R ENGINEER’S MANUAL AMB-289 Computer-controlled, High-speed, Single thread, Chainstitch, Button-neck-wrapping Machine 40020579 No.E365-00
R
ENGINEER’S MANUAL
AMB-289
Computer-controlled, High-speed, Single thread,
Chainstitch, Button-neck-wrapping Machine
40020579No.E365-00
PREFACE
This Engineer’s Manual is written for the technical personnel who are responsible for the service and maintenance
of the machine.
The Instruction Manual for these machines intended for the maintenance personnel and operators at an apparel
factory contains operating instructions in detail. And this manual describes “Standard Adjustment”, “Adjustment
Procedures”, “Results of Improper Adjustment”, and other important information which are not covered by the
Instruction Manual.
It is advisable to use the relevant Instruction Manual and Parts List together with this Engineer’s Manual when
carrying out the maintenance of these machines.
In addition, for the motor for the sewing machine with thread trimmer, refer to the separate Instruction Manual
or Engineer’s Manual for the motor. And for the control panel, refer to the Instruction Manual for the control
panel.
This manual gives the “Standard Adjustment” on the former page under which the most basic adjustment value
is described, and on the latter page “Results of Improper Adjustment” under which stitching errors and troubles
arising from mechanical failures are described together with the “Adjustment Procedures”.
CONTENTS
1. SPECIFICATIONS ........................................................................................................... 1(1) Specifications .......................................................................................................................................1(2) Shapes of buttons ................................................................................................................................2
2. CONFIGURATION ........................................................................................................... 4(1) Sewing machine....................................................................................................................................4(2) Operation panel ....................................................................................................................................5
3. STANDARD ADJUSTMENT ............................................................................................ 6(1) Adjusting the height of the needle bar ...............................................................................................6(2) Adjusting the clearance between the needle and the looper ...........................................................6(3) Adjusting the needle and the needle guide .......................................................................................8(4) Adjusting the position of the york slide .............................................................................................8(5) Wiper adjustment ................................................................................................................................10(6) Adjusting the face plate thread tension ...........................................................................................12(7) Adjusting the cloth presser cylinder for sewing flat button directly to cloth ...............................14(8) Adjusting the position of Y top feed motor ......................................................................................16(9) Adjusting the position of Y bottom feed motor ................................................................................18(10) Adjusting the tongue up/down cylinder .........................................................................................20(11) Adjusting the chuck up/down motor ..............................................................................................22(12) Adjusting the differential feed motor ..............................................................................................24(13) Adjusting the tongue stopper .........................................................................................................26(14) Adjusting the chuck inversion cylinder ..........................................................................................28(15) Adjusting the chuck open/close cylinder .......................................................................................30(16) Adjusting the respective sensors ...................................................................................................32
4. DISASSEMBLING, ASSEMBLING AND ADJUSTMENT ............................................. 36(1) Disassembling and assembling of the main shaft ..........................................................................36(2) Disassembling and assembling of the face plate ............................................................................40(3) Disassembling and assembling of the needle bar rocking base and the needle bar crank rod .... 42(4) Disassembling and assembling of the needle throwing motor and the needle bar rocking arm...44(5) Replacing the main motor .................................................................................................................48(6) Replacing the looper rocking base ...................................................................................................50(7) Disassembling and assembling the looper rocking link and the looper rocking shaft ............... 52(8) Replacing the thread trimmer cylinder .............................................................................................54(9) Replacing and adjusting the active tension (VCM) .........................................................................56(10) Replacing and adjusting the thread drawing cylinder ..................................................................58(11) Replacing the thread drawing motor ..............................................................................................60(12) Replacing the loader motor .............................................................................................................62(13) Replacing and adjusting the cloth presser cylinder for sewing
and wrapping flat button with blindstitch ......................................................................................64(14) Replacing and adjusting the tongue release cylinder ..................................................................66(15) Adjusting the moving knife and the fixed knife .............................................................................68
5. OPERATION PANEL ..................................................................................................... 72(1) Sewing method and sewing shape list .............................................................................................72(2) Data list ................................................................................................................................................73(3) Sensor list ...........................................................................................................................................75(4) Comunication function.......................................................................................................................76(5) Information function ...........................................................................................................................78
6. SETUP OF IP-200 .......................................................................................................... 79(1) Connecting procedure of operation panel with external vehicle ...................................................79(2) Setup of operation panel ...................................................................................................................83(3) Setup of main program ......................................................................................................................86(4) Setup of servo program .....................................................................................................................92(5) When using smart media other than that which has been packed together .................................98(6) Formating ............................................................................................................................................99
7. SEWING DATA............................................................................................................. 100(1) Sewing data list .................................................................................................................................100(2) Initial sewing data .............................................................................................................................104
8. MEMORY SWITCH ...................................................................................................... 105(1) Memory switch data list ...................................................................................................................105
9. OPTION........................................................................................................................ 110(1) Optional parts list .............................................................................................................................110(2) Movable eye-guard ...........................................................................................................................111
10. MAINTENANCE ......................................................................................................... 112(1) Replacing the attachments ..............................................................................................................112(2) Replacing the fuse ............................................................................................................................113(3) Greasing parts ..................................................................................................................................114(4) Changing the voltage of 100 / 200V ................................................................................................120
11. ERROR CODE LIST .................................................................................................. 121
12. TROUBLES AND CORRECTIVE MEASURES ......................................................... 127(1) Sewing ...............................................................................................................................................127(2) Electrical parts ..................................................................................................................................129
13. TIMING CHART.......................................................................................................... 150
14. CIRCUIT DIAGRAM ................................................................................................... 152(1) Block diagram A ...............................................................................................................................152(2) Block diagram B ...............................................................................................................................153(3) Block diagram C ...............................................................................................................................154(4) Block diagram D ...............................................................................................................................155(5) Power circuit diagram (3-phase 200 to 240V type) ........................................................................156(6) Power circuit diagram (Single phase 100V type) ...........................................................................157(7) Power circuit diagram (Single phase 220 to 240V type) ................................................................158(8) Control box and machine head circuit diagram 1 ..........................................................................159(9) Control box and machine head circuit diagram 2 ..........................................................................160(10) Head sensor circuit diagram .........................................................................................................161(11) Motor circuit diagram .....................................................................................................................162(12) Servo motor circuit diagram ..........................................................................................................163
15. AIR CIRCUIT DIAGRAM............................................................................................ 164
16. DRAWING OF THE TABLE ........................................................................................ 165(1) Table ...................................................................................................................................................165(2) Auxiliary table ...................................................................................................................................166
- 1 -
(1) Specifications
1. SPECIFICATIONS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
No. Item Specifications
Model
Name of model
Application
Feature
Sewing speed
Button size
Button chuck
Needle
Thread used
Lubrication
Grease
Thread take-up lever
Needle throwing method
Feed method
Presser lifting method
Cloth presser method
Thread trimmer method
Thread tension adjustment
Dimensions
Weight of head /
Control box weight
Number of data that can
be stored in memory
Number of times of
cycle sewing
Basic shape setting
range
Pattern selection
Memory backup
Sewing count
Power requirements
Control/operation panels
Button loader
Optiona
Air pressure
AMB-289
Computer-controlled, high-speed, single-thread, chainstitch, button-neck-wrapping
machine
Various buttons sewing (Buttons which can be sewn with the sewing machine)
The machine comes standard with plural sewing patterns by computer-controlled feed,
needle throwing, thread tension and thread trimmer. It can perform efficiently high-
quality button sewing and a multipurpose button sewing machine that can be used as
the general machine.
Max. 1,800 rpm (buttons with neck wraps), 1,200 rpm (button sewing)
Normal speed 1,500 rpm (buttons with neck wraps), 1,000 rpm (button sewing)
Sewing buttons without button neck : 8 mm to 38 mm
Sewing buttons with neck wraps : Max. 32 mm
Counter button : 8 mm to 25 mm
Counter button neck wrapping : Total of material and front button is up to 32 mm.
small : ø 8 to 16 mm (Accessory), medium : ø 14 to 25 mm (Installed on machine head), large : ø 25 to 38 mm (Accessory)
(Part No.40020932) (Part No.40020931) (Part No.40020930)
SM332EXTLG-NY (Standard) #12 to #18
Polyester spun thread #30 to #60, Cotton thread #30 to #60
Non-lubrication
1. Grease tube : 13525506 (containing 10g, green) for gear section of rack or the like and cam section
2. JUKI grease B tube : 40013640 (containing 10g, white) for worm section
3. JUKI grease A tube : 40006323 (containing 10g, white) for other rocking mechanism section to which lubrication is necessary
Needle bar thread take-up lever : Stroke 60 mm
Stepping motor drive
Stepping motor drive
Stepping motor drive
Air drive
Air drive
Active tension (VCM) method
Width : 600 x Height : 400 x Length : 600 (mm)
Head : 65 kg / Control box : 13 kg
Max. 99 patterns
Number of registered patterns : 20 patterns (1 cycle 30 patterns)
Interval between buttonholes : 1.5 to 6.0 mm (in increments of 0.1 mm)
Height of neck wraps : 0, 1.5 to 10.0 mm (in increments of 0.1 mm)
Number of crossover threads : 2 to 64 threads (in increments of 2 threads)
Pattern No. designation method (scroll 1 to 99 patterns)
Pattern data, sewing data, cycle sewing data
Number of times of sewing count method (0 to 9999) up/down
Sewing counter is possible.
Single phase 200V, 220V, 230V and 240V, Three phase 200V, 220V and 240V 400VA
MC-640/IP200D
Provided as standard
Movable eye-guard
0.5 MPa
- 2 -
(2) Shapes of buttons
BA
CB
D D
H
F
G
E1
H
F
G
E2
G
E3
H
F
G
E3
1) Specifications for 4-holed and 2-holed buttons
A : Buttonhole diameter Needle used : ø 1.5 mm or more when using #12 to #16
Needle used : ø 2 mm or more when using #16 to #18
B : Distance between buttonholes 1.5 to 6.0 mm (in increments of 0.1 mm)
C : Location of buttonholes All holes must be located equidistant from the center of each button.
D : Outside diameter Min. outside diameter : ø 8 mm
Max. outside diameter : ø 32 mm
Line height : within ± 0.25 mm
E1 : Button with a round edge R (roundness) of button edge must be a 3 mm radius or less.
E2 : Button with a V-shaped edge Within 120˚ angle
E3 : Button with an angular edge The thickness must be 5 mm or less.
F : Bulge 5 mm or less
G : Area around buttonholes Must be smooth
H : Thickness of button 8 mm or less
2) Specifications for shank button and marble button
A : Buttonhole diameter ø 1.5 mm or more
B : Thickness of button 6.8 mm or less
C : Distance from the Shank button :
bottom of the button 1 mm to 6 mm
head to the center Marble button :
of the buttonhole 1.5 mm or more
D : Length of shank 8 mm or less
E : Height of the 3.5 mm or less
straight section on the000
side face of button
F : Outside diameter Min. outside diameter :
ø 8 mm
Max. outside diameter :
ø 32 mm
G : Distance from the center 2 mm or less
of the hole to the button
edge
A
C
F
E
A
F
EB
B
DC
G
(Caution) When the button loader is used, there are cases where the buttons cannot be used due to
the shape. So, be careful.
- 3 -
4) Counter button specifications
BA
CB
D D
H
F
G
E1
H
F
G G
E2
H
F
G
E2
Commendable dimension
3) Specifications for stay button
Rightside
1 mm or less
Buttonholediameter
Outsidediameter
Outside Buttonhole Buttonhole Thicknessdiameter diameter pitch of button
Type A 8.5mm 2.5mm 3.1mm 2.0mm
Type B 10.2mm 3.2mm 4.0mm 2.0mm
Commendable dimension
(Caution)1. For the stay buttons, use those, the
amount of convex on the right side
of which is 1 mm or less.
Thickness of buttonButtonhole pitch
A : Buttonhole diameter Needle used : ø 1.5 mm or more when using #12 to #16
Needle used : ø 2 mm or more when using #16 to #18
B : Distance between buttonholes 1.5 to 6.0 mm
C : Location of buttonholes All holes must be located equidistant from the center of each button.
D : Outside diameter Min. outside diameter : ø 8 mm
Max. outside diameter : ø 25 mm
E1 : Button with a round edge R (roundness) of button edge must be a 2 mm radius or less.
E2 : Button with an angular edge The thickness must be 5 mm or less.
F : Height of button edge 2 mm or less
G : Area around buttonholes Must be smooth
H : Thickness of button 5 mm or less
(Caution)1.
- 4 -
(1) Sewing machine
2. CONFIGURATION
AMB-289 consists of the following components.
1 Power ON/OFF switch
2 Machine head(AMB-289)
3 Operation panel(IP-200D)
4 Control box(MC-640)
5 Foot pedal
6 Start switch
7 Thread stand device
1
2
5
4
36
7
- 5 -
(2) Operation panel
1) Body
1 Touch panel・LCD display section
2 READY key → Changeover of the data input screen and the sewing screen can be performed.
3 INFORMATION key → Changeover of the data input screen and the information screen can be performed.
4 COMMUNICATION key → Changeover of the data input screen and the communication screen can be performed.
5 MODE key → Changeover of the data input screen and the mode changeover screen whichperforms various detail settings can be performed.
6 Smart media card slot (Close the cover for use.)7 Slide switch (Not used・OFF)8 Connector for RS-232C communication9 Variable resistor for color LCD → Screen contrast can be adjusted. Adjust it as you desire.!0 Connector for external input!1 Cable
2) Buttons to be used in commonThe buttons which perform common operations in each screen of IP-200 are as follows :
CANCEL button → This button closes the pop-up screen. In case of the data changescreen, the data being changed can be cancelled.
ENTER button → This button determines the changed data.
UP SCROLL button → This button scrolls the button or the display in the upward direction.
DOWN SCROLL button → This button scrolls the button or the display in the downwarddirection.
RESET button → This button performs the release of error.
NUMERAL INPUT button → This button displays ten keys and input of numerals can be performed.
SEWING DATA DISPLAY button → This button displays the sewing data list corresponding to thepattern No. being selected.
→ Refer to "20. CHANGING SEWING DATA" of the Instruction Manual.
CHARACTER INPUT button → This button displays the character input screen.→ Refer to "5. NAMING THE PATTERN"of the Instruction Manual.
1
!0
!1
9
8
7
6
2
3 4 5
- 6 -
3. STANDARD ADJUSTMENT
(1) Adjusting the height of the needle bar
Standard Adjustment
Standard Adjustment
D
C
0.05 to 0.1mm
1
2
To align32.6
mm
37.6mm
(2) Adjusting the clearance between the needle and the looper
3
2
4
29.6
mm
34.6mm
B
A
1
To alignMarker
line
- 7 -
Adjustment Procedures Results of improper Adjustment
1. Use the timing gauge supplied as accessories.Loosen screw 1 and adjust in case of SM332EXTLG-NY(standard needle) so that when plane A is SM332SUPLG-NY, turn the timing gauge up side down, and plane B alignswith the height of throat plate when the needle bar comesdown to the lowest position.
(Caution) Adjust the needle at the position of center (aligns
with the engraved marker line on the machine bed).
JUKI Part No. Needle Part No.
MSM3AAN1100 NEEDLE SM332EXTLG-NY #11
MSM3AAN1200 NEEDLE SM332EXTLG-NY #12
MSM3AAN1400 NEEDLE SM332EXTLG-NY #14
MSM3AAN1600 NEEDLE SM332EXTLG-NY #16
MSM3AAN1800 NEEDLE SM332EXTLG-NY #18
MSM3ABN1100 NEEDLE SM332SUPLG-NY #11
MSM3ABN1200 NEEDLE SM332SUPLG-NY #12
MSM3ABN1400 NEEDLE SM332SUPLG-NY #14
MSM3ABN1600 NEEDLE SM332SUPLG-NY #16
MSM3ABN1800 NEEDLE SM332SUPLG-NY #18
[Needle list]
Standard
needle
Remarks
Adjustment Procedures Results of improper Adjustment
1. Use the timing gauge supplied as accessories.
2. Loosen two screws 1, move looper 2 and adjust by loosening
screw 4 so that the clearance between the needle and the
blade tip of looper is 0.05 to 0.1 mm when plane C in case of
SM332EXTLG-NY (standard needle) or plane D in case of
SM332SUPLG-NY aligns with the height of the needle bar.
In addition, adjust so that the left position of needle 3 aligns
with the top end of looper 2 as observed from the front.
(Caution) Adjust the needle at the position of center (aligns
with the engraved marker line on the machine bed).
Long
needle
- 8 -
(3) Adjusting the needle and the needle guide
Standard Adjustment
Center3
4
0 to 0.1mm
1
[The position of the needle and the throat plate] [The clearance between the needle and the needle guide]
(4) Adjusting the position of the york slide
Standard Adjustment
Locus of york slide
On the same line
Blade tipof looper
4
5
76
2
B
A
Approx.6mm
0 to 0.2mm
0.2
to 0
.4m
m
1
8
ATo align
1
3
2
- 9 -
Adjustment Procedures Results of improper Adjustment
Adjusting the position of the needle and the throat plate
1. Loosen screws 1 and adjust the throat plate 2 so that the
needle enters the center of the needle hole.
Adjusting the clearance between the needle and the needle guide
1. Loosen screw 3 and adjust so that the clearance between
needle guide 4 and the needle is 0 to 0.1 mm at the lowest
position of the needle bar.
(Caution) When the needle size is changed, perform re-
adjustment.
Adjustment Procedures Results of improper Adjustment
1. Adjust the lateral position of needle 8 and the looper shaft so that the left side ofneedle 8 aligns with section A of yoke slide 1.
2. The position of york slide 1 has been factory-assembled so that the clearance betweenyork slide 1 and the needle 8 is longitudinally 0.2 to 0.4 mm and laterally 0 to 0.2 mmwhen the needle bar comes to the lowest position.
3. Adjust the lateral position of yoke slide 1 by loosening setscrew 2 and moving yokeslide support A 3 to the right and left.
4. Adjust the longitudinal position of york slide 1 by loosening setscrew 4 and movingyork slide cam 5 longitudinally. The motion timing of york slide cam 5 at this time isadjusted by making the engraved marker line on york slide cam 5 directly below andtightening the cam with setscrew 4 when the needle bar is at the lowest position.
5. Timing of the yoke slide motion is performed in the order that yoke slide 1 starts movingfrom point A to point B immediately after the blade tip of looper has passed the triangleof the thread.(Position where the needle bar goes up approximately 6 mm from the lowest position)
6. Loosen setscrews 7 in york slide triangle cam 6 and turn the cam in the direction ofrotation to perform this adjustment.
(Reference) Marks made by the electron pen have been put on york slide cam5 and york slide triangle cam 6 at the time of delivery fromfactory. Make them as the standard of timing adjustment.
7. Adjust the locus of york slide motion by loosening setscrew 4 in york slide cam 5 andturning the cam in the direction of rotation so that the locus becomes as shown in thefigure.
(Caution) When the needle size is changed, perform re-adjustment.
™ St i t ch sk ipp ing o r th read
breakage will be caused.
™ St i t ch sk ipp ing o r th readbreakage will be caused.
- 10 -
(5) Wiper adjustment
Standard Adjustment
[Wiper components]
51
!2
6
3
9
!1
2
4
8
!0
3 to 5mm
6 to 8mm
4
7
!3
- 11 -
Adjustment Procedures Results of improper Adjustment
Assembling adjustment
1. Temporarily tighten the wiper at the position where cap nut 2
is tightened to wiper cylinder rod !2.
2. Fix wiper guide 3 so that wiper guide 3 and wiper 4 equally
come in contact with each other within the range of the stroke
of cylinder 1.
3. Securely tighten wiper 4.
4. Fix spring A 5 so that wiper 4 and spring A 5 equally come
in contact with each other on the plane within the range of the
stroke of cylinder 1.
5. Adjust the holding force of thread with spring B 6.
6. To adjust the holding force, loosen screw !3 and adjust so
that thread slips off with the force of approximately 20 to 25g
when polyester spun thread #50 is held.
Installing adjustment
1. Turn OFF the air supply, and fully draw out wiper 4.
2. Adjust wiper cylinder installing bases A 8 and B 9 with the
respective setscrews !0 and !1 so that the vertical clearance
between needle tip 7 and the top surface of wiper 4 is 3 to 5
mm and the lateral dimension between needle tip 7 and the
thread holding section of wiper 4 is 6 to 8 mm at the sewing
machine stop position (needle bar upper dead point).
- 12 -
(6) Adjusting the face plate thread tension
Standard Adjustment
1
A 12mm
1
25
6
4
3
- 13 -
Adjustment Procedures Results of improper Adjustment
1. Adjust face plate thread tension cylinder 1 so that a clearance
is opened between the face plate thread tension cylinder and
tension release plate 2 in the state that the air is drawn out.
(For the standard, the distance from frame processed plane
A to the top end of cylinder shaft is 12 mm at the time of
suction.)
2. When installing tension release plate 2 to face plate 3, make
sure that needle thread pressing plate 4 is not pressed up,
there is a clearance between the plate and stopper pin 5,
and the top end of tension release plate 2 is in the center of
thread pressing base 6.
™ Face plate thread tension fails to
work unless there is a clearance.
- 14 -
(7) Adjusting the cloth presser cylinder for sewing flat button directly to cloth
Standard Adjustment
514
6
7mm
2
3
18.5
± 0
.5m
m
- 15 -
Adjustment Procedures Results of improper Adjustment
1. Loosen cylinder nut 1, turn cylinder knuckle 4 and adjust so
that the top surface of the top end of cloth presser 2 for sewing
flat button directly to cloth is 18.5 ± 0. 5mm from the top surface
of counter button lower plate 3 with the cylinder sucked. Then
tighten cylinder nut 1. (For the reference value : 7 mm from
end of cylinder boss 5 to end of knuckle 6)
™ When the height of cloth presser
2 for sewing flat button directly
to cloth is higher than specified
one, the presser interferes with
chuck click and step-out of top
feed will be caused, or damage
of chuck click will be caused.
- 16 -
(8) Adjusting the position of Y top feed motor
Standard Adjustment
1
2
3
5
4
6
- 17 -
Adjustment Procedures Results of improper Adjustment
1. Loosen four setscrews 1, lightly press Y top feed motor 2
in the direction of arrow mark, and tighten four setscrews 1
again, while moving the top feed unit to and fro and
confirming that it smoothly moves within the movable range.
2. Apply grease (green : grease tube) to lengthwise feed gear
section 3.
3. Place button gauge 5 in button chuck 4. Set button gauge
5 to the position where the center of button gauge almost
aligns with needle 6.
4. Turn ON the power, and confirm whether there is any
looseness after the origin retrieval.
5. For adjusting the origin position, refer to “3) Adjusting the
top feed origin sensor” of “(16) Adjusting the respective
sensors”.
™ When pressing is insufficient,
backlash becomes large, and
pressing is excessive, torque
becomes large. Then step-out
may be caused.
- 18 -
(9) Adjusting the position of Y bottom feed motor
Standard Adjustment
3
1
2
- 19 -
Adjustment Procedures Results of improper Adjustment
1. Loosen four setscrews 1, lightly press Y bottom feed motor
2 in the direction of arrow mark, and tighten four setscrews
1 again, while moving the top feed unit to and fro and
confirming that it smoothly moves within the movable range.
2. Apply grease (green : grease tube) to lengthwise feed gear
section 3.
3. Turn ON the power, and confirm whether there is any
looseness after the origin retrieval.
4. For adjusting the origin position, refer to “2) Adjusting the
bottom feed origin sensor” of “(16) Adjusting the respective
sensors”.
™ When pressing is insufficient,
backlash becomes large, and
pressing is excessive, torque
becomes large. Then step-out
may be caused.
- 20 -
1
2
7
1
2
(10) Adjusting the tongue up/down cylinder
Standard Adjustment
4
5
9 19mm
5mm
3
7
Gauge
A
8
6
- 21 -
Adjustment Procedures Results of improper Adjustment
1. Lower the tongue section, and tighten cylinder nut 3 at the
position where side face plates 1 on both sides ride on rollers
2 and rollers 2 turn when tongue section is moved to and
fro.
2. Loosen stopper setscrew 8 and adjust so that the clearance
between the top surfacre of throat plate and tongue stopper
7 is 14 ± 0.5 mm with the tongue section raised.
Insert the gauge between the throat plate and tongue stopper
7, and perform adjustment as shown in the figure since
dimension A of the gauge supplied as accessories is 14 mm.
3. Loosen sensor setscrew located on the side of cylinder, adjust
the sensor to the position where it goes off and lights, and
further moves by 0.5 to 1 mm, and tighten the setscrew. In the
figure, adjust upper sensor 4 at the time of going up and lower
sensor 5 at the time of coming down respectively.
4. Supply air and adjust with the speed controller so that the
motion is not shocked largely at the time of going up or coming
down.
5. There is adjustment screw 6 of air damper on the side of this
cylinder, and adjust it when there is a shock in motion even
when adjustment is performed with speed controller.
6. Adjust the installing dimension of upper sensor 4 of tongue
up/down cylinder 9 to 5 mm from the edge of cylinder.
(Reference dimension)
7. Adjust the installing dimension of lower sensor 5 of tongue
up/down cylinder 9 to 19 mm from the edge of cylinder.
(Reference dimension)
™ Button size is set up to 32 mm,
and when using small sized
buttons only, influence of
needle bend is lessened by
lowering this height.
™ When the position is improper,
error occurs.
™ Do not adjust except when the
motion is shocked largely since
adjustment has been performed
at the time of delivery.
™ Do not adjust except when the
motion is shocked largely or the
cylinder is replaced since
adjustment has been performed
at the time of delivery.
- 22 -
!1
2
4
1
!2
9
!0
17.6
mm
(11) Adjusting the chuck up/down motor
Standard Adjustment
7
6
8
45
8
6
7
2
14
5
!2 !1
3
8
!3
The centers almost align with each other.
!3
!3
- 23 -
Adjustment Procedures Results of improper Adjustment
1. Remove hinge screw 2 of lever 1 and two screws 5 located
on the side of arm 4, and remove the unit.
2. Loosen four screws 7 fixing presser motor 6, and adjust the
backlash of worm gear 8.
(Caution) When adjusting the backlash, adjust at the position
where the centers of worm gear 8 and worm wheel
!3 almost align with each other.
Set the amount of backlash to 0.1 to 0.3 mm.
3. Apply enough JUKI grease B tube (white grease) to the whole
teeth section after cleanly wiping white grease gathered around
teeth of worm gear 8.
4. Turn the cross section attached to worm gear 8 with a
screwdriver, loosen upper/lower sensor plate setscrews !1 of
sensor !2 when the clearance between the bottom face of
chuck 9 and the top surface of throat plate !0 is 17.6 mm,
adjust the sensor to the position where it goes off and lights,
and tighten upper/lower sensor plate setscrews !1.
5. When the pedal is depressed at K57 Presser motor origin
compensation, the chuck goes up to sensor origin position
(17.6 mm), detects the sensor, and comes down to the top
end of tongue stopper 3.
At this time, make sure of the clearance of within 0 to 0.5 mm
between the top end of tongue stopper 3 and the bottom end
of the chuck, perform fine adjustment with the panel, and set
the clearance to 0 mm.
™ When backlash is too close,
worm gear 8 is apt to be worn.
™ When the position is improper,
error occurs.
- 24 -
(12) Adjusting the differential feed motor
Standard Adjustment
2
1
7
5
6
3
765
4
7
Align
6 ± 0.5mm
- 25 -
Adjustment Procedures Results of improper Adjustment
1. Loosen four screws 1, slightly press differential feed motor
2 in the direction of arrow mark, and tighten four screws 1
again, while moving rack gear shaft 5 to the left and right and
confirming that it smoothly moves within the movable range.
2. Apply grease (green : grease tube) to gear 3 section.
3. This sensor 4 is a fixed type and cannot be adjusted.
4. Perform adjustment with the operation panel.
Refer to “(16) Adjusting the respective sensors 3)”.
5. Set the position of rack gear shaft 5 and roller base 6 to the
position where the clearance between roller base 6 and base
7 is 6 ± 0.5 mm when the left end of rack gear shaft 5 is
aligned with base 7.
™ When pressing is insufficient,
backlash becomes large, and
pressing is excessive, torque
becomes large, and step-out may
be caused.
- 26 -
(13) Adjusting the tongue stopper
Standard Adjustment
1
4
5
3
56
6
3
8
3
3
14
2
7
marker line A
1
[Tongue components]
B
B
2
- 27 -
Adjustment Procedures Results of improper Adjustment
1. Adjust engraved marker line A at the top end of machine bed
to the center of tongue stopper guide 2, and make the guide
come in contact with step section B in the rear of tongue
stopper installing base 3. Then fix it with setscrews 1.
2. Adjust tongue stopper installing base 3 so that the clearance
between the bottom end of tongue stopper 4 and the top
surface of throat plate is 0.5 mm, and fix the tongue stopper
with setscrew 6 while pressing the tongue stopper to the edge
in the rear of side face plate 5.
3. Adjust the origin of Y bottom feed. "Refer to (9) Adjusting the
position of Y bottom feed motor. "(Caution) Correctly adjust the origin since it becomes the
origin for all.
4. When performing sewing flat button with blindstitch, fix spacer
A7(Part No. : 40020764) supplied as accessories with
setscrews 8.
* Underplate spacer A 7 : thickness of 1.6 mm, There are
underplate spacer B : thickness of 2.0 mm and underplate
spacer C : thickness of 2.6 mm as the other optionals. Select
a proper one from among them for use.
Part No.
40020764
40020769
40020770
Remarks
Accessory
Optional
Optional
No.
1
2
3
Discription
UNDER_PLATE_SPACER A
UNDER_PLATE_SPACER B
UNDER_PLATE_SPACER C
Thickness
t=1.6mm
t=2.0mm
t=2.6mm
- 28 -
(14) Adjusting the chuck inversion cylinder
Standard Adjustment
32
41
2 5
1
22 ± 0.5 mm
7 6
1
6 7
1
4mm
15mmVertical
Level
- 29 -
Adjustment Procedures Results of improper Adjustment
1. To remove chuck inversion cylinder 1, remove hinge screw
3 of knuckle 2, cylinder 1 and two setscrews 4.
2. In the state that the button chuck is level, loosen nut 5 and
adjust so that the clearance between knuckle 2 and cylinder
1 is 22 ± 0.5 mm.
3. Loosen setscrews 7 in respective sensors 6 located on the
sides of respective cylinders 1, adjust the sensors 6 to the
position where they go off and light, and further move by 0.5
to 1 mm, and tighten setscrews 7. Adjust sensor 6 attached
to the arm on the right-hand side in the figure when the chuck
is level, and sensor 6 on the left-hand side when the chuck is
vertical respectively.
4. Supply air and adjust with the speed controller so that the
motion is not shocked largely at the time of inversion.
5. Adjust the installing dimension of sensor 6 of chuck inversion
cylinder 1 1 (vertical) to 4 mm from the top end. (Reference
dimension)
6. Adjust the installing position of sensor 6 of chuck inversion
cylinder 2 1 (level) to 15 mm from the top end. (Reference
dimension)
™ When the position is improper,
error occurs.
™ Do not adjust except when the
motion is shocked largely since
adjustment has been performed
at the time of delivery.
