Conex Banninger - B Press XL Press Fit System | Reece · Antifrogen Sol (solar systems) Clariant ...

TECHNICAL GUIDE

>B< PRESS XL PRESS FIT SYSTEM

Conex Bänninger specialises in providing the best plumbing fittings and accessories across the globe by offering innovative and versatile jointing solutions. Since 1909 Conex Bänninger has produced over 10 billion copper fittings and has built its reputation for quality European manufacturing, backed by first-class customer service and unrivalled expertise. Passionate about excellence, Conex Bänninger is a byword for quality in the domestic, commercial, industrial, air conditioning and refrigeration markets worldwide.

Conex Bänninger is an ISO 9001 quality assured company, which assures you the very best in quality.

100 yEARS of INNovATIoN

Contents

Product Features 2

Applications 3

Technical Data 4-5

Installation Instructions 6-7

Design Considerations 8-10

Fittings 11-16

Tools 17-19

Critical Operating Instructions 20

Regular Maintenance Instructions 21-22

Servicing and Warranty 23

Conex Bänninger >B< Press is a versatile press fitting system for use with hard, half hard or annealed copper tube providing a secure, life long, leak-proof joint.

>B< Press fittings are quick to fit, providing a low cost installation solution. The slimline design gives an aesthetically pleasing finish with a secure, permanent joint that can’t be tampered with. >B< Press XL Water fittings are Watermark approved and certified to AS3688.

The key advantages of the >B< Press press fit copper fittings are:

flame free Flame free installation takes away risk of fire on site.

Reliable simplicity Simple, quick and reliable installation provides low installed cost.

fully certified Extensive third party certification offers peace of mind to the client, specifier and installer.

Performance Corrosion resistant and with a design life of 50 years, >B< Press can be relied on to perform long after installation.

Slimline profile Slimline, unobtrusive design provides aesthetic finish.

Permanent joint Secure, permanent joint ensures fitting cannot be tampered with.

Practical by design Design protects O-ring from damage or displacement.

Leak Indicator Larger internal diameters on the grip ring and O-ring compared to the tube allows for pre press leak indication.

AS 3688Lic No.WM-022197

Product features>B< Press XL has only two internal parts, the grip ring and the O-ring. Both parts have an internal diameter larger than the tube, which allows for easy tube insertion and pre press leak indication.

Stainless Steel Grip Ring

Complete diameter grip with equally spaced collapse zones ensures all round equal grip on the tube diameter and even seal compression between tube and fitting after pressing.

Unique Seal Design

Impossible to displace by tube insertion. Triple point seal on the post pressed fitting body counters any pressing distortion. Greater seal contact area on tube. Self setting seal area for correct function of seal. Seal security and longevity increased as a result.

2 Conex Bänninger >B< Press XL Technical Guide

Conex XL 65, 80 and 100mm copper fittings

EPDM seal

Conex XL fitting

Fitting bead

Copper tubing

Stainless steel grip ring

WarrantyWarranty is 25 year guarantee against faults caused by defective manufacture of the fittings. It does not cover faults arising from incorrect installation.

The warranty covers installation with type A and B copper tube conforming to AS1432 but does not cover any faults arising from competitor fittings used on the same installation nor faults caused by damaged >B< Press fittings (through excessive pressure, for example) where competitor fittings created non-compliant conditions.

All >B< Press fittings must be installed by a licensed plumber.

Applications>B< Press Water fittings are suitable for:

• Drinking water

• Heating water (non solar)

• Chilled water

Conex Bänninger >B< Press XL Technical Guide 3

The stainless steel grip rings pressed on top, forcing the grip ring teeth against the tube, making a high strength connection.

Technical Data

>B< Press is suitable for use with type A and B copper tube complying with AS1432.

