34.04 1.340 34.04 1.1870-.1P-.3L-TS-2A 1.1870-.1P-.3L-TS-2B

21 1.490 37.85 1.490 37.85 1.3125-.1P-.3L-TS-2A 1.3125-.1P-.3L-TS-2B

23 1.600 40.64 1.600 40.64 1.4375-.1P-.3L-TS-2A 1.4375-.1P-.3L-TS-2B


TFMP3 &

TFMR3

| SECTIO

N E

PART NUMBER BREAKDOWN EXAMPLE PART NUMBER TFMR3- 13 F- 35 S- 02 -ZXXX

BASIC PART NUMBER

TFMP3- TRIPLE START THREAD MICRO CONNECTOR (M&M™)CAP (For Plugs)TFMR3- TRIPLE START THREAD MICRO CONNECTOR (M&M™)CAP (For Receptacles)

SHELL SIZE 8, 9, 10, 11, 12, 13, 15, 18, 19, 21, 23

MATERIAL/FINISH





Z-CODE



TFM

NR

& T

FMN

P |

SEC

TIO

N E

TOPFLITE PROTECTIVE COVERTFMNR & TFMNP

A

.375

.700

.080

TFMNR - FOR RECEPTACLES

.060 .700

LENGTH

A

TFMNP - FOR PLUGS

A

.375

.700

.080

TFMNR - FOR RECEPTACLES

.060 .700

LENGTH

A

TFMNP - FOR PLUGS

TFMNP PLUG CAP TFMNR RECEPTACLE CAP

DIMENSIONSSIZE DIM A

01 0.25

02 0.30

03 0.35

04 0.40

05 0.45

06 0.50

07 0.55

08 0.60

09 0.65

10 0.70


11 0.75

12 0.80

13 0.85

14 0.90

15 0.95

16 1.00

17 1.05

18 1.10

19 1.15

20 1.20


21 1.25

22 1.30

23 1.35

24 1.40

25 1.45

26 1.50

27 1.55

28 1.60

29 1.65

30 1.70


31 1.75

32 1.80

33 1.85

34 1.90

35 1.95

36 2.00

37 2.05

38 2.10

39 2.15

40 2.20


TFMN

R & TFM

NP

| SECTIO

N E

PART NUMBER BREAKDOWN EXAMPLE PART NUMBER TFMNR- 13 NE- 35 R- 02 -ZXXX

BASIC PART NUMBER

TFMNP- RUBBER CAP (For Plugs)TFMNR- RUBBER CAP (For Receptacles)

SHELL SIZE 8, 9, 10, 11, ETC.

MATERIAL/FINISH

NE - NEOPRENE CAP MATERIALSL - SILICONE CAP MATERIALVT - VITON CAP MATERIALBN - BUNA-N (NITRILE) CAP MATERIAL(BLACK COLOR IS STANDARD)


ACCESSORY (SEE PAGE 8)(NOTE: MOST COMMON IS BLACK NYLON ROPE)


Z-CODE



APPE

ND

IX A

INSERT ARRANGEMENTSMR1-MP1 INSERT ARRANGEMENTS

MR1 & MP1 AVAILABLE INSERT ARRANGEMENTSCONTACT SIZE (AWG)