- 30 -
5
(15) Adjusting the chuck open/close cylinder
Standard Adjustment
12
8
9
!0
!1
54
!3!2
3
26 ± 0.5mm
6
!1
3
7
!1
- 31 -
Adjustment Procedures Results of improper Adjustment
1. To remove sensor 1, remove two setscrews 2.
2. Fix sensor 1 with setscrew 2 at the position where sensor 1
is returned to the front by 0.5 to 1 mm from the position where
sensor 1 lights and goes off at the position where the chuck
fully closes in the state that the button is not placed in the
chuck.
3. To replace chuck open/close cylinder 3, it is necessary to
remove loader unit 4 first. To facilitate this work, remove loader
unit 4 beforehand.
4. To remove loader unit 4, remove the power cord and the
sensor cord at the position of the relay cord. (The position is in
the rear of the motor section.)
5. Loosen two setscrews 5 and remove loader unit 4.
6. Loosen setscrew 7 and remove differential feed guide 6.
7. Loosen fixing screw 9 of presser lifter shaft 8, and remove
presser lifter bracket !0.
8. Remove four screws !1 located on the both sides of the chuck
unit, and remove the unit.
9. Loosen nut !3 and adjust so that the clearance between
knuckle !2 and cylinder 3 is 26 ± 0.5 mm.
10. Supply air and adjust with the speed controller so that the
motion is not shocked largely at the time of open/close.™ Do not adjust except when the
motion is shocked largely since
adjustment has been performed
at the time of delivery.
- 32 -
(16) Adjusting the respective sensors (1/2)
Standard Adjustment
marker line A
2
5
3
6
4
B
1
To align with engraved marker line Aon the machine bed
- 33 -
Adjustment Procedures Results of improper Adjustment
1) Adjusting the needle throwing motor origin sensor1. After assembling the needle throwing components, turn ON the power to
display K51 of level 2 of the memory switch. (At this time, set the parameterdisplay to “0”.)
2. Move the position of sensor 1 to the direction of arrow mark so that theneedle is positioned to align with engraved marker line A on the machinebed when depressing the pedal once and performing the origin retrieval.
3. To change the position of the sensor, loosen setscrews 2, move sensor1 along the slit, and fix setscrews 2.
4. Compensation of the needle throwing motor origin™ After performing adjustment of the sensor, when the needle is out of
the center, compensation of the position can be performed with thepanel.
™ Display K51 of level 2.™ By changing the parameter, compensation can be performed to the
right and left sides up to 5 mm.2) Adjusting the bottom feed origin sensor (Adjust after confirming
that the needle throwing motor origin has been adjusted.)1. Display K54 of level 2 of the mempry switch. (At this time, set the parameter
display to “0”.)2. Move the position of sensor 3 to the direction of arrow mark so that the
needle aligns with position B of tongue stopper in the longitudinal directionwhen depressing the pedal once and performing the origin retrieval.
3. To change the position of the sensor, loosen setscrews 4, move sensor3 along the slit, and fix setscrews 4.
4. Compensation of the bottom feed motor origin™ After performing adjustment of the sensor, when the tongue stopper
in terms of the needle is out of the position, compensation of theposition can be performed by changing the parameter of K54.
™ By changing the paramer, compensation can be performed to the frontand rear sides up to 5 mm.
3) Adjusting the top feed origin sensor (Adjust after confirming that theneedle throwing motor origin has been adjusted.)
1. Set the button gauge supplied with the chuck as accessories.2. Display K52 and K53 of level 2 of the memory switch. (At this time, set the
parameter display to “0”.)3. Position where the needle aligns with the hole in the center of the gauge
is the position of origin when depressing the pedal once and performingthe origin retrieval.
4. Move the position of position sensor 5 in the longitudinal direction to thedirection of arrow msark.
5. To change the position of sensor, loosen setscrews 6, move sensor 5along the slit, and fix setscrews 6.
6. Perform the adjustment of the position in the differential direction (directionX) by changing the parameter of K52 of level 2 of the memory switchsince the position of sensor is fixed.
7. By changing the parameter, adjustment can be performed to the right andleft sides up to 2 mm.
8. For the adjustment of the position in the longitudinal direction,compensation of the position is performed by changing the parameter ofK53 of level 2 of the memory switch.
9. By changing the parameter, compensation can be performed to the frontand rear sides up to 5 mm.
- 34 -
5
(16) Adjusting the respective sensors (2/2)
Standard Adjustment
2
1
7
6
To alignthe height
3
4
829.5mm
Center of needle
9
!0
Looper thread guide
Thread guide
Thread9 lightlytouches.
- 35 -
Adjustment Procedures Results of improper Adjustment
4) Adjusting the top feed sensor in the vertical direction
1. Set the button gauge supplied with the chuck as
accessories.
2. Display K57 of level 2 of the memory switch. (At this time,
set the parameter display to “0”.)
3. Move the position of sensor 2 so that the bottom face of
chuck 6 is as high as the upper part of tongue stopper 7
when depressing the pedal once and performing the origin
retrieval.
4. To change the position of sensor, loosen setscrews 1,
move sensor 2 along the slit, and fix setscrews 1.
5. Compensation of the position of top feed origin
™ After performing the adjustment of sensor, when the
tongue stopper in terms of the needle is out of the
position, compensation of the position can be oerformed
by changing the parameter of K57.
5) Adjusting the sensor of loader
1. Display K57 of level 2 of the memory switch. (At this time,
set the parameter display to “0”.)
2. Move the position of sensor 4 so that the distance from
the center of needle to the front edge of button set pin 8 is
29.5 mm when depressing the pedal once and performing
the origin retrieval.
3. To change the position of sensore, loosen setscrew 3,
move sensor 4 along the slit, and fix setscrew 3.
4. After performing the adjustment of sensor, when the tongue
stopper in terms of the needle is out of the position,
compensation of the position can be performed by changing
the parameter of K59.
6) Adjusting the thread drawing motor sensor
1. Fix the position of sensor with setscrews 5 which are
symmetrically set from the center of the slit.
2. Display K58 of level 2 of the memory switch.
3. Adjust the parameter of K58 so that thread 9 lightly
touches the upper side of the thread 9 drawing hole
(thread guide No. 2 !0).
- 36 -
4. DISASSEMBLING, ASSEMBLING AND ADJUSTMENT
(1) Disassembling and assembling of the main shaft (1/2)
Procedures of disassembling / assembling
3
2!1
5
8
6
7
!0
1
7
6
4
5
98
!3
@4
5
Setscrew6
79
8
!5
!4
!6
!7
!9
!8
@3
!9
@1
*
*
*Counterweight !99 is a set of components.
9
!2
@2
@0
4
- 37 -
Procedures of disassembling / assembling Caution in disassembling / assembling
Disassembling of the main shaft
1. Remove needle, rear cover 1, arm cover 2 and face plate
3 “refer to (2) Disassembling and assembling of the face
plate”.
2. When timing belt 4 is not replaced, put marking with white
paint or the like on main shaft sprocket 5, main motor shaft
sprocket 6, looper shaft sprocket 7 and timing belt 4.
3. Loosen two setscrews 9 in idler pulley installing plate 8,
and remove timing belt 4.
4. Remove with two setscrews !1 relay circuit board installing
plate !0. Connector does not have to be removed. However,
remove it if it is hard to perform the work.)
5. Remove frame support and needle bar rocking shaft, and
remove needle bar rocking base.
“Refer to (3) Disassembling and assembling of the needle
bar rocking base and the needle bar crank rod.” At this time,
be careful not to lose the needle bar connecting rod and the
square block.
6. When timing belt 4 is not replaced, put marking with white
paing or the like on main shaft sprocket 5 and sprocket
bush A !2.
7. Loosen setscrew @4 and remove main shaft sprocket 5.
8. Loosen two setscrews !3 in sprocket bush A !2. (Screw No.
1 is set to the flat section of the shaft.)
9. Enter the hand from the section of relay circuit board
installing plate !0 which has been removed, and loosen two
setscrews !5 in main shaft bearing !4. (Screw No. 1 is set
to the flat section of the shaft.)
10. Loosen two setscrews !7 in gear A !6 from the top surface
of machine arm.
11. Make the lacked part of counter weight !9 below, and draw
out main shaft !8 together with needle bar crank rod @0. Be
careful not to lose main shaft spacer @1.
12. Loosen setscrew @2 in counter weight !9, remove taper
screw @3 (screw No. 1), and draw out main shaft !8.
™ At the time of assembling, timing
adjustment of main motor shaft,
main shaft and looper shaft does
not have to be performed if the
components are adjusted to the
positions where marking has
been put.
™ At the time of assembling, timing
adjustment of the main shaft does
not have to be performed if the
components are adjusted to the
positions where marking has
been put.
- 38 -
!4
!5
!6
@5
!9
!8
@3
@2!9
@1
*
*
*Counterweight !99 is a set of components.
@7
#0
@9
@8
#2
#1#3
@0
@6
!7
(1) Disassembling and assembling of the main shaft (2/2)
Procedures of disassembling / assembling
!3
@4
5
6
79
8
!2
!8
4
7
6
4
5
98
85N
- 39 -
Assembling of the main shaft1. Enter main shaft !8 to counter weight !9, and tighten taper
screw @3 and setscrew @2.2. Enter main shaft !8 until it goes no further, tighten two
setscrews !3 while taking thrust with sprocket bush A !2.
3. Tighten two setscrews !5 in main shaft bearing !4.4. Adjust to the position of gear B @5, and tighten two
setscrews !7 in gear A !6.(Caution) When replacing timing belt 4, proceed to step 5.
If not, proceed to step 10.5. Temporarily tighten three setscrews @4 at the center of the
slot of main shaft sprocket 5.6. Turn ON the power to display the needle bar angle of the
sensor check screen.(Refer to "39. USING CHECK PROGRAM" in the InstructionManual.)Angle of the main motor is displayed. Put timing belt 4 torespective sprockets 5, 6 and 7 at the position where thedisplay of "0" degree almost aligns with the upper dead pointof needle bar, and the looper is roughly adjusted.
7. Temporarily fix the idler pulley in the state that timing belt 4is slightly tense, loosen setscrew @4 in main shaft sprocket5, adjust it to the position where "0" degree of the panelaligns with the upper dead point of needle bar, and tightensetscrews @4.
8. Loosen setscrews 9 in the idler pulley and tightensetscrews 9 while applying tension to timing belt 4.
9. Adjust the looper to the yoke slide. "Refer to (2) Adjusting theclearance between the needle and the looper, and (4)Adjusting the position of the yoke slide." Proceed to step 12.
10. Enter main shaft sprocket 5 to sprocket bush A !2, adjust itto the position where marking has been performed, andtighten setscrews @4.
11. Adjust timing belt 4 to the marking, put it to respectivesprockets 5, 6 and 7, and tighten two setscrews 9 in idlerpulley installing plate 8 while applying tension to timing belt4.
12. Make sure of the direction of needle connecting rod @6, andsimultaneously entering square block @7, assemble needlebar rocking base @8. Enter needle bar rocking shaft @9 andtighten setscrew #0 while taking the lengthwise thrust."Refer to (3) Disassembling and assembling of the needlebar rocking base and the needle bar crank rod".
13. Assemble frame support plate #1, and tighten setscrew #2
while talking the lengthwise thrust at the lower section ofneedle bar rocking base @8.
14. Attach face plate 3, rear cover 1, arm cover 2 and needle#3.
™ Assemble main shaft !8 so thatscrew No. 1 comes to the flatsection.
™ Assemble main shaft !8 so thatscrew No. 1 comes to the flatsection.
™ Press idler pulley 8 with 85Nload, and tighten two screws 9.Make sure again that “0” degreeof the panel aligns with the upperdead point of needle bar. If not,perform re-adjustment.
™ Press idler pulley 8 to the right-hand side with 85N load, andtighten two screws 9.
(Reference) There is a screwtapping of M5 in thebearing fulcrumshaft of idler pulley8. Attach screw orthe like to thistapping to draw.
Procedures of disassembling / assembling Caution in disassembling / assembling
- 40 -
(2) Disassembling and assembling of the face plate
!4
8
7
6
2
1
!2
!5
9
!0
!1
6
4
3
5
!3
Procedures of disassembling / assembling
- 41 -
Disassembling of the face plate
1. Remove finger guard 1 and eye guard 2.
2. Loosen setscrew 4 of marking light stay 3, and remove
marking light 5.
3. Remove top cover 6, and remove the air tube of thread
tension. "Refer to 15. AIR PIPING DIAGRAM."
4. Remove connector 7 of active tension !4 and connector 8 of
temperature sensor.
5. Remove thread guide No. 2 9 . At this time, turn thread guide
No. 2 9 so that setscrw !0 can be easily removed.
6. Remove four setscrews !2 in face plate !1, slightly draw face
plate !1 to the front, remove air tube of thread drawing cylinder
!3, and remove face plate !1.
Assembling of the face plate
1. Entering connector 7 of active tension !4 and connector 8 of
temperature sensor so that they are not caught in the frame,
attach air tube of thread drawing cylinder !3, set face plate !1
until it goes no further, and tighten four setscrews !2.
2. Connect connector 7 of active tension !4 with connector 8
of temperature sensor.
3. Attach the air tube of thread tension, and install top cover 6.
4. Adjust thread guide No. 2 9 to the groove of boss !5 and
install it with setscrew !0.
5. Install marking light 5 and adjust the position.
6. Install finger guard 1 and eye guard 2.
2
1
™ Marking light stay 3 consists of
U-groove, and can be removed
when setscrew 4 is loosened.
™ Lead wire of the temperature
sensor is apt to be broken. Be
careful not to apply the stress to
the wire.
™ Be careful that air tube of thread
drawing cylinder !3 and wiring
of active tension !4 temperature
sensor do not come in contact
with the moving parts such as
main shaft or the like.
Procedures of disassembling / assembling Caution in disassembling / assembling
- 42 -
(3) Disassembling and assembling of the needle bar rocking base and the needle bar crank rod
Procedures of disassembling / assembling
!5!2
9
!1
8!6
!0!4
7
1
8
6
5
4
3
2
!0
!4
!67.8mm
7
!0
!6
!4
8
Face plate side
Oil hole
!3
- 43 -
Disassembling of the needle bar crank rod
1. Remove needle 1 and face plate. "Refer to (2) Disassembling
and assembling of the face plate".
2. Loosen setscrew 3 in frame support 2, and remove frame
support 2.
3. Lower the needle bar, loosen setscrew 5 in needle bar rocking
shaft 4, remove needle bar rocking shaft 4, and remove
needle bar rocking base 6. At this time, be careful not to lose
needle bar connecting rod 7 and square block 8.
4. Remove crank rod setscrew 9, and remove crank rod !0.
At this time, be careful not to lose square block 8.
5. Remove needle bar crank setscrew !1, and remove needle
bar crank !2.
6. Loosen crank rod shaft setscrew !3, and remove crank rod
shaft !4. Draw it out on the E-ring !6 side since E-ring !6 is
attached.
Assembling of the needle bar crank rod
1. Paying attention to the direction of crank rod !0, enter crank
rod shaft !4, adjust it to the flat position with the protruding
amount of 7.8 mm, tighten setscrew !3, and install crank rod
shaft !4.
2. Install needle bar crank !2 to counter weight !5 with setscrew
!1.
3. Paying attention to the direction of crank rod !0, enter square
block 8 to crank rod shaft !4, assemble them to needle bar
crank !2, and tighten setscrew !1.
4. Paying attention to the direction and entering procedure of
needle bar connecting rod 7, assemble needle bar rocking
base 6 while entering square block 8.
5. Enter needle bar rocking shaft 4 with the flat section upward,
and tighten setscrew 5 while taking the lengthwise thrust.
6. Enter frame support 2, and tighten setscrew 3 while taking
the lengthwise thrust.
7. Assemble the face plate "refer to (2) Disassembling and
assembling of the face plate", and attach needle 1.
™ There is a flat section at setscrew
section of frame support 2.
™ There is a flat section at setscrew
section of needle bar rocking
shaft 4.
™ There is a flat section at setscrew
section of crank rod shaft !4.
™ Set the oil hole of square block
8 to the upside
™ Assemble so that the base
smooth ly rocks w i thou t
looseness.
™ There is a flat section at setscrew
section of frame support 2.
Assemble so that needle bar
rocking base 6 smoothly rocks
without looseness.
Procedures of disassembling / assembling Caution in disassembling / assembling
- 44 -
(4) Disassembling and assembling of the needle throwing motor and the needle bar rocking arm (1/2)
Procedures of disassembling / assembling
Setscrew
Setscrew
1
6
8
!4
!3
!2
!0
7
9
@4@6
@5
!1
!6
5@5
4
@3@2
!9
!7
@0
!8
!2
@4
!44
5
6
!1!0
@6
Upper side of slot aligns
with bottom edge of
needle throwing
connecting shaft A @4.
2
Setscrew
@1
3
- 45 -
Disassembling of the needle throwing motor and the needle
bar rocking arm
1. Remove needle, remove face plate "refer to (2) Disassembling
and assembling of the face plate.", and remove needle bar
rocking base "refer to (3) Disassembling and assembling of
the needle bar rocking base and the needle bar crank rod."
2. Remove side cover 1 and rear cover 2.
3. Remove relay circuit board installing plate 3. (Connector may
not be removed. However, remove it when it is hard to perform
the work.)
4. Loosen setscrew 5 in needle throwing lever, rear 4.
(Caution) When removing needle throwing motor 6,
proceed to step 5. If not, proceed to step 9.
5. Remove setscrew 8 in needle throwing sensor installing plate
7, and remove needle throwing sensor 9.
6. Turn needle throwing motor drive arm !0, and loosen setscrew
!1 after setting it to the position where it is easily loosened.
7. Remove setscrew !3 in needle throwing motor installing base
!2, and remove needle throwing motor 6 (coupling).
8. Remove setscrew !4 in needle throwing motor 6, and remove
needle throwing motor 6.
9. Loosen setscrew !6 in looper rocking lever @8.
10. Remove setscrew !8 in needle bar cover !7, and take out felt
!9 and needle bar cover !7.
11. Remove setscrew @2 in needle bar square block base @1, and
remove needle bar square block base @1.
12. Draw out needle bar rocking arm (asm.) @3.
13. Loosen setscrew @5 in needle throwing connecting shaft A
@4, and remove needle throwing rod @6 and needle throwing
connecting shaft A @4 from needle throwing lever, rear 4.
14. Loosen setscrew @5 in needle throwing connecting shaft A
@4, and remove needle throwing rod @6 and needle throwing
connecting shaft A @4 from needle throwing motor drive arm
!0.
™ There is washer @0 in setscrew
!8. Be careful not to lose it.
™ There is a flat section at setscrew
section of needle throwing
connecting shaft A @4.
™ There is a flat section at setscrew
section of needle throwing
connecting shaft A @4.
™ Needle throwing connecting shaft
A @4 is the selective part. There
are four kinds from A to D. Select
an adaptable needle throwing
connecting shaft from among
them for use.
Procedures of disassembling / assembling Caution in disassembling / assembling
- 46 -
(4) Disassembling and assembling of the needle throwing motor and the needle bar rocking arm (2/2)
Procedures of disassembling / assembling
6
8
!4
Setscrew
!3
!2
!0
7
9
@4@6
@5
!1
[Main shaft components]
!2
@4
!44
5
6
!1!0
@6
!6
5@5
4
@3@2
!9
!7
@0
!8
@8
@7
!5
@1
@9
Upper side of slot aligns with bottom edge of
needle throwing connecting shaft A @4.
Marker line A
- 47 -
Assembling of the needle throwing motor and the needlebar rocking arm(Caution) When needle throwing motor 6 is removed,
proceed to step 1. If not, proceed to step 6.1. Install needle throwing motor 6 on installing base !2 with setscrews !4.2. Paying attention to the assembling direction, enter needle throwing
connecting shaft A @4 to needle throwing rod @6 and needle throwinglever, rear 4, adjust it to the flat section, and tighten with setscrews @5.
3. Paying attention to the assembling direction, enter needle throwingconnecting shaft A @4 to needle throwing rod @6 and needle throwingmotor drive arm !0, adjust it to the flat section, and tighten setscrews @5.
4. Paying attention to the assembling direction, enter needle throwing motordrive arm !0 to the shaft of needle throwing motor 6, and temporarilytighten screw !1 at the position where both planes of the top end of shaftand needle throwing motor drive arm !0 align with each other.
5. Install needle throwing motor installing base !2 with setscrews !3.6. Entering needle bar rocking arm (asm.) @3 from the face plate section,
pass it through needle throwing lever, rear 4 and looper drive lever @8.(Caution) When needle throwing motor 6 is removed,
proceed to step 7. If not, proceed to step 9.7. Loosen setscrew !1 in needle throwing motor drive arm !0, make needle
throwing lever, rear 4 come in contact with metal @7, and tightensetscrew !1 in needle throwing motor drive arm !0 at the position where itsmoothly moves.
8. Temporarily tighten meedle throwing sensor installing plate 7 at the centerof the slot with setscrew 8.
9. Temporarily tighten needle bar square block base @1 with setscrews @2.10. Attach felt !9 together with needle bar cover !7 and washer @0 using
setscrew !8.11. Assemble the needle bar rocking base. "Refer to (3) Disassembling and
assembling of the needle bar rocking base and the needle bar crank rod."12. Loosen setscrews @2 in needle bar square block base @1, move the
needle bar up and down to check whether there is any torque. Then tightensertscrews @2.
13. Attach needle, and align the needle with engraved marker line A on themachine bed when the needle bar is in the lowest position (lateraldirection). "Refer to (13) Adjusting the tongue stopper." At this time, alignthe bottom edge of needle throwing connecting shaft A @4 with the upperside of the slot of motor installing base !2. Then taking the lengthwisethrust of needle bar rocking arm (asm.) @3 with needle throwing lever, rear4, tighten setscrew 5 in needle throwing lever, rear 4.
14. Align the needle with engraved marker line A on the machine bed whenthe needle bar is in the lowest position. “Refer to (13) Adjusting the tonguestopper” (lateral direction). At this time,move looper rocking lever @8 to andfro at the position where the bottom end of engraved marker line A on themachine bed is aligned with the edge on the lower side of the slot of looperrocking lever B !5. Then tighten setscrew @9 at the position where thelooper rocking lever smoothly moves.
15. Make sure of the position of the needle and the yoke slide when the needlebar is in the lowest position."Refer to (7) Disassembling and assembling of the looper rocking link andthe looper rocking shaft and (4) Adjusting the position of the yoke slide."
™ Assemble so that the componentssmoothly rock without looseness.
™ Needle throwing connecting shaft A @4is the selective part. There are fourkinds from A to D. Select an adaptableneedle throwing connecting shaft fromamong them for use.
™ Assemble so that the componentssmoothly rock without looseness.
™ Assemble so that the componentssmoothly rock without looseness. If theadjustment is improper, the lateralneedle throwing fails to performsymmetrically.
™ Assemble so that the componentssmoothly rock without looseness. If theadjustment is improper, the laterallooper throwing fails to performsymmetrically.
Procedures of disassembling / assembling Caution in disassembling / assembling
- 48 -
(5) Replacing the main motor
Procedures of disassembling / assembling
[Main shaft components]5
6
2
5
3
4
7
!29
!0
9
8
!1
!5
B
1A
!4
1
B
!3
- 49 -
Removing the main motor1. Fix the main shaft with hand pulley 1, and loosen three
setscrews 3 in main motor sprocket 2.Loosen two idler setscrews 4, and remove main motorsprocket 2.At this time, fix timing belt 6 with gum-tape or the like whileholding timing belt 6 with sprockets 5 of main shaft and loopershaft so that timing between main shaft and looper shaft isnot changed.
2. Loosen two main motor fixing screws 8 of main motor bearingbush 7, and remove main motor bearing bush 7.
3. Loosen four motor setscrews 9, remove main motor !0, anddraw out the connector.
Installing the main motor1. After adjusting the boss section of main motor !0 to the hole
and pressing it so that the main motor cord is on the front side,put the main motor between two main motor installing plates!1 and four main motor setscrews 9, and temporarily tightenthe motor.
2. Adjust the flat section of main motor shaft to screw No. 1 ofmain motor bearing bush 7, put main motor bearing bush 7between main motor bearing !2 and the main motor shaft,and securely tighten four main motor setscrews 9.
3. Pressing main motor bearing bush 7 to main motor bearing!2, loosen main motor shaft fixing screws 8.
4. Draw out the main motor cord from the slot located on thebottom face of frame, pass it through the hole of control boxunder the table, and insert the connector.
5. Assemble sprockets 2 and 5, put timing belt 6, and performtiming adjustment of main shaft and main motor !0. "Refer to(1) Disassembling and assembling of the main shaft." Adjustthe timing with the adjustment of main motor sprocket 2 sincethe timing between main shaft and looper shaft is adjusted.
Fixing procedure of the main shaft1. Remove three setscrews A, and remove top cover !3.2. Adjust the main shaft to the upper dead point.3. Setscrew B is used for fixing the main shaft using setscrew
B for fixing bottom feed unit (plate support !5).4. This setscrew B is the screw for fixing the bottom feed unit at
the time of delivery from factory and transportation. It is thescrew which is removed and not used at the time of sewing.
5. Press down hand pulley 1, install setscrew B to hand pulleyinstalling base !4, and fix the hand pulley.
6. When releasing the fixing, remove setscrew B.
Procedures of disassembling / assembling Caution in disassembling / assembling
- 50 -
(6) Replacing the looper rocking base
Procedures of disassembling / assembling
[Main shaft components]
2
4
3
1
67
9
!5
!4
!2
!2
!38
5 6
!1!1
!0B
AB
A
!6!9
!8
@0
!6
!7
- 51 -
Removing the looper rocking base
1. Fix the main shaft with hand pulley, and loosen three looper
shaft sprocket setscrews 1.
2. Loosen two idler setscrews 2, and remove looper shaft
sprocket 3. At this time, fix timing belt 4 with gum-tape or
the like while holding timing belt 4 with the sprockets of main
shaft and main motor shaft so that the timing of main shaft
and main motor shaft is not changed.
3. Loosen two looper shaft fixing screws 6 of looper bearing
bush 5, and remove looper bearing bush 5.
4. Loosen two looper rocking base fixing screws 7 and 8, and
remove looper rocking base 9.
5. Loosen four setscrews !1 of two looper shaft thrust collars !0.
Installing the looper rocking base
1. Place four washers !2 to looper rocking base 9, and aim at
the center of screw holes of the washers to attach the base
with two looper rocking base fixing screws 7 and 8.
2. Insert looper bearing bush 5 to looper shaft bearing !3, adjust
the flat section of looper shaft !4 to screw No. 1 of looper
bearing bush 5 in the state that the edge of looper bearing
bush 5 is aligned with the edge of looper shaft !4, and tighten
looper shaft fixing screws 6.
3. Insert thrust washer !5 to looper shaft thrust collar !0 in the
rear, and take the thrust looseness of looper shaft !4. Then
adjust the flat section of looper shaft !4 to screw No. 1, and
fix the collars with four setscrews !1.
4. Put looper shaft thrust collar !0 on the front side to the edge of
the other thrust collar !0 and fix it with four setscrews !1.
5. Insert looper shaft sprocket 3 to looper bearing bush 5, and
tighten screws 1 in the center of the slot of looper shaft
sprocket 3.
6. Loosen looper sleeve setscrew !6, and setscrews !9 and @0
of yoke slide triangle cam !7 and yoke slide lengthwise cam
!8.
7. After performing looper adjustment "refer to (2) Adjusting the
clearance between the needle and the looper.", and perform
adjustment of the yoke slide triangle cam and the yoke slide
lengthwise cam "refer to (4) Adjusting the position of the yoke
slide.".
Procedures of disassembling / assembling Caution in disassembling / assembling
- 52 -
(7) Disassembling and assembling the looper rocking link and the looper rocking shaft
Procedures of disassembling / assembling
4
1
2
2
6
4
!3
!6
8
3
7
A
!4
A
!0
!09
!5
!2!1
Machine bed
Engraved marker
line on machine bed
5
- 53 -
Disassembling the looper rocking link and the looper rocking shaft
1. Remove the rear cover.
2. Remove the relay circuit board installing plate. (Connector may not be
removed. However, remove it when it is hard to perform the work.)
3. Loosen pin setscrews 2 of looper rocking lever 1, and draw out pin 3.
4. Tilt the machine head, loosen setscrew 5 of looprer rocking lever B 4,
and remove looper rocking link (asm.) 6.
5. Loosen pin setscrews 7 of looper rocking lever B 4, and draw out pin 8.
6. Loosen setscrews !0 of thrust collar 9.
7. Loosen setscrew !2 of looper rocking arm !1, and draw out looper rocking
shaft !3.
Assembling the looper rocking link and the looper rocking shaft
1. Paying attention to the assembling direction of looper rocking arm !1, set
the arm to square block !4, enter looper rocking shaft !3 to looper rocking
arm !1, looper rocking metal !5 and thrust collar 9, align the front end of
looper rocking arm !1 with the front end of looper rocking shaft !3, and
temporarily tighten setscrew !2 of looper rocking arm !1.
2. Take the thrust of looper rocking shaft !3 with thrust collar 9.
3. Paying attention to the assembling direction, enter pin 8 to looper rocking
link 6 and looper rocking lever B 4, adjust it to the flat section, and
tighten setscrews 7.
4. Paying attention to the assembling direction, enter looper rocking lever B
4 to looper rocking shaft !3, enter pin 3 to looper rocking link (asm.) 6
and looper rocking lever 1, adjust it to the flat section, and tighten
setscrews 2.
5. Attach the needle, and align the needle with the engraved marker line on
the machine bed when the needle bar is in the lowest position (lateral
direction).
6. Raise the machine head, and confirm again adjustment of step 5. When it
is good, tighten setscrew !2 of looper rocking arm !1. When it is not good,
loosen setscrew !2 of looper rocking arm !1, and perform adjustment.
™ Assemble so that the components
smoothly rock without looseness.
™ Assemble so thart the components
smoothly rock without looseness.
™ Make sure that the bottom end of the
engraved marker line on the machine bed
aligns with the edge of the lower side of
slot of looper rocking lever B 4. "Refer
to (4) Disassembling and assembling of
the needle throwing motor and the needle
bar rocking arm."
Tilt the machine head, adjust the lateral
position of the needle and the yoke
slide. "Refer to (4) Adjusting the position
of thge yoke slide." Press looper rocking
lever B 4 to looper rocking shaft metal
!6, and tighten setscrew 5.
™ When the lateral position is improper,
sewing trouble will be caused.
Procedures of disassembling / assembling Caution in disassembling / assembling
- 54 -
(8) Replacing the thread trimmer cylinder
Procedures of disassembling / assembling
1
6
5
32
4
4.5mm
- 55 -
Cylinder removing procedure
1. Remove nut 2 from cylinder 1, and remove link 3.
2. Remove screw 4, remove air tube, and take out cylinder 1
from the machine.
3. Remove nut 5, and replace cylinder 1.
Cylinder assembling procedure
* Temporarily tighten the screw since the adjustment of position
is performed after assembling,
1. Assemble cylinder 1 to cylinder installing plate 6, and connect
air tube.
2. Assemble cylinder installing plate 6 to the machine bed with
screw 4.
3. Assemble link 3 to the cylinder rod.
Fix the dimension between the top end of cylinder rod and nut
2 to 4.5 mm.
