Seal-less Pumps Condensed Catalog
Seal-less Pumps
Condensed Catalog
Hydra-Cell G Series Seal-less Pumps
Hydra-Cell P Series Seal-less Metering Pumps
Due to the Wanner Engineering Continuous Improvement Program, specifications and other data in this catalog are subject to change.
2 • www.Hydra-Cell.com
Hydra-Cell T80 Series Seal-less Pumps
www.Hydra-Cell.com • 3
Hydra-Cell® Provides Versatile, Reliable Performance
Seal-less Design Advantages• Positivedisplacementpumpwithhydraulicallybalanced,unstresseddiaphragms
• Seal-lessdesigncanhandleabrasiveparticulates(upto800micronsinsizedependingonmodel)andsolidsinsuspension
• Widerangeofflowcapacitiesfrom0.11gpm(0.4l/min)to36.5gpm(138l/min)andpressureratingsto2500psi(172bar)
• Heavy-dutyconstructionforlongservicelifeinharshconditions
• Flexibleinstallationwithavarietyofmountingconfigura-tions
• Repeatable,accurateoutputwithsmooth,virtuallypulse-freeflow
• Highefficiency,lowpowerconsumption
• Minimalmaintenance,noseals,cups,orpackingtoleak,wear,orreplace
• Canrundrywithoutdamagetothepump
Propane/ Freon Ammonia Polymers Fuels/ D.I.Water Glycols Chlorine Acids/ Glues/ Inks/ Resins Slurries Butane Additives Caustics Adhesives Paints
• Adding
• Blending
• Cleaning
• Cooling
• Coating
Primary Pumping Applications• Dosing
• Filling
• Filtering
• Injecting
• Metering
• Mixing
• Spraying
• Transferring
Materials of Construction Selection• Metallicpumpheadsinseventypesofmaterialstohandlehigherpressuresandnon-metallicpumpheadsintwotypesofmaterialstoprocesscorrosiveoraggres-sivefluidsatlowerpressures.
• Diaphragmsandcorrespondingo-ringsinsixtypesofelastomericmaterials.
• Valveassembliesinawiderangeofmetallicandnon-metallicmaterialstosuitspecificprocessapplications.Includesvalveseats,valves,valvesprings,andvalvespringretainers.
Fluid Handling CapabilityFromthinliquidstohighlyviscousresinsandslurries,Hydra-Cellpumpscanhandlethefullspectrumofprocessfluidswhilemaintaininghigh-efficiencyoperation.Thisincludesnon-lubricatingfluidsaswellasfluidswithabrasivesthatcandamageordestroyothertypesofpumps.
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Hydra-Cell® Principles of Operation
5
12 3
4
8
67
5
1
2
3
4
8
6
7
Drive Shaft:viaelectricmotor,hydraulicmotor,beltandpulley,etc.
Tapered Roller Bearings:rigidsupport,immersedinlubricatingoilbath
Fixed Angle Cam/Wobble Plate: translatesrotarymotionintolineartothehydrauliccells
Hydraulic Cells (patented):displacediaphragmsviapressurizedoil
Diaphragms:hydraulicbalanced,nostressduringflexing
Inlet Valve Assembly:simpledesign,allowsliquidintopumpchamber
Discharge Valve Assembly:allowsliquidtoflowintopressuredischargeline
C62 Pressure Regulating Valve:controlsoutputpressureandpreventspumpoverload
Patented Kel-Cell® Diaphragm ProtectionKel-CellDia-phragmPositionControl(DPC)technologyprotectsHydra-CellPumpsbysafeguardingthediaphragmsagainstabnormaloradverseconditions(e.g.blockedpipeorfilter,inadequateliquidsupplyordischargepressure).
TheKel-Cellpositioningsystemstabilizesthediaphragmsandvirtuallyeliminatesthepossibilityofincidentaldiaphragmfailure.Kel-CellisavailablewithHydra-CellmodelsG03/G13,G10,G25,andG35aswellasHydra-CellMeteringSolutionsmodelsP400andP600.
Wobble Plate Models
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12
5
3
4
8 6
7
Hydra-Cell® Principles of Operation
Crank-shaft Models
5
1
2
3
4
8
6
7
Drive Shaft:viaelectricmotor,hydraulicmotor,beltandpulley,etc.