Application / MediumComments

P (kPa) T (°C) Max >B<Press Water

Product Manufacturer

Anti-freeze cooling concentration 50%

Antifrogen N Clariant

1600 -25 to 110

✔

Antifrogen L Clariant ✔

Antifrogen Sol (solar systems) Clariant ✔

Ethlene glycol (Ethan-1,2-diol) Various ✔

Propylene glycol (1,2-Propandiol) Various ✔

Tyfoxit Tyforop-Chemie ✔

Tyfocop Tyforop-Chemie ✔

Anti-Freeze / Corrosion Protection / Inhibitors

Application / Medium Comments P (kPa) T (°C) Max >B<Press Water

Hot and cold potable waterAustralian Watermark approved. Watermark

certification for all plumbing products is restricted to 1400kPa at 95°C.

1600 110 ✔

Fire ServicesCapable of the required test pressure of 1700kPa or 1.5 times the design pressure as specified by

AS2419.11600 110 ✔

Rainwater 1600 Ambient ✔

Pump circulated hot water systems Compliant with EN 12828 1600 110 ✔

Steam Low pressure steam equipment ≤ 100 120 ✔

Conditioned water (partially and fully desalinised water, softened, deionised demineralised distilled)

Not compatible

Water Supply Systems

✔ Indicates compatibility. (Consultation required for unlisted mediums)*Note: Installations need to comply to the relevant standards and local regulations.

Application / Medium Comments P (kPa) T (°C) max >B<Press Water

Acetone Liquid 500 -10 to 40 ✔

Condensate From gas condenser boiler 1600 110 ✔

Condensate From steam 1600 110 ✔

Ethanol 1600 25 ✔

Urea Not compatible

Methanol Not compatible

Sodium Hydroxide Not compatible

Ammonia Not compatible

Special Media


Application / MediumComments

P (kPa) T (°C) Max >B<Press Water

Product Manufacturer

Anti-freeze cooling concentration 50%

Antifrogen N Clariant

1600 -25 to 110

✔

Antifrogen L Clariant ✔

Antifrogen Sol (solar systems) Clariant ✔

Ethlene glycol (Ethan-1,2-diol) Various ✔

Propylene glycol (1,2-Propandiol) Various ✔

Tyfoxit Tyforop-Chemie ✔

Tyfocop Tyforop-Chemie ✔

Application / Medium Comments P (kPa) T (°C) Max >B<Press Water

Hot and cold potable waterAustralian Watermark approved. Watermark

certification for all plumbing products is restricted to 1400kPa at 95°C.

1600 110 ✔

Fire ServicesCapable of the required test pressure of 1700kPa or 1.5 times the design pressure as specified by

AS2419.11600 110 ✔

Rainwater 1600 Ambient ✔

Pump circulated hot water systems Compliant with EN 12828 1600 110 ✔

Steam Low pressure steam equipment ≤ 100 120 ✔

Conditioned water (partially and fully desalinised water, softened, deionised demineralised distilled)

Not compatible

Application / Medium Comments P (kPa) T (°C) max >B<Press Water

Acetone Liquid 500 -10 to 40 ✔

Condensate From gas condenser boiler 1600 110 ✔

Condensate From steam 1600 110 ✔

Ethanol 1600 25 ✔

Urea Not compatible

Methanol Not compatible

Sodium Hydroxide Not compatible

Ammonia Not compatible


Installation InstructionsTo install >B< Press, a Rothenberger Romax 3000 mechanical tool with actuator and compatible sized jaw to fit each size fitting is required. When pressure is exerted through the press tool a permanent joint is made and the fitting cannot be disassembled or re-used.

1. Cut the pipeWe recommend you use a Rothenberger pipe cutter. It is important to ensure that the pipe is cut completely square. Tube ends should be clean and free from scratches not less than the socket length.

2. Remove burrsMake sure that the internal and external tube end are free from burrs or sharp edges by using a file or deburring tool. Then wipe the tube end clean to avoid damaging the O-ring on tube insertion.

3. Inspect the fittingBefore inserting the tube check seal for correct placement, free of damage or any ingress of debris. To prevent this occurring we recommend the fittings are retained in packaging up to the point of use.