Procedures of disassembling / assembling Caution in disassembling / assembling
- 56 -
(9) Replacing and adjusting the active tension (VCM)
Procedures of disassembling / assembling
[Thread tension components]
3
!42
7
4
1
6
!1
5
9!0
!2!3 8
67
5
1 ± 0.3 mm
- 57 -
Removing active tension
1. Rmove face plate 1. "Refer to (2) Disassembling and
assembling the face plate."
2. Remove thread tension disk lock nut 2, and remove thread
tension disk 3.
3. Loosen active tension setscrew 4, and remove active tension
(VCM) 5 from face plate 1.
4. Fix the flat section of active tension shaft with a spanner or
the like, loosen active tension stud adjustment nut 6, remove
active tension stud 7, and remove spring setscrew 8 on the
opposite side as well.
5. Cut the cable clip band fixing temperature sensor 9, and
remove temperature sensor 9 with setscrew !0.
Assembling active tension
1. Fix the flat section of active tension shaft with a apanner or
the like, insert spacer !1, spring !2 and washer !3, and tighten
it with spring setscrew 8.
2. Screw in active tension stud 7 with adjustmrent nut 6 to active
tension shaft. Adjust the end of active tension stud 7 to the
end of adjustment nut 6 to 1 ± 0.3 mm, and tighten adjustment
nut 6.
3. Install temperature sensor 9 with setscrew !0, and fix the
lead wire of temperature sensor 9 to the lead wire of active
tension 5 with the cable clip band.
4. Adjust so that active tension shaft comes to the center of the
hole of active tension spacer !1, and fix active tension 5 to
face plate 1 with active tension setscrew 4.
5. Insert two thread tension disks 3 and one piece of washer !4
to active tension stud 7, and tighten active tension stud 7
with adjustment nut 6.
6. Attach face plate 1. "Refer to (2) Disassembling and
assembling the face plate."
Procedures of disassembling / assembling Caution in disassembling / assembling
- 58 -
(10) Replacing and adjusting the thread drawing cylinder
Procedures of disassembling / assembling
!0
!1
!0
8
!1
1 to
3 m
m
7
7
6
3
4
5
1
8
2
8
1
9
9
- 59 -
Removing the thread drawing cylinder
1. Remove the face plate. "Refer to (2) Disassembling and
assembling the face plate."
2. Remove screw 2 of cylinder installing plate 1.
3. Remove thread guide lock nut 3,and remove rubber presser
4 at the top end of shaft and cap nut 5.
4. Remove cylinder nut 6, and remove cylinder installing plate
1.
Assembling the thread drawing cylinder
1. Insert cylinder installing plate 1, and tighten cylinder nut 6.
At this time, be careful of the direction of joint 7.
2. Screw in thread guide lock nut 3, insert thread guide 8, and
tighten cap nut 5 until it goes no further. Then tighten thread
guide lock nut 3, and fix thread guide 8. At this time, make
the direction of thread guide 8 vertical to the installing plane
of cylinder installing plate 1.
3. Install the cylinder unit to face plate !0 with two screws 2.
Adjust so that thread guide 8 passes the center of slot of face
plate !0 and the opening amount of nipper !1 is 1 to 3 mm
when cylinder 9 is expanded or contracted.
4. Attach rubber presser 4 and cap nut 5.
5. Connect the air tube, and install face plate !0. "Refer to (2)
Disassembling and assembling the face plate."
Procedures of disassembling / assembling Caution in disassembling / assembling
- 60 -
(11) Replacing the thread drawing motor
Procedures of disassembling / assembling
1
2
5
72
4
3
6B
A
2
6
3
34
5
7
81
- 61 -
Removing the thread drawing motor unit
1. Remove the loader unit. "Refer to (12) Replacing the loader
motor."
2. Remove the top cover. "Refer to (2) Disassembling and
assembling the face plate,"
3. Remove the connector of thread drawing motor 7.
4. Remove the stop plug of machine arm, and remove hinge
screw 1.
5. Remove screw 2, and take out thread drawing motor unit
from the main unit.
6. Loosen screws 3, and remove motor arm 4.
7. Remove screws 5, and remove thread drawing motor 7 from
motor base 6.
Installing the thread drawing motor unit
1. Install thread drawing motor 7 on motor base 6, and fix it
with screws 5. (At this time, install the motor so that the outlet
of motor cord faces downward.)
2. Adjust so that the clearance between plane A of motor base
6 and the rear of motor arm 4 is 12 mm, and fix motor arm
4 with screws 3.
3. Temporarily tighten motor base 6 with screw 2.
4. Connect the motor connector.
5. Fix link 8 and motor arm 4 with hinge screw 1.
6. Pressing section B of motor base 6 to the machine arm,
move it to and fro, and fix screw 2 at the position where thread
drawing motor 7 smoothly rotates.
7. Install the loader unit. "Refer to (12) Replacing the loader
motor."
8. Attach the top cover. "Refer to (2) Disassembling and
assembling the face plate."
9. Attach the stop plug of machine arm.
Procedures of disassembling / assembling Caution in disassembling / assembling
- 62 -
(12) Replacing the loader motor
1
6
3
4
7
5
8
6
5
4
!0
1
9
2
!1
Procedures of disassembling / assembling
- 63 -
Removing the loader motor
1. Draw out the connectors of loader motor 1 and loader sensor
2 from the relay cable connector.
2. Loosen two loader installing screws 3, and remove the loader.
3. Loosen four loader motor setscrews 4, and remove loader
motor 1.
Assembling the loader motor
1. Insert loader motor 1 to which gear A 5 has been attached
beforehand to loader base 6 so that the cord comes upward.
2. Adjust the backlash (refer to adjusting procedure below.), and
fix the motor with loader motor setscrews 4.
3. Insert the connectors of loader motor 1 and loader sensor 2
to the relay cable connector.
4. Slip the loader to the frame, press top end 7 of loader base to
the processed plane of frame, and press front end 8 to the
hinge screw. Then fix the loader with loader installing screws
3.
Adjusting the backlash of loader gear
1. Loosen loader motor setscrews 4.
2. Adjusting the center of gear A 5 to that of gear B 9, press
gear A 5 to gear B 9 (direction of arrow mark), and make
carrier arm A !0 and carrier arm B !1 smoothly move on
condition that the backlash is less than 0.1 mm. Then
tighten loader motor setscrews 4.
™ When the gear is excessively
pressed in the direction of arrow
mark, a load is applied to the
motor, and step-out will be
caused, or the button may come
off from the pin during carrying
since the carrier arm does not
smoothly move.
™ When backlash is more than 0.1
mm, the trouble of delivery of
button to chuck will be caused.
Procedures of disassembling / assembling Caution in disassembling / assembling
- 64 -
(13) Replacing and adjusting the cloth presser cylinder for sewing and wrapping flat button with blindstitch
6
9
8
2
7
4
35
1
Align
Align
9
8B
9
8
A
Procedures of disassembling / assembling
- 65 -
(1) Replacing the cylinder
1. Remove the air tube of cylinder 1.
2. Remove screw 2 and hinge screw 3, and remove cylinder
1.
3. Remove the cylinder shaft from joint 4.
4. Connect the rod of cylinder 1 to be replaced with joint 4. At
this time, dimension A is 8 mm in the state that the rod is
moved back.
5. Install cylinder 1 with screw 2 and hinge screw 3.
6. Make sure that pin 5 does not come in contact with the groove
of presser lever 6 when cylinder 1 is moved up and down
with the air.
(2) Adjusting the position of the cloth presser for sewing and
wrapping flat button with blindstitch
* Positioning and fixing both in the height direction and the lateral
direction are simultaneously performed with screw 7.
(3) Adjusting the height of the cloth presser for sewing and
wrapping flat button with blindstitch
1. Adjust so that cloth presser for sewing and wrapping flat button
with blindstitch 9 enters the underside of tongue 8 when
tongue 8 is released, cloth presser for sewing and wrapping
flat button with blindstitch 9 is lowered, and tongue 8 is moved
to the set position again.
2. Adjust so that dimension B between the top surface of tongue
8 and cloth presser for sewing and wrapping flat button with
blindstitch 9 is 10 to 13 mm when in the state of step 1.,
tongue 8 is released, cloth presser for sewing and wrapping
flat button with blindstitch 9 is moved to the upside of tongue
8, and tongue 8 is moved to the set position.
(4) Adjusting the lateral direction of the cloth presser for
sewing and wrapping flat button with blindstitch
Adjust so that the center of the groove of tongue 8 aligns with
the center of cloth presser for sewing and wrapping flat button
with blindstitch 9 when cloth presser for sewing and wrapping
flat button with blindstitch 9 is lowered on tongue 8 in the
state of step 2. of (3).
Procedures of disassembling / assembling Caution in disassembling / assembling
- 66 -
(14) Replacing and adjusting the tongue release cylinder
!1
!1
!0
9
4
8
6
75
1
3
6
2
29mm
2
Procedures of disassembling / assembling
- 67 -
Rmoving the tongue release cylinder
1. Turn OFF the power and the air.
2. Remove air tube from joint 1.
3. Loosen nut 3 of the shaft of cylinder 2, and remove stud 4.
4. Tilt the machine head, loosen the screw of sensor installing
metal fitting 5, and remove sensor 6.
5. Remove thrust collar 7, and remove cylinder 2.
Installing the tongue release cylinder
1. Paying attention to the direction of cylinder 2, enter it to
cylinder shaft 8, and fix with thrust collar 7.
2. Temporarily tighten sensor 6.
3. Assemble stud 4.
4. Insert the air tube.
5. Loosen setscrew !0 of tongue open/close arm 9, and tighten
setscrew !0 of tongue open/close arm 9 at the position where
cylinder is drawn by 1 mm from the place where it is fully moved
back when tongue !1 is pressed to the end in the directon of
arrow mark ( ).
6. Turn ON the power, and adjust so that sensor 6 is turned ON
when tongue !1 is pressed to the end in the direction of arrow
mark () while observing LED of sensor 6.
7. Adjust the installing dimension of sensor 6 of tongue open/
close cylinder 2 to 29 mm from the edge.(Reference
dimension)
™ Assemble so that cylinder 2
smoothly moves wi thout
looseness.
™ Insert the air tube without
mistaking the direction of rear and
front.
™ There is a detecting range of
sensor 6. Adjust the sensor so
that it is turned ON early when
tongue !1 is moved in the
direction of arrow mark ( ),
and still ON when tongue !1 is
pressed to the end.
Procedures of disassembling / assembling Caution in disassembling / assembling
- 68 -
(15) Adjusting the moving knife and the fixed knife (1/2)
23
1 2 2
6
5
7
4
8
7
Procedures of disassembling / assembling
- 69 -
Removing procedure of the knives
1. Remove fixed knife link 1.
2. Remove three screws 2, and remove throat plate unit 3.
3. Remove two screws 4 and 5, and remove fixed plate 6.
4. Remove moving knife 7 and fixed knife 8 respectively.
Installing procedure of the knives
Assemble them by reversing the removing order.
™ Washers attached with knives are
different from each other. Be
careful not to mistake when
assembling.
™ Be careful not to mistake the
relations of positions between the
washers and the knives.
Procedures of disassembling / assembling Caution in disassembling / assembling
- 70 -
(15) Adjusting the moving knife and the fixed knife (2/2)
Top end of thread separation nail
0.5 to 0.7mm
9
!0
1
24
6
5
[Waiting position]
(2) Adjusting the moving knife thread separation nail
[Thread trimming position]
(1) Position of the moving knife and the fixed knife
1 2 3
13 to 14 mm
0
7 3 to 5 mm
3
Standard Adjustment
- 71 -
[Waiting position]
1. Loosen screws 1 and close the clearance with stopper 2 so
that the dimension between the edge of fixed knife link 3 and
the groove end of throat plate is 13 to 14 mm. Then fix screws
1.
[Thread trimming position]
1. Adjust the clearance between the blade point of moving knife
7 and the right end of the slot of throat plate is 3 to 5 mm in
the state that air only is ON (solenoid valve No. 14), loosen
screws 5, actuate the cylinder, and fix screws 5 in the state
that the clearance is closed.
2. After the adjustment, check that moving knife link 4 smoothly
moves.
* When the work is completed, do not forget to perform the
release of lock 6 of the solenoid valve.
1. Bend thread separation nail 9 using a screwdriver or the like
and adjust so that a clearance of 0.5 to 0.7 mm should be
provided between thread separation nail 9 and looper !0.
™ When dimension value is smaller
than 13 mm, knife cannot wait
and sewing trouble will be
caused.
™ When dimension value is larger
than 5 mm, knives do not engage
with each other and thread
trimming trouble will be caused.
Adjustment Procedures Results of improper Adjustment
- 72 -
5. OPERATION PANEL
(1) Sewing method and sewing shape listSewing method Sewing shape
Sewing flat/wrapped-
around button with
blindstitch
Sewing flat button
directly to cloth
Sewing flat button
with blindstitch
Sewing counter/stay
button
Sewing button with
neck wraps
– – –
- 73 -
(2) Data list
1. In case of point setting mode
2. In case of sewing motion step mode
3. Parameter which can be set depends on sewing method and sewing shape.
–2.00 to
4.00
–2.00 to
4.00
–13.00 to
4.00
–2.00 to
4.00
–3.0 to 3.0
–2.0 to 2.0
–5.0 to 5.0
–4.0 to 4.0
–4.0 to 4.0
–4.0 to 4.0
–4.0 to 4.0
0 to 5.0
0 to 5.0
–1.0 to 3.0
–1.0 to 5.0
–1.0 to 1.0
No. Item Setting range Edit unit Initial display Remarks
1st stitch hole position of upper button (longitudinal)
1st stitch hole position of upper button (lateral)
1st stitch hole position of lower button (longitudinal)
1st stitch hole position of lower button (lateral)
Whole compensation of button holding position (lateral)
Compensation of shank/marble blindstitch position (left)
Hole position of shank/marble button
Tie stitch position of 1st stitch at the start of sewing of
neck wrapping (longitudinal)
Tie stitch position of 1st stitch at the start of sewing of
neck wrapping (lateral)
Tie stitch position of 2nd stitch at the start of sewing of
neck wrapping (longitudinal)
Tie stitch position of 2nd stitch at the start of sewing of
neck wrapping (lateral)
Stitch width of neck wrapping (right side)
Stitch width of neck wrapping (left side)
Start position of neck wrapping
Top position of neck wrapping
1st stitch of first compensation of tie stitch position at the
end of button sewing (longitudinal)
0.05
0.05
0.05
0.05
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
1.80
1.80
1.60
1.60
0
0
0.5
0
–0.3
1.0
0.3
3.0
3.0
1.0
0
0.3
- 74 -
–1.0 to 1.0
–1.0 to 1.0
–1.0 to 1.0
–1.0 to 1.0
–1.0 to 1.0
–1.0 to 1.0
–1.0 to 1.0
–1.0 to 1.0
–1.0 to 1.0
–1.0 to 1.0
–1.0 to 1.0
–4.0 to 4.0
–4.0 to 4.0
–4.0 to 8.0
–4.0 to 8.0
–2.0 to 5.0
–2.0 to 5.0
No. Item Setting range Edit unit Initial display Remarks
1st stitch of first compensation of tie stitch position at the
end of button sewing (lateral)
2nd stitch of first compensation of tie stitch position at the
end of button sewing (longitudinal)
2nd stitch of first compensation of tie stitch position at the
end of button sewing (lateral)
3rd stitch of first compensation of tie stitch position at the
end of button sewing (longitudinal)
3rd stitch of first compensation of tie stitch position at the
end of button sewing (lateral)
1st stitch of second compensation of tie stitch position at
the end of button sewing (longitudinal)
1st stitch of second compensation of tie stitch position at
the end of button sewing (lateral)
2nd stitch of second compensation of tie stitch position at
the end of button sewing (longitudinal)
2nd stitch of second compensation of tie stitch position at
the end of button sewing (lateral)
3rd stitch of second compensation of tie stitch position at
the end of button sewing (longitudinal)
3rd stitch of second compensation of tie stitch position at
the end of button sewing (lateral)
Tie stitch position at the end of sewing of neck wrapping
(longitudinal)
Tie stitch position at the end of sewing of neck wrapping
(lateral)
Longitudinal position of thread trimming of button sewing
Longitudinal position of thread trimming of neck wrapping
sewing
Blindstitch width of shank/marble (right)
Blindstitch width of shank/marble (left)
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0
0
0
0
0
0.3
0
0
0
0
0
1.2
3.0
–1.0
–0.2
0.3
0.3
- 75 -
(3) Sensor list
Needle rocking motor origin
Differential motor origin
Y feed upper motor origin
Y feed lower motor origin
Button loader motor origin
Presser motor origin
Thread drawing motor origin
Temperature detection
Pause
Safety switch
20 kinds of sensors below are displayed.
No. Pictograph Description of sensor No. Pictograph Description of sensor
Air pressure sensor
Tongue open/close
Feed plate up (rear side)
Feed plate down (front side)
Chuck inversion (left side)
Chuck level (right side)
Chuck open/close
Pedal start
Pedal input
Needle bar angle
- 76 -
(4) Comunication function
AMB289
Communication function can download the sewing data created with other sewing machine, creation of
sewing data and sewing data created by editing device PM-1 to the sewing machine. In addition, the function
can upload the aforementioned data to the smart media or personal computer.
Smart media and RS-232C port are prepared as the vehicle to communicate.
* However, SU-1 (data server utility) is necessary to perform download/upload from the personal computer.
(1) Handling possible data
Handling possible sewing data is one kind below and the data format is as described below.
Data name Extension Description of data
AMB 00 .EPDParameter data
In case of saving the data in the smart media, save the data in the state of directory structure below.When
the data are not saved in the correct folder, reading of file cannot be performed.
: file No.
Pictograph
Format of the data of sewing proper to AMB
such as sewing shape, sewing method, interval
of button holes, etc. created with the sewing
machine
Smart media
drive
Save parameter data
(exclusive for AMB).
AMB00 .EPD
AMB00 .EPD
AMB00 .EPD
(Caution) There is beforehand the PROG folder in the Smart media purchased from our company.
Do not delete it.
1. Normal use level
- 77 -
For the communication screen, the level which is normally used and the one which is used by the maintenance
personnel are different in the kinds of data to be handled.
: File No.
Model name+00 .MSW
Example) AMB00001.MSW
Model name+00 .MSP
Example) AMB00001.MSP
IP+RVL(6 digits).PRG
IM+RVL(6 digits).BHD
MA+RVL(6 digits).PRG
MT+RVL(6 digits).PRG
Data of memory switches 1 and 2
All data which are held by sewing
machine
Program data and display data of
panel
Program data of main
Program data of servo
Data name Pictograph Extension Description of data
Adjustment data
All sewing machine
data
Panel program data ( * )
Main program data ( * )
Servo program data ( * )
* For panel program data, main program data and servo program data, refer to "6.-(2),-(3) and -(4)"
of Engineer’s Manual.
2. Maintenance personnel level
(1) Data which are possible to be handledIn case of the maintenance
In case of the personnel level, it is possible to use 5 different kinds of data in addition to the normal one
kinds.The respective data formats are as below.
- 78 -
(5) Information function
In addition, information on plural sewing machines can be controlled by the server when this function is
used by connecting SU-1 (sewing machine data server utility) with the sewing machines.
SU–1
LK–1900A LBH–1790 LZ–2290A
There are three functions below in the information function.
1) Oil replacement (grease-up) time, needle replacement time, cleaning time, etc. can be specified and the
warning notice can be performed after the lapse of the specified time.
→ Refer to "42. (1) Observing the maintenance and inspection information" and
"42. (2) Inputting the maintenance and inspection time" of the Instruction Manual for AMB-289.
2) Speed can be checked at a glance and the target achieving consciousness as a line or group is increased
as well by the function to display the target output and the actual output.
→ Refer to "42. (4) Observing the production control information" and
"42. (5) Performing setting of the production control information" of the Instruction Manual for
AMB-289.
3) Information on machine working ratio, pitch time, machine time and machine speed can be displayed
from the working state of the sewing machine.
Refer to "42. (6) Observing the working measurement information" of the Instruction Manual for
AMB-289.
- 79 -
6. SETUP OF IP-200(1) Connecting procedure of operation panel with external vehicle
It is possible for this operation panel to perform communication with the external vehicle other than thecontrol box. Connecting procedure is given below.
1. Communication by means of smart media card (3.3V voltage type only)2. Communication by means of RS-232C3. Input of signal by means of the connector for external input
Notch< 3.3V type > < 5V type >
(Setting procedure)
1. Smart media cardIt is possible to give and take data by using the smart media card.
For the smart media card, it is recommended to use SmartMedia of 3.3V voltage type which is prescribed by
SSFDC forum. The card is different in the position of notch as shown in the figure below. Judge it by the
position of notch.
(Caution) When the contact part becomes dirty, contact failure will be caused. Control so that the
contact part is not touched by hand, or that dust, oil or other foreign material does not
adhere to the contact part. Besides, be very careful of handling the card since the internal
data is broken by the static electricity or the like.
2 When continuing inserting the smart media card, the card stops once in the state that it protrudes by
approximately 10 mm. When some force is applied to it, it is further inserted and goes to the end. When
it goes no further, reduce the force and it returns by approximately 1 mm. This work completes the
setting of the card.
1 When the upper side cover located on the side of
operation panel is opened, there is the inserting
opening of the smart media card. Insert the card
there while facing the contact part to the front.
Contact part
- 80 -
3 When the setting of the card is completed, close the smart media card cover. By closing the cover, it is
possible to perform communication. For the communication procedure, refer to the Instruction Manual
for this operation panel.
If the smart media card comes in contact with the cover and the cover is not closed, check the following
matters.
• Check that inserting is stopped in the state that the card protrudes by approximately 10 mm.
• Check that the coantact part is faced downward and inserted.
• Check that the smart media card other than 3.3V voltage type is used.
(Removing procedure)
1 Open the smart media cover, press the card until it goes no further and reduce the force. The card
returns by approximately 10 mm by reversing order at the time of setting.
2 Then drawing up the card completes removing.
< Handling the smart media card >
1) Smart media is a precision instrument. Do not bend or shock it.
2) It is recommended to periodically save the data saved in the smart media into the other vehicle for the
accident.
3) When initializing data, perform it after checking that there is no necessary data in the card. When the
data is initialized, the internal data is deleted.
4) Avoid using or keeping the card in a high temperature or high humidity place.
5) Avoid using the card near heating or combustible articles.
6) When the contact part becomes dirty, contact failure will be caused. Control so that the card is not
touched by hand, or that dust, oil or other foreign material does not adhere to the card. Besides, be
careful of handling the card since the internal data is broken by the static electricity or the like.
7) Smart media has the life, and writing and deletion cannot be performed after an extended period of use.
In this case, replace the smart media with a new one.
< Prevention of memory error >
1) When write protect seal 1 is pasted, the card
becomes exclusive for reading and writing
cannot be performed.
2) Strip off the seal when you desire to record
again.
3) Do not use again the seal which was pasted
once and stripped off. The trouble of the main
unit will be caused.
< 3.3V type >
1
- 81 -
2. Communication by means of RS-232COperation panel can give and take the data with the personal computer by using communication by means
of RS-232C.
For the cable to be connected, connect the straight type 9-pin (female) to the operation panel side. Signal
names of the operation panel are as follows.
(Caution) When the contact part becomes dirty, contact failure will be caused. Control so that the
contact part is not touched by hand, or that dust, oil or other foreign material does not
adhere to the contact part. Besides, be careful of handling the contact part since the
internal element is broken by the static electricity or the like.
(Setting procedure)
1 When the lower side cover located on the side of operation panel is opened, there is a 9-pin connector
for RS-232C. Insert the cable there. When the screw for lock is attached to the connector, tighten the
screw to prevent the screw from falling.
Pin No.
1
2
3
4
5
6
7
8
9
Signal name
N.C.
RXD
TXD
DTR
GND
DSR
RTS
CTS
N.C.
Function
Not connected
Receive data
Transmit data
Data terminal ready
Earth
Data set ready
Transmission request
Transmission approved
Not connected
Signal direction
To panel
From panel
From panel
To panel
From panel
To panel
- 82 -
3. Input of signal by means of the connector for external input
It is possible to input the signal from the outside.
When the switch is connected, it is possible to use as the input of the production control information.
For the details, refer to "Observing the production control information" of the Instruction Manual.
Cable (separately-sold) as shown in the figure below
can be connected.
(Caution) When the contact part becomes dirty, contact failure will be caused. Control so that the
contact part is not touched by hand, or that dust, oil or other foreign material does not
adhere to the contact part. Besides, be careful of handling the contact part since the
internal element is broken by the static electricity or the like.
Connector housing : KYOCERA ELCO CO. 60-8263-3038-15-000
Pin contact : KYOCERA ELCO CO. 60-8263-0513-00-808
2 m
3 2 1
+ 5 VSW
GND
123
(Note) The switch main unit is not installed to therelay cable A (asm.).
1 Relay cable A (asm.) (40008168)
1
- 83 -
Data edit screen
1) Press key 笊 for three seconds.
Communication screen 1
2) Press key 笆.
3) Press key 笳 .
Data selection screen
4) Press key 笘 .
5) Press key 笙 .
d
d
d
(2) Setup of operation panel
笊
笆
笳
笙
笘
When the case is as below, it is necessary to perform re-setup of the program of the operation panel.
™ When the operation panel is used as that for other model.
™ When version-up of the program is performed.
The way of performing setup of the program from the smart media is shown below. Besides, it is regarded
that the program to perform setup has already entered the smart media card.
1) First, turn ON the power. Normally, the sewing ready screen is displayed.
2) Insert the smart media card into the operation panel.
3) Perform operation by the procedure below.
- 84 -
Communication screen 2
6) Press key 笞 .
File selection screen
7) Press key 笵 and select the
download program at display 笨 .
8) Press key 笶 .
Communication screen 3
9) Press key 筐 .
<-<- Start of communication ->->
d
d
d
d
d
笞
笵笨
笶
筐
- 85 -
Screen during data deletion Screen 1 during data writing Screen 2 during data writing
Data writing abnormal screen
End screen
If the screen below is displayed, quickly
turn OFF the power and perform the set-
up again after checking [Checking items]
below.
d
d d
d
(Caution) Do not turn OFF the power and close/open the smart media cover during the work.
The main unit may be broken.
The procedure above completes
the replacing work of application
software.
Checking items
1 Smart media cover is opened during the data communication from the smart media.
2 Data of the smart media is not correct. Or, there is no data file.
3 Contact of the smart media is dirty. Contact is defective.
- 86 -
Data edit screen
1) Press key 笊 for three seconds.
Communication screen 1
2) Press key 笆 .
3) Press key 笳 .
Data selection screen
4) Press key 笘 .
5) Press key 笙 .
d
d
d
笊
笆
笳
笙
笘
(3) Setup of main program
When you have purchased the single unit of IP-200 operation panel, the smart media card is packed together.You can perform re-setup of the main program of MAIN circuit board on the control box side by using thissmart media card.It is necessary that the main program and panel program have to match with each other.If not, there is a possibility that trouble such as Error "E703 or E704" occurs. Be sure to perform setup byusing the smart media card which is packed together.
1. When panel program matches with main programPerform the work by the procedure below when performing version-up of the main program by using thesmart media card.1) First, turn ON the power.2) Insert the smart media card into the operation panel.3) Perform operation by the procedure displayed in the screen below.
- 87 -
Communication screen 2
6) Press key 笞 .
File selection screen
7) Press key 笵 and select download
program at display 笨 .
8) Press key 笶 .
Communication screen 3
9) Press key 筐 .
<-<- Start of communication ->->
d
d
d
d
d
笞
笵笨
笶
筐
- 88 -
Screen during data writing
Data writing abnormal screen
Screen of end of data writing
If the screen below is displayed, quickly
turn OFF the power and perform the set-
up again after checking [Checking items]
below.
d
d
(Caution) Do not turn OFF the power and close/open the smart media cover during the work.
The main unit may be broken.
The procedure above completes
the replacing work of application
software.
Checking items
1 Smart media cover is opened during the data communication from the smart media.
2 Data of the smart media is not correct. Or, there is no data file.
3 Contact of the smart media is dirty. Contact is defective.
- 89 -
Error screen
1) Press key 笊 for three seconds.
Communication screen 1
2) Press key 笆 .
Data selection screen
3) Press key 笳 .
4) Press key 笘 .
d
d
d
笆
笳
笘
2. When panel program does not match with main program and an error occurs
Perform the work by the procedure below when replacing the main program in case trouble such as Error
"E703", "E704", etc. occurs.
1) First, turn ON the power. Error screen (E703 or E704) is displayed after turning ON the power.
2) Insert the smart media card into the operation panel.
3) Perform operation by the procedure displayed in the screen below.
笊
- 90 -
Communication screen 2
5) Press key 笙 .
File selection screen
6) Prees key 笞 and select the
download program at display 笵 .
7) Press key 笨 .
Communication screen 3
8) Press key 笶 .
<-<- Start of communication ->->
d
d
d
d
d
笙
笞笵
笨
笶
- 91 -
Screen during data writing
Data writing abnormal screen
Screen of end of data writing
If the screen below is displayed, quickly
turn OFF the power and perform the set-
up again after checking [Checking items]
below.
d
d
(Caution) Do not turn OFF the power and close/open the smart media cover during the work.
The main unit may be broken.
The procedure above completes
the replacing work of application
software.
Checking items
1 Smart media cover is opened during the data communication from the smart media.
2 Data of the smart media is not correct. Or, there is no data file.
3 Contact of the smart media is dirty. Contact is defective.
- 92 -
Data edit screen
1) Press key 笊 for three seconds.
Communication screen 1
2) Press key 笆 .
3) Press key 笳 .
Data selection screen
4) Press key 笘 .
5) Press key 笙 .
d
d
d
笆
笳
笙
笘
(4) Setup of servo program
Perform the work by the procedure below when rewriting the servo program in the same way of “(3) Setup of
main program”.
1. When main program matches with servo program
Perform the work by the procedure below when making the servo program version-up by using the smart
media card.
1) First, turn ON the power. Normally, the sewing ready screen is displayed.
2) Insert the smart media card into the operation panel.
3) Perform operation by the procedure displayed in the screen below.
笊
- 93 -
Communication screen 2
6) Press key 笞 .
File selection screen
7) Press key 笵 and select the
download program at display 笨 .
8) Press key 笶 .
Communication screen 3
9) Press key 筐 .
<-<- Start of communication ->->
d
d
d
d
d
笞
笵笨
笶
筐
- 94 -
Screen during data writing
Data writing abnormal screen
Screen of end of data writing
If the screen below is displayed, quickly
turn OFF the power and perform the set-
up again after checking [Checking items]
below.
d
d
(Caution) Do not turn OFF the power and close/open the smart media cover during the work.
The main unit may be broken.
The procedure above completes
the replacing work of application
software.
Checking items
1 Smart media cover is opened during the data communication from the smart media.
2 Data of the smart media is not correct. Or, there is no data file.
3 Contact of the smart media is dirty. Contact is defective.
- 95 -
Error screen
1) Press key 笊 for three seconds.
Communication screen 1
2) Press key 笆 .
Data selection screen
3) Press key 笳 .
4) Press key 笘 .
d
d
d
笊
笆
笳
笘
2. When main program does not match with servo program and an error occurs
Perform the work by the procedure below when replacing servo program in case trouble such as "E703",
"E704", etc. occurs.