Precision Ball Bearings:rigidsupport,immersedinlubricatingoilbath
Connecting Rods:hardened,precisionground,andpolished
Hydraulic Cells (patented):displacediaphragmsviapressurizedoil
Diaphragms:hydraulicallybalanced,nostressduringflexing
Inlet Valve Assembly: simpledesign,allowsliquidintopumpchamber
Discharge Valve Assembly:allowsliquidtoflowintodischargepressureline
C46 Pressure Regulating Valve (In-line): controlsoutputpressureandpreventspumpoverload
6 • www.Hydra-Cell.com
Hydra-Cell® Flow Capacities and Pressure Ratings
Thegraphabovedisplaysthemaximumflowcapacityatagivenpressureforeachmodelseries.Thetablebelowliststhemaximumflowcapacityandmaximumpressurecapabilityofeachmodelseries.
PleaseNote:Somemodelsdonotachievemaximumflowatmaximumpressure.RefertotheindividualmodelPerformancegraphsonsubsequentpagesforpreciseflowandpressurecapabilitiesbyspecificpumpconfiguration.
G Series Seal-less Pumps
0
500(34)
1000(69)
1500(103)
2000(138)
2500(172)
3000(207)
0 2(7.6)
4(15.2)
6(22.7)
8(30.3)
10(37.9)
12(45.5)
14(53.1)
16(60.6)
18(68.2)
20(75.8)
22(83.4)
24(90.1)
26(98.5)
28(106.1)
30(113.7)
32(121.3)
34(128.9)
36(136.4)
Flow: gallons per minute (liters per minute)
Pre
ssu
re: p
ou
nd
s p
er s
qu
are
inch
(bar
)
38(143.8)
40(151.4)
F20
M03
D04
D10
D12
D15/17
H25
D35
G25
G04 G15/G17
G35G03
G10
G12
G20
1 350 psi (24 bar) maximum with PVDF liquid end; 250 psi (17 bar) maximum with Polypropylene liquid end. 2 Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C).
Maximum MaximumDischarge MaximumOperating Maximum Capacity Pressurepsi(bar) TemperatureF(C)2 InletPressureModel gpm(l/min) Non-metallic1 Metallic Non-metallic Metallic psi(bar)
G20 1.0(3.8) 350(24) 1500(103) 140˚(60˚) 250˚(121˚) 250(17)
G03 3.1(11.7) 350(24) 1200(83) 140˚(60˚) 250˚(121˚) 250(17)
G04 2.9(11.2) N/A 2500(172) N/A 250˚(121˚) 500(34)
G10 8.8(33.4) 350(24) 1500(103) 140˚(60˚) 250˚(121˚) 250(17)
G12 8.8(33.4) N/A 1000(69) N/A 250˚(121˚) 250(17)
G15 & G17 15.5(58.7) N/A 2500(172) N/A 250˚(121˚) 500(34)
G25 20.0(75.9) 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)
G35 36.5(138) N/A 1500(103) N/A 250˚(121˚) 500(34)
www.Hydra-Cell.com • 7
G20 SeriesMaximumFlowRate: 1.0gpm(3.8l/min) MaximumPressure: 1500psi(103bar)forMetallicPumpHeads 350psi(24bar)forNon-metallicPumpHeads
G20 Close-coupled shown. G21 models are shaft-driven. G22 models are flexible-coupled to IEC 80 – 90 B5 frame motors. Pump head materials include (metallic) Brass, 316L Stainless Steel and Hastelloy C and (non-metallic) Polypropylene and PVDF.
S, B & G cam options based on 10 psi (0.7 bar) inlet pressure.
E-cam
S-cam
G-cam
X-cam
7 bar (100 psi)34 bar (500 psi)69 bar (1000 psi)103 bar (1500 psi)
Gal
lons
Per
Min
ute
Lite
rs P
er M
inut
e
Revolutions Per Minute0 200 400 600 800 1000 1200 1400 1600 1800
1.2
1.0
0.8
0.6
0.4
0
0.2
0
0.8
1.5
2.3
3.0
3.8
4.5
B-cam
7 bar (100 psi)34 bar (500 psi)69 bar (1000 psi)
G20
G21/G22
G03 SeriesMaximumFlowRate: 3.1gpm(11.7l/min)MaximumPressure: 1200psi(83bar)forMetallicPumpHeads 350psi(24bar)forNon-metallicPumpHeads
G13 Close-coupled with Polypropylene pump head. Also available in (metallic) Brass, 316L Stainless Steel, Hastelloy C and (non-metallic) Polypropylene and PVDF pump heads.