4. Insert the tube and mark insertion depth

The tube must be fully inserted into the fitting until it reaches the tube stop in order to make a perfect joint. Marking insertion depth will ensure that any tube movement is detected, which is especially important if the joints are to be pressed at a later time. The depth marking must be visible on the pressed fitting.


ImportantIt is important to keep the fitting free of any dust or dirt and to ensure the O-ring stays lubricated and protected from damage. Select the correct size of tube and fitting for the job. Ensure that both are clean and free from damage and imperfections.

5. fit the pressing ringUsing the appropriate size pressing ring, open the pressing ring, locate on the fitting bead and close the pressing ring.

6. Engage the actuator and check insertion depth

With the actuator fitted in the press tool open the actuator and locate the actuator into the aperture of the pressing ring. Check for any tube movement prior to crimping.

7. Press the jointDepress and hold the trigger of the tool until the press cycle of the tool is automatically completed. Keep hands clear of the press actuator and press ring until the cycle is completed.

8. Joint completionRemove the actuator from the press ring, remove the press ring from the tube and remove the label to indicate the joint is pressed and complete.


Design ConsiderationsDistance between fittingsDue to the reforming of the tube profile when pressed, it is advised that a minimum distance is allowed between each fitting.

Tube Size Minimum Clearance f (mm)

65mm 15

80mm 15

100mm 15

F

F – Clearance Between Fitting Ends

Brazing near >B< Press fittingsCaution – Brazing or soldering near to >B< Press joints should be avoided as this may cause the seal to degrade due to heat transfer. The table below states the minimum distance away from the press joint which is acceptable to braze. If this distance cannot be maintained then adequate precautions must be taken such as fabricating the brazed section prior to assembly with the press fittings, wrapping in a wet rag or applying a heat barrier spray, to prevent heat transfer to the press fitting during brazing.

Tube Size Minimum Clearance (mm)

65mm 1600

80mm 2000

100mm 2500

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Index Änderungsauftrag Datum Name

Datum Name

Bearbeitet

Geprüft

Genehmigt

Tolerierung ISO8015

Änderungen nur über CAD

Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind verboten, soweit nicht ausdrücklich gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent- , Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten.

Allg.-Toleranzen

ISO 2768 mK

OberflächenDIN EN

ISO 1302

Maßstab : Gewicht [ kg ] :

Werkstoff :

Benennung :

Sach-Nr.: Blatt :

von :

Ersatz für : Ersetzt durch :Ursprung :CAD-Nr.:

45938Y02

Einbauräume PSL V8017.10.2013 Rafalski

1 1 \\Npfile10\kdaten\45000\45938\45938Y02

Einbauraum V80.idw

DIN

Halbzeug :

A3

B

A

D

C

E

35

45


Minimum clearance requirements The following minimum clearances are required from structural components to allow operation of tool for press fitting.


65-100mm 45

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D


Datum Name

Bearbeitet

Geprüft

Genehmigt

Tolerierung ISO8015



Allg.-Toleranzen

ISO 2768 mK

OberflächenDIN EN

ISO 1302


Werkstoff :

Benennung :

Sach-Nr.: Blatt :

von :


45938Y02


1 1 \\Npfile10\kdaten\45000\45938\45938Y02

Einbauraum V80.idw

DIN

Halbzeug :

A3

B

A

D

C

E

35

45

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D


Datum Name

Bearbeitet

Geprüft

Genehmigt

Tolerierung ISO8015



Allg.-Toleranzen

ISO 2768 mK

OberflächenDIN EN

ISO 1302


Werkstoff :

Benennung :

Sach-Nr.: Blatt :

von :


45938Y02


1 1 \\Npfile10\kdaten\45000\45938\45938Y02

Einbauraum V80.idw

DIN

Halbzeug :

A3

B

A

D

C

E

35

45

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D


Datum Name

Bearbeitet

Geprüft

Genehmigt

Tolerierung ISO8015



Allg.-Toleranzen

ISO 2768 mK

OberflächenDIN EN

ISO 1302


Werkstoff :

Benennung :

Sach-Nr.: Blatt :

von :


45938Y02


1 1 \\Npfile10\kdaten\45000\45938\45938Y02

Einbauraum V80.idw

DIN

Halbzeug :

A3

B

A

D

C

E

35

45


A B C D E

65mm 90 130 90 90 150

80mm 95 145 95 100 165

100mm 110 165 110 115 190


Localised AnnealingTo ensure proper sealing of both the brazed and >B< Press fitting the following minimum distances must be maintained between the two fittings.