1) First, turn ON the power. Error screen (E703 or E704) is displayed after turning ON the power.
2) Insert the smart media card into the operation panel.
3) Perform operation by the procedure displayed in the screen below.
- 96 -
Communication screen 2
5) Press key 笙 .
File selection screen
6) Press key 笞 and select the
download program at display 笵 .
7) Press key 笨 .
Communication screen 3
8) Press key 笶 .
<-<- Start of communication ->->
d
d
d
d
d
笙
笞笵
笨
笶
- 97 -
Screen during data writing
Data writing abnormal screen
Screen of end of data writing
If the screen below is displayed, quickly
turn OFF the power and perform the set-
up again after checking [Checking items]
below.
d
d
(Caution) Do not turn OFF the power and close/open the smart media cover during the work.
The main unit may be broken.
The procedure above completes
the replacing work of application
software.
Checking items
1 Smart media cover is opened during the data communication from the smart media.
2 Data of the smart media is not correct. Or, there is no data file.
3 Contact of the smart media is dirty. Contact is defective.
- 98 -
(5) When using smart media other than that which has been packed together
Save program file (.prg) and image file
(.bin) corresponding to the machine
model of the aforementioned folder name.
ROUTE DIRECTORY
¥¥
PROG
AMB289
Make the folder name the machine model name.
The example above is in case of AMB-289.
However, do not put "-" (hyphen) of the machine
model name.
When copying the contents of the smart media card which is packed together to the other smart media,
create the directory structure mentioned below with the personal computer after formatting the smart media
to be the copy destination with IP-200.
For the formating procedure of the smart media, see (6) Formatting.
- 99 -
2
1
3
(6) Formating
1) Display the smart media format screen.
When MODE key 1 is held pressed for three
seconds, smart media format button 2 is
displayed on the screen. When this button is
pressed, the smart media format screen is
displayed.
2 ) Start formating of the smart media.
Set the smart media you desire to format to the
smart media slot, close the cover, press ENTER
button 3 and formating starts.
(Caution) Save necessary data in the smart
media to the other vehicle before
formating. When formating is
performed, the inside data are
deleted.
[ Prohibition items in handling the smart media ]
1 Smart media is a precision electronic instrument. Do not bend it or apply shock to it.
2 It is recommended to periodically save the data saved in the smart media to the other vehicle to prepare
for accidents.
3 When initializing the data, perform it after checking that necessary data do not exist in the card.
4 Avoid using or storing the smart media in a place of high temperature and high humidity.
5 Avoid using the smart media near exothermic and combustible articles.
6 If the contact part of the card becomes dirty, failure of contact will be caused. Do not touch by hand, and
control so that dust, oil, or other foreign material does not adhere to it. In addition, the inside element is
damaged by static electricity or the like. So, be very careful when handling.
7 Smart media has a span of life. Writing and deletion cannot be performed after an extended period of
use. In this case, replace it with a new one.
In case of re-formating the smart media, be sure to perform it with IP-200. The smart media formated with the
personal computer cannot be read with IP-200.
- 100 -
No. Item Setting range Edit unit Initial display Remarks
Sewing method
This item sets the sewing method.
Stitch shape (sewing flat/wrapped-around button with blindstitch)
This item sets the stitch shape of sewing flat/wrapped-around
button with blindstitch.
Stitch shape (sewing flat button directly to cloth)
This item sets the stitch shape of sewing flat button directly to cloth.
Stitch shape (sewing flat button with blindstitch)
This item sets the stitch shape of sewing flat button with
blindstitch.
Stitch shape (counter/stay button sewing)This item sets the stitch shape of counter/stay button sewing.
* Selection of the shape of lower button is performed with
.
Upper buttonhole interval (longitudinal)
This item sets the needle entry interval of top feed.
– – –
– – –
– – –
– – –
– – –
0.10 to
6.00
– – –
– – –
– – –
– – –
– – –
0.05mm
Sewing flat/wrapped-around
button withblindstitch
4-holed buttonwithout cross-over stitches(longitudinal)
4-holed buttonwithout cross-over stitches(longitudinal)
4-holed buttonwithout cross-over stitches(longitudinal)
F r o n t : 4 -holed buttonwithout cross-over stitches(longitudinal)
Rear : 4-holedbutton withoutc r o s s - o v e rs t i t c h e s(longitudinal)
3.60
: Sewing flat/wrapped- around button with blindstitch
: Sewing flat button directly to cloth
: Sewing flat button with blindstitch
: Neck wrapping
: Counter/stay button sewing
7. SEWING DATA
Sewing data are those that can be inputted to 99 patterns from pattern 1 to 99 and can be inputted
to each pattern.However, the sewing data that can be inputted differ according to the selected sewing method
or sewing shape.
(1) Sewing data list
- 101 -
No. Item Setting range Edit unit Initial display Remarks
0.10 to
6.00
0.10 to
6.00
0.10 to
6.00
2 to 32
1 to 3
–1.00 to
1.00
0 to 0.5
0.0 to K05
–1.00 to
5.00
0.0 to 10.0
– – –
0 to 0.30
0.05mm
0.05mm
0.05mm
2 stitchs
1 stitch
0.05mm
0.05mm
0.2mm
0.05mm
0.1mm
– – –
0.05mm
3.60
3.20
3.20
6
1
0
0
0.6
0.40
3.0
Without
thinning
0.30
Upper buttonhole interval (lateral)
This item sets the needle entry interval of top feed.
Needle entry interval of bottom feed (longitudinal)
This item sets the needle entry interval of bottom feed.
Needle entry interval of bottom feed (lateral)
This item sets the needle entry interval of bottom feed.
Number of stitches for button sewing
This item sets the number of stitches for button sewing.
Number of stitches at the start of button sewing (1 to 3 stitches)
This item sets the number of stitches at the start
of button sewing.
Compensation of lower left position of upper button
This item is set when cloth is pulled and the amount of blindstitch
on the left side is different from that on the right side.
Compensation of 3rd stitch at the start of sewing
This item compensates the position of 3rd stitch
at the start of sewing to prevent thread from
slipping off at the start of button sewing
Blindstitch width
This item has to be set within the range where needle
and tongue do not come in contact with each other.
Blindstitch amount
This item sets the blindstitch amount to cloth.
Buttonhole height of shank/marble button sewing
(Height from the feed plate)
This item is set to prevent the contact of needle
and buttonhole.
Thinning level of the stay button
This item decreases the number of cross-over stitches of
the lower side button at the time of stay button sewing.
: Without thinning : Thinning level 1
: Thinning level 2 : Thinning level 3
Lateral compensation of needle entry of lower button at the
time of sewing counter button (front : 4 holes, rear : 2 holes)
Perform compensation to such an extent that needle does not come
in contact with buttonhole within the range of lower buttonhole.
* 1 The maximum value of the range of data editing depends on the setting of K05.
* 1
- 102 -
No. Item Setting range Edit unit Initial display Remarks
2 to 3
1 to 3
0.5 to 15.0
0 to 15.0
0 to 20.0
1 to 3
2 to 3
–5.0 to 5.0
–5.0 to 5.0
– – –
0 to 5
1 stitch
1 stitch
0.1mm
0.1mm
0.1mm
1 stitch
1 stitch
0.1mm
0.1mm
– – –
1 time
2
2
2.5
3.4
4.5
2
2
–0.5
0.5
Loader used
(Front side)
0
Number of stitches of tie stitch at the end of sewing flat button directly to cloth.
This item sets the number of stitches of tie stitch
at the end of sewing flat button directly to cloth.
Number of stitches of tie stitch at the end of counter sewing
This item sets the number of stitches of tie stitch
at the end of counter sewing.
Button height (sewing flat/wrapped-around button with blindstitch)
This item sets the button holding height (finished
height) in the neck wrapping process.
Button height (shank/marble)
This item sets the button holding height (finished
height) in the neck wrapping process.
Button height (counter button)
This item sets the button holding height (finished
height) in the button sewing process.
Number of stitches at the start of sewing of neck wrapping
This item sets the number of stitches at the start
of sewing of neck wrapping.
Number of stitches of tie stitch at the end of sewing of neck wrapping
This item sets the number of stitches of tie stitch at
the end of sewing in the neck wrapping process.
Compensation of the button holding height at the time
of sewing flat/wrapped-around button with blindstitch
This item sets when compensating the button holding height in the button sewing
process and desiring to give slackness between button and neck wrapping section.
Thread release compensation
This item is the compensation value of the button holding height in the
button sewing process. Sewing is performed in the neck wrapping process
by gradually returning the compensation value to the former one.
This item is set when desiring to tightly wrap up to the root of the button.
Button loader selection
<In case of shank/marble button>
: Loader OFF : Loader ON
<In case of normal button>
: Loader OFF : Loader ON
Number of times of wrapping
This item sets the number of times of thread
wrapping sewing in the neck wrapping process.
- 103 -
No. Item Setting range Edit unit Initial display Remarks
0 to 20
–5.0 to 5.0
– – –
0 to 130
0 to 100
1 to 2
–90 to 90
1 stitch
0.1mm
– – –
1˚
1 pulse
1 stitch
1˚
6
0
Without
80
30
1
0
Number of stitches of thread air-blow
This item sets the number of stitches of thread
air-blow in the neck wrapping process.
Compensation of button height in the neck wrapping process
This item compensates the button holding height in the
neck wrapping process and adjusts the wrapped condition.
Button positioning motion With/without
: With : Without
This item sets whether the compensation motion of button positioning is
performed at the time of operation by operator before driving the sewing machine.
It is convenient to use this item when sewing buttons which are uneven in shape.
* Compensation value which has been set here is applied to one button sewing
only and the compensation value returns to 0 after completion of sewing.
Needle height at the time of button positioning
This item sets the angle which automatically lowers
needle at the time of button positioning motion.
Set the angle which is easy to perform positioning
according to kinds of buttons, neck wrapping height, etc.
Thread drawing motor start position in the
button sewing process
This item sets the thread slack amount at the
start of sewing to stabilize thread remaining
amount at the start of sewing.
Number of stitches to start thread drawing
motor operation in the button sewing process
This item sets number of stitches to hold the
thread slack amount set in No. S39.
Compensation of tension timing on cloth
side and rear side in the button sewing
process
This item changes the tension changeover
timing at the needle entry on cloth side and
rear side, and shifts the knotting position.
- 104 -
Patterns from 1 to 8 have been already registered at the time of your purchase and the data which are different
in sewing method and sewing shape are inputted in the sewing data as the initial value.
(2) Initial sewing data
Pattern Data changed from Changed
No. Sewing method Sewing shape initial value value
1
2
3
4
5
6
7
8
Sewing flat/wrapped-
around button with
blindstitch
Sewing flat/wrapped-
around button with
blindstitch
Sewing flat/wrapped-
around button with
blindstitch
Sewing counter/stay button
Sewing counter/stay button
Sewing button with neck wraps
Sewing flat button with
blindstitch
Sewing flat button directly
to cloth
Without
Thread release compensation
Top position of neck wrapping
Button height (shank/marble)
Thread release compensation
Hole position of shank/marble button
Without
Needle entry interval of bottom feed
(longitudinal)
1st stitch hole position of lower button
(longitudinal)
1st stitch hole position of lower button
(lateral)
Tie stitch position of 1st stitch at the
start of sewing of neck wrapping (longitudinal)
Tie stitch position of 2nd stitch at the
start of sewing of neck wrapping (longitudinal)
Without
Without
– – –
0.5 → 0.0mm
0.5 → 2.7mm
4.0 → 2.5mm
0.5 → 0.0mm
0.3 → 2.5mm
3.6 → 3.2mm
1.8 → 1.6mm
1.8 → 0.0mm
0.0 → 0.5mm
1.0 → 1.5mm
- 105 -
1) Level 1Memory switch data (level 1) are the motion data that the sewing machine has in common and the datathat operate on all sewing patterns in common.
(1) Memory switch data list
No. Item Setting range Edit unit Initial display RemarksPedal motion modeMotion mode of the pedal is set.
1 : Lower the button by depressing the front part of the pedal.Lower the cloth presser with the tongue sensor.
2 : Lower the button and the cloth presser by depressing thefront part of the pedal.
3 : Lower the button and the cloth presser with the tongue sensor.
Button loader motion mode
Motion mode of the button loader is set.
: Unused
: Automatic inserting mode
: Pedal inserting mode
Cloth take-out timeWaiting time for operator to take outcloth is set in case of sewing flatbutton directly to cloth and countersewing.
Button loader setting position
setting
Soft start mode (button sewing)
Soft start 1st stitch (button sewing)
Soft start 2nd stitch (button sewing)
1 to 3
– – –
0 to 20.0
0 to 90
– – –
200 to 1200
200 to 1200
1
– – –
0.1s
1˚
– – –
100rpm
100rpm
*1 Displayed only when is set optionally.
1
Automatic
inserting
mode
2.0s
20˚
Rather fast
400rpm
600rpm
*1
*1
8. MEMORY SWITCH
300 400 700 900 1100
400 600 800 1000 1200
800 1000 1200 1200 1200
Optional setting
: Slow
: Rather fast
: Fast
Display 1st 2nd 3rd 4th 5thstitch stitch stitch stitch stitch
(Unit : rpm)
- 106 -
No. Item Setting range Edit unit Initial display Remarks
Soft start 3rd stitch (button sewing)
Soft start 4th stitch (button sewing)
Soft start 5th stitch (button sewing)
Soft start mode (neck wrapping)
Soft start 1st stitch (neck wrapping)
Soft start 2nd stitch (neck wrapping)
Soft start 3rd stitch (neck wrapping)
Soft start 4th stitch (neck wrapping)
Soft start 5th stitch (neck wrapping)
Cloth thicknessHeight of the chuck motor is compensatedin case of sewing flat button directly to clothand counter sewing.
Tongue cloth presser ON timingWaiting time from working of tonguesensor to cloth presser ON is set.
200 to 1200
200 to 1200
200 to 1200
– – –
200 to 1800
200 to 1800
200 to 1800
200 to 1800
200 to 1800
0 to 10.0
0 to 500
100rpm
100rpm
100rpm
– – –
100rpm
100rpm
100rpm
100rpm
100rpm
0.1mm
5ms
*1 Displayed only when is set optionally.
*2 Displayed only when is set optionally.
800rpm
1000rpm
1200rpm
Rather fast
400rpm
500rpm
700rpm
1000rpm
1500rpm
2.0mm
100
*1
*1
*1
*2
*2
*2
*2
*2
300 400 600 900 1200
400 500 700 1000 1600
600 900 1200 1600 1800
Optional setting
: Slow
: Rather fast
: Fast
Display 1st 2nd 3rd 4th 5thstitch stitch stitch stitch stitch
(Unit : rpm)
- 107 -
Operation speed settingMotion speed of the feed motor by means of pedaloperation is set.
1 : Slow
10 : Fast
Bottom feed move amount at the time of manual
modeAs much as the move amount of thebottom feed motor to which cloth
setting position is set is advanced.
Position of the cloth presser at the time of manual
mode
: Up
: Down
1 to 10
0 to 25.0
– – –
1
0.1mm
– – –
10.0
10.0
Up
No. Item Setting range Edit unit Initial display Remarks
2) Level 2
Memory switch data (level 2) can be edited when pressing MODE switch for as long as 6 seconds.
No. Item Setting range Edit unit Initial display Remarks
VCM control starting angle offset
Tongue lifting amount
Thread trimming control mode
: Thread trimming priority mode
: Cycle time priority mode
Button loader inserting height
compensation
Max. value of blindstitch width
setting
Bottom feed position of rear hole
of blindstitch
Bottom feed position from origin at
the rear hole of blindstitch is set.
Head tilt sensor detection ON/OFF
: OFF : ON
– 20 to 20.0
10.0 to 24.0
– – –
10.0 to 25.0
0.0 to 6.0
0.0 to 2.0
– – –
1˚
0.1mm
– – –
0.1mm
0.2mm
0.1mm
– – –
0
16.5mm
Thread trimming
priority mode
17.0
1.6
1.5
ON
*1
*1
*1 Data that have been memorized in the machine head EEP-ROM, and the adjustment value has beenwritten at the time of delivery.
- 108 -
No. Item Setting range Edit unit Initial display Remarks
Button loader lifting amount
Lifting amount after grasping button
is set.
Height from tongue stopper lower plate
Set this item when tongue stopper
parts are changed.
Tongue change display mode
When READY key is pressed, whether AMB-189
type tongue or AMB-289 type one is judged, and
displays below are shown.
* Judge value is determined with .
: Without display
: When tongue change is necessary
: When AMB-189 type tongue (wide
gauge) is used
: When AMB-289 type tongue
(narrow gauge) is used
: Tongue type used is displayed
each time.
Tongue change blindstitch width
Blindstich width which is the
standard to make the check screen
display.
Pedal type
Kind of pedal to be used is set.
: Standerd pedal
: PK-47
5.0 to 10.0
0 to 8.0
– – –
1.0 to 20.0
– – –
0.1mm
0.1mm
– – –
0.1mm
– – –
*1 Data that have been memorized in the machine head EEP-ROM, and the adjustment value has beenwritten at the time of delivery.
Head type
1 : Standard
2 to 9 : Unused
Each time origin retrieval
1 : Bottom feed only
2 : Bottom feed + needle rocking
3 : Bottom feed + thread drawing
4 : Bottom feed + needle rocking + thread drawing
* Origin retrieval of bottom feed is performed only at the time
of sewing flat/wrapped-around button with blindstitch.
1 to 9
1 to 4
1
1
1
1
6.5
5.6
When tongue
change is
necessary
1.6
Standerd
pedal
*1
*1
- 109 -
No. Item Setting range Edit unit Initial display Remarks
Y feed upper motor origin compensation
Y feed lower motor origin compensation
(blindstitch origin)
Y feed lower motor origin compensation
(neck wrapping compensation)
Y feed lower motor origin compensation
(origin of button sewn directly to cloth)
Presser motor origin compensation
Thread drawing motor origin compensation
Loader motor origin compensation
–5.00 to 5.00
–5.00 to 5.00
–5.00 to 5.00
–5.00 to 5.00
–50 to 50
–10 to 10
–50 to 50
0.05mm
0.05mm
0.05mm
0.05mm
1pulse
1pulse
1pulse
0
0
0
0
0
0
0
*1
*1
*1
*1
*1
*1
*1
*1
*1
*1 Data that have been memorized in the machine head EEP-ROM, and the adjustment value has beenwritten at the time of delivery.
Needle rocking motor origin compensation
Differential motor origin compensation
0.05mm
0.1mm
– 5.00 to 5.00
– 2.0 to 2.0
0
0
- 110 -
(1) Optional parts list
1) Marking light asm.
2) Counter button B asm.
3) Button carrier pin
4) Button set pin
5) Under plate spacer
6) Movable eye-guard
9. OPTION
1) Marking light asm. (Part No.40021446)
No. Part No. Description Qty
1 40021018 LIGHT_STAY _OPTION 1
2 SL6040892TN BOLT 2
3 40020995 LIGHT_BUSH 1
4 SL6040892TN BOLT 1
5 40019209 LIGHT MARKING PROJECTOR 1
6 SL6042092TN SCREW M4 L=20 1
* Refer to Optional components (2) of Parts List.
2) Counter button B asm. (Part No.40021447)
No. Part No. Description Qty
1 40020809 COUNTER_BUTTON_FEED_PLATE 1
2 40020815 COUNTER_BUTTON_PLATE_B 1
3 40020816 COUNTER_BUTTON_CLAMP_L 1
4 40020817 COUNTER_BUTTON_CLAMP_R 1
* Refer to Optional components (2) of Parts List.
4) Button set pin
No. Part No. Description Qty
1 17974056 BUTTON SET PIN A 1
(marble button)
2 17974254 BUTTON SET PIN B 1
(shank button ø 1.5 to ø 2.0)
3 17974452 BUTTON SET PIN C 1
(shank button ø 2.0 or more)
4 40023428 ASSY_BUTTON_SET_PIN D 1
(metallic button)
* Refer to (1) Replacing the attachments of 10.
MAINTENANCE.
5) Under plate spacer
No. Part No. Description Qty
1 40020769 UNDER_PLATE_SPACER B t=2.0 1
2 40020770 UNDER_PLATE_SPACER C t=2.6 1
* Refer to (13) Adjusting the tongue stopper of 3.
STANDARD ADJUSTMENT.
3) Button carrier pin
No. Part No. Description Stamp Qty Remarks
1 17856600 BUTTON CARRIER A 1
2 17856709 BUTTON CARRIER B 1
3 17856808 BUTTON CARRIER C 1
4 17856907 BUTTON CARRIER D 1
5 17857004 BUTTON CARRIER E 1
6 17857103 BUTTON CARRIER F 1
7 17857202 BUTTON CARRIER F1 1
8 17857301 BUTTON CARRIER G 1
9 17857400 BUTTON CARRIER H 1
(Standard spec)
10 17857509 BUTTON CARRIER J 1
11 17857608 BUTTON CARRIER K 1
12 17857707 BUTTON CARRIER K1 1
13 17857806 BUTTON CARRIER L 1
14 17858002 BUTTON CARRIER M 1
15 17858101 BUTTON CARRIER N 1
16 17858200 BUTTON CARRIER P 1
17 17858309 BUTTON CARRIER Q 1
18 17858408 BUTTON CARRIER R 1
19 17858507 BUTTON CARRIER S 1
20 17858606 BUTTON CARRIER T 1
(Standard spec)
21 17858705 BUTTON CARRIER U 1
22 17858804 BUTTON CARRIER V 1
23 17858903 BUTTON CARRIER W 1
24 17859000 BUTTON CARRIER X 1
25 17859109 BUTTON CARRIER Y 1
26 17859208 BUTTON CARRIER Z 1
* Refer to (1) Replacing the attachments of 10.
MAINTENANCE.
for 4-
holed
button
for 2-
holed
button
6) Movable eye-guard
No. Part No. Description Qty
1 40024087 MOVING SAFETY PLATE OPTION 1
* Refer to (2) Movable eye-guard of 9. OPTION.
- 111 -
1. Assemble the movable eye-guard to face plate 1 with setscrews 2 and 3 as shown in the figure.
(Refer to Parts List.)
2. Structure is as shown in figure C. Loosen setscrew 5 of stopper block 4 in figure B, and assemble 5-
port solenoid valve 6 supplied as accessories.
3. Perform the piping of air hoses 7 so that the hoses follow the same route of the wiper and go to 5-port
solenoid valve 6.
(2) Movable eye-guard
Fig.A
3
2
1
5
4
7
7
6
3
2
Fig.C
Fig.B
- 112 -
<Carrier pin list>
Button carrier (for 4-holed button) Button carrier (for 2-holed button)
1 2 3 4 5
Stamp Part No. Dimensions
A 17856600a 2.0
b 1.0
B 17856709a 2.4
b 1.2
C 17856808a 2.6
b 1.2
Stamp Part No. Dimensions
D 17856907a 2.8
b 1.2
E 17857004a 2.8
b 1.4
F 17857103a 3.0
b 1.2
F1 17857202a 3.0
b 1.4
G 17857301a 3.2
b 1.4
H 17857400a 3.4
b 1.4
J 17857509a 3.6
b 1.4
Stamp Part No. Dimensions
K 17857608a 4.0
b 1.4
K1 17857707a 4.0
b 1.8
L 17857806a 5.0
b 1.8
Stamp Part No. Dimensions
M 17858002a 2.0
b 1.0
N 17858101a 2.4
b 1.2
P 17858200a 2.6
b 1.2
Q 17858309a 2.8
b 1.2
R 17858408a 3.0
b 1.2
S 17858507a 3.2
b 1.4
T 17858606a 3.4
b 1.4
Standard spec
Stamp Part No. Dimensions
U 17858705a 4.0
b 1.4
V 17858804a 4.2
b 1.4
W 17858903a 4.4
b 1.4
X 17859000a 4.6
b 1.4
Y 17859109a 4.8
b 1.4
Z 17859208a 5.0
b 1.4
Standard spec
a
a
ø b
a
a
ø b
a
a
ø b
a
ø b
a
ø b
1
2
4
3
B
0.3
to0.
7 m
m
1 2 3 4
1) Replacing the button set pin (optional)When replacing button set pin 2, loosen knob 1 and
replace it. However, when replacing the set pin with
those below, remove knob 1 and install it in the screw
hole on side B.
No. Part No. Description
1 17974056 Set pin for marble button
2 17974254 Set pin for shank button
(ø 1.5 to ø 2.0)
3 17974452 Set pin for shank button
(ø 2.0 or more)
4 40023428 Set pin for metallic button
2) Replacing the carrier pinWhen replacing button carrier 4, loosen screw 3 and replace it. At this time, adjust the height of carrier
pin to 0.3 to 0.7 mm from the top surface of button set pin 2.
10. MAINTENANCE(1) Replacing the attachments
- 113 -
3) Replacing the tongue stopper
When using the standard 4-holed tongue (Part No.
25006602) of the former AMB-189N, replace the
tongue stopper guide together.
1) Replacing the tongue
Remove screws 1 and replace tongue 2.
2) Replacing the tongue stopper guide
Remove screws 3 and replace tongue stopper
guide 4 with tongue stopper guide B (Part No. :
40020763) 5 supplied as accessories.
3) Finally, perform the change of memory switch level
K12.
2
1
3
5
4
1
2
3
(2) Replacing the fuse
The machine uses the following three fuses :
笊 For pulse motor power supply protection
5A (time-lag fuse)
笆 For solenoid and pulse motor power supply
protection
3.15A (time-lag fuse)
笳 For control power supply protection
2A (fast-blow type fuse)
- 114 -
(3) Greasing parts
Periodically perform grease-up every 6 months as a standard.There are three kinds of the exclusive greases supplied as accessories.
Grease in GREASE TUBE (green, Part No. 13525506) is applied to the gear section such as rack, etc. and the
cam section.
Grease in JUKI GREASE B TUBE (white, Part No. 40013640) is applied to the worm section.
Grease in JUKI GREASE A TUBE (white, Part No. 40006323) is applied to the parts other than the aforementioned
ones.
(Caution) 1. When applying grease, apply new grease after carefully wiping old grease with a pieceof cloth or the like.
2. When the air gun or the like is blown to the greasing parts and the grease is scattered,perform grease-up again.
A GREASE TUBE (green) Part No. : 13525506
B JUKI GREASE A (white) Part No. : 40006323
C JUKI GREASE B (white) Part No. : 40013640
B B
B
A
A
B B
B
BB
B
B
B
B
A GREASE TUBE
B JUKI GREASE A
BB
B
B
1) Main shaft components (1)
- 115 -
B
B
B
A
B
A B
B
B
B
B
B
AB
B
A
B
AB
3) Thread trimmer componets
BB
BB
B B
B
B
B
B
B
B
B
B
B
B
B
B
A
BB
B JUKI GREASE A
2) Main shaft components (2)
A GREASE TUBE
B JUKI GREASE A
B
- 116 -
A
B
B
B
D
C A
C
D
B
B
B
B
B
B
B
B
B
B
B
B
A
B
B
C
B
B
B
BB
B
4) Thread hook and thread tension components
5) Counter button clamp and cloth presser, second process components
B JUKI GREASE A
B JUKI GREASE A
B
- 117 -
B
B
B
BB
B
A
6) Upper feed components
B
B
A
A
B
B
B
B
B
B
B
B
B
B
B
A B
C
C
B
A
7) Under feed components
A GREASE TUBE
B JUKI GREASE A
A GREASE TUBE
B JUKI GREASE A
B
B
- 118 -
B
B
B
B JUKI GREASE A
B
C
C
B
BB
B
B
A
A
B
B
A GREASE TUBE
B JUKI GREASE A
C JUKI GREASE B
9) Tongue components
B
8) Vertical and differential feed components
- 119 -
10) Chuck components
A GREASE TUBE
B JUKI GREASE A
D
A
B
C
A
B
B
B
B
BB
B
B BBB
B B
B
B B
B
B
BB
B
B
B
B
B
B
B
A
BB
B
B
AB B
B
BB
B
B
BB
B
B
11) Loader components
D
C
B
B JUKI GREASE A
- 120 -
(4) Changing the voltage of 100 / 200V
Changing procedure of the changeover connector1. Turn OFF the power source with the power
switch after confirming that the sewing machinehas stopped.
2. Draw out the power cord from the power plugsocket after confirming that the power switch isturned OFF. Then wait for five minutes or more.
3. Remove the front cover.4. Remove four screws fixing the rear cover of the
control box and slowly open the rear cover.
A. In case of using with 3-phase 200V to 240V• Changing the changeover connector
Connect to 200V the 100/200V changeoverconnector of FLT p.c.b. 1 located on the sideof the Box Side of the control box.
• Connect the crimp style terminal of AC input cordto the power plug as shown in the figure.
B. In case of using with single phase 100V to 120V• Changing the changeover connector
Connect to 100V the 100/200V changeoverconnector of FLT p.c.b. 1 located on the sideof the Box Side of the control box.
• Connect the crimp style terminal of AC input cordto the power plug as shown in the figure.(Caution) Securely perform the insulation
treatment to the red terminal whichis not used with insulation tape orthe like. (When the insulation isinsufficient, there is a danger ofelectric shock or leakage current.)
C. In case of using with single phase 200V to 240V• Changing the changeover connector
Connect to 200V the 100/200V changeoverconnector of FLT p.c.b. 1 located on the sideof the Box Side of the control box.
• Connect the crimp style terminal of AC input cordto the power plug as shown in the figure.(Caution) Securely perform the insulation
treatment to the red terminal whichis not used with insulation tape or thelike. (When the insulation isinsufficient, there is a danger ofelectric shock or leakage current.)
5. Check that the change has been performedwithout fail before closing the rear cover.
6. Be careful that the cord is not pinched betweenthe rear cover and the control box main unit.Close the rear cover while pressing the lowerside of rear cover, and tighten four screws.
It is adaptable to the voltage of single phase 100V to 120V/3-phase 200V to 240V by changing the voltagechangeover connector mounted on FLT p.c.b.(Caution) When the changing procedure is wrong, the control box will be broken. So, be very careful.
1
GREEN/YELLOW
(Plug side)
WHITE
BLACK
RED
WHITE
BLACK
RED
GREEN/YELLOW
GREEN/YELLOW
(Plug side)
WHITE
BLACK
RED
WHITEBLACK
RED
GREEN/YELLOW
(Plug side)
GREEN/YELLOW
GREEN/YELLOW
A
B
C
WHITE
BLACK
RED
WHITEBLACK
RED
- 121 -
11. ERROR CODE LIST
Contact of EEP-ROM initialization of MAIN
CONTROL p.c.b.
When data is not written in EEP-ROM or data
is broken, data is automatically initialized and
the initialization is informed.
Main shaft motor-lock
When large needle resistance sewing product
is sewn
External media not inserted
External media is not inserted.
Turn OFF the
power.
Turn OFF the
power.
P o s s i b l e t o
recover by reset.
E001
E007
E011
Error code Description of error How to recover Place of recoveryPictograph
Read error
Data read from external media cannot be
performed.
Write error
Data write from external media cannot be
performed.
Write protect
External media is in the write prohibition state
Format error
Formatting of external media cannot be
performed.
External media capacity over
Capacity of external media is short.
EEP-ROM capacity over
Capacity of EEP-ROM is short.