ARRANGEMENT #23 #20 #16 #12

5-3 3 X X X

6-4 4 X X X

6-6 6 X X X

6-7 7 X X X

7-10 10 X X X

8-13 13 X X X

9-19 19 X X X

10-26 26 X X X

12-37 37 X X X

6-23 X 3 X X

7-25 X 5 X X

8-28 X 8 X X

9-210 X 10 X X

12-220 X 20 X X

6-1 X X 1 X

8-2 X X 2 X

9-4 X X 4 X

10-5 X X 5 X

12-7 X X 7 X

7-1 X X X 1

10-2 X X X 2

12-2 X X X 2

12-3 X X X 3

9-200 4 X 2 X

10-202 8 X 2 X

12-202 20 X 2 X

12-203 12 X 4 X

10-200 12 X X 1

10-201 4 X X 2

12-200 6 X X 2

12-201 10 X X 2

12-204 12 X X 2

12-205 4 X X 4


APPEND

IX A



5-3 3 X X X

6-4 4 X X X

6-6 6 X X X

6-7 7 X X X

7-10 10 X X X

8-13 13 X X X

9-19 19 X X X

10-26 26 X X X

11-31 31 X X X

13-37 37 X X X

16-55 55 X X X

17-85 85 X X X

19-100 100 X X X

21-130 130 X X X

6-23 X 3 X X

7-25 X 5 X X

8-28 X 8 X X

9-210 X 10 X X

13-220 X 20 X X

16-235 X 35 X X

17-241 X 41 X X

19-255 X 55 X X

21-269 X 69 X X

6-1 X X 1 X

8-2 X X 2 X

9-4 X X 4 X


ARRANGEMENT #23 #20 #16 #1210-5 X X 5 X

13-7 X X 7 X

16-12 X X 12 X

17-14 X X 14 X

19-19 X X 19 X

21-22 X X 22 X

7-1 X X X 1

10-2 X X X 2

13-2 X X X 2

13-3 X X X 3

16-4 X X X 4

16-5 X X X 5

17-7 X X X 7

21-12 X X X 12

8-200 4 2 X X

9-201 8 2 X X

9-200 4 X 2 X

10-202 8 X 2 X

13-202 20 X 2 X

13-203 12 X 4 X

10-200 12 X X 1

10-201 4 X X 2

13-200 6 X X 2

13-201 10 X X 2

13-204 12 X X 2

13-205 4 X X 4

MR2-MP2 INSERT ARRANGEMENTS


APPE

ND

IX A



8-4 4 X X X

8-6 6 X X X

8-7 7 X X X

9-10 10 X X X

10-13 13 X X X

11-19 19 X X X

12-26 26 X X X

13-31 31 X X X

15-37 37 X X X

18-55 55 X X X

19-85 85 X X X

21-100 100 X X X

23-130 130 X X X

8-23 X 3 X X

9-25 X 5 X X

10-28 X 8 X X

11-210 X 10 X X

15-220 X 20 X X

18-235 X 35 X X

19-241 X 41 X X

21-255 X 55 X X

23-269 X 69 X X

8-1 X X 1 X

10-2 X X 2 X

11-4 X X 4 X

12-5 X X 5 X


ARRANGEMENT #23 #20 #16 #1215-7 X X 7 X

18-12 X X 12 X

19-14 X X 14 X

21-19 X X 19 X

23-22 X X 22 X

9-1 X X X 1

12-2 X X X 2

15-2 X X X 2

15-3 X X X 3

18-4 X X X 4

18-5 X X X 5

19-7 X X X 7

23-12 X X X 12

10-200 4 2 X X

11-201 8 2 X X

11-200 4 X 2 X

12-202 8 X 2 X

15-202 20 X 2 X

15-203 12 X 4 X

12-200 12 X X 1

12-201 4 X X 2

15-200 6 X X 2

15-201 10 X X 2

15-204 12 X X 2

15-205 4 X X 4

MR3-MP3 INSERT ARRANGEMENTS


APPEND

IX A

MIL-DTL-38999 AVAILABLE INSERT ARRANGEMENTS

CONTACT SIZE (AWG)

ARRANGEMENTSERVICE RATING 22D 20 16 12

A35 M 6 X X X

A98 I X 3 X X

B2 I X X 2 X

B4 I X 4 X X

B5 I X 5 X X

B35 M 13 X X X

B98 I X 6 X X

B99 I X 7 X X

C4 I X X 4 X

C8 I X 8 X X

C35 M 22 X X X

C98 I X 10 X X

D5 II X X 5 X

D15 I X 14 1 X

D18 I X 18 X X

D19 I X 19 X X

D35 M 37 X X X

D97 I X 8 4 X

E6 I X X X 6

E8 II X X 8 X

E26 I X 26 X X

E35 M 55 X X X

E99 I X 21 2 X

F11 II X X 11 X

F28 I X 26 2 X

F30 I X 29 1 X

F32 I X 32 X X


CONTACT SIZE (AWG)

ARRANGEMENTSERVICE RATING 22D 20 16 12

F35 M 66

F45 M 67 X X X

G11 I X X X 11

G16 II X X 16 X

G24 I X 24 X X

G25 I X 25 X X

G27 I X 27 X X

G35 M 79 X X X

G39 I X 37 2 X

G41 I X 41 X X

H21 II X X 21 X

H32 I X 32 X X

H34 I X 34 X X

H35 M 100 X X X

H36 I X 36 X X

H53 I X 53 X X

H55 I X 55 X X

H97 I X X 16 X

H99 II X X 11 X

J4 I X 48 8 X

J19 I X X X 19

J24 I X X 12 12

J29 I X X 29 X

J35 M 128 X X X

J43 I X 23 20 X

J61 I X 61 X X

38999 INSERT ARRANGEMENTS


APPE

ND

IX A



INSERT ARRANGEMENT

CONTACT SIZE (AWG)