65mm 15

80mm 15

100mm 15

Note: It is important that there is no residual solder or other foreign debris on the tubing to be inserted into the >B< Press fitting. The surface condition on the area of press joint must be clean and free from any defect.


fittings


>B< PRESS WATER

STRAIGHT CONNECTOR

Product Code Size (D1) L Z

404793 DN65 92 4

404794 DN80 106 4

404795 DN100 126 4

REPAIR COUPLING

Product Code Size (D1) L

405121 DN65 110

405122 DN80 125

405123 DN100 144

COUPLING - REDUCING

Product Code Size (D1 x D2) L1 Z

404822 DN65 x DN32 101 30

404823 DN65 x DN40 100 25

404824 DN65 x DN50 100 24

404825 DN80 x DN40 117 40

404826 DN80 x DN50 119 36

404827 DN80 x DN65 119 25

404828 DN100 x DN50 142 43

404829 DN100 x DN65 134 31

404830 DN100 x DN80 135 25

Range

Z

L

D1

D1

L

D1

D1

L

D1

D2

Z


FITTING REDUCER

Product Code Size (D1 x D2) L Z

404831 DN65 x DN40 106 75

404832 DN65 x DN50 103 64

404833 DN80 x DN50 122 83

404834 DN80 x DN65 131 87

404835 DN100 x DN50 145 106

404836 DN100 x DN65 139 96

404837 DN100 x DN80 136 86

COUPLING - MALE

Product Code Size (D1 x R) L Z S

404943 DN65 x 2-1/2 121 78 85

404944 DN80 x 3 126 78 95

404945 DN100 x 4 150 91 125

COUPLING - FEMALE

Product Code Size (D1 x Rp) L Z S

404946 DN65 x 2-1/2 112 31 85

404947 DN80 x 3 114 33 95

404948 DN100 x 4 138 37 125

L

R D1

S (oct)

Z

L

D2D1

Z

D1

Rp

L

S (oct)

Z


Range

ELBOW - 90 DEG

Product Code Size (D1 x D2) L Z

404796 DN65 x DN65 126 82

404797 DN80 x DN80 150 98

404798 DN100 x DN100 192 132

ELBOW - 90 DEG (MALE /FEMALE)

Product Code Size (D1) L Z L2

404857 DN65 x DN65 132 88 146

404858 DN80 x DN80 150 98 148

404859 DN100 x DN100 192 132 212

ELBOW - 45 DEG

Product Code Size (D1) L Z

404838 DN65 x DN65 82 38

404839 DN80 x DN80 95 45

404840 DN100 x DN100 118 57

Z

L

D1

D1

L

Z

L 1

D1

Z

L2

D1

D1

D1

L

L

Z

Z


ELBOW - 45 DEG (MALE / FEMALE)