Type of EER-ROM is different
When the mounted EEP-ROM is different in
type.
File size over
File size to be read in is too large.
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
Turn OFF the
power.
P o s s i b l e t o
recover by reset.
E012
E013
E014
E015
E016
E017
E018
E019
Previous screen
Previous screen
Previous screen
Previous screen
Previous screen
Previous screen
Previous screen
Previous screen
- 122 -
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
E022
E023
Error code Description of error How to recover Place of recoveryPictograph
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
E024
E027
E028
E029
E030
E031
E042
E050
E098
File No. error
There is no designated file in the server or
external media.
Detection of step-out of presser lifting
motor error
When step-out of motor is detected at the
time when presser lifting motor passes the
origin sensor.
Pattern data size over
When sewing cannot be performed since the
size of downloaded sewing data is too large.
Read error
Data read from server cannot be performed.
Write error
Data write to the server cannot be performed.
Smart media slot release error
Lid of smart media slot is open.
Needle bar upper position failure
When needle does not stop at UP position
at the time of needle UP operation.
Air pressure drop
When air pressure dropped.
Operation error
Operation of sewing data cannot be
performed.
Stop switch
When stop switch is pressed during machine
running.
Needle bar down error
When needle bar cannot be lowered.
Previous screen
Data input screen
Data input screen
Previous screen
Previous screen
Previous screen
Data input screen
Data input screen
Data input screen
Data input screen
Step screen
- 123 -
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
E099
E302
Error code Description of error How to recover Place of recoveryPictograph
T u r n O F F
thepower.
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
Possible to re-
s t a r t a f t e r
pressing cancel
button.
Possible to re-
s t a r t a f t e r
pressing cancel
button.
E303
E394
E395
E396
E397
E398
E399
E401
E402
Loader motor step-out detection error
When step-out of motor is detected at the
time when loader motor passes origin
sensor.
Confirmation of tilt of machine head
When tilt of machine head sensor is OFF.
Main shaft semilunar plate sensor error
Semilunar plate of sewing machine motor is
abnormal.
Feed plate lowering sensor can not detect.
When feed plate lowering sensor fails to work.
Feed plate lifting sensor can not detect.
When feed plate lifting sensor fails to work.
Tongue close/open sensor can not detect.
When the sensor fails to work, or the tongue
is not drawn out at the time of tongue close/
open operation.
Chuck close/open sensor can not detect.
When the button is not in the chuck at the
start of sewing machine operation.
Chuck level sensor can not detect.
When the sensor fails to work at the time of
chuck level operation.
Chuck inversion sensor can not detect.
When the sensor fails to work at the time of
chuck inversion operation.
Copy disapproval error
When trying to perform copying to the pattern
No. which has been registered.
In case of cycle stitching :
Pattern deletion errorWhen the registered pattern No. is registered
to cycle stitching, or trying to delete the pattern
No. when there is only one pattern No.
In case of cycle stitching :
Step screen
Data input screen
Data input screen
Data input screen
Data input screen
Data input screen
Data input screen
Data input screen
Pattern list screen
Pattern list screen
- 124 -
P o s s i b l e t o
recover by reset.
P o s s i b l e t o
recover by reset.
E497
E498
E499
Error code Description of error How to recover Place of recoveryPictograph
P o s s i b l e t o
recover by reset.
Turn OFF the
power.
R e w r i t i n g o f
program.
Possible to rewriteprogram a f te rpressing downcommunicationswitch.
Possible to rewriteprogram a f te rpressing downcommunicationswitch.
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
E702
E703
E704
E730
E731
E733
E801
E802
Tongue type error
When AMB-289 type tongue and AMB-189
type one are mixedly used in the cycle data.
Button holding height over at the time ofsewingButton holding height is too high and sewing
cannot be performed at the time of buttonsewing.
Y feed motor move limit value over
When input data of shank/marble sewing
exceed the maximum of Y feed move amount
(max. operating amount : 15 mm).
Abnormality of display data
When there is no display data of panel.
Panel is connected to the machine other
than supposed. (Machine type error)
When machine type code of system is
improper in case of initial communication.
Nonagreement of system version
When version of system software is improper
in case of initial communication.
Main shaft motor encoder defectiveness
or phase-out
When encoder of sewing machine motor is
abnormal.
Main motor hole sensor defectiveness or
position sensor defectiveness
When hole sensor or position sensor of
sewing machine is defective.
Reverse rotation of main shaft motor
When sewing machine motor rotates in
reversedirection.
Phase-lack of power
When phase-lack of input power occurs.
Power instantaneous cut detection
When input power is instantaneously OFF.
Data input screen
Data input screen
Data input screen
C o m m u n i c a t i o n
screen
C o m m u n i c a t i o n
screen
- 125 -
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
E811
E813
E901
Error code Description of error How to recover Place of recoveryPictograph
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
E902
E903
E904
E905
E907
E908
E910
E915
Overvoltage
When input voltage is 280V or more.
Low voltage
When input voltage is 150V or less.
Abnormality of main shaft motor IPM
When IPM of servo control p.c.b. is abnormal.
Overcurrent of main shaft motor
When current flows excessively to sewing
machine motor.
Abnormality of stepping motor power
When stepping motor power of servo control
p.c.b. fluctuates ±15% or more.
Abnormality of solenoid power
When solenoid power of servo control p.c.b.
fluctuates ±15% or more.
Abnormality of temperature of heat sink
for servo control p.c.b.
When temperature of heat sink of servo
control p.c.b. is 85 ˚C or more.
Needle rocking width motor origin retrieval
error
When origin sensor signal is not inputted at
the time of origin retrieval motion.
Y-feed motor origin retrieval error
When origin sensor signal is not inputted at
the time of origin retrieval motion.
Presser motor origin retrieval error
When origin sensor signal is not inputted at
the time of origin retrieval motion.
Abnormality of communication between
operation panel and main CPU
When abno rma l i t y occu rs i n da ta
communication.
- 126 -
Abnormality of communication between
main CPU and main shaft CPU
When abno rma l i t y occu rs i n da ta
communication.
Failure of communication between
operation panel and personal computer
When abno rma l i t y occu rs i n da ta
communication.
E916
E917
E918
E923
E943
E946
E948
E996
E997
E998
E999
Abnormality of heat sink temperature for
MAIN p.c.b.
When temperature of heat sink for MAIN p.c.b.
is 85˚C or more.
Abnormality of VCM temperature
When temperature of VCM has risen to 70˚C
or more.
Main EEP-ROM trouble
When data writing to EEP-ROM cannot be
performed.
Head EEP-ROM trouble
When data writing to EEP-ROM cannot be
performed.
Abnormality of F ROM.
When deletion or writing of F ROM is not
performed at the time of downloading
program.
Thread drawing motor origin retrieval error
Origin sensor signal is not inputted at the time
of operation of origin retrieval.
Button loader motor origin retrieval error
Origin sensor signal is not inputted at the time
of operation of origin retrieval.
Differential motor origin retrieval error
Origin sensor signal is not inputted at the time
of operation of origin retrieval.
Y feed upper motor origin retrieval error
Origin sensor signal is not inputted at the time
of operation of origin retrieval.
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
Turn OFF the
power.
Error code Description of error How to recover Place of recoveryPictograph
- 127 -
12. TROUBLES AND CORRECTIVE MEASURES(1) Sewing
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
1.B
utto
n ne
ck-w
rapp
ed w
ith
blin
dstit
ch fa
ils to
pro
perly
stan
d.
1-1)
Set
ting
of n
eck
wra
ppin
g is
not p
rope
r.
1-A
) N
umbe
r of
stit
ches
of n
eck
wra
ppin
g is
insu
ffici
ent.
Perfo
rm c
hang
e of
det
aile
d se
tting
of n
eck
wrap
ping
sin
ce v
alue
to b
e
neat
ly fin
ished
at s
uch
heig
ht o
f nec
k wr
appi
ng a
s lo
w as
abo
ut 2
.5 m
m
is in
put i
n in
itial s
ettin
g of
pat
tern
.
Disp
lay
neck
wra
ppin
g da
ta d
etai
led
scre
en, a
nd c
hang
e se
tting
of i
tem
belo
w.
S121
[Nec
k wr
appi
ng h
eigh
t (lo
wer s
ectio
n of
2nd
)] : 0
.2 →
0.4
S123
[Nec
k wr
appi
ng p
itch
(cen
ter o
f 2nd
)] : 1
.0 →
0.5
S124
[Nec
k wr
appi
ng h
eigh
t (up
per s
ectio
n of
2nd
)] 0 →
0.5
S102
[Num
ber o
f stit
ches
at t
op o
f nec
k wr
appi
ng] :
2 →
4
S111
[Nec
k wr
appi
ng g
oing
hei
ght (
lowe
r sec
tion
of 2
nd to
p)] :
0.1
→ 0
.2
S113
[Nec
k wr
appi
ng g
oing
pitc
h (c
ente
r of 1
st to
p)] :
0.5
→ 0
.3
S114
[Nec
k wr
appi
ng g
oing
hei
ght (
uppe
r sec
tion
of 1
st to
p)] :
0 →
0.3
Re-a
djus
t the
val
ues
acco
rdin
g to
stit
ches
sin
ce th
e ch
ange
d va
lues
are
for r
efer
ence
onl
y.
2.N
umbe
r of
stit
ches
of n
eck
wra
ppin
g fa
ils to
incr
ease
.
2-1)
Pitc
h of
nec
k w
rapp
ing
is n
ot
prop
er.
1-A
) P
itch
of n
eck
wra
ppin
g is
too
larg
e.
Dec
reas
e S
123
Nec
k w
rapp
ing
pitc
h an
d S
113
Nec
k
wra
ppin
g go
ing
pitc
h re
spec
tivel
y. E
ven
whe
n nu
mbe
r of
stitc
hes
is n
ot in
crea
sed,
mak
e S
518
smal
l (dr
aw c
loth
) or
S51
9 (d
raw
but
ton)
sm
all t
o in
crea
se th
e ra
nge
sinc
e th
e
rang
e pu
t bet
wee
n S
518
Nec
k w
rapp
ing
star
t pos
ition
and
S51
9 N
eck
wra
ppin
g to
p po
sitio
n in
term
s of
S26
But
ton
heig
ht is
sm
all.
3.B
linds
titch
am
ount
of t
ie s
titch
fails
to d
ecre
ase.
(It d
oes
not d
isap
pear
.)
3-1)
Nee
dle
entr
y po
sitio
n of
1st
stitc
h of
nec
k w
rapp
ing
is
impr
oper
.
1-A
) N
eedl
e en
try
posi
tion
of 1
st
stitc
h of
nec
k w
rapp
ing
exce
ssiv
ely
scoo
ps c
loth
.
Stit
ch b
ecom
es a
s tie
stit
ch w
hen
1st s
titch
of n
eck
wra
ppin
g
exce
ssiv
ely
scoo
ps c
loth
. Inc
reas
e va
lue
of S
510
[Tie
stit
ch
posi
tion
of 1
st s
titch
of n
eck
wra
ppin
g (lo
ngitu
dina
l).
3-2)
Orig
in p
ositi
on o
f blin
dstit
ch
is im
prop
er.
Che
ck K
54 Y
feed
low
er m
otor
orig
in c
ompe
nsat
ion
of
leve
l 2 o
f mem
ory
switc
h (b
linds
titch
orig
in).
Adj
ust s
o th
at p
lane
to w
hich
tong
ue is
pre
ssed
of t
ongu
e
stop
per
alig
ns w
ith c
ente
r of
nee
dle.
- 128 -
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
4.T
hrea
d at
the
star
t of s
ewin
g
fails
to in
terla
ce.
4-1)
Thr
ead
path
com
pone
nts
are
impr
oper
.
1-A
) T
hrea
ding
is im
prop
er.
Che
ck th
read
ing.
5.T
hrea
d af
ter
thre
ad tr
imm
ing
fails
to in
terla
ce a
t the
sta
rt o
f
sew
ing.
5-1)
Thr
ead
trim
min
g fa
ilure
1-A
) T
hrea
d tr
imm
ing
posi
tion
is
impr
oper
.
Adj
ust t
hrea
d tr
imm
ing
posi
tion
with
poi
nt s
ettin
g m
ode
of
step
mot
ion
sinc
e tw
o th
read
s on
loop
er m
ay b
e cu
t
(thr
ead
trim
min
g fa
ilure
).
™ T
hrea
d is
not
cut
at t
he e
nd o
f sew
ing.
→ A
djus
t S53
5 [L
ongi
tudi
nal p
ositi
on o
f thr
ead
trim
min
g
of n
eck
wra
ppin
g se
win
g] in
the
plus
dire
ctio
n. S
tand
ard
is 0
.3 u
nit.
™ T
hrea
d is
not
cut
at b
utto
n se
win
g.
→ A
djus
t S53
4 [L
ongi
tudi
nal p
ositi
on o
f thr
ead
trim
min
g
of b
utto
n se
win
g] in
the
plus
dire
ctio
n. S
tand
ard
is 0
.3
unit.
6.T
hrea
d is
not
trim
med
. Wip
er
trim
s th
read
.
6-1
)T
hrea
d tr
imm
ing
failu
re1-
A)
Thr
ead
trim
min
g po
sitio
n is
impr
oper
.
Adj
ust t
hrea
d tr
imm
ing
posi
tion
with
poi
nt s
ettin
g m
ode
of
step
mot
ion
sinc
e th
ere
is th
e po
ssib
ility
of t
hrea
d
trim
min
g fa
ilure
.
™ T
hrea
d is
not
trim
med
at t
he e
nd o
f sew
ing.
→ A
djus
t S53
5 [L
ongi
tudi
nal p
ositi
on o
f thr
ead
trim
min
g
of n
eck
wra
ppin
g se
win
g] in
the
plus
dire
ctio
n.
Sta
ndar
d is
0.3
uni
t.
™ T
hrea
d is
not
trim
med
at b
utto
n se
win
g.
→ A
djus
t S53
4 [L
ongi
tudi
nal p
ositi
on o
f thr
ead
trim
min
g
of b
utto
n se
win
g] in
the
plus
dire
ctio
n.
Sta
ndar
d is
0.3
uni
t.
- 129 -
(2) Electrical parts1) Turning ON the power
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
1.P
ower
fails
to w
ork.
1-1)
Pow
er is
not
sup
plie
d up
to
the
pow
er s
witc
h.
1-A
)P
ower
plu
g is
dis
conn
ecte
d.C
onne
ct th
e po
wer
plu
g.
1-2)
Pow
er is
not
sup
plie
d up
to
the
cont
rol b
ox.
2-A
)C
onne
ctio
n of
pow
er c
ord
is
diffe
rent
.
Che
ck th
e co
nnec
tion
of w
iring
.
2.P
anel
is n
ot d
ispl
ayed
.2-
1)+
5V is
not
sup
plie
d to
MA
IN
p.c.
b.
1-A
)C
onne
ctor
(C
N31
,CN
32)
of
MA
IN p
.c.b
. is
disc
onne
cted
.
Con
nect
CN
31,C
N32
.
2-2)
+5V
is n
ot s
uppl
ied
to
PA
NE
L p.
c.b.
2-A
)C
onne
ctor
(C
N34
) of
MA
IN
p.c.
b. is
dis
conn
ecte
d.
Con
nect
CN
34.
2-B
)S
DC
p.c
.b. i
s br
oken
dow
n.R
epla
ce S
DC
p.c
.b.
2-3)
+24
V is
not
sup
plie
d to
MA
IN p
.c.b
.
3-A
) C
onne
ctor
(C
N31
) of
MA
IN
p.c.
b. is
dis
conn
ecte
d.
Con
nect
CN
31.
3-B
)C
onne
ctor
(C
N11
) of
PO
WE
R
p.c.
b. is
dis
conn
ecte
d.
Con
nect
CN
11.
2-4)
+24
V is
not
sup
plie
d to
PA
NE
L p.
c.b.
4-A
)C
onne
ctor
(C
N34
) of
MA
IN
p.c.
b. is
dis
conn
ecte
d.
Con
nect
CN
34.
4-B
)S
DC
p.c
.b. i
s br
oken
dow
n.R
epla
ce S
DC
p.c
.b.
2-5)
Dat
a is
not
sen
t to
LCD
(liq
uid
crys
tal d
ispl
ay d
evic
e) o
f the
pan
el.
5-A
)C
onne
ctor
(C
N10
5) o
f PA
NE
L
p.c.
b. is
dis
conn
ecte
d.
Con
nect
CN
105.
2-6)
+24V
is n
ot s
uppl
ied
to th
e
back
-ligh
t of L
CD
(liq
uid
crys
tal
disp
lay
devi
ce) o
f the
pan
el.
6-A
)C
onne
ctor
(C
N10
8) o
f PA
NE
L
p.c.
b. is
dis
conn
ecte
d.
Con
nect
CN
108.
2-7)
Pan
el c
anno
t be
disp
laye
d.7-
A)
PA
NE
L p.
c.b.
id b
roke
n do
wn.
Rep
lace
the
pane
l.
- 130 -
3.E
001
(Con
tact
of E
EP
-RO
M
initi
aliz
atio
n of
MA
IN p
.c.b
.) is
disp
laye
d.
3-1)
Perfo
rm in
itial
izat
ion
sinc
e EE
P-
RO
M d
ata
is b
roke
n or
dat
a is
not
writ
ten.
1-A
)C
onte
nts
of E
EP
-RO
M a
re
brok
en o
r a n
ew E
EP
-RO
M is
mou
nted
.
It is
nor
mal
whe
n E
001
is n
ot d
ispl
ayed
whe
n po
wer
is tu
rned
ON
aga
in. W
hen
it is
dis
play
ed a
gain
, EE
P-R
OM
is b
roke
n.
1-B
)E
EP
-RO
M is
not
sec
urel
y
inse
rted
or
brok
en.
Che
ck in
sert
ion
of E
EP
-RO
M. O
r, r
epla
ce it
.
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
5.E
031
(Air
pres
sure
dro
p) is
disp
laye
d.
5-1)
Air
pres
sure
dro
p is
det
ecte
d.1-
A)
Air
is n
ot s
uppl
ied.
Che
ck a
ir pi
ping
, or
chec
k op
en/c
lose
of a
ir va
lve.
1-B
)S
igna
l fro
m p
ress
ure
gaug
e
does
not
com
e.
Che
ck c
onne
ctio
n or
bre
akin
g of
wire
of p
ress
ure
gaug
e
rela
y co
rd a
sm.
1-C
)S
ettin
g of
pre
ssur
e ga
uge
is
too
high
.
Adj
ust s
ettin
g of
pre
ssur
e ga
uge
(0.5
MP
a).
6.E
302
(Con
firm
atio
n of
tilt
of
mac
hine
hea
d) is
dis
play
ed.
6-1)
Saf
ety
switc
h fo
r
conf
irmat
ion
of ti
lt of
mac
hine
hea
d is
OF
F.
1-A
)In
stal
latio
n of
saf
ety
switc
h
is im
prop
er.
Adj
ust i
nsta
llatio
n of
saf
ety
switc
h.
Rep
lace
saf
ety
switc
h.
1-A
)P
anel
whi
ch is
diff
eren
t in
mac
hine
type
set
ting
is
conn
ecte
d.
4.E
018
(EE
P-R
OM
type
abno
rmal
ity)
is d
ispl
ayed
.
4-1)
Typ
e of
EE
P-R
OM
mou
nted
on M
AIN
p.c
.b. i
s im
prop
er.
1-A
)T
ype
of E
EP
-RO
M m
ount
ed
on M
AIN
p.c
.b. i
s im
prop
er.
Che
ck ty
pe a
nd r
epla
ce E
EP
-RO
M.
1-B
)E
EP
-RO
M is
not
sec
urel
y
inse
rted
or
brok
en.
Che
ck in
sert
ion
of E
EP
-RO
M. O
r, r
epla
ce it
.
1-B
) S
afet
y sw
itch
is b
roke
n.
7.E
703
(Pan
el is
con
nect
ed to
mac
hine
oth
er th
an s
uppo
sed.
Con
nect
pan
el o
f the
sam
e m
achi
ne ty
pe.
7-1)
Mac
hine
type
cod
e of
syst
em is
impr
oper
in in
itial
com
mun
icat
ion
betw
een
pane
l and
MA
IN.
Pre
ss c
omm
unic
atio
n sw
itch,
and
writ
e sa
me
prog
ram
of
mac
hine
type
cod
e in
pan
el.
- 131 -
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
9.E
801
(Pha
se-la
ck o
f pow
er)
is
disp
laye
d.
9-1)
1 ph
ase
is la
ckin
g w
hen
inpu
t pow
er is
of 3
-pha
se.
1-A
)1
phas
e am
ong
3 ph
ases
of
inpu
t pow
er is
lack
ing.
Che
ck b
reak
ing
of w
ire o
r co
nnec
tion
of c
ontr
ol b
ox
pow
er c
ord
3P a
sm. a
nd C
N1
of F
LT-T
p.c
.b.
1-B
)F
LT-S
DC
cor
d S
(as
m.)
is in
trou
ble.
Che
ck b
reak
ing
of w
ire o
r co
nnec
tion
of F
LT-S
DC
cor
d S
asm
.
1-C
)SD
C p
.c.b
. is
brok
en d
own.
Rep
lace
SD
C p
.c.b
.
1-D
)FLT
-T p
.c.b
. is
brok
en.
Rep
lace
FLT
-T p
.c.b
.
10.
E81
1 (O
verv
olta
ge)
is
disp
laye
d.
10-1
) Inp
ut v
olta
ge is
280
V o
r
high
er a
nd p
ower
ove
rvol
tage
sign
al (
OV
L) is
det
ecte
d.
1-A
) In
put p
ower
is h
igh.
Che
ck th
e in
put p
ower
.
1-B
)S
DC
p.c
.b. i
s br
oken
dow
n.R
epla
ce S
DC
p.c
.b.
11.
E81
3 (L
ow v
olta
ge)
is
disp
laye
d.
11-1
)In
put v
olta
ge is
150
V o
r
low
er a
nd lo
w v
olta
ge s
igna
l
(LV
L) is
det
ecte
d.
1-A
) In
put p
ower
is lo
w.
Che
ck th
e in
put p
ower
.
1-B
)S
DC
p.c
.b. i
s br
oken
dow
n.R
epla
ce S
DC
p.c
.b.
8.E
704
(Non
agre
emen
t of
syst
em v
ersi
on)
is d
ispl
ayed
.
8-1)
Ver
sion
s of
pan
el, M
AIN
and
mai
n sh
aft a
re im
prop
er in
initi
al c
omm
unic
atio
n of
syst
em.
Pre
ss c
omm
unic
atio
n sw
itch,
and
re-
writ
e pr
ogra
m o
f pan
el.
1-B
)V
ersi
on o
f MA
IN is
impr
oper
.P
ress
com
mun
icat
ion
switc
h, a
nd r
e-w
rite
prog
ram
of M
AIN
.
1-A
)V
ersi
on o
f pan
el is
impr
oper
.
1-C
) Ver
sion
of m
ain
shaf
t is
impr
oper
.
Pre
ss c
omm
unic
atio
n sw
itch,
and
re-
writ
e pr
ogra
m o
f
mai
n sh
aft.
- 132 -
12.
E91
5 (A
bnor
mal
com
mun
icat
ion
betw
een
oper
atio
n pa
nel a
nd M
AIN
CP
U)
is d
ispl
ayed
.
12-1
) Com
mun
icat
ion
cann
ot b
e
perf
orm
ed b
etw
een
oper
atio
n
pane
l and
MA
IN C
PU
.
1-A
)C
onta
ct o
f con
nect
or (
CN
34)
of M
AIN
p.c
.b. i
s im
prop
er.
Che
ck th
e co
nnec
tion
of C
N34
.
1-B
)P
rogr
am o
f MA
IN is
bro
ken.
Per
form
rew
ritin
g of
the
prog
ram
of M
AIN
.
1-C
)D
ata
of M
AIN
p.c
.b. i
s br
oken
.In
itial
ize
the
data
on
the
side
of M
AIN
of M
AIN
p.c
.b.
1-D
) MA
IN p
.c.b
. is
brok
en d
own.
Rep
lace
MA
IN p
.c.b
.
13.
E91
6 (A
bnor
mal
com
mun
icat
ion
betw
een
MA
IN C
PU
and
mai
n sh
aft
CP
U)
is d
ispl
ayed
.
13-1
)Com
mun
icat
ion
cann
ot b
e
perf
orm
ed b
etw
een
MA
IN
CP
U a
nd m
ain
shaf
t CP
U.
1-A
)C
onta
ct fa
ilure
of c
onne
ctor
(CN
32)
of M
AIN
p.c
.b. o
r
conn
ecto
r (C
N15
) of
SD
C
p.c.
b.
Che
ck th
e co
nnec
tion
of C
N34
, CN
15.
1-B
)P
rogr
am o
f mai
n sh
aft i
s
brok
en.
Per
form
rew
ritin
g of
the
prog
ram
of m
ain
shaf
t.
1-C
) Dat
a of
SD
C p
.c.b
. is
brok
en.
Initi
aliz
e da
ta o
f SD
C p
.c.b
.
1-D
)SD
C p
.c.b
. is
brok
en d
own.
Rep
lace
SD
C p
.c.b
.
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
- 133 -
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
2) Panel operation
1.E
011
(Ext
erna
l med
ia is
not
inse
rted
) is
dis
play
ed.
1-1)
Rec
ogni
tion
of s
mar
t med
ia
cann
ot b
e pe
rfor
med
.
1-A
)S
mar
t med
ia is
not
inse
rted
.In
sert
the
smar
t med
ia.
1-B
)R
eadi
ng s
ectio
n of
the
smar
t med
ia is
dirt
y.
Cle
an th
e re
adin
g se
ctio
n.
1-C
)In
side
of t
he th
rottl
e of
the
smar
t med
ia is
dirt
y.
Cle
an th
e in
side
of t
he th
rottl
e.
1-D
)S
mar
t med
ia is
bro
ken.
Rep
lace
the
smar
t med
ia.
3.E
013
(Writ
e er
ror)
is
disp
laye
d.
3-1)
Dat
a ca
nnot
be
writ
ten
to th
e
smar
t med
ia.
1-A
)R
eadi
ng s
ectio
n of
the
smar
t med
ia is
dirt
y.
Cle
an th
e re
adin
g se
ctio
n.
1-B
)In
side
of t
he th
rottl
e of
the
smar
t med
ia is
dirt
y.
Cle
an th
e in
side
of t
he th
rottl
e.
1-C
)S
mar
t med
ia is
bro
ken.
Rep
lace
the
smar
t med
ia.
2.E
012
(Rea
d er
ror)
is
disp
laye
d.
2-1)
Dat
a ca
nnot
be
read
from
the
smar
t med
ia.
1-A
)R
eadi
ng s
ectio
n of
the
smar
t med
ia is
dirt
y.
Cle
an th
e re
adin
g se
ctio
n.
1-B
)In
side
of t
he th
rottl
e of
the
smar
t med
ia is
dirt
y.
Cle
an th
e in
side
of t
he th
rottl
e.
1-C
)S
mar
t med
ia is
bro
ken.
Rep
lace
the
smar
t med
ia.
- 134 -
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
5.E
015
(For
mat
err
or)
is
disp
laye
d.
5-1)
Sm
art m
edia
is in
the
writ
ing
proh
ibite
d st
ate.
1-A
)W
rite
proh
ibiti
on s
eal i
s
past
ed o
n th
e sm
art m
edia
.
Str
ip o
ff th
e se
al.
1-B
)R
eadi
ng s
ectio
n of
the
smar
t med
ia is
dirt
y.
Cle
an th
e re
adin
g se
ctio
n.
1-C
)In
side
of t
he th
rottl
e of
the
smar
t med
ia is
dirt
y.
Cle
an th
e in
side
of t
he th
rottl
e.
1-D
)S
mar
t med
ia is
bro
ken.
Rep
lace
the
smar
t med
ia.
6.E
016
(Ext
erna
l med
ia
capa
city
over
) is
dis
play
ed.
6-1)
Cap
acity
of s
mar
t med
ia is
lack
ing.
1-A
)S
pace
reg
ion
is n
ot in
the
smar
t med
ia.
Del
ete
the
insi
de d
ata
of th
e sm
art m
edia
and
sec
ure
the
spac
e re
gion
.
2-A
)R
eadi
ng s
ectio
n of
the
smar
t med
ia is
dirt
y.
Cle
an th
e re
adin
g se
ctio
n.
2-B
)In
side
of t
he th
rottl
e of
the
smar
t med
ia is
dirt
y.
Cle
an th
e in
side
of t
he th
rottl
e.
2-C
) S
mar
t med
ia is
bro
ken.
Rep
lace
the
smar
t med
ia.
6-2)
Rec
ogni
tion
of th
e sm
art
med
ia c
anno
t be
perf
orm
ed.
4.E
014
(Writ
e pr
otec
t) is
disp
laye
d.
4-1)
Sm
art m
edia
is in
the
writ
ing
proh
ibite
d st
ate.
1-A
)W
rite
proh
ibiti
on s
eal i
s
past
ed o
n th
e sm
art m
edia
.
Str
ip o
ff th
e se
al.
1-B
)R
eadi
ng s
ectio
n of
the
smar
t med
ia is
dirt
y.
Cle
an th
e re
adin
g se
ctio
n.
1-C
)In
side
of t
he th
rottl
e of
the
smar
t med
ia is
dirt
y.
Cle
an th
e in
side
of t
he th
rottl
e.
1-D
)S
mar
t med
ia is
bro
ken.
Rep
lace
the
smar
t med
ia.
- 135 -
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
10.
E02
4 (P
atte
rn d
ata
size
ove
r)
is d
ispl
ayed
.
10-1
)Whe
n th
e si
ze o
f sew
ing
data
dow
nloa
ded
is to
o la
rge
and
sew
ing
cann
ot b
e pe
rfor
med
.
Che
ck th
e si
ze o
f file
.
1-A
) F
ile is
bro
ken.
Che
ck th
e fil
e.
2-B
)In
side
of t
he th
rottl
e of
the
smar
t med
ia is
dirt
y
Cle
an th
e in
side
of t
he th
rottl
e.
2-C
) Sm
art m
edia
is b
roke
n.R
epla
ce th
e sm
art m
edia
.
9.E
022
(File
No.
err
or)
is
disp
laye
d.
9-1)
The
des
igna
ted
file
is n
ot in
the
smar
t med
ia.
Des
igna
te th
e ex
istin
g fil
e.
2-A
)R
eadi
ng s
ectio
n of
the
smar
t
med
ia is
dirt
y.
Cle
an th
e re
adin
g se
ctio
n.
8.E
019
(File
siz
e ov
er)
is
disp
laye
d.
8-1)
File
siz
e to
be
read
is to
o
larg
e.
Che
ck s
ize
of fi
le.
1-A
)F
ile is
bro
ken.
Che
ck th
e fil
e.
7.E
017
(EE
P-R
OM
cap
acity
over
) is
dis
play
ed.
7-1)
Cap
acity
of M
AIN
EE
P-R
OM
is la
ckin
g.
1-A
)E
EP
-RO
M o
f 256
K is
mou
nted
.
Rep
lace
it w
ith E
EP
-RO
M o
f 1M
.
1-B
)M
AIN
p.c
.b. i
s br
oken
.R
epla
ce M
AIN
p.c
.b.
1-C
) MA
IN E
EP
-RO
M is
bro
ken.