SERVICE RATING20 16 12

8-2 2 X X I

8-3 3 X X I

8-4 4 X X I

8-33 3 X X I

8-98 3 X X I

10-6 6 X X I

10-7 7 X X I

12-3 X 3 X II

12-8 8 X X I

12-10 10 X X I

14-2 X X 2 I

14-4 X X 4 I

14-5 X 5 X II

14-9 5 X 4 I

14-12 8 4 X I

14-15 14 1 X I

14-18 18 X X I

14-19 19 X X I

16-8 X 8 X II

16-14 8 X 6 I

16-23 22 1 X I

16-26 26 X X I

18-8 X X 8 I

18-11 X 11 X II

18-30 29 1 X I

18-32 32 X X I

20-16 X 16 X II

20-24 24 X X I

20-39 37 2 X I

20-41 41 X X I

22-12 X X 12 I

22-21 X 21 X II

22-41 27 14 X I

22-55 55 X X I

24-19 X X 19 II

24-31 X 31 X I

24-61 61 X X I


APPEND

IX A

MIL-C-5015 AVAILABLE INSERT ARRANGEMENTSARRANGEMENT NUMBER OF CONTACTS CONTACT SIZE SERVICE RATING

12S-4 1 16 D

12-5 1 12 D

14-3 1 8 A

14S-4 1 16 D

16-12 1 4 A

20-2 1 0 D

22-7 1 0 E

10SL-4 2 16 A

12S-3 2 16 A

14S-9 2 16 A

16S-4 2 16 D

16-11 2 12 A

18-3 2 12 D

20-23 2 8 A

22-1 2 8 D

22-8 2 12 E

24-9 2 4 A

32-5 2 0 D

10SL-3 3 16 A

14S-1 3 16 A

16S-5 3 16 A

16-10 3 12 A

18-21 3 12 A

18-22 3 16 D

20-23 3 12 D

20-19 3 8 A

22-2 3 8 D

28-3 3 8 E

28-6 3 4 D

36-4 3 0 D(A) A(B,C)

12SA10 4 16 INST

14S-2 4 16 INST

16-9 4 1-16, 2-12 A

18-4 4 16 D

18-10 4 12 A

20-4 4 12 D

20-24 4 2-16, 2-8 A



APPE

ND

IX A

MIL-C-5015 AVAILABLE INSERT ARRANGEMENTSARRANGEMENT NUMBER OF CONTACTS CONTACT SIZE SERVICE RATING

22-22 4 8 A

24-22 4 8 D

32-17 4 4 D

26-5 4 0 A

14S-5 5 16 INST

16S-8 5 16 A

18-11 5 12 A

18-20 5 16 A

24-2 7 12 D

24-10 7 8 A

28-10 7 3-12, 2-8, 2-4 D(G) A(A, B, C, D, E, F)

36-77 7 4 D

18-8 8 7-16, 1-12 A

20-7 8 16 D(A, B, G, H) A(All Others)

22-18 8 16 D(All Others) A(C, D, 3)

22-23 8 12 D(H) A(All Others)

24-6 8 12 D(A, G, H) A(All Others)

32-15 8 6-12, 2-0 D

20-16 9 7-16, 2-12 A

20-18 9 6-16, 3-12 A

22-20 9 16 A

24-11 9 6-12, 3-8 A

28A16 9 5-16, 4-4 A(E) INST(All Others)

32-3 9 4-16, 2-12, 2-4, 1-0 D

14SA10 10 20 INST

18-1 10 16 A(B, C, F, G) INST(All Others)

18-19 10 16 A

28-19 10 6-16, 4-12 D(A, B) B(H, M) A(All Others)

20-31 11 16 A

20-33 11 16 A

24-20 11 9-16, 2-12 D

28-14 11 16 D

24B24 12 12 A

28-9 12 6-16, 6-12 D

28-51 12 12 D

20-11 13 16 INST

20-27 14 16 A

22-19 14 16 A

28-2 14 12-16, 2-12 D

28-20 14 4-16, 10-12 A

36-78 14 2-16, 12-8 D

28-17 15 16 B(R) D(M, N, P) A(All Others)

24-5 16 16 A

24-7 16 14-16, 2-12 A

20-29 17 16 A


APPEND

IX AMIL-C-5015 AVAILABLE INSERT ARRANGEMENTS

ARRANGEMENT NUMBER OF CONTACTS CONTACT SIZE SERVICE RATING22-14 19 16 A

28-16 20 16 A

28-11 22 18-16, 4-12 A

26-1 22 18-16, 4-12 D

32-6 23 16-16, 2-12, 3-8, 2-4 A

20A24 24 20 INST

24-28 24 16 INST

28-12 26 16 A

224A28 28 16 INST

32-8 30 24-16, 6-12 A

36-9 31 14-16, 14-12, 2-8, 1-4 A

28-15 35 16 A

32-7 35 28-16, 7-12 A(All Others) INST(A, B, H, J)