Product Code Size (D1) L Z L2

404848 DN65 x DN65 82 38 93

404849 DN80 x DN80 95 45 100

404850 DN100 x DN100 117 57 130

TEE

Product Code Size (D1 x D2 x D3) L1 L2 L3 Z1 Z2 Z3

404799 DN65 89 89 104 45 45 46

404800 DN80 101 101 111 50 50 52

404801 DN100 128 128 135 67 67 67

REDUCING TEE

Product Code Size (D1 x D2 x D3) L1 L2 L3 Z1 Z2 Z3

404802 DN65 x DN65 x DN50

84 84 90 40 40 44

404803 DN80 x DN80 x DN50

90 90 96 39 39 50

404804 DN80 x DN80 x DN65

93 93 108 42 42 52

404805 DN100 x DN100 x DN50

105 105 108 44 44 63

404806 DN100 x DN100 x DN65

105 105 123 44 44 66

404807 DN100 x DN100 x DN80

112 112 124 51 51 66

L 1

D1

L 2Z 2 Z 1

D2

D3

L3

Z3

L1

Z

L2

D1

D1

L3

Z3

L 1Z 1

L 2Z 2

D1

D2

D3


Range

END CAP

Product Code Size (D1) L Z Rp

404841 DN65 86 21 3/4

404842 DN80 98 28 3/4

404843 DN100 115 39 3/4

L

D1

Rp

Z


The Tools


ToolsThe approved tools for the installation of >B< Press XL fittings are:• Rothenberger Romax® 3000• Viega Picco 4B

Conex Bänninger recommends the use of Rothenberger press tools.

Rothenberger Romax®

3000 model

Applications sizes: 15-100mm >B< Press fittings

• Weight balanced ergonomic design – reduces fatigue during extended use

• Wide application range

• Fast pressing – automatic cycle complete in 5 seconds

• Easy to use LED status indication – flashing red when battery charge is low and will lock the machine, remains ON when tool has reached 20,000 cycles of use and requires servicing

• Bright white - light LED’s to illuminate work space during pressing cycle

• Simple and safe operation design – hold start button – tool automatically stops once press cycle is complete

• Safety yellow button – press to release pressure and stop press cycle

• Long 20,000 cycle interval between service requirements

• Head positioning up to 270° rotation – easy fitting in difficult locations

• Li-Ion battery technology – long lasting operation between charges

SpecificationsBattery voltage – 18 v

Battery capacity – 3Ah

Rated power consumption – 540 Watts

Max piston force – 32kN

Pressing time – 5 secs (nominal)

Dimensions (LxWxH) – 445x125x79mm

Weight (less jaws) – 3.54 kg

Working range: Copper system 15 – 100mm

Typical A-rate noise level – 71dB(A)

Battery re-charge time periods – 85 minutes (90% charge) – 2.5hrs (100% charge)

Approximate pressings per full charge – 160


Rothenberger XL Press Jaws & ActuatorFor Romax® Press Tools

To press >B< Press XL fittings an actuator and appropriately sized jaw are required.

To complete a press the jaw is opened and located on the fitting bead. The actuator is connected to the tool, ensuring the locking pin is fully engaged. With the actuator fitted in the press tool open the actuator and locate the actuator into the aperture of the pressing ring. To perform the press hold the trigger of the tool until the press cycle of the tool is automatically completed.

XL Press Jaws For Romax® Press Tools

• Made of forged, highly resilient special steel

• Compact design

• Long-term corrosion protection

• Optimised for minimal space requirements

ActuatorFor Romax® Press Tools

• Precision-manufactured contours for optimum and reliable pressings

• Made of forged, highly resilient special steel

• Long-term corrosion protection


Critical operating Instructions - Tool & Jaw

Only operate the Rothenberger Press Tool and Jaws as per instructions in your ‘User Operating Manual, Instructions for Use’. Proper usage includes compliance with the operating manual, inspection and servicing conditions and adherence to all relevant safety regulations. The equipment must only be used by qualified tradespersons that have a trained understanding on how to use the Press Tool & Jaw System properly. Failure to do so will lead to safety risk, poor workmanship, and incorrect use of the Press & Jaw that is not covered under warranty.