12.5
0
11.25
10
8.75
7.5
6.25
5.0
3.75
2.5
1.25G03-G
G03-B
G03-S
G03-X
G03-E
0 200 400 600 800 1000 1200 1400 1600 1800
3.33
3.00
2.66
2.33
2.00
1.66
1.33
1.00
0.66
0.33
0
7 bar (100 psi)34 bar (500 psi)69 bar (1000 psi)83 bar (1200 psi)
Gallo
ns P
er M
inut
e
Lite
rs P
er M
inut
e
Revolutions Per MinuteG03 Shaft-driven with Stainless Steel pump head.
Maximum Flow at Designated Pressure
Maximum Flow at Designated Pressure
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G03 Mono-Block SeriesMaximumFlowRate: 3.1gpm(11.7l/min)MaximumPressure: 1000psi(69bar)forMetallicPumpHeads
12.5
0
11.25
10
8.75
7.5
6.25
5.0
3.75
2.5
1.25
7 bar (100 psi)34 bar (500 psi)69 bar (1000 psi)
G03-X
G03-E
0 200 400 600 800 1000 1200 1400 1600 1800
Gallo
ns P
er M
inut
e
Lite
rs P
er M
inut
e
3.33
3.00
2.66
2.33
2.00
1.66
1.33
1.00
0.66
0.33
0
Revolutions Per MinuteMono-Block (G03) Close-coupled with Stainless Steel pump head. Also available in Brass.
G04 SeriesMaximumFlowRate: 2.9gpm(11.2l/min)MaximumPressure: 2500psi(172bar)forMetallicPumpHeads
G04 Shaft-driven with Stainless Steel pump head. Also available in Brass and 304 or 316L Stainless Steel pump heads.
0 200 400 600 800 1000 1200 1400 1600 1800
34 bar (500 psi)103 bar (1500 psi)172 bar (2500 psi)
0
12.5
11.25
10
8.75
7.5
6.25
5.0
3.75
2.5
1.25
G04-X
G04-E
G04-S
Gallo
ns P
er M
inut
e
Lite
rs P
er M
inut
e
3.33
3.00
2.66
2.33
2.00
1.66
1.33
1.00
0.66
0.33
0
Revolutions Per Minute
Maximum Flow at Designated Pressure
Maximum Flow at Designated Pressure
www.Hydra-Cell.com • 9
G12 SeriesMaximumFlowRate: 8.8gpm(33.4l/min)MaximumPressure: 1000psi(69bar)forMetallicPumpHeads
G12-I
G12-S
G12-E
G12-X
14 bar (100 psi)34 bar (500 psi)69 bar (1000 psi)
Lite
rs P
er M
inut
e
Gallo
ns P
er M
inut
e
0 200 400 600 800 1000 1200 1400 1600 1800
10.0
0
9.0
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
15.1
18.9
22.7
30.3
34.1
37.9
26.5
3.8
7.6
11.4
0
Revolutions Per MinuteG12 equipped with Model C62 Pressure Regulating Valve. Available in Brass, Cast Iron, and 316L Stainless Steel pump heads.
Maximum Flow at Designated Pressure
G10 SeriesMaximumFlowRate: 8.8gpm(33.4l/min)MaximumPressure: 1500psi(103bar)forMetallicPumpHeads 350psi(24bar)forNon-metallicPumpHeads
G10 with Cast Iron pump head. Also available in (metallic) Brass, Duplex Alloy 2205, 316L Stainless Steel (with ANSI flanges), 316L Stainless Steel, Hastelloy C and (non-metallic) Polypropylene and PVDF pump heads.