27-21 37 16 A

28A51 43 16 A

32-73 46 16 A

36-8 47 46-16, 1-12 A

336-10 48 16 A

36-52 52 16 A

32A10 & 32-22 54 16 A

28-72 57 20 INST

40-56 85 16 A

32-101 101 20 INST


APPE

ND

IX B

GENERAL PERFORMANCE SPECIFICATIONS

SIGNAL CONNECTOR PERFORMANCE SPECIFICATIONSFEATURE PERFORMANCE TEST SPECIFICATION

Dielectric Withstanding Voltage 1300 VAC (rms) @ Sea Level 550 VAC (rms) @ 50,000 ft. 350 VAC (rms) @ 70,000 ft. 200 VAC (rms) @ 100,000 ft.

Insulation Resistance 5000 megohms min. at 25° C EIA-364-21

Thermal Shock After cycling the connector between -65° C and +175° C, it will meet all applicable electrical and mechanical requirements.

Mechanical Shock No loosening of parts, cracking or other deleterious results hindering further part operation after 300 G’s in each of 3 mutually perpendicular planes.

Vibration There shall be no electrical discontinuity and there shall be no disengagement of the mated connectors, backing off of the coupling mechanism, evidence of cracking, breaking, or loosening of parts.

Connectors shall be subjected to the test specified in accordance with MIL-STD-202, procedure 204, test condition G

Fungus Resistance Materials used in the construction of these connectors shall be fungus inert

method 508.4 of MIL-STD-810

Salt Fog 48 to 2000 Hours (See Material & Finish Table Page 4)

EIA-364-26

Durability No electrical or mechanical defects after 500 cycles of engagement and disengagement

Contact Engagement & Disengagement Contact engagement and separating forces shall be within the limits specified in SAE-AS39029

SAE-AS39029


APPEND

IX B

GENERAL PERFORMANCE SPECIFICATIONS

POWER CONNECTOR PERFORMANCE SPECIFICATIONS (CLASS L)TOPFLITE’S COMMERCIAL EQUIVALENT POWER CONNECTOR SERIES IS BUILT TO MIL-DTL-22992 (CLASS L) SPECIFICATIONS AND IS A DIRECT REPLACEMENT FOR THE MIL-SPEC EQUIVALENT PRODUCTS.

Temperature Range -67° to +257°F (-55° to +125°C)Timetable77°F (25°C): Continuous221°F (105°C): 35,000 hours257°F (125°C): 1,000 hours

Heat Rise Temperature rise of individual contacts will be no more than 54°F (30°C) above ambient temperature

Water Pressure IP67 rated in fully assembled condition

Salt Fog Rating 500 Hr

Humidity Mated connectors shall maintain an insulation resistance of 100 megohms or greater at 77°F (25°C) with 95% humidity for duration of 21 days

Chemical Resistance to Fluids 20 hour full immersion (unmated) in hydraulic fluid and lubricating oil without damage or material degradation

Coupling Torque Engagement & Disengagement Force (max / min)Shell Size 28: 12.32 ft-lbf (16.7 N-m) / .68 ft-lbf (.92 N-m)Shell Size 32: 13.35 ft-lbf (18.1 N-m) / .75 ft-lbf (1.02 N-m)Shell Size 44: 17.63 ft-lbf (23.9 N-m) / .77 ft-lbf (1.05 N-m)Shell Size 52: 17.63 ft-lbf (23.9 N-m) / .77 ft-lbf (1.05 N-m)

Coupling Cycles 250 coupling cycles (minimum)

Shock 50g’s, 11ms duration, three major axes,10 microseconds maximum discontinuity

Vibration Random vibration at 10 to 2,000Hz (15g’s),10 microseconds maximum discontinuity

Insert Retention 45 lbf/in2 (3.164 kg-cm2)

Max Contact Resistance <10 milliohm maximum resistance

Grounding Automatic, grounding, neutral contacts have mate first/break last design

Max Voltage Drop <10 millivolt maximum drop for grounding contacts

Contact Retention Pin and socket contacts are designed to resist severe vibration and repeated connection and disconnection

Current Rating 200 amps (rated current) at 68°F (20°C) for inserts 52-12 and 52-13

Max Operating Voltage 2,000 VAC (RMS) at sea level

Insulation Resistance >5,000 megohms at 77°F (25°C)

Wire Size 6 to 4/0 AWG


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TES


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TES

Address 14262 SW 140 ST #108 Miami, FL 33186Tel 1-800-219-2601

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