Rep
lace
EE
P-R
OM
9-2)
Rec
ogni
tion
of th
e sm
art
med
ia c
anno
t be
perf
orm
ed.
- 136 -
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
11.
E02
7 (r
ead
erro
r) is
dis
play
ed.
11-1
) Dat
a re
ad fr
om s
erve
r
cann
ot b
e pe
rfor
med
.
1-A
)C
onta
ct fa
ilure
of R
S23
2C
conn
ecto
r (C
N10
2) o
f pan
el
Che
ck c
onne
ctio
n of
CN
102.
1-B
)C
onta
ct fa
ilure
of R
S23
2C
conn
ecto
r of
ser
ver
Che
ck c
onne
ctio
n of
RS
232C
con
nect
or o
f ser
ver.
12.
E02
8 (w
rite
erro
r) is
disp
laye
d.
12-1
)Dat
a w
rite
to s
erve
r ca
nnot
be p
erfo
rmed
.
1-A
)C
onta
ct fa
ilure
of R
S23
2C
conn
ecto
r (C
N10
2) o
f pan
el
Che
ck c
onne
ctio
n of
CN
102.
1-B
)C
onta
ct fa
ilure
of R
S23
2C
conn
ecto
r of
ser
ver
Che
ck c
onne
ctio
n of
RS
232C
con
nect
or o
f ser
ver.
14.
E04
2 (O
pera
tion
erro
r) is
disp
laye
d.
14-1
)Ope
ratio
n of
sew
ing
data
cann
ot b
e pe
rfor
med
.
1-A
)R
ange
of s
ewin
g da
ta is
impr
oper
.
Re-
ente
r se
win
g da
ta.
1-B
)S
ewin
g da
ta is
bro
ken.
Re-
ente
r se
win
g da
ta.
1-C
)MA
IN p
.c.b
. is
brok
en.
Rep
lace
MA
IN p
.c.b
.
13.
E02
9 (S
mar
t med
ia s
lot
rele
ase
erro
r) is
dis
play
ed.
13-1
)Cov
er o
f the
sm
art m
edia
is
open
.
Clo
se th
e co
ver.
Rep
lace
the
clos
e/op
en s
witc
h (S
W2)
.13
-2) C
lose
/ope
n de
tect
ion
switc
h of
the
cove
r is
brok
en.
15.
E40
1 (C
opy
disa
ppro
val e
rror
)
is d
ispl
ayed
.
15-1
)Cop
ying
is tr
ied
to r
egis
tere
d
patte
rn N
o.
Per
form
cop
ying
to p
atte
rn N
o. w
hich
is n
ot r
egis
tere
d.
16.
E40
2 (P
atte
rn d
elet
ion
erro
r)
is d
ispl
ayed
.
16-1
)whe
n re
gist
ered
pat
tern
No.
is r
egis
tere
d to
cyc
le
stitc
hing
, or
tryi
ng to
del
ete
the
patte
rn N
o. w
hen
ther
e
is o
nly
one
patte
rn N
o.
In c
ase
of d
elet
ion,
cha
nge
regi
ster
of c
ycle
stit
chin
g.
Del
etio
n is
impo
ssib
le w
hen
ther
e is
onl
y on
e pa
ttern
No.
- 137 -
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
20.
E70
2 (A
bnor
mal
ity o
f dis
play
data
) is
dis
play
ed.
20-1
)Dis
play
dat
a of
pan
el d
oes
not e
xist
.
1-A
)P
anel
p.c
.b. i
s br
oken
.R
epla
ce p
anel
p.c
.b.
1-B
)D
ispl
ay d
ata
of p
anel
is
brok
en.
Rew
rite
prog
ram
of p
anel
.
1-C
)Writ
ing
of p
rogr
am o
f pan
el
is n
ot p
rope
rly p
erfo
rmed
.
Rew
rite
prog
ram
of p
anel
.
19.
E49
9 (Y
feed
mot
or m
ove
limit
valu
e ov
er)
is d
ispl
ayed
.
19-1
)Inp
ut d
ata
of s
hank
/mar
ble
sew
ing
exce
eded
max
imum
of Y
feed
mov
e am
ount
.
1-A
)Y
feed
mov
e am
ount
is
larg
er th
an m
axim
um m
ove
amou
nt o
f 15
mm
.
Cha
nge
inpu
t dat
a so
that
Y fe
ed m
ove
amou
nt is
sm
alle
r
than
max
imum
mov
e am
ount
of 1
5 m
m.
21.
E91
7 (F
ailu
re o
f
com
mun
icat
ion
betw
een
oper
atio
n pa
nel a
nd
pers
onal
com
pute
r) is
ispl
ayed
.
21-1
)C
omm
unic
atio
n ca
nnot
be
perf
orm
ed b
etw
een
oper
atio
n
pane
l and
per
sona
l com
pute
r.
1-A
)C
onta
ct o
f RS
232C
conn
ecto
r (C
N10
2) o
f the
pane
l is
impr
oper
.
Che
ck th
e co
nnec
tion
of C
N10
2.
1-B
)C
onta
ct o
f RS
232C
conn
ecto
r of
per
sona
l
com
pute
r is
impr
oper
.
Che
ck th
e co
nnec
tion
of R
S23
2C c
onne
ctor
of t
he
pers
onal
com
pute
r.
1-C
)P
AN
EL
p.c.
b. is
bro
ken
dow
n.1-
C)
PA
NE
L p.
c.b.
is b
roke
n do
wn.
17.
E49
7 (T
ongu
e ty
pe e
rror
) is
disp
laye
d.
17-1
)AM
B28
9 ty
pe to
ngue
and
AM
B18
9 ty
pe to
ngue
are
mix
edly
use
d in
the
cycl
e
data
.
Uni
te to
ngue
type
to e
ither
one
and
cre
ate
cycl
e da
ta.
18.
E49
8 (B
utto
n ho
ldin
g he
ight
over
at t
he ti
me
of s
ewin
g) is
disp
laye
d.
18-1
)But
ton
hold
ing
heig
ht is
too
high
and
sew
ing
cann
ot b
e
perf
orm
ed a
t the
tim
e of
butto
n se
win
g.
Cha
nge
inpu
t dat
a so
that
but
ton
hold
ing
heig
ht is
not
too
high
.
- 138 -
23.
E94
6 (E
EP
-RO
M o
f hea
d re
lay
p.c.
b. tr
oubl
e) is
dis
play
ed.
23-1
)Dat
a w
ritin
g to
EE
P-R
OM
cann
ot b
e pe
rfor
med
.
1-A
)C
onne
ctor
of M
AIN
-INT
cord
D
asm
. is
disc
onne
cted
or b
roke
n.
Che
ck c
onne
ctio
n or
bre
akin
g of
wire
of M
AIN
-IN
T c
ord
D
asm
.
1-B
)M
AIN
p.c
.b o
r IN
T p
.c.b
. is
brok
en d
own.
Rep
lace
MA
IN p
.c.b
. or
INT
p.c
.b.
24.
E94
8 (
Abn
orm
ality
of F
RO
M)
is d
ispl
ayed
.
24-1
)D
elet
ion
or w
ittin
g of
F R
OM
cann
ot b
e pe
rfor
med
at t
he
time
of d
ownl
oadi
ng p
rogr
am.
1-A
)M
AIN
p.c
.b. i
s br
oken
.R
epla
ce M
AIN
p.c
.b.
22.
E94
3 (E
EP
-RO
M o
f MA
IN
cont
rol p
.c.b
. tro
uble
) is
disp
laye
d.
22-1
) Dat
a w
ritin
g to
EE
P-R
OM
cann
ot b
e pe
rfor
med
.
1-A
)E
EP
-RO
M is
not
sec
urel
y
inse
rted
or
brok
en.
Che
ck in
sert
ion
of E
EP
-RO
M o
r re
plac
e it.
1-B
)M
AIN
p.c
.b. i
s br
oken
.R
epla
ce M
AIN
p.c
.b.
25.
Key
is n
ot a
ccep
ted
even
whe
n pr
essi
ng th
e to
uch
pane
l.
25-1
)Sig
nal d
oes
not c
ome
to
PA
NE
L p.
c.b.
1-A
)C
onne
ctor
(C
N10
9) o
f PA
NE
L
p.c.
b. is
dis
conn
ecte
d.
Con
nect
CN
109.
2-A
)P
AN
EL
p.c.
b. is
bro
ken
dow
n.R
epla
ce th
e pa
nel.
25-2
)PA
NE
L p.
c.b.
dos
not
acc
ept
the
sign
al.
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
- 139 -
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
3) Sewing
1.E
023
(Det
ectio
n of
ste
p-ou
t of
pres
ser
liftin
g m
otor
err
or)
is
disp
laye
d.
1-1)
Ste
p-ou
t of m
otor
is
dete
cted
whe
n pa
ssin
g
pres
ser
liftin
g or
igin
sen
sor.
1-A
)P
ress
er m
otor
ste
pped
out
.C
heck
pre
sser
lifte
r.
1-B
)S
igna
l fro
m p
ress
er li
fting
orig
in s
enso
r do
es n
ot c
ome.
Chr
eck
conn
ectio
n or
bre
akin
g of
wire
of p
ress
er li
fting
orig
in s
enso
r an
d M
AIN
-IN
T c
ord
C a
sm.
1-C
) Pre
sser
lifti
ng o
rigin
sen
sor
is b
roke
n.
Rep
lace
pre
sser
lifti
ng o
rigin
sen
sor.
1-D
) MA
IN p
.c.b
. is
brok
en d
own.
Rep
lace
MA
IN p
.c.b
.
2.E
030
(Nee
dle
bar
uppe
r
posi
tion
failu
re)
is d
ispl
ayed
.
2-1)
Nee
dle
bar
does
not
sto
p at
need
le U
P p
ositi
on a
t the
time
of n
eedl
e U
P o
pera
tion.
1-A
)Lo
ad is
hea
vy.
Rem
ove
the
caus
e.
3.E
031
(Air
pres
sure
dro
p) is
disp
laye
d.
3-1)
Air
pres
sure
dro
p is
det
ecte
d.1-
A)
Air
pres
sure
is to
o lo
w o
r
supp
ly c
apac
ity o
f
com
pres
sor
is to
o lo
w.
Che
ck o
pen/
clos
e of
air
valv
e an
d ai
r pi
ping
, or
com
pres
sor.
1-B
)S
igna
l fro
m p
ress
ure
gaug
e
does
not
com
e.
Che
ck c
onne
ctio
n or
bre
akin
g of
wire
of p
ress
ure
gaug
e
rela
y co
rd a
sm.
1-C
)Set
ting
of p
ress
ure
gaug
e is
too
high
.
Adj
ust s
ettin
g of
pre
ssur
e ga
uge
(0.5
MP
a).
1-D
) Pre
ssur
e ga
uge
is b
roke
n.R
epla
ce p
ress
ure
gaug
e.
4.E
050
(Sto
p sw
itch)
is d
ispl
ayed
.4-
1)S
top
switc
h is
det
ecte
d
durin
g m
achi
ne r
unni
ng.
1-A
) S
top
switc
h is
pre
ssed
.R
elea
se w
ith r
eset
key
on
the
pane
l.
1-B
)S
igna
l fro
m s
top
switc
h do
es
not c
ome.
Che
ck c
onne
ctio
n or
bre
akin
g of
wire
of s
top
switc
h re
lay
cord
asm
.
1-C
)Sto
p sw
itch
is b
roke
n.R
epla
ce s
top
switc
h.
- 140 -
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
6.E
099
(Loa
der
mot
or s
tep-
out
dete
ctio
n er
ror)
is d
ispl
ayed
.
6-1)
Ste
p-ou
t of m
otor
is
dete
cted
whe
n lo
ader
mot
or
pass
es o
rigin
sen
sor.
1-A
)Lo
ader
mot
or s
tepp
ed o
ut.
Che
ck th
e lo
ader
.
1-B
)S
igna
l fro
m lo
ader
mot
or
orig
in s
enso
r do
es n
ot c
ome.
Che
ck c
onne
ctio
n or
bre
akin
g of
wire
of l
oade
r or
igin
senb
sor
rela
y co
rd a
sm.,
load
er o
rigin
sen
sor
and
MA
IN-
INT
cor
d C
asm
.
1-C
)Lo
ader
orig
in s
enso
r is
brok
en.
Rep
lace
the
load
er o
rigin
sen
sor.
1-D
)MA
IN p
.c.b
. is
brok
en d
own.
Rep
lace
MA
IN p
.c.b
.
7.E
303
(Mai
n sh
aft s
emilu
nar
plat
e se
nsor
err
or)
is
disp
laye
d.
7-1)
Sem
iluna
r pl
ate
sens
or o
f
mai
n sh
aft m
otor
is
abno
rmal
.
1-A
)E
ncod
er o
f mai
n sh
aft m
otor
is b
roke
n.
Rep
lace
the
mai
n sh
aft m
otor
.
7-2)
Enc
oder
sig
nal (
sem
iluna
r
plat
e) is
not
inpu
tted.
2-A
)C
onne
ctio
n of
con
nect
or
(CN
14)
of S
DC
p.c
.b. i
s
impr
oper
.
Che
ck c
onne
ctio
n of
CN
14.
2-B
)C
onne
ctio
n of
con
nect
or
(CN
15)
of S
DC
p.c
.b. i
s
impr
oper
.
Che
ck c
onne
ctio
n of
CN
15.
2-C
)Con
nect
ion
of c
onne
ctor
(CN
32)
of M
AIN
p.c
.b. i
s
impr
oper
.
Che
ck c
onne
ctio
n of
CN
32.
5.E
098
(Nee
dle
bar
dow
n er
ror)
is d
ispl
ayed
.
5-1)
Nee
dle
bar
cann
ot b
e
low
ered
.
1-A
)Lo
ad o
f the
mac
hine
is to
o
heav
y.
Che
ck th
e se
win
g m
achi
ne.
1-B
)S
DC
p.c
.b. i
s br
oken
dow
n.R
epla
ce S
DC
p.c
.b.
- 141 -
8.E
394
(Fee
d pl
ate
low
erin
g
sens
or c
anno
t be
dete
cted
) is
disp
laye
d.
8-1)
Fee
d pl
ate
low
erin
g se
nsor
is n
ot d
etec
ted
even
whe
n
feed
pla
te li
fting
sol
enoi
d
valv
e is
turn
ed O
FF
.
1-A
)F
eed
plat
e lif
ting
cylin
der
fails
to w
ork.
Che
ck li
fting
of t
he fe
ed p
late
.
1-B
)S
igna
l fro
m fe
ed p
late
low
erin
g
sens
or d
oes
not c
ome.
Che
ck c
onne
ctio
n or
bre
akin
g of
wire
of f
eed
plat
e
low
erin
g se
nsor
and
MA
IN-I
NT
cor
d C
asm
.
1-C
) Fee
d pl
ate
low
erin
g se
nsor
is
brok
en.
Rep
lace
the
feed
pla
te lo
wer
ing
sens
or.
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
10.
E39
6 (T
ongu
e cl
ose/
open
sens
or c
anno
t det
ect)
is
disp
laye
d.
10-1
)Sen
sor
cann
ot b
e de
tect
ed
or tu
rned
OF
F w
hen
tong
ue
clos
e/op
en o
pera
tion
ie
perf
orm
ed.
1-A
)T
ongu
e cl
ose/
open
ope
ratio
n
fails
to w
ork.
Che
ck c
lose
/ope
n of
the
tong
ue.
1-B
)S
igna
l fro
m to
ngue
clo
se/
open
sen
sor
does
not
com
e.
Che
ck c
onne
ctio
n or
bre
akin
g of
wire
of t
ongu
e cl
ose/
open
sen
sor
and
MA
IN-I
NT
cor
d C
asm
.
1-C
)Ton
gue
clos
e/op
en s
enso
r is
brok
en.
Rep
lace
the
tong
ue c
lose
/ope
n se
nsor
.
9.E
395
(Fee
d pl
ate
liftin
g
sens
or c
anno
t be
dete
cted
) is
disp
laye
d.
9-1)
Fee
d pl
ate
liftin
g se
nsor
is
not d
etec
ted
even
whe
nfee
d
plat
e lif
ting
sole
noid
val
ve is
turn
ed O
N.
1-A
)F
eed
plat
e lif
ting
cylin
der
fails
to w
ork.
Che
ck li
fting
of t
he fe
ed p
late
.
1-B
)S
igna
l fro
m fe
ed p
late
lifti
ng
sens
or d
oes
not c
ome.
Che
ck c
onne
ctio
n or
bre
akin
g of
wire
of f
eed
plat
e lif
ting
sens
or a
nd M
AIN
-IN
T c
ord
C a
sm.
1-C
)Fee
d pl
ate
liftin
g se
nsor
is
brok
en.
Rep
lace
the
feed
pla
te li
fting
sen
sor.
- 142 -
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
13. E
399
(Chu
ck in
vers
ion
sens
or
cann
ot d
etec
t) is
dis
play
ed.
13-1
)Sen
sor
cann
ot b
e de
tect
ed
at th
e tim
e of
chu
ck
inve
rsio
n op
erat
ion.
1-A
)A
djus
tmen
t of c
huck
inve
rsio
n se
nsor
is im
prop
er.
Adj
ust t
he c
huck
inve
rsio
n se
nsor
.
1-B
)S
igna
l fro
m c
huck
inve
rsio
n
sens
or d
oes
not c
ome.
Che
ck c
onne
ctio
n or
bre
akin
g of
wire
of c
huck
inve
rsio
n
sens
or a
nd M
AIN
-IN
T c
ord
C a
sm.
1-C
)C
huck
inve
rsio
n se
nsor
is b
roke
n.R
epla
ce th
e ch
uck
inve
rsio
n se
nsor
.
12.
E39
8 (C
huck
leve
l sen
sor
cann
ot d
etec
t) is
dis
play
ed.
12-1
)Sen
sor
cann
ot b
e de
tect
ed
at th
e tim
e of
chu
ck le
vel
oper
atio
n.
1-A
)A
djus
tmen
t of c
huck
leve
l
sens
or is
impr
oper
.
Adj
ust t
he c
huck
leve
l sen
sor.
1-B
)S
igna
l fro
m c
huck
leve
l
sens
or d
oes
not c
ome.
Che
ck c
onne
ctio
n or
bre
akin
g of
wire
of c
huck
leve
l
sens
or a
nd M
AIN
-IN
T c
ord
C a
sm.
1-C
)C
huck
leve
l sen
sor
is b
roke
n.R
epla
ce th
e ch
uck
leve
l sen
sor.
11.
E39
7 (C
huck
clo
se/o
pen
sens
or c
anno
t det
ect)
is
disp
laye
d.
11-1
)Chu
ck c
lose
/ope
n se
nsor
cann
ot b
e de
tect
ed w
hen
sew
ing
mac
hine
sta
rts
oper
atio
n.
1-A
)B
utto
n is
not
set
to c
huck
.S
et a
buu
ton
to th
e ch
uck.
1-B
)A
djus
tmen
t of c
huck
clo
se/
open
sen
sor
is im
prop
er.
Adj
ust t
he c
huck
clo
se/o
pen
sens
or.
1-C
) Sig
nal f
rom
chu
ck c
lose
/
open
sen
sor
does
not
com
e.
Che
ck c
onne
ctio
n or
bre
akin
g of
wire
of c
huck
clo
se/o
pen
sens
or a
nd N
AIN
-IN
T c
ord
C a
sm.
1-D
) Chu
ck c
lose
/ope
n se
nsor
is
brok
en.
Rep
lace
the
chuc
k cl
ose/
open
sen
sor.
- 143 -
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
17.
E90
5 (A
bnor
mal
ity o
f
tem
pera
ture
of h
eat s
ink
for
SD
C p
.c.b
) is
dis
play
ed.
17-1
)Hea
t sin
k of
SD
C p
.c.b
. has
beco
me
mor
e th
an 8
5
.
1-A
)F
an in
the
insi
de o
f box
is n
ot
rota
ting.
Che
ck c
onne
ctio
n of
fan
or th
e fa
n.
1-B
)V
entil
ator
of c
ontr
ol b
ox is
clog
ged.
Cle
an th
e ve
ntila
tor
of c
ontr
ol b
ox.
1-C
)SD
C p
.c.b
. is
brok
en d
own.
Rep
lace
SD
C p
.c.b
.
16.
E90
4 (A
bnor
mal
ity o
f sol
enoi
d
pow
er)
is d
ispl
ayed
.
16-1
)+30
V p
ower
of S
DC
p.c
.b.
fluct
uate
d m
ore
than
±15
%.
1-A
)Lo
ad o
f +30
V is
too
larg
e.S
tepp
ing
mot
or, V
CM
, sol
enoi
d va
lve,
ligh
t or
sens
or is
brok
en d
own,
or
wiri
ng is
sho
rtci
rcui
ted
som
ewhe
re.
1-B
)M
AIN
p.c
.b. i
s br
oken
dow
n.R
epla
ce M
AIN
p.c
.b.
1-C
)SD
C p
.c.b
. is
brok
en d
own.
Rep
lace
SD
C p
.c.b
.
14.
E80
2 (P
ower
inst
anta
neou
s
cut d
etec
tion)
is d
ispl
ayed
.
14-1
) Inp
ut p
ower
is m
omen
taril
y
turn
ed O
FF
.
1-A
)In
put p
ower
is m
omen
taril
y
turn
ed O
FF
.
Re-
turn
ON
the
pow
er.
1-B
)B
reak
ing
of w
ire o
r im
prop
er
conn
ectio
n of
inpu
t pow
er
Che
ck b
reak
ing
of w
ire o
r co
nnec
tion
of c
ontr
ol b
ox
pow
er c
ord
and
CN
1 of
FLT
-T p
.c.b
.
1-C
) FLT
-SD
C c
ord
S (
asm
.) is
in
trou
ble.
Che
ck b
reak
ing
of w
ire o
r co
nnec
tion
of F
LT-S
DC
cor
d S
asm
.
1-D
) SD
C p
.c.b
. is
brok
en d
own.
Rep
lace
SD
C p
.c.b
.
1-E
)F
LT p
.c.b
. is
brok
en.
Rep
lace
FLT
p.c
.b.
15.
E90
3 (A
bnor
mal
ity o
f ste
ppin
g
mot
or p
ower
) is
dis
play
ed.
15-1
)+48
V p
ower
of S
DC
p.c
.b.
fluct
uate
d m
ore
than
±15
%.
1-A
)Lo
ad o
f +48
V is
too
larg
e.5-
phas
e st
eppi
ng m
otor
is b
roke
n do
wn
or w
iring
is
shor
tcirc
uite
d so
mew
here
.
1-B
)M
AIN
p.c
.b. i
s br
oken
dow
n.R
epla
ce M
AIN
p.c
.b.
1-C
)SD
C p
.c.b
. is
brok
en d
own.
Rep
lace
SD
C p
.c.b
.
- 144 -
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
19.
E90
8 (Y
feed
mot
or o
rigin
retr
ieva
l err
or)
is d
ispl
ayed
.
19-1
)Orig
in s
enso
r si
gnal
is n
ot
inpu
tted
at th
e tim
e of
Y fe
ed
mot
or o
rigin
ret
rieva
l mot
ion.
1-A
)Y
feed
mot
or fa
ils to
pro
perly
wor
k.
Che
ck Y
feed
.
1-B
)S
igna
l fro
m Y
feed
mot
or
orig
in s
enso
r do
es n
ot c
ome.
Che
ck c
onne
ctio
n or
bre
akin
g of
wire
of Y
feed
orig
in
sens
or a
sm. a
nd M
AIN
-IN
T c
ord
C a
sm.
1-C
)Y
feed
orig
in s
enso
r is
bro
ken.
Rep
lace
the
Y fe
ed o
rigin
sen
sor.
1-D
)MA
IN p
.c.b
. is
brok
en d
own.
Rep
lace
MA
IN p
.c.b
.
18.
E90
7 (N
eedl
e th
row
ing
mot
or
orig
in r
etriv
al e
rror
) is
dis
play
ed.
18-1
)Orig
in s
enso
r si
gnal
is n
ot
inpu
tted
at th
e tim
e of
need
le th
row
ing
mot
or o
rigin
retr
ieva
l mot
ion.
1-A
)N
eedl
e th
row
ing
mot
or fa
ils
to p
rope
rly w
ork.
Che
ck th
e ne
edle
thro
win
g.
1-B
)S
igna
l fro
m n
eedl
e th
row
ing
mot
or o
rigin
sen
sor
does
not
com
e.
Che
ck c
onne
ctio
n or
bre
akin
g of
wire
of n
eedl
e th
row
ing
orig
in s
enso
r as
m. a
nd M
AIN
-IN
T c
ord
C a
sm.
1-C
) Nee
dle
thro
win
g or
igin
sens
or is
bro
ken.
Rep
lace
the
need
le th
row
ing
orig
in s
enso
r.
1-D
) MA
IN p
.c.b
. is
brok
en d
own.
Rep
lace
MA
IN p
.c.b
.
- 145 -
21.
E91
8 (A
bnor
mal
ity o
f hea
t
sink
tem
pera
ture
for
MA
IN
p.c.
b.)
is d
ispl
ayed
.
21-1
)Tem
pera
ture
of h
eat s
ink
for
MA
IN p
.c.b
. has
bec
ome
mor
e th
an 8
5
.
1-A
) F
an in
the
insi
de o
f box
is n
ot
rota
ting.
Che
ck th
e co
nnec
tion
of fa
n or
the
fan.
1-B
) V
entil
ator
of c
ontr
ol b
ox is
clog
ged.
Cle
an th
e ve
ntila
tor
of c
ontr
ol b
ox.
1-C
)MA
IN p
.c.b
. is
brok
en d
own.
Rep
lace
MA
IN p
.c.b
.
20.
E91
0 (P
ress
er m
otor
orig
in
retr
ieva
l err
or)
is d
ispl
ayed
.
20-1
)O
rigin
sen
sor
sign
al is
not
inpu
tted
at th
e tim
e of
pre
sser
mot
or o
rigin
ret
rieva
l mot
ion.
1-A
)P
ress
er m
otor
fails
to
prop
erly
wor
k.
Che
ck th
e pr
esse
r.
1-B
)S
igna
l fro
m p
ress
er m
otor
orig
in s
enso
r do
es n
ot c
ome.
Che
ck c
onne
ctio
n or
bre
akin
g of
wire
of p
ress
er o
rigin
sens
or a
sm. a
nd M
AIN
-IN
T c
ord
C a
sm.
1-C
) Pre
sser
orig
in s
enso
r is
brok
en.
Rep
lace
the
pres
ser
orig
in s
enso
r.
1-D
) MA
IN p
.c.b
. is
brok
en d
own.
Rep
lace
MA
IN p
.c.b
.
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
22.
E92
3 (A
bnor
mal
ity o
f VC
M
tem
pera
ture
) is
dis
play
ed.
22-1
)V
CM
tem
pera
ture
sen
sor
dete
cted
that
VC
M
tem
pera
ture
is m
ore
than
70
.
1-A
)V
CM
tem
pera
ture
has
ris
en
to 7
0
or
mor
e.
Che
ck s
ettin
g of
VC
M.
1-B
)M
AIN
p.c
.b. i
s br
oken
dow
n.R
epla
ce M
AIN
p.c
.b.
- 146 -
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
24.
E99
7 (B
utto
n lo
ader
mot
or
orig
in r
etrie
val e
rror
) is
disp
laye
d.
24-1
)Orig
in s
enso
r si
gnal
is n
ot
inpu
tted
at th
e tim
e of
but
ton
load
er m
otor
orig
in r
etrie
val
mot
ion.
1-A
)B
utto
n lo
ader
orig
in s
enso
r is
brok
en.
Che
ck th
e bu
tton
load
er.
1-B
)D
iffer
entia
l mot
or fa
ils to
prop
erly
wor
k.
Che
ck c
onne
ctio
n or
bre
akin
g of
wire
of b
utto
n lo
ader
orig
in s
enso
r as
m. a
nd M
AIN
-IN
T c
ord
C a
sm.
1-C
)But
ton
load
er o
rigin
sen
sor
is
brok
en.
Rep
lace
the
butto
n lo
ader
orig
in s
enso
r.
1-D
)MA
IN p
.c.b
. is
brok
en d
own.
Rep
lace
MA
IN p
.c.b
.
23.
E99
6 (T
hrea
d dr
awin
g m
otor
orig
in r
etrie
val e
rror
) is
disp
laye
d.
23-1
)Orig
in s
enso
r si
gnal
is n
ot
inpu
tted
at th
e tim
e of
thre
ad
draw
ing
mot
or o
rigin
retr
ieva
l mot
ion.
1-A
)T
hrea
d dr
awin
g m
otor
fails
to
prop
erly
wor
k.
Che
ck th
read
dra
win
g.
1-B
)S
igna
l fro
m th
read
dra
win
g
mot
or o
rigin
sen
sor
does
not
com
e.
Che
ck c
onne
ctio
n or
bre
akin
g of
wire
of t
hrea
d dr
awin
g
orig
in s
enso
r as
m. a
nd M
AIN
-IN
T c
ord
C a
sm.
1-C
) Thr
ead
draw
ing
orig
in s
enso
r
is b
roke
n.
Rep
lace
the
thre
ad d
raw
ing
orig
in s
enso
r.
1-D
) MA
IN p
.c.b
. is
brok
en d
own.
Rep
lace
MA
IN p
.c.b
.
- 147 -
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
26.
E99
9 (Y
feed
upp
er m
otor
orig
in r
etrie
val e
rror
) is
disp
laye
d.
26-1
)Orig
in s
enso
r si
gnal
is n
ot
inpu
tted
at th
e tim
e of
Y fe
ed
uppe
r m
otor
orig
in r
etrie
val
mot
ion.
1-A
)Y
feed
upp
er m
otor
fails
to
prop
erly
wor
k.
Che
ck th
e Y
feed
upp
er.
1-B
)S
igna
l fro
m Y
feed
upp
er
mot
or o
rigin
sen
sor
does
not
com
e.
Che
ck c
onne
ctio
n or
bre
akin
g of
wire
of Y
feed
upp
er
orig
in s
enso
r as
m. a
nd M
AIN
-IN
T c
ord
C a
sm.
1-C
)Y fe
ed u
pper
orig
in s
enso
r is
brok
en.
Rpl
ace
the
Y fe
ed u
pper
orig
in s
enso
r.
1-D
)MA
IN p
.c.b
. is
brok
en d
own.
Rep
lace
MA
IN p
.c.b
.
25.
E99
8 (D
iffer
entia
l mot
or o
rigin
retr
ieva
l err
or)
is d
ispl
ayed
.
25-1
) Orig
in s
enso
r si
gnal
is n
ot
inpu
tted
at th
e tim
e of
diffe
rent
ial m
otor
orig
in
retr
ieva
l mot
ion.
1-A
)D
iffer
entia
l mot
or fa
ils to
prop
erly
wor
k.
Che
ck d
iffer
entia
l mot
ion.
1-B
)S
igna
l fro
m d
iffer
entia
l mot
or
orig
in s
enso
r do
es n
ot c
ome.
Che
ck c
onne
ctio
n or
bre
akin
g of
wire
of d
iffer
entia
l orig
in
sens
or a
sm. a
nd M
AIN
-IN
T c
ord
C a
sm.
1-C
) Diff
eren
tisl o
rigin
sen
sor
is
brok
en.