0 200 400 600 800 1000 1200 1400 1600 1800
10.0
0
9.0
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
15.1
18.9
22.7
30.3
34.1
37.9
26.5
3.8
7.6
11.4
0
Gal
lons
Per
Min
ute
Lite
rs P
er M
inut
e
G10-S
G10-E
G10-X
G10-I
7 bar (100 psi)34 bar (500 psi)69 bar (1000 psi)
Revolutions Per Minute
103 bar (1500 psi) G10-X @ 790 rpm
G10 with Stainless Steel pump head and ANSI flanges
Maximum Flow at Designated Pressure
10 • www.Hydra-Cell.com
G15/G17 SeriesMaximumFlowRate: 15.5gpm(58.7l/min)MaximumPressure: 2500psi(172bar)forMetallicPumpHeads
0 200 400 600 800 1000 1200 1400 1600 1800
12
11
0
10
9
15
14
13
8
7
6
5
4
3
2
1
16
15.1
18.9
22.7
30.3
34.1
37.9
26.5
3.8
7.6
11.4
0
41.6
45.4
49.2
53
56.8
60.6
Gal
lons
Per
Min
ute
Lite
rs P
er M
inut
e
34 bar (500 psi)103 bar (1500 psi)138 bar (2000 psi)
Revolutions Per Minute
172 bar (2500 psi) G15-X/G17-X @ 1150 rpm
G15-E/G17-EG15-X/G17-X
G25 SeriesMaximumFlowRate: 20.0gpm(75.9l/min)MaximumPressure: 1000psi(69bar)forMetallicPumpHeads 350psi(24bar)forNon-metallicPumpHeads
0 12001000800600400200
15.1
22.7
30.3
37.9
45.4
53.0
60.6
68.1
75.7
83.3
7.6
00
22.0
20.0
18.0
16.0
14.0
12.0
10.0
8.0
6.0
4.0
2.0
G25-E
G25-X
G25-S
G25-I
17 bar (250 psi)34 bar (500 psi)69 bar (1000 psi)
Gal
lons
Per
Min
ute
Lite
rs P
er M
inut
e
Revolutions Per MinuteG25 with Cast Iron pump head. Also available in (metallic) Brass, Duplex Alloy 2205, 316L Stainless Steel (with ANSI flanges), 316L Stainless Steel and (non-metallic) Polypropylene and PVDF pump heads.
G15 for horizontal installations shown with Stainless Steel pump head.
G17 for vertical mounting (including motor adapter, base plate and oil reservoir) shown with Brass pump head.
Maximum Flow at Designated Pressure
Maximum Flow at Designated Pressure
www.Hydra-Cell.com • 11
G35 SeriesMaximumFlowRate: 36.5gpm(138l/min)MaximumPressure: 1500psi(103bar)forMetallicPumpHeads
G35 with Stainless Steel pump head and SAE flanges. Also available in Brass, Cast Iron, Duplex Alloy 2205, 316 Stainless Steel (with ANSI flanges), 316L Stainless Steel and Hastelloy C pump heads.
40.0
0
35.0
30.0
25.0
20.0
15.0
10.0
5.0
0 12001000800600400200
17 bar (250 psi)83 bar (1200 psi)
G35-X
G35-E
Gal
lons
Per
Min
ute
Lite
rs P
er M
inut
e
Revolutions Per Minute
0
132.5
113.6
94.6
75.7
56.8
37.9
18.9
151.4
103 bar (1500 psi) G35-X @ 700 rpm
Maximum Flow at Designated Pressure
Pressure Regulating Valves
C20 Series
ForusewithHydra-Cellmodels G10,G12,G25,andG35.
C22 valve with Brass body (also available in Stainless Steel and Hastelloy C).
C46 Series
ForusewithHydra-Cellmodels G20,G21,G22,G13,G03,and
G03Mono-Block.
C46 In-line with Brass body.
C60 Series
ForusewithHydra-CellmodelsG04,G10,G12,G15/G17,G25,andG35.
C62 Seal-less valve with Stainless Steel body (also available in Brass and Hastelloy C).
C46 Off-line with Stainless Steel body (also available in Brass).
