Big Data in Airbus Flight Test and Integration Center 26th of october 2015 OOW2015 - AIRBUS ORACLE open world 2015 Laurent PELTIERS Jean-Marc WATTECANT
Big Data in Airbus Flight Test and Integration Center
26th of october 2015 OOW2015 - AIRBUS
ORACLE open world 2015 Laurent PELTIERS
Jean-Marc WATTECANT
© AIRBUS Operations S.A.S. All rights reserved. Confidential and proprietary document.
Some figures about AIRBUS
• 74000 employees over mainly 4 countries (more than 1000 in the US)
• Revenues (2013) € 42,000 million / EBIT € 1,710 million
• 8121 aircrafts in service operated by more
than 400 companies
• Largest civil aircraft: the double deck A380
• 629 aircrafts delivered in 2014
26th of october 2015 OOW2015 - AIRBUS
© AIRBUS Operations S.A.S. All rights reserved. Confidential and proprietary document.
26th of october 2015 OOW2015 - AIRBUS
MG3 MG13 MG7 MG9 MG11 MG4.1 MG5 MG6
Data for Manufacturing
Integration Tests Flight Tests
Production Assembly line Ramp Up
Concept
Definition
6 Year Development lead time
~24 months
~24 months
MG4.2
Flight & Integration test center : our place in A/C development
Test
Phase
A/C certified!
© AIRBUS Operations S.A.S. All rights reserved. Confidential and proprietary document.
Flight &Integration test center
Design office & program domains
Flight & Integration test center: our mission
26th of october 2015 OOW2015 - AIRBUS
Tests definition
Tests preparation
Ground or flight tests Tests analysis
Tests reports
Aircraft certification
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Evolution of data collected
26th of october 2015 OOW2015 - AIRBUS
150 TB archived 320 000 parameters
12 000 parameters
12,8 TB archived
Parameters #
14 000 parameters
670 000 parameters
Data archived
x50
x50
8,5 TB archived
450 TB archived
AMPEX 28 tracks
8 GB
SONY AIT 2/3
50/100 GB
SCSI hard disk
300 GB
SSD hard disk
700 GB
26th of october 2015 OOW2015 - AIRBUS
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Big data project: One year project
26th of october 2015 OOW2015 - AIRBUS
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Big data project: the scope of the first step
26th of october 2015 OOW2015 - AIRBUS
Acquire • Raw data
Organize
• Current tools compatibility Data triggering
Analyse • Machine learning…
Decide • Discovery tools
No functional impact for the user
Enhancements :
• Less overhead to get the data
• Full campaign on-line
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Main challenges ?
26th of october 2015 OOW2015 - AIRBUS
Big data appliance
• noSQL database
• HADOOP cluster
Up to 4 flights 2 times a day
© AIRBUS Operations S.A.S. All rights reserved. Confidential and proprietary document.
Current status
4 aircrafts
70000 parameters / aircrafts
700h of flights
26th of october 2015 OOW2015 - AIRBUS
5 billions of events
15% of the disk capacity
50% of the NEO processing use the appliance
Time saving for multiflights analysis
Big Data Appliance X4-2
6 nodes noSQL
6 nodes HADOOP
© AIRBUS Operations S.A.S. All rights reserved. Confidential and proprietary document.
Next steps: processing
26th of october 2015 OOW2015 - AIRBUS
Predictive analysis:
• Sensor failure
• Anomalies database
Descriptive analysis:
• Complex event detection
• Wide correlation between parameters
© AIRBUS Operations S.A.S. All rights reserved. Confidential and proprietary document.
Next steps: Vizualisation
26th of october 2015 OOW2015 - AIRBUS
© AIRBUS Operations S.A.S. All rights reserved. Confidential and proprietary document.
26th of october 2015 OOW2015 - AIRBUS
AIRBUS Flight and Integration Test Centre : our data processing view
Full campaign
on-line
Complex event detection
Time correlation for diag
Machine learning algo
Results storage
Flight Tests data
lake
Processing HMI Data mining tool
© AIRBUS Operations S.A.S. All rights reserved. Confidential and proprietary document.
Big Data application : Improve « Data retrieval »
Save flight hours
• Easy search will be generalized
« search autopilot on & altitude > 30000 ft & Mn>0.8 & bank > 5° then
and plot the vertical load factor »
• Opportunities to bridge with other database (configuration, logs,…)
Compare versions in the frame of incremental development
26th of october 2015 OOW2015 - AIRBUS
A320 :1988 Sharklet 2012 NEO 2015
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Big Data application : Perform « Data re-use »
Increase system design maturity
• use the data for design verification prior implementation in avionic
software (robustness)
Continuous detection of anomalies on the whole campaign
• Tuning and re-launch surveillance algorithms
• Patterns recognition out of the « usual » enveloppe
26th of october 2015 OOW2015 - AIRBUS
© AIRBUS Operations S.A.S. All rights reserved. Confidential and proprietary document.
Big Data application : Accelerate « Test Analysis »
Enhance the analysis through statistical tools
• Correlation analysis:
eg : longitudinal oscillation A380 specific flight needed to understand
the root cause
26th of october 2015 OOW2015 - AIRBUS
Mn=0.85->0.8 Mn=0.85 Mn=0.85
No stimulation stimulation No stimulation
• « Self » learning and clustering capability
© AIRBUS Operations S.A.S. All rights reserved. Confidential and proprietary document.
26th of october 2015 OOW2015 - AIRBUS
© AIRBUS Operations S.A.S. All rights reserved. Confidential and proprietary document. This document and all information contained herein is the sole property of AIRBUS Operations S.A.S. No intellectual property rights are granted by the delivery of this document
or the disclosure of its content. This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS Operations S.A.S. This document and its content shall not be used for any purpose other than that for which it is
supplied. The statements made herein do not constitute an offer. They are based on the mentioned assumptions and are expressed in good faith. Where the supporting grounds for these statements are not shown, AIRBUS Operations S.A.S will be pleased to
explain the basis thereof. AIRBUS, its logo, A300, A310, A318, A319, A320, A321, A330, A340, A350, A380, A400M are registered trademarks.