• Always start with a safety check, reminding yourself of the yellow emergency stop button to deactivate a press cycle

• Charge battery fully before first use for optimal number of ‘presses per charge’

• LED flashes red to indicate when you have a flat battery

• Insert battery correctly until it clicks into place and LED light flashes briefly to indicate contact made

• Insert Press Jaw and close bolt down correctly. Only use the correct Jaw to Tool to Fitting combination

• Open the Jaw by squeezing from the base of the Jaw NOT the front tip

• Half engage the start button for the handy LED lights

• Fully engage the start button for a full press cycle. Activate the Press Tool & Jaw only on a Fitting

• Take the time to ensure the correct Pipe Preparation – cut pipe square, deburr and calibrate pipe edge and mark insertion depth. These pipe prep steps are critical for a correct press and quality workmanship

• Follow all installation instructions supplied by the Fitting and Pipe manufacturers. Imperfect pipe joints must only be pressed again using a new fitting, DO NOT re-press the same fitting

• During the press cycle, visually check that the Press Jaw fully closes at the end of the press cycle

• After pressing, check the installation with appropriate testing equipment and ensure it is leak proof


Regular Maintenance Instructions - Tool & Jaw

Tool – Always clean and grease and store in case

Your Rothenberger Tool is one of the lightest and most ergonomic designed tools that delivers the most consistent press force (CFT® - Constant Force Technology) with regular maintenance and service it generates up to 3.2 tonnes of force in your hand, so it requires regular care and maintenance.

• Clean and grease the piston ram and drive rolls ALWAYS after every use to maintain performance especially the internal guide rail OR all the ‘moving metallic parts’

• Watch heavy water areas. Do not expose power tools to rain or wet conditions. Always store in case

• Ensure the Jaw locking bolt is closed correctly by fully inserting the bolt through the Jaw and rotating the bolt arm down 180 degrees

• Please note, the bolt is only secured when fully inserted and rotated into the downward position


Regular Maintenance Instructions - Tool & Jaw

• Clean contact points on battery and only store battery in a charged state, plus it’s always ready for use

•

• Do not force the Press Tool – it will do the job better and safer at the rate for which it was designed

• Accidents are caused by poorly maintained Press Tools & Jaws. Take the time to maintain properly

Jaws – Always clean, apply lubricant spray and store in case

• Jaws must ALWAYS be cleaned after every use. Keep the inside Jaw profile free of any grease and grit

• Jaws must be maintained with liquid lubricant spray. Always store in case


Servicing and Warranty - Tool & Jaw

Rothenberger prides itself on leading edge design, the highest quality and leading after-sale service support. With ownership of your Rothenberger Tool comes our commitment to support you. We want to help you ‘look after your tool’, so you don’t compromise your reputation. Only have your Press & Jaws inspected and serviced by a qualified Rothenberger Service Centre for high performance and safety.

• Quick Fix™ is the Rothenberger ‘After Sales and Service’ repair process across Australia and New Zealand

• Comprehensive Spare parts are readily available locally to support your Rothenberger Tool & Jaws

• Jaws will also be checked at the annual service interval for any damage, defects and general wear and tear that could affect the press performance or safety

Warranty Coverage

• After 1 year or 20,000 (Romax 3000) presses the LED lights up red after each press

• A press cycle count will be made as part of your annual Tool & Jaw servicing and report

• If a serial number sticker is damaged the warranty will be null and void

• The warranty does not cover damage caused by incorrect use of the equipment

• Tool 3 years, only with regular 1 year or cycle count servicing

• Battery 12 months, Jaws 12 months

Service and Warranty Process – Quick fix™

• Return your Rothenberger Press Tool & Jaw Set to your local Branch or call Rothenberger Customer Service (Toll Free) on 1800 186 657

• Your details and serial number of your Tool will be logged for a Service and pick up quickly arranged

• Expect 3-5 days (parts dependant) for your service and Tools returned to you, or your local branch

• Live status updates will be emailed and SMS to you and your local branch

• Any additional repair work beyond the normal annual service will be quoted prior to commencement



for more information visitwww.reece.com.au/b-press

Call 1800 032 566 or visit www.reece.com.au for your nearest Reece store.

The manufacturer/distributor reserves the right to vary specifications or delete models from their range without prior notification. The manufacturer/distributor takes no responsibility for printing errors. All measurement and content details in this brochure are subject to a tolerance of ± 3 %. V1 [BROCHURE CODE 2130220]

Reece. Works for you.™

Conex Banninger - B Press XL Press Fit System | Reece · Antifrogen Sol (solar systems) Clariant ...

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