12 • www.Hydra-Cell.com
* Consult factory for correct component selection for temperatures above 180˚F (82˚C) or below 40˚F (4˚C)
Maximum MaximumDischarge MaximumInlet MaximumOperating Capacity Pressure Pressure Temperature Model (gpm) (l/min) (psi) (bar) (psi) (bar) (F)* (C)*
T8030 26.0 98.4 5000 345 500 34 180˚ 82˚
T8045 45.0 170.4 3000 207 500 34 180˚ 82˚
T8045 38.0 143.8 3500 241 500 34 180˚ 82˚
T80100 96.0 366.1 1500 103 500 34 180˚ 82˚
Flow: gallons per minute (l/min)
40 (151.4)
50 (189.3)
90 (340.7)
100 (378.5)
Pre
ssur
e: p
oun
ds
per
sq
uare
inch
(bar
)
3000 (207)
0
2500 (172)
500 (34)
1000 (70)
1500 (103)
2000 (138)
3500 (241)
4000 (276)
4500 (310)
5000 (345)
T8030
20 (75.8)
0
T80100
T8045
10(37.9)
30 (113.7)
60 (227.1)
70 (265.0)
80 (302.8)
T80 Series Seal-less Pumps
Hydra-Cell® Flow Capacities and Pressure Ratings
www.Hydra-Cell.com • 13
T80100 SeriesMaximumFlowRate: 96.0gpm(366.1l/min)3316BPDMaximumPressure: 1500psi(103bar)forMetallicPumpHeads
T8030 SeriesMaximumFlowRate: 26.0gpm(98.4l/min)891BPDMaximumPressure: 5000psi(345bar)forMetallicPumpHeads
T8045 SeriesModel T80KMaximumFlowRate: 45.0gpm(170.4l/min)1543BPDMaximumPressure: 3000psi(207bar)forMetallicPumpHeads
Model T80MMaximumFlowRate: 38.0gpm(143.8l/min)1303BPDMaximumPressure: 3500psi(241bar)forMetallicPumpHeads
T8030 with Stainless Steel pump head. Also available in Nickel Aluminum Bronze (NAB).
T8045 with Nickel Aluminum Bronze (NAB). Also available in Stainless Steel pump head.
T8045 with Nickel Aluminum Bronze (NAB) pump head.
14 • www.Hydra-Cell.com
Hydra-Cell® P Series Metering Pumps
P100
P Series Flow Capacities and Pressure Ratings
P200 P300
P400 P500 P600
1 Ratings are for X-cam design. 2 350 psi (24 bar) maximum with PVDF liquid end; 250 psi (17 bar) maximum with Polypropylene liquid end. 3 Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C).
0
34(500)
69(1000)
103(1500)
138(2000)
172(2500)
207(3000)
0 150 300 450 600 750 900 1050 1200 1350 1500 1650 1800 1950 2100 2250 2400 2550 2700
Flow: liters per hour
Pre
ssu
re: b
ar (p
ou
nd
s p
er s
qu
are
inch
)
P600P400
P100
P500
P300
P200
2850
Maximum MaximumDischarge MaximumOperating Maximum Capacity Pressurepsi(bar) TemperatureF(C)3 InletPressure Model1 lph Non-metallic2 Metallic Non-metallic2 Metallic psi(bar)
P100 85.0 350(24) 1500(103) 140˚(60˚) 250˚(121˚) 250(17)
P200 255.4 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)
P300 256.8 N/A 2500(172) N/A 250˚(121˚) 500(34)
P400 765.9 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)
P500 1343.5 N/A 2500(172) N/A 250˚(121˚) 500(34)
P600 2808.0 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)
www.Hydra-Cell.com • 15
Hydra-Cell® Pumps Accessories and Options
C80 Series Air Bleed Valves
HDD Series (horizontal direct drive) with Orange Coupling Guard, Motor, and Base
HFD Series (horizontal direct drive) with Flanged Adapter, Motor, and Base
HBD Series (horizontal belt drive) with Belt Pulley Guard, Motor, and Base
Pulsation Dampeners
Control FreakTM
Touch-screen Metering Controller
Controllers
Hydra-Oil Lubricants, Motor Adapters, Oil Reservoir Sight Bottles, Tool Kits, and Couplings
Replacement Parts Kits
Printed in USA ©Wanner Engineering, Inc. HC-CC-M10.15RevA
Seal-less Pumps
World Headquarters & ManufacturingWannerEngineering,Inc.1204ChestnutAvenue,Minneapolis,MN55403USAPhone:612-332-5681•Fax:612-332-6937Toll-FreeFax(USA):800-332-6812Email:[email protected]
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