Rep
lace
the
diffe
rent
ial o
rigin
sen
sor.
1-D
) MA
IN p
.c.b
. is
brok
en d
own.
Rep
lace
MA
IN p
.c.b
.
- 148 -
2.E
730
(Mai
n sh
aft m
otor
enco
der
defe
ctiv
enes
s or
phas
e-ou
t) is
dis
play
ed.
2-1)
Enc
oder
sig
nal o
f mai
n sh
aft
mot
or is
abn
orm
al.
1-A
)E
ncod
er o
f mai
n sh
aft m
otor
is b
roke
n.
Rep
lace
the
mai
n sh
aft m
otor
.
2-2)
Enc
oder
sig
nal i
s no
t inp
utte
d.2-
A)
Con
nect
or (
CN
14)
of S
DC
p.c.
b. is
dis
conn
ecte
d.
Con
nect
CN
14.
2-B
)C
onne
ctor
(C
N15
) of
SD
C
p.c.
b. is
dis
conn
ecte
d.
Con
nect
CN
15.
2-C
)Con
nect
or (
CN
32)
of S
DC
p.c.
b. is
dis
conn
ecte
d.
Con
nect
CN
32.
1.E
007
(Mai
n sh
aft m
otor
lock
)
is d
ispl
ayed
.
1-1)
Lock
of m
ain
shaf
t mot
or is
dete
cted
.
Rel
ease
the
lock
ing.
1-2)
Pow
er is
not
sup
plie
d to
mot
or.
2-A
)S
DC
p.c
.b. i
s br
oken
dow
n.R
epla
ce S
DC
p.c
.b.
1-3)
Enc
oder
sig
nal i
s no
t
inpu
tted.
3-A
)C
onne
ctor
(C
N14
) of
SD
C
p.c.
b. is
dis
conn
ecte
d.
Con
nect
CN
14.
3-B
)C
onne
ctor
(C
N15
) of
SD
C
p.c.
b. is
dis
conn
ecte
d.
Con
nect
CN
15.
3-C
) Con
nect
or (
CN
32)
of M
AIN
p.c.
b. is
dis
conn
ecte
d.
Con
nect
CN
32.
1-4)
Driv
e si
gnal
is n
ot o
utpu
t to
mot
or.
4-A
)C
onne
ctor
(C
N16
) of
SD
C
p.c.
b. is
dis
conn
ecte
d.
Con
nect
CN
16.
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
1-A
)M
ain
shaf
t mot
or is
lock
ed.
4) Starting of the sewing machine
- 149 -
Tro
ub
leC
ause
(1)
Cau
se (
2)In
spec
tin
g o
rder
an
d a
dju
stin
g p
roce
du
re
3.E
731
(Mai
n m
otor
hol
e se
nsor
defe
ctiv
enes
s or
pos
ition
sens
or d
efec
tiven
ess)
is
disp
laye
d.
3-1)
Mai
n m
otor
hol
e se
nsor
or
posi
tion
sens
or is
impr
oper
.
1-A
)E
ncod
er o
f mai
n sh
aft m
otor
is b
roke
n.
Rep
lace
the
mai
n sh
aft m
otor
.
1-B
)C
onne
ctor
(C
N14
) of
SD
C
p.c.
b. is
dis
conn
ecte
d.
Con
nect
CN
14.
1-C
) Con
nect
or (
CN
15)
of S
DC
p.c.
b. is
dis
conn
ecte
d.
Con
nect
CN
15.
1-D
) Con
nect
or (
CN
32)
of M
AIN
p.c.
b. is
dis
conn
ecte
d.
Con
nect
CN
32.
4.E
733
(Mai
n sh
aft m
otor
reve
rse
rota
tion)
is d
ispl
ayed
.
4-1)
Mai
n sh
aft m
otor
rot
ates
in
the
reve
rse
dire
ctio
n.
1-A
)M
ain
shaf
t mot
or is
lock
ed.
Rep
lace
the
mai
n sh
aft m
otor
.
1-B
)S
DC
p.c
.b. i
s br
oken
dow
n.R
epla
ce S
DC
p.c
.b.
1-C
)MA
IN p
.c.b
. is
brok
en d
own.
Rep
lace
MA
IN p
.c.b
.
5.E
901
(Abn
orm
al IP
M)
is
disp
laye
d.
5-1)
IPM
of S
DC
p.c
.b. i
s
abno
rmal
.
1-A
)S
DC
p.c
.b. i
s br
oken
dow
n.R
epla
ce S
DC
p.c
.b.
1-B
)M
AIN
p.c
.b. i
s br
oken
dow
n.R
epla
ce M
AIN
p.c
.b.
6.E
902
(Ove
rcur
rent
of m
ain
shaf
t mot
or)
is d
ispl
ayed
.
6-1)
Cur
rent
mor
e th
an m
ax.
rate
d cu
rren
t has
flow
ed to
mai
n sh
aft m
otor
.
1-A
)M
ain
shaf
t mot
or is
lock
ed.
Rep
lace
the
mai
n sh
aft m
otor
.
1-B
)S
DC
p.c
.b. i
s br
oken
dow
n.R
epla
ce S
DC
p.c
.b.
1-C
)MA
IN p
.c.b
. is
brok
en d
own.
Rep
lace
MA
IN p
.c.b
.
- 150 -
13. TIMING CHARTA
ctu
ato
r co
ntr
ol a
t th
e ti
me
of
sew
ing
(B
utt
on
sew
ing
pro
cess
)
T01
Ap
pro
x. 2
sti
tch
es
Lo
wer
ing
Mo
tion
am
ou
nt m
ove
bef
ore
thre
ad tr
imm
ing
Y f
eed
up
per
/low
er m
oto
r
T02
T03
T04
T05
110m
s
150m
s
Ap
pro
x.50
ms
En
d o
f se
win
g
Po
siti
on
dat
a is
op
erat
ed b
y in
pu
ttin
g o
f th
read
rem
ain
ing
len
gth
fro
m p
anel
.S
204
: N
ext,
sew
ing
left
sid
e fo
r b
utt
on
sew
ing
S20
5 :
Nex
t, s
ewin
g r
igh
t si
de
for
bu
tto
n s
ewin
gS
254
: N
ext,
nec
k w
rap
pin
g s
ewin
g
Th
read
rem
ain
ing
len
gth
UP
po
siti
on
of
the
last
sti
tch
Sew
ing
mac
hin
e m
oto
r
Sta
rt
Th
read
tri
mm
ing
cylin
der
Face
pla
te th
read
tens
ion
(Thr
ead
tens
ion
No.
3)
Wip
er
Th
read
dra
win
gcy
lind
er
Th
read
dra
win
g m
oto
r
Fee
d p
late
lift
ing
cylin
der
10m
s60
ms
- 151 -
Act
uat
or
con
tro
l at
the
tim
e o
f se
win
g (
Nec
k w
rap
pin
g s
tan
dar
d t
hre
ad t
rim
min
g m
od
e)
Sew
ing
mac
hin
e m
oto
r
Th
read
tri
mm
ing
cylin
der
Face
pla
te th
read
tens
ion
(Thr
ead
tens
ion
No.
3)
Wip
er
Th
read
dra
win
gcy
lind
er
Th
read
dra
win
g m
oto
r
Fee
d p
late
lift
ing
cylin
der
UP
sto
p p
osi
tion
at t
he
end
of s
ewin
g
Sta
rt
T01
Ap
pro
x. 2
sti
tch
es
T04
T05
Mo
tion
am
ou
nt m
ove
bef
ore
thre
ad tr
imm
ing
150m
s
110m
s
200m
s11
0ms
60m
s
UP
po
siti
on
of
the
last
sti
tch
Y f
eed
up
per
/low
er m
oto
r
240m
s
Th
read
rem
ain
ing
len
gth
Po
siti
on
dat
a is
op
erat
ed b
y in
pu
ttin
g o
f th
read
rem
ain
ing
len
gth
fro
m p
anel
.S
204
: N
ext,
sew
ing
fo
r b
utt
on
sew
ing
S25
4 :
Nex
t, n
eck
wra
pp
ing
sew
ing
- 152 -
14. CIRCUIT DIAGRAM(1) Block diagram A
BLAC
K
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
RED
RED
YELL
OW
YELL
OW
WHITE
WHITE
WHITE
YELL
OW
YELL
OW
BLAC
K
WHITE
WHITE
WHITE
BLAC
K
RED
RED
YELL
OW
YELL
OW RED
RED
BLAC
K
YELL
OW
YELL
OW RED
WHITE
BLAC
K
BLAC
K
RED
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
6P
AC IN
2
CN33
28
3CN
80
CN72
CN67
2
CN10
1
44P9P CN
16
CN14
3333333
CN85 3PCN82 3PCN75 3PCN76 3PCN86 3PCN77 3PCN87 3PCN78 3P
3
3
2020
P
CN40
20P
CN61
34
CN33
34P
CN96
9
2
33333222
6
666555
63015
CN35
3PCN41 6PCN45
2
JTAG
2
26
3 2
4014
3
CN1
6P3PCN
2
CN3
5P
3PCN17
CN13 5P
CN11
14P
40P
CN15
CN10 2P
CN31
14P
40P
CN32
CN38
16P
30P
CN39 6PCN43
CN63
16P
30P
CN62
CN69 6P
CN34
26P
CN36 2PCN37 2P
3PCN44
CN42 4PCN46 6P
CN66 6P CN65 6P CN64 6P CN71 6P CN68 6P CN70 6P CN67 6P CN72 2P CN73 2P 2PCN74
CN84 3P CN91 3P CN81 3P CN90 3P CN88 3P CN89 3P CN79 2PCN833PCN803P
COM
200V
100V
3
CN10
2
44
POWE
R CA
BLE
ASM.
,1OOV
(M90
2458
00A0
)
POWE
R CO
RD
3P A
SSY
(4000
5391
)
FLT-T
P.C.
B. A
ASS
'Y(40
0000
56)
FLT-S
DC C
ORD
P ASS
'Y(40
0053
93)
FLT-S
DC C
ORD
S ASS
'Y(40
0053
94)
SDC
P.C.B
. A A
SSY
(4000
0029
)
NEED
LE SW
ING
MOTO
R(40
0192
02)
LOWE
R FE
ED M
OTOR
ASS
Y(40
0192
03)
UPPE
R FE
ED M
OTOR
ASS
Y(40
0192
04)
DIF F
EED
MOTO
R AS
SY(40
0192
05)
PRES
S MOT
OR A
SSY
(4001
9206
)
THRE
AD M
OTOR
ASS
Y(40
0192
07)
LOAD
ER M
OTOR
ASS
Y(40
0192
08)
VCM
(4002
0700
)
LIGHT
MAR
KING
PROJ
ECTO
R(40
0192
09)
LIGHT
MAR
KING
PROJ
ECTO
R(40
0192
09)
LED
PCB
ASSY
(4001
8377
)
NEED
LE SW
ING
SENS
OR A
SSY
(4001
9188
)
LOWE
R FE
ED SE
NSOR
ASS
Y(40
0191
89)
UPPE
R FE
ED SE
NSOR
ASS
Y(40
0191
90)
DIF F
EED
SENS
OR A
SSY
(4001
9191
)
PRES
S SEN
SOR
ASSY
(4001
9192
)
THRE
AD SE
NSOR
ASS
Y(40
0191
93)
LOAD
ER SE
NSOR
ASS
Y(40
0191
94)
SWITC
H AS
M.(32
0023
54)
LOAD
ER M
OTOR
JOIN
T CO
RD A
SSY (
4002
1152
)
VCM
JOIN
T COR
D AS
SY(40
0211
54)
LOAD
ER SE
NSOR
JOIN
T CO
RD A
SSY (
4002
1153
PAUS
E SWI
TCH
JOIN
T CO
RD A
SSY (
4001
2836
)
INT P
CB A
SSY
(4001
2197
)
MAIN
-INT C
ORD
A AS
SY(40
0000
79)
MAIN
-INT C
ORD
B AS
SY(40
0000
80)
MAIN
-INT C
ORD
C AS
SY(40
0000
82)
MAIN
-INT C
ORD
D AS
SY(40
0000
84)
IP-2O
O D
ASSY
(4000
9941
)
CHUC
K HO
R SW
ITCH
ASSY
(4001
9195
)
CHUC
K VE
R SW
ITCH
ASSY
(4001
9196
)
FEED
UP S
WITC
H AS
SY(40
0191
97)
FEED
DOW
N SW
ITCH
ASSY
(400
1919
8)
TONG
UE O
PEN
SWITC
H AS
SY (4
0019
199)
CHUC
K OP
EN SE
NSOR
ASS
Y (4
0019
200)
SAFE
TY SW
ITCH
ASSY
(400
1920
1)
THER
MIST
ORAS
SY(40
0224
74)
FAN
MOTO
R AS
S'Y(40
0054
01)
FAN
MOTO
R AS
S'Y(40
0054
01)
MAIN
PCB
A AS
SY(40
0000
12)
SDC-
MAIN
COR
D P A
SS'Y
(4000
5395
)
SDC-
MAIN
COR
D S A
SS'Y
(4000
5396
)
PEDA
L SEN
SOR
JOIN
TCOR
D AS
SY(40
0210
48)
PEDA
L SEN
SOR
UNIT
A AS
M.(40
0059
80)
PRES
S GAU
GEJO
INT C
ORD
ASSY
(400
0008
5)
AC SE
RVO
MOTO
R(40
0034
70)
KNEE
SWITC
H FU
LL A
SSY
(4002
1177
)
FILTE
R RE
GULA
TOR
(4001
9187
)
AIR
VALV
E JOI
NT C
ORD
ASSY
(4001
9236
)AI
R VA
LVE C
ORD
ASSY
(4001
9210
)
THER
MIST
OR JO
INT
CORD
ASS
Y(40
0224
75)
CONT
ROL B
OX A
ASS
Y(40
0128
32)
1 : F
eed p
late l
ifting
2 : T
ongu
e clos
e/ope
n 23
: Ton
gue c
lose/o
pen 1
4 : C
loth p
resse
r (dire
ctly t
o clot
h)5
: Clot
h pres
ser (b
linds
titch)
6 : C
huck
clos
e/ope
n 27
: Chu
ck cl
ose/o
pen 1
8 : C
huck
inve
rsion
9 : W
iper
10 :
Air b
low11
: Di
sk ris
e12
: Th
read d
rawing
13 :
Eye g
uard
14 :
Threa
d trim
ming
SOLE
NOID
VALV
E
ENCO
DER
WIRE
POWE
R WI
RE
SENS
OR IN
PUT,
RESE
RVE
SENS
OR VA
LVE,
RESE
RVE
FAN
MOTO
R,RE
SERV
E
3-p
has
e 20
0 to
240
V t
ype
- 153 -
(2) Block diagram B
BLAC
K
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
RED
RED
YELL
OW
YELL
OW
WHITE
WHITE
WHITE
YELL
OW
YELL
OW
BLAC
K
WHITE
WHITE
WHITE
BLAC
K
RED
RED
YELL
OW
YELL
OW RED
RED
BLAC
K
YELL
OW
YELL
OW RED
WHITE
BLAC
K
BLAC
K
RED
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
6P
AC IN
2
CN33
28
3CN
80
CN72
CN67
2
CN10
1
44P9P CN
16
CN14
3333333
CN85 3PCN82 3PCN75 3PCN76 3PCN86 3PCN77 3PCN87 3PCN78 3P
3
3
2020
P
CN40
20P
CN61
34
CN33
34P
CN96
9
2
33333222
6
666555
63015
CN35
3PCN41 6PCN45
2
JTAG
2
26
3 2
4014
3
CN1
6P3PCN
2
CN3
5P
3PCN17
CN13 5P
CN11
14P
40P
CN15
CN10 2P
CN31
14P
40P
CN32
CN38
16P
30P
CN39 6PCN43
CN63
16P
30P
CN62
CN69 6P
CN34
26P
CN36 2PCN37 2P
3PCN44
CN42 4PCN46 6P
CN66 6P CN65 6P CN64 6P CN71 6P CN68 6P CN70 6P CN67 6P CN72 2P CN73 2P 2PCN74
CN84 3P CN91 3P CN81 3P CN90 3P CN88 3P CN89 3P CN79 2PCN833PCN803P
3
CN10
2
33
JE PO
WER
CABL
E ASM
.(40
0053
90)
POWE
R CO
RD
1P A
SSY
(4000
5392
)
FLT-T
P.C.
B. A
ASS
'Y(40
0000
56)
REAC
TOR
CORD
ASS
'Y(40
0053
93)
FLT-S
DC C
ORD
S ASS
'Y(40
0053
94)
SDC
P.C.B
. A A
SSY
(4000
0029
)
NEED
LE SW
ING
MOTO
R(40
0192
02)
LOWE
R FE
ED M
OTOR
ASS
Y(40
0192
03)
UPPE
R FE
ED M
OTOR
ASS
Y(40
0192
04)
DIF F
EED
MOTO
R AS
SY(40
0192
05)
PRES
S MOT
OR A
SSY
(4001
9206
)
THRE
AD M
OTOR
ASS
Y(40
0192
07)
LOAD
ER M
OTOR
ASS
Y(40
0192
08)
VCM
(4002
0700
)
LIGHT
MAR
KING
PROJ
ECTO
R(40
0192
09)
LIGHT
MAR
KING
PROJ
ECTO
R(40
0192
09)
LED
PCB
ASSY
(4001
8377
)
NEED
LE SW
ING
SENS
OR A
SSY
(4001
9188
)
LOWE
R FE
ED SE
NSOR
ASS
Y(40
0191
89)
UPPE
R FE
ED SE
NSOR
ASS
Y(40
0191
90)
DIF F
EED
SENS
OR A
SSY
(4001
9191
)
PRES
S SEN
SOR
ASSY
(4001
9192
)
THRE
AD SE
NSOR
ASS
Y(40
0191
93)
LOAD
ER SE
NSOR
ASS
Y(40
0191
94)
SWITC
H AS
M.(32
0023
54)
LOAD
ER M
OTOR
JOIN
T CO
RD A
SSY (
4002
1152
)
VCM
JOIN
T COR
D AS
SY(40
0211
54)
LOAD
ER SE
NSOR
JOIN
T CO
RD A
SSY (
4002
1153
PAUS
E SWI
TCH
JOIN
T CO
RD A
SSY (
4001
2836
)
INT P
CB A
SSY
(4001
2197
)
MAIN
-INT C
ORD
A AS
SY(40
0000
79)
MAIN
-INT C
ORD
B AS
SY(40
0000
80)
MAIN
-INT C
ORD
C AS
SY(40
0000
82)
MAIN
-INT C
ORD
D AS
SY(40
0000
84)
IP-2O
O D
ASSY
(4000
9941
)
CHUC
K HO
R SW
ITCH
ASSY
(4001
9195
)
CHUC
K VE
R SW
ITCH
ASSY
(4001
9196
)
FEED
UP S
WITC
H AS
SY(40
0191
97)
FEED
DOW
N SW
ITCH
ASSY
(400
1919
8)
TONG
UE O
PEN
SWITC
H AS
SY (4
0019
199)
CHUC
K OP
EN SE
NSOR
ASS
Y (4
0019
200)
SAFE
TY SW
ITCH
ASSY
(400
1920
1)
THER
MIST
ORAS
SY(40
0224
74)
FAN
MOTO
R AS
S'Y(40
0054
01)
FAN
MOTO
R AS
S'Y(40
0054
01)
MAIN
PCB
A AS
SY(40
0000
12)
SDC-
MAIN
COR
D P A
SS'Y
(4000
5395
)
SDC-
MAIN
COR
D S A
SS'Y
(4000
5396
)
PEDA
L SEN
SOR
JOIN
TCOR
D AS
SY(40
0210
48)
PEDA
L SEN
SOR
UNIT
A AS
M.(40
0059
80)
PRES
S GAU
GEJO
INT C
ORD
ASSY
(400
0008
5)
AC SE
RVO
MOTO
R(40
0034
70)
KNEE
SWITC
H FU
LL A
SSY
(4002
1177
)
FILTE
R RE
GULA
TOR
(4001
9187
)
AIR
VALV
E JOI
NT C
ORD
ASSY
(4001
9236
)AI
R VA
LVE C
ORD
ASSY
(4001
9210
)
THER
MIST
OR JO
INT
CORD
ASS
Y(40
0224
75)
CONT
ROL B
OX B
ASS
Y(40
0128
33)
1 : F
eed p
late l
ifting
2 : T
ongu
e clos
e/ope
n 23
: Ton
gue c
lose/o
pen 1
4 : C
loth p
resse
r (dire
ctly t
o clot
h)5
: Clot
h pres
ser (b
linds
titch)
6 : C
huck
clos
e/ope
n 27
: Chu
ck cl
ose/o
pen 1
8 : C
huck
inve
rsion
9 : W
iper
10 :
Air b
low11
: Di
sk ris
e12
: Th
read d
rawing
13 :
Eye g
uard
14 :
Threa
d trim
ming
SOLE
NOID
VALV
E
ENCO
DER
WIRE
POWE
R WI
RE
SENS
OR IN
PUT,
RESE
RVE
SENS
OR VA
LVE,
RESE
RVE
FAN
MOTO
R,RE
SERV
E
Sin
gle
ph
ase
230V
(C
E)
typ
e
- 154 -
(3) Block diagram CS
ing
le p
has
e 20
0 to
240
V t
ype
BLAC
K
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
RED
RED
YELL
OW
YELL
OW
WHITE
WHITE
WHITE
YELL
OW
YELL
OW
BLAC
K
WHITE
WHITE
WHITE
BLAC
K
RED
RED
YELL
OW
YELL
OW RED
RED
BLAC
K
YELL
OW
YELL
OW RED
WHITE
BLAC
K
BLAC
K
RED
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
6P
AC IN
2
CN33
28
3CN
80
CN72
CN67
2
CN10
1
44P9P CN
16
CN14
3333333
CN85 3PCN82 3PCN75 3PCN76 3PCN86 3PCN77 3PCN87 3PCN78 3P
3
3
2020
P
CN40
20P
CN61
34
CN33
34P
CN96
9
2
33333222
6
666555
63015
CN35
3PCN41 6PCN45
2
JTAG
2
26
3 2
4014
3
CN1
6P3PCN
2
CN3
5P
3PCN17
CN13 5P
CN11
14P
40P
CN15
CN10 2P
CN31
14P
40P
CN32
CN38
16P
30P
CN39 6PCN43
CN63
16P
30P
CN62
CN69 6P
CN34
26P
CN36 2PCN37 2P
3PCN44
CN42 4PCN46 6P
CN66 6P CN65 6P CN64 6P CN71 6P CN68 6P CN70 6P CN67 6P CN72 2P CN73 2P 2PCN74
CN84 3P CN91 3P CN81 3P CN90 3P CN88 3P CN89 3P CN79 2PCN833PCN803P
3
CN10
2
33
POWE
R CA
BLE
ASM.
(M90
2458
00A0
)
POWE
R CO
RD
1P22
0V A
SSY
(4000
5388
)
FLT-S
P.C.
B. A
ASS
'Y(40
0000
46)
FLT-S
DC C
ORD
P ASS
'Y(40
0053
93)
FLT-S
DC C
ORD
S ASS
'Y(40
0053
94)
SDC
P.C.B
. A A
SSY
(4000
0029
)
NEED
LE SW
ING
MOTO
R(40
0192
02)
LOWE
R FE
ED M
OTOR
ASS
Y(40
0192
03)
UPPE
R FE
ED M
OTOR
ASS
Y(40
0192
04)
DIF F
EED
MOTO
R AS
SY(40
0192
05)
PRES
S MOT
OR A
SSY
(4001
9206
)
THRE
AD M
OTOR
ASS
Y(40
0192
07)
LOAD
ER M
OTOR
ASS
Y(40
0192
08)
VCM
(4002
0700
)
LIGHT
MAR
KING
PROJ
ECTO
R(40
0192
09)
LIGHT
MAR
KING
PROJ
ECTO
R(40
0192
09)
LED
PCB
ASSY
(4001
8377
)
NEED
LE SW
ING
SENS
OR A
SSY
(4001
9188
)
LOWE
R FE
ED SE
NSOR
ASS
Y(40
0191
89)
UPPE
R FE
ED SE
NSOR
ASS
Y(40
0191
90)
DIF F
EED
SENS
OR A
SSY
(4001
9191
)
PRES
S SEN
SOR
ASSY
(4001
9192
)
THRE
AD SE
NSOR
ASS
Y(40
0191
93)
LOAD
ER SE
NSOR
ASS
Y(40
0191
94)
SWITC
H AS
M.(32
0023
54)
LOAD
ER M
OTOR
JOIN
T CO
RD A
SSY (
4002
1152
)
VCM
JOIN
T COR
D AS
SY(40
0211
54)
LOAD
ER SE
NSOR
JOIN
T CO
RD A
SSY (
4002
1153
PAUS
E SWI
TCH
JOIN
T CO
RD A
SSY (
4001
2836
)
INT P
CB A
SSY
(4001
2197
)
MAIN
-INT C
ORD
A AS
SY(40
0000
79)
MAIN
-INT C
ORD
B AS
SY(40
0000
80)
MAIN
-INT C
ORD
C AS
SY(40
0000
82)
MAIN
-INT C
ORD
D AS
SY(40
0000
84)
IP-2O
O D
ASSY
(4000
9941
)
CHUC
K HO
R SW
ITCH
ASSY
(4001
9195
)
CHUC
K VE
R SW
ITCH
ASSY
(4001
9196
)
FEED
UP S
WITC
H AS
SY(40
0191
97)
FEED
DOW
N SW
ITCH
ASSY
(400
1919
8)
TONG
UE O
PEN
SWITC
H AS
SY (4
0019
199)
CHUC
K OP
EN SE
NSOR
ASS
Y (4
0019
200)
SAFE
TY SW
ITCH
ASSY
(400
1920
1)
THER
MIST
ORAS
SY(40
0224
74)
FAN
MOTO
R AS
S'Y(40
0054
01)
FAN
MOTO
R AS
S'Y(40
0054
01)
MAIN
PCB
A AS
SY(40
0000
12)
SDC-
MAIN
COR
D P A
SS'Y
(4000
5395
)
SDC-
MAIN
COR
D S A
SS'Y
(4000
5396
)
PEDA
L SEN
SOR
JOIN
T COR
D AS
SY(40
0210
48)
PEDA
L SEN
SOR
UNIT
A AS
M.(40
0059
80)
PRES
S GAU
GE JO
INT C
ORD
ASSY
(400
0008
5)
AC SE
RVO
MOTO
R(40
0034
70)
KNEE
SWITC
H FU
LL A
SSY
(4002
1177
)
FILTE
R RE
GULA
TOR
(4001
9187
)
AIR
VALV
E JOI
NT C
ORD
ASSY
(4001
9236
)AI
R VA
LVE C
ORD
ASSY
(4001
9210
)
THER
MIST
OR JO
INT
CORD
ASS
Y(40
0224
75)
CONT
ROL B
OX C
ASS
Y(40
0128
34)
1 : F
eed p
late l
ifting
2 : T
ongu
e clos
e/ope
n 23
: Ton
gue c
lose/o
pen 1
4 : C
loth p
resse
r (dire
ctly t
o clot
h)5
: Clot
h pres
ser (b
linds
titch)
6 : C
huck
clos
e/ope
n 27
: Chu
ck cl
ose/o
pen 1
8 : C
huck
inve
rsion
9 : W
iper
10 :
Air b
low11
: Di
sk ris
e12
: Th
read d
rawing
13 :
Eye g
uard
14 :
Threa
d trim
ming
SOLE
NOID
VALV
E
ENCO
DER
WIRE
POWE
R WI
RE
SENS
OR IN
PUT,
RESE
RVE
SENS
OR VA
LVE,
RESE
RVE
FAN
MOTO
R,RE
SERV
E
- 155 -
(4) Block diagram DS
ing
le p
has
e 10
0V t
ype
BLAC
K
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
RED
RED
YELL
OW
YELL
OW
WHITE
WHITE
WHITE
YELL
OW
YELL
OW
BLAC
K
WHITE
WHITE
WHITE
BLAC
K
RED
RED
YELL
OW
YELL
OW RED
RED
BLAC
K
YELL
OW
YELL
OW RED
WHITE
BLAC
K
BLAC
K
RED
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
6P
AC IN
2
CN33
28
3CN
80
CN72
CN67
2
CN10
1
44P9P CN
16
CN14
3333333
CN85 3PCN82 3PCN75 3PCN76 3PCN86 3PCN77 3PCN87 3PCN78 3P
3
3
2020
P
CN40
20P
CN61
34
CN33
34P
CN96
9
2
33333222
6
666555
63015
CN35
3PCN41 6PCN45
2
JTAG
2
26
3 2
4014
3
CN1
6P3PCN
2
CN3
5P
3PCN17
CN13 5P
CN11
14P
40P
CN15
CN10 2P
CN31
14P
40P
CN32
CN38
16P
30P
CN39 6PCN43
CN63
16P
30P
CN62
CN69 6P
CN34
26P
CN36 2PCN37 2P
3PCN44
CN42 4PCN46 6P
CN66 6P CN65 6P CN64 6P CN71 6P CN68 6P CN70 6P CN67 6P CN72 2P CN73 2P 2PCN74
CN84 3P CN91 3P CN81 3P CN90 3P CN88 3P CN89 3P CN79 2PCN833PCN803P
COM
200V
100V
3
CN10
2
2 1
4
POWE
R SO
URCE
CORD
ASM
.(M
9035
5800
A0)
GROU
ND C
ORD
ASM.
(M90
3458
00A0
)
POWE
R CO
RD
3P A
SSY
(4000
5391
)
FLT-T
P.C.
B. A
ASS
'Y(40
0000
56)
FLT-S
DC C
ORD
P ASS
'Y(40
0053
93)
FLT-S
DC C
ORD
S ASS
'Y(40
0053
94)
SDC
P.C.B
. A A
SSY
(4000
0029
)
NEED
LE SW
ING
MOTO
R(40
0192
02)
LOWE
R FE
ED M
OTOR
ASS
Y(40
0192
03)
UPPE
R FE
ED M
OTOR
ASS
Y(40
0192
04)
DIF F
EED
MOTO
R AS
SY(40
0192
05)
PRES
S MOT
OR A
SSY
(4001
9206
)
THRE
AD M
OTOR
ASS
Y(40
0192
07)
LOAD
ER M
OTOR
ASS
Y(40
0192
08)
VCM
(4002
0700
)
LIGHT
MAR
KING
PROJ
ECTO
R(40
0192
09)
LIGHT
MAR
KING
PROJ
ECTO
R(40
0192
09)
LED
PCB
ASSY
(4001
8377
)
NEED
LE SW
ING
SENS
OR A
SSY
(4001
9188
)
LOWE
R FE
ED SE
NSOR
ASS
Y(40
0191
89)
UPPE
R FE
ED SE
NSOR
ASS
Y(40
0191
90)
DIF F
EED
SENS
OR A
SSY
(4001
9191
)
PRES
S SEN
SOR
ASSY
(4001
9192
)
THRE
AD SE
NSOR
ASS
Y(40
0191
93)
LOAD
ER SE
NSOR
ASS
Y(40
0191
94)
SWITC
H AS
M.(32
0023
54)
LOAD
ER M
OTOR
JOIN
T CO
RD A
SSY (
4002
1152
)
VCM
JOIN
T COR
D AS
SY(40
0211
54)
LOAD
ER SE
NSOR
JOIN
T CO
RD A
SSY (
4002
1153
PAUS
E SWI
TCH
JOIN
T CO
RD A
SSY (
4001
2836
)
INT P
CB A
SSY
(4001
2197
)
MAIN
-INT C
ORD
A AS
SY(40
0000
79)
MAIN
-INT C
ORD
B AS
SY(40
0000
80)
MAIN
-INT C
ORD
C AS
SY(40
0000
82)
MAIN
-INT C
ORD
D AS
SY(40
0000
84)
IP-2O
O D
ASSY
(4000
9941
)
CHUC
K HO
R SW
ITCH
ASSY
(4001
9195
)
CHUC
K VE
R SW
ITCH
ASSY
(4001
9196
)
FEED
UP S
WITC
H AS
SY(40
0191
97)
FEED
DOW
N SW
ITCH
ASSY
(400
1919
8)
TONG
UE O
PEN
SWITC
H AS
SY (4
0019
199)
CHUC
K OP
EN SE
NSOR
ASS
Y (4
0019
200)
SAFE
TY SW
ITCH
ASSY
(400
1920
1)
THER
MIST
ORAS
SY(40
0224
74)
FAN
MOTO
R AS
S'Y(40
0054
01)
FAN
MOTO
R AS
S'Y(40
0054
01)
MAIN
PCB
A AS
SY(40
0000
12)
SDC-
MAIN
COR
D P A
SS'Y
(4000
5395
)
SDC-
MAIN
COR
D S A
SS'Y
(4000
5396
)
PEDA
L SEN
SOR
JOIN
T COR
D AS
SY(40
0210
48)
PEDA
L SEN
SOR
UNIT
A AS
M.(40
0059
80)
PRES
S GAU
GE JO
INT C
ORD
ASSY
(400
0008
5)
AC SE
RVO
MOTO
R(40
0034
70)
KNEE
SWITC
H FU
LL A
SSY
(4002
1177
)
FILTE
R RE
GULA
TOR
(4001
9187
)
AIR
VALV
E JOI
NT C
ORD
ASSY
(4001
9236
)AI
R VA
LVE C
ORD
ASSY
(4001
9210
)
THER
MIST
OR JO
INT
CORD
ASS
Y(40
0224
75)
CONT
ROL B
OX A
ASS
Y(40
0128
32)
1 : F
eed p
late l
ifting
2 : T
ongu
e clos
e/ope
n 23
: Ton
gue c
lose/o
pen 1
4 : C
loth p
resse
r (dire
ctly t
o clot
h)5
: Clot
h pres
ser (b
linds
titch)
6 : C
huck
clos
e/ope
n 27
: Chu
ck cl
ose/o
pen 1
8 : C
huck
inve
rsion
9 : W
iper
10 :
Air b
low11
: Di
sk ris
e12
: Th
read d
rawing
13 :
Eye g
uard
14 :
Threa
d trim
ming
SOLE
NOID
VALV
E
ENCO
DER
WIRE
POWE
R WI
RE
SENS
OR IN
PUT,
RESE
RVE
SENS
OR VA
LVE,
RESE
RVE
FAN
MOTO
R,RE
SERV
E
- 156 -
(5) Power circuit diagram (3-phase 200 to 240V type)
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
FG
NC
NC
AC
200
to 2
40V
AC
200
to 2
40V
AC
200
to 2
40V
CO
M
200V
100V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14
280V
CE
NT
ER
AG
ND
NC
+12V
NC
RL
1(N
)
PD
0(N
)
+5V
+5V
AU
DE
T[N
]A
UD
ET
[N]
LS
W[N
]T
SW
[N]
PW
F[N
]μ
RE
S[N
]R
SW
[N]
AS
PC
SP
0[N
]S
P1[
N]
SP
2[N
]S
P3[
N]
SP
4[N
]S
P5[
N]
US
W[N
]T
RIM
[N]
ER
R[N
]P
DE
T[N
]M
AM
BB
RK
[N]
S.S
TA
TE
[N]
SD
ET
[N]
DD
ET
[N]
UD
ET
[N]
TG
1/45
[N]
SO
FF
[P]
NC
GN
DG
ND
GN
DG
ND
RX
DT
XD
DT
RD
SR
RT
SC
TS
+48V
+48V
+33V
+33V
+24V
+12V
+5V
GN
DG
ND
GN
DG
ND
GN
DG
ND
GN
D
+5V
+5V
AU
DE
T(N
)A
UD
ET
(N)
LS
W(N
)T
SW
(N)
PW
F(N
)μ
RE
S(N
)R
SW
(N)
AS
PC
0S
P0(
N)
SP
1(N
)S
P2(
N)
SP
3(N
)S
P4(
N)
SP
5(N
)U
SW
[N]
TR
MD
(N)
ER
R(N
)P
DE
T(N
)M
AM
BB
RK
(N)
SS
TA
TE
(N)
SD
ET
(N)
DD
ET
(N)
UD
ET
(N)
TG
1/45
SO
N(N
)N
CG
ND
GN
DG
ND
GN
DT
XD
RX
DD
SR
DT
RC
TS
RT
S
+85V
/ +4
8V+8
5V /
+48V
+33V
+33V
+24V
+12V +5
VP
GN
DP
GN
DP
GN
D1
PG
ND
1P
GN
D1
GN
DG
ND
280V
CE
NT
ER
AG
ND
FC
AN
CE
L
+12V N.C
RL
1
PD
D
CN
2C
N17
CN
3C
N13
GREE
N
RED
WHI
TE
BLAC
K
GREE
N
RED
WHI
TE
BLAC
K
MA
IN P
.C.B
. A A
SM
.P
OW
ER
SW
ITC
H
FL
T -
T P
.C.B
. A A
SM
.(C
ON
NE
CT
ION
TO
200
V)
SD
C P
.C.B
. C A
SM
.
po
wer
sou
rce
RED
WHI
TE
BLAC
K
BROW
N
WHI
TE
YELL
OW
PURP
LEPU
RPLE
ORAN
GEOR
ANGE
YELL
OWBR
OWN
RED
BLAC
KBL
ACK
BLAC
KBL
ACK
BLAC
KBL
ACK
BLAC
K
CN
11C
N31
CN
15C
N32
- 157 -
(6) Power circuit diagram (Single phase 100V type)
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
FG
NC
NC
AC
100V
AC
100V
NC
CO
M
200V
100V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14
280V
CE
NT
ER
AG
ND
NC
+12V
NC
RL
1(N
)
PD
0(N
)
+48V
+48V
+33V
+33V
+24V
+12V
+5V
GN
DG
ND
GN
DG
ND
GN
DG
ND
GN
D
+5V
+5V
AU
DE
T(N
)A
UD
ET
(N)
LS
W(N
)T
SW
(N)
PW
F(N
)μ
RE
S(N
)R
SW
(N)
AS
PC
0S
P0(
N)
SP
1(N
)S
P2(
N)
SP
3(N
)S
P4(
N)
SP
5(N
)U
SW
(N)
TR
MD
(N)
ER
R(N
)P
DE
T(N
)M
AM
BB
RK
(N)
SS
TA
TE
(N)
SD
ET
(N)
DD
ET
(N)
UD
ET
(N)
TG
1/45
SO
N(N
)N
CG
ND
GN
DG
ND
GN
DT
XD
RX
DD
SR
DT
RC
TS
RT
S
+85V
/ +4
8V+8
5V /
+48V
+33V
+33V
+24V
+12V +5
VP
GN
DP
GN
DP
GN
D1
PG
ND
1P
GN
D1
GN
DG
ND
280V
CE
NT
ER
AG
ND
FC
AN
CE
L
+12V N.C
RL
1
PD
D
CN
2C
N17
CN
3C
N13
GREE
N
RED
WHI
TE
BLAC
K
GREE
N/YE
LLOW
GRAY
GRAY
MA
IN P
.C.B
. A A
SM
.P
OW
ER
SW
ITC
H
FL
T -
T P
.C.B
. A A
SM
.(C
ON
NE
CT
ION
TO
100
V)
SD
C P
.C.B
. C A
SM
.
po
wer
sou
rce
RED
WHI
TE
BLAC
K
BROW
N
WHI
TE
YELL
OW
PURP
LEPU
RPLE
ORAN
GEOR
ANGE
YELL
OWBR
OWN
RED
BLAC
KBL
ACK
BLAC
KBL
ACK
BLAC
KBL
ACK
BLAC
K
CN
11C
N31
CN
15C
N32
+5V
+5V
AU
DE
T[N
]A
UD
ET
[N]
LS
W[N
]T
SW
[N]
PW
F[N
]μ
RE
S[N
]R
SW
[N]
AS
PC
SP
0[N
]S
P1[
N]
SP
2[N
]S
P3[
N]
SP
4[N
]S
P5[
N]
US
W[N
]T
RIM
[N]
ER
R[N
]P
DE
T[N
]M
AM
BB
RK
[N]
S.S
TA
TE
[N]
SD
ET
[N]
DD
ET
[N]
UD
ET
[N]
TG
1/45
[N]
SO
FF
[P]
NC
GN
DG
ND
GN
DG
ND
RX
DT
XD
DT
RD
SR
RT
SC
TS
- 158 -
(7) Power circuit diagram (Single phase 220 to 240V type)
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
FG
NC
NC
AC
220
to 2
40V
AC
220
to 2
40V
NC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14
280V
CE
NT
ER
AG
ND
NC
+12V
NC
RL
1(N
)
PD
0(N
)
+48V
+48V
+33V
+33V
+24V
+12V
+5V
GN
DG
ND
GN
DG
ND
GN
DG
ND
GN
D
+5V
+5V
AU
DE
T(N
)A
UD
ET
(N)
LS
W(N
)T
SW
(N)
PW
F(N
)μ
RE
S(N
)R
SW
(N)
AS
PC
0S
P0(
N)
SP
1(N
)S
P2(
N)
SP
3(N
)S
P4(
N)
SP
5(N
)U
SW
(N)
TR
MD
(N)
ER
R(N
)P
DE
T(N
)M
AM
BB
RK
(N)
SS
TA
TE
(N)
SD
ET
(N)
DD
ET
(N)
UD
ET
(N)
TG
1/45
SO
N(N
)N
CG
ND
GN
DG
ND
GN
DT
XD
RX
DD
SR
DT
RC
TS
RT
S
+85V
/ +4
8V+8
5V /
+48V
+33V
+33V
+24V
+12V +5
VP
GN
DP
GN
DP
GN
D1
PG
ND
1P
GN
D1
GN
DG
ND
280V
CE
NT
ER
AG
ND
FC
AN
CE
L
+12V N.C
RL
1
PD
D
CN
2C
N17
CN
3C
N13
GREE
N/YE
LLOW
BROW
N
LIGHT
BLU
E
GREE
N/YE
LLOW
BROW
N
LIGHT
BLU
E
MA
IN P
.C.B
. A A
SM
.P
OW
ER
SW
ITC
H
FL
T -
S P
.C.B
. A A
SM
.(C
ON
NE
CT
ION
TO
200
V)
SD
C P
.C.B
. C A
SM
.
po
wer
sou
rce
RED
WHI
TE
BLAC
K
BROW
N
WHI
TE
YELL
OW
PURP
LEPU
RPLE
ORAN
GEOR
ANGE
YELL
OWBR
OWN
RED
BLAC
KBL
ACK
BLAC
KBL
ACK
BLAC
KBL
ACK
BLAC
K
CN
11C
N31
CN
15C
N32
- 159 -
(8) Control box and machine head circuit diagram 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16
1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16
1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16
1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16
M2M
_AM
2M_B
M2M
_CM
2M_D
M2M
_EM
1M_A
M1M
_BM
1M_C
M1M
_DM
1M_E
M3M
_AM
3M_B
M3M
_CM
3M_D
M3M
_E
+33V
+33V
+33V
+33V
+33V
+33V
+33V
+33V
M4M
_A1
M4M
_A2
M4M
_B1
M4M
_B2
M5M
_A1
M5M
_A2
M5M
_B1
M5M
_B2
M6M
_A1
M6M
_A2
M6M
_B1
M6M
_B2
M7M
_A1
M7M
_A2
M7M
_B1
M7M
_B2
SO
L A
CT
+S
OL
AC
T-
GN
DG
ND
GN
DG
ND
M1M
_AM
1M_B
M1M
_CM
1M_D
M1M
_EM
2M_A
M2M
_BM
2M_C
M2M
_DM
2M_E
M3M
_AM
3M_B
M3M
_CM
3M_D
M3M
_E
MA
IN P
.C.B
. A a
sm.
INT
P.C
.B. a
sm.
CN
38C
N63
CN
39C
N62
+33V
+33V
+33V
+33V
+33V
+33V
+33V
+33V
M4M
_A1
M4M
_A2
M4M
_B1
M4M
_B2
M5M
_A1
M5M
_A2
M5M
_B1
M5M
_B2
M6M
_A1
M6M
_A2
M6M
_B1
M6M
_B2
M7M
_A1
M7M
_A2
M7M
_B1
M7M
_B2
SO
L A
CT
+S
OL
AC
T-
GN
DG
ND
GN
DG
ND
1 2 3 4 5 6
1 2 3 4 5 6
+5V
EE
P_C
S(N
)S
CK DI
DO
GN
D
CN
43
1 2 3 4 5 6
1 2 3 4 5 6
CN
69
+5V
EE
P_C
S(N
)S
CK
DI
DO
GN
D
MA
IN-I
NT
co
rd A
asm
.
MA
IN-I
NT
co
rd B
asm
.
MA
IN-I
NT
co
rd D
asm
.
Nee
dle
th
row
ing
mo
tor
Y f
eed
mo
tor,
up
per
Y f
eed
mo
tor,
low
er
Dif
fere
nti
al m
oto
r
Th
read
dra
win
gm
oto
r
Pre
sser
mo
tor
Lo
ader
mo
tor
Th
read
ten
sio
nso
len
oid
- 160 -
(9) Control box and machine head circuit diagram 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
+24V
+24V
M1_
OR
GM
2_O
RG
M3_
OR
GM
7_O
RG
M5_
OR
GM
6_O
RG
M4_
OR
GS
EN
S1
SE
NS
2S
EN
S3
SE
NS
4S
EN
S5
V_T
EM
PS
EN
S16
SA
FE
TY
PA
US
EG
ND
GN
D
MA
IN P
.C.B
. A a
sm.
INT
P.C
.B. a
sm.
CN
40C
N61
+24V
+24V
M1_
OR
GM
2_O
RG
M3_
OR
GM
7_O
RG
M5_
OR
GM
6_O
RG
M4_
OR
GS
EN
S1
SE
NS
2S
EN
S3
SE
NS
4S
EN
S5
V_T
EM
PS
EN
S16
SA
FE
TY
PA
US
EG
ND
GN
D
MA
IN-I
NT
co
rd C
asm
.
Nee
dle
th
row
ing
ori
gin
Y f
eed
, lo
wer
ori
gin
Y f
eed
, up
per
ori
gin
Lo
ader
ori
gin
Pre
sser
ori
gin
Th
read
dra
win
g o
rig
inD
iffe
ren
tial
fee
d o
rig
inC
hu
ck le
vel,
rig
ht
Ch
uck
inve
rsio
n, l
eft
Fee
d p
late
lift
ing
Fee
d p
late
low
erin
gT
on
gu
e o
pen
VC
M t
emp
erat
ure
Ch
uck
clo
se/o
pen
Saf
ety
swit
chP
ause
- 161 -
(10) Head sensor circuit diagram
1 2 3
1 2 3
+24V
M1_
OR
GG
ND
INT
P.C
.B.
BROW
NBL
ACK
BLUE
CN
91 (
YE
LL
OW
)
1 2 3
1 2 3
+24V
M2_
OR
GG
ND
BROW
NBL
ACK
BLUE
CN
81 (
YE
LL
OW
)
1 2 3
1 2 3
+24V
M3_
OR
GG
ND
BROW
NBL
ACK
BLUEC
N90
(R
ED
)
1 2 3
1 2 3
+24V
M7_
OR
GG
ND
BROW
NW
HITE
BLUEC
N80
(R
ED
)
1 2 3
1 2 3
+24V
M5_
OR
GG
ND
BROW
NBL
ACK
BLUE
CN
89 (
BL
AC
K)
1 2 3
1 2 3
+24V
M6_
OR
GG
ND
BROW
NBL
ACK
BLUE
CN
79 (
BL
AC
K)
1 2 3
1 2 3
+24V
M4_
OR
GG
ND
BROW
NBL
ACK
BLUECN
88 (
WH
ITE
)
1 2 3
1 2 3
BROW
NW
HITE
BLUE
CN
80 (
WH
ITE
)
Pro
xim
ity
sen
sor
Pro
xim
ity
sen
sor
Pro
xim
ity
sen
sor
Pro
xim
ity
sen
sor
Pro
xim
ity
sen
sor
Pro
xim
ity
sen
sor
Pro
xim
ity
sen
sor
1 2 3
1 2 3
BROW
NBL
ACK
BLUE
CN
78 (
WH
ITE
)
1 2 3
1 2 3
BROW
NBL
ACK
BLUE
CN
87 (
YE
LL
OW
)
1 2 3
1 2 3
BROW
NBL
ACK
BLUE
CN
77 (
YE
LL
OW
)
1 2 3
1 2 3
BROW
NBL
ACK
BLUE
CN
86 (
RE
D)
1 2 3
1 2 3
BROW
NBL
ACK
BLUE
CN
76 (
RE
D)
1 2 3
1 2 3
BROW
NBL
ACK
CN
85 (
WH
ITE
)
1 2 3
1 2 3
BROW
NBL
ACK
BLUE
CN
75 (
WH
ITE
)
+24V
SE
NS
1G
ND
+24V
SE
NS
2G
ND
+24V
SE
NS
3G
ND
+24V
SE
NS
4G
ND
+24V
SE
NS
5G
ND
+24V
V_T
EM
PG
ND
+24V
SE
NS
16G
ND
Pro
xim
ity
sen
sor
Pro
xim
ity
sen
sor
Pro
xim
ity
sen
sor
Pro
xim
ity
sen
sor
Pro
xim
ity
sen
sor
Th
erm
isto
r
Pro
xim
ity
sen
sor
1 2 3
1 2 3
BROW
NBL
ACK
BLUE
CN
82 (
WH
ITE
)
+24V
SA
FE
TY
GN
D
1 21 2
WHI
TEBL
ACK
CN
83 (
WH
ITE
)
Pau
seG
ND
Nee
dle
th
row
ing
ori
gin
sen
sor
asm
.
Y f
eed
, lo
wer
ori
gin
sen
sor
asm
.
Y f
eed
, up
per
ori
gin
sen
sor
asm
.
Lo
ader
ori
gin
sen
sor
asm
.
Pre
sser
ori
gin
sen
sor
asm
.
Th
read
dra
win
g o
rig
in s
enso
r as
m.
Dif
fere
nti
al f
eed
ori
gin
sen
sor
asm
.
Ch
uck
leve
l, ri
gh
t se
nso
r as
m.
Ch
uck
leve
l, le
ft s
enso
r as
m.
Fee
d p
late
lift
ing
sen
sor
asm
.
Fee
d p
late
low
erin
g s
enso
r as
m.
To
ng
ue
op
en s
enso
r as
m.
VC
M t
emp
erat
ure
sen
sor
asm
.
Ch
uck
clo
se/o
pen
sen
sor
asm
.
1 21 2
CN
96 (
BL
AC
K)
Pro
xim
ity
sen
sor
Saf
ety
swit
ch a
sm.
Pau
se s
wit
ch a
sm.
WHI
TEBL
ACK
1 21 2
CN
102
(YE
LL
OW
)
BLAC
KBL
ACK
C
NC
NC
- 162 -
(11) Motor circuit diagram
1 2 3 4 5 6
1 2 3 4 5 6
M1M
_A
M1M
_C
M1M
_E
M1M
_B
M1M
_D NC
1 2 3 4 5 6
1 2 3 4 5 6
M2M
_A
M2M
_C
M2M
_E
M2M
_B
M2M
_D NC
1 2 3 4 5 6
1 2 3 4 5 6
M3M
_A
M3M
_C
M3M
_E
M3M
_B
M3M
_D NC
1 2 3 4 5 6
1 2 3 4 5 6
+33V
+33V
M4M
_A1
M4M
_A2
M4M
_B1
M4M
_B2
1 2 3 4 5 6
1 2 3 4 5 6
+33V
+33V
M5M
_A1
M5M
_A2
M5M
_B1
M5M
_B2
BL
AC
K
OR
AN
GE
BL
UE
RE
D
YE
LLO
W
BL
AC
K
OR
AN
GE
BL
UE
RE
D
YE
LLO
W
BL
AC
K
OR
AN
GE
BL
UE
RE
D
YE
LLO
W
BL
AC
K
WH
ITE
RE
D
YE
LLO
W
OR
AN
GE
BL
UE
BL
AC
K
WH
ITE
RE
D
YE
LLO
W
OR
AN
GE
BL
UE
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4 5 6
+33V
+33V
M6M
_A1
M6M
_A2
M6M
_B1
M6M
_B2
+33V
+33V
M7M
_A1
M7M
_A2
M7M
_B1
M7M
_B2
1 2
1 2
1 2
1 2
CN
72 (
WH
ITE
)C
N72
(Y
EL
LO
W)
CN
66
CN
65
CN
64
CN
71 (
BL
AC
K)
CN
68 (
RE
D)
1 2 3 4 5 6
1 2 3 4 5 6
BLAC
K
WHI
TE
RED
YELL
OW
ORA
NGE
BLUE
BLAC
K
WHI
TE
RED
YELL
OW
ORA
NGE
BLUE CN
67 (
YE
LL
OW
)
CN
70 (
RE
D)
CN
67 (
WH
ITE
)
Th
read
ten
sio
n V
CM
R =
13.
6 Ω
Th
read
dra
win
g m
oto
r
R =
7.0
5 Ω
/ 1
ø
Lo
ader
mo
tor
R =
7.0
5 Ω
/ 1
ø
Nee
dle
th
row
ing
mo
tor
R =
1.4
8 Ω
/ 1
øø
A
ø B
ø C
ø D
ø E
Y f
eed
, lo
wer
mo
tor
R =
1.4
8 Ω
/ 1
øø
A
ø B
ø C
ø D
ø E
Y f
eed
, up
per
mo
tor
R =
1.4
8 Ω
/ 1
øø
A
ø B
ø C
ø D
ø E
ø A
1
CO
M
ø A
2
ø B
1ø
B2
ø B
1ø
B2
CO
M
CO
M
ø A
1
CO
M
ø A
2
Dif
fere
nti
al m
oto
r
R =
7.0
5 Ω
/ 1
ø
Pre
sser
mo
tor
R =
7.0
5 Ω
/ 1
ø
INT
P.C
.B. A
SM
.
ø A
1
CO
M
ø A
2
ø B
1ø
B2
CO
M
ø B
1ø
B2
CO
M
ø A
1
CO
M
ø A
2
BLAC
K
WHI
TE
RED
YELL
OW
ORA
NGE
BLUE
AC
T +
AC
T –
- 163 -
(12) Servo motor circuit diagram
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
CN
14
1 2 3 4
1 2 3 4
CN
16
WH
ITE
(D
RA
IN W
IRE
)
BL
AC
K
OR
AN
GE
BL
UE
PU
RP
LE
LIG
HT
BL
UE
PIN
K
RE
D
YE
LL
OW
BL
AC
K
RE
D
WH
ITE
GR
EE
N /Y
EL
LO
W
SH
IELD
GN
D
MU
MV
MW
MA
MB
+5V
MZ U V W FG
SD
C P
.C.B
. A A
SM
.
EN
CO
DE
R
AC
SE
RV
O M
OT
OR
U
VW
R =
1.2
9 Ω
FG
- 164 -
15. AIR CIRCUIT DIAGRAM
22
22
22
42
32
1450
100
470
490
450
460
600
580
690
690
180
180
70 50
180
180
120
70 50
100
150
150
820
900
150
730
100
650
420
820
790
560
560
832
26
27
25
10389
8
88
28
27
32
34
31
23
27
11
12
25
25
3938
1516
1314
14
24
54
21
292827
28
12314 12 11 9 8 7 6 5 4
36
P
26
1817
2221
21
1614
2614
29
1112
33
1715
23
16
29
313
26
1326
2
1827
19
20
27
67070
21
1725 1315
1211
109 57
87
27
25
31
70 70
56
34
12
910
201918
242322
34
10
30
10
7
1
19
3331
35
86
2420
23
3331
3534
37
3637
66
6764
6562
6163
7170
5960
5753
5655
58
4546
5452
51
4847
5049
40
43
44
3836
3735
4241 39
6968
1803
7002
WIR
E M
AR
K21
418
0371
01W
IRE
MA
RK
224
1803
7200
WIR
E M
AR
K23
418
0373
09W
IRE
MA
RK
244
1803
7408
WIR
E M
AR
K25
418
0375
07W
IRE
MA
RK
264
1803
7606
WIR
E M
AR
K27
418
0377
05W
IRE
MA
RK
284
1803
7804
WIR
E M
AR
K29
418
0380
00W
IRE
MA
RK
314
1803
8208
WIR
E M
AR
K33
418
0383
07W
IRE
MA
RK
344
1803
8406
WIR
E M
AR
K35
418
0385
05W
IRE
MA
RK
364
1803
8604
WIR
E M
AR
K37
418
0387
03W
IRE
MA
RK
384
1803
8802
WIR
E M
AR
K39
4
TH
RE
AD
TR
IMM
ER
DR
IVE
TH
RE
AD
RE
LE
AS
E D
RIV
E
TH
RE
AD
TE
NS
ION
DR
IVE
TH
RE
AD
TE
NS
ION
No
. 1 D
RIV
E
AIR
GU
N A
SM
.(O
P)
AIR
BL
OW
WIP
ER
DR
IVE
CHUC
K IN
VERS
ION
DRIVE
VERT
ICAL
CHUC
K IN
VERS
ION
DRIV
E HO
RIZO
NTAL
CH
UC
K C
LO
SE
/OP
EN
DR
IVE
BLI
ND
STI
TCH
CLO
THP
RE
SS
ER
DR
IVE
FLA
T B
UTT
ON
CLO
TH P
RES
SER
DR
IVE
TONG
UE C
LOSE
/OP
EN D
RIVE
TO
NG
UE
VE
RT
ICA
L D
RIV
E
%5
%6
%7
%8
%9 0 1 2 3 4 5 6 7 8 9
&0
&1
No.
PA
RT
NO
.D
ES
CR
IPT
ION
Q'T
Y40
0191
87FI
LTER
REG
ULAT
OR
140
0191
95CH
UCK V
ER SW
ITCH A
SSY
140
0191
96CH
UCK H
OR SW
ITCH A
SSY
140
0191
97FE
ED U
P SW
ICT
ASSY
140
0191
98FE
ED DO
WN SW
ITCH A
SSY
140
0191
99TO
NGUE
OPEN
SWITC
H ASS
Y1
4002
1002
SOLE
NOID
VAL
VE A
SSY
1B
T018
0101
EB
TU
BE
HO
SE
1mB
T040
0251
EB
TU
BE
HO
SE
12m
BT0
8005
01E
BT
UB
E H
OS
E2m
G23
0130
90A
0A
IR C
YLI
ND
ER
1P
A06
0050
4A0
AIR
CY
LIN
DE
R1
PA
0801
501A
0A
IR C
YLI
ND
ER
2P
A10
0201
0A0
AIR
CY
LIN
DE
R2
PA
1002
011A
0A
IR C
YLI
ND
ER
1P
A10
0750
2A0
AIR
CY
LIN
DE
R1
PA
1502
502A
0A
IR C
YLI
ND
ER
1P
A16
0200
6B0
AIR
CY
LIN
DE
R1
PA
1602
008A
0A
IR C
YLI
ND
ER
1P
A20
0150
6A0
AIR
CY
LIN
DE
R1
PC
0124
0600
0SP
EED
CONT
ROLL
ER4
PC
0224
03E
00IN
SE
RT
RIN
G3
PJ0
4605
2503
HO
SE
ELB
OW
3P
J210
3040
10H
ALF
UN
ION
2P
J303
0400
05U
NIO
N5
PJ3
0402
0301
ELB
OW
6P
L304
0405
04E
LBO
W U
NIO
N7
PJ3
0408
5201
ELB
OW
UN
ION
1P
J305
0200
01T
-JO
INT
2P
J305
0800
01P
IPE
TE
E1
PJ3
0804
0002
QU
ICK
CO
UP
LIN
G1
PJ3
0104
0502
HO
SE
ELB
OW
4P
X50
0140
00P
LUG
6P
X95
0001
000
PLU
G1
1803
5006
WIR
E M
AR
K1
418
0351
05W
IRE
MA
RK
24
1803
5204
WIR
E M
AR
K3
418
0353
03W
IRE
MA
RK
44
1803
5402
WIR
E M
AR
K5
418
0355
01W
IRE
MA
RK
64
1803
5600
WIR
E M
AR
K7
418
0357
09W
IRE
MA
RK
84
1803
5808
WIR
E M
AR
K9
418
0359
07W
IRE
MA
RK
104
1803
6004
WIR
E M
AR
K11
418
0361
03W
IRE
MA
RK
124
1803
6202
WIR
E M
AR
K13
418
0363
01W
IRE
MA
RK
144
1803
6400
WIR
E M
AR
K15
418
0365
09W
IRE
MA
RK
164
1803
6608
WIR
E M
AR
K17
418
0367
07W
IRE
MA
RK
184
1803
6806
WIR
E M
AR
K19
418
0369
05W
IRE
MA
RK
204
1 2 3 4 5 6 7 8 9 !0
!1
!2
!3
!4
!5
!6
!7
!8
!9
@0
@1
@2
@3
@4
@5
@6
@7
@8
@9
#0
#1
#2
#3
#4
#5
#6
#7
#8
#9
$0
$1
$2
$3
$4
$5
$6
$7
$8
$9
%0
%1
%2
%3
%4
- 165 -
16. DRAWING OF THE TABLE(1) Table
Pai
nti
ng
Pai
nti
ng
To
psu
rfac
e
3x10
dri
llin
g
30 s
pot f
acin
g
30 s
pot f
acin
g
17 d
rilli
ng
Pai
ntin
g
C1(Full perip
hery)
C1(Full p
eriphery
)
6x2
drill
ing
on th
e bo
ttom
sur
face
, dep
th 1
04x
2 dril
ling,
dep
th 10
4x2 d
rillin
g on
the b
otto
msu
rface
, dep
th 10
30 d
rilli
ng
JUK
I lo
go
typ
e (b
y p
rin
tin
g s
up
plie
d b
y JU
KI)
2x10
dri
llin
g
16 d
rilli
ng
4x4
drill
ing,
dep
th 1
516
dri
lling
Par
t N
o. :
400
2099
0
- 166 -
(2) Auxiliary table
Part No. : 17971805
415
15
360
335
315
60
430
265
165
20
20
10
1020
20
10
10
2-11drilling
40
All-round R2All-ro
und R2
Please do not hesitate to contact our distributors or agents in your area for further information when necessary.* The description covered in this engineer's manual is subject to change for improvement of the
commodity without notice.
04 · 09 Printed in Japan (E)
R
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