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Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Dec 21, 2015

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Page 1: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Computer Control

Page 2: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Computer Control Basics

• Input – (Sensors)

• Processing – (Black Box)

• Output – (Actuators)

Page 3: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Computer Sensors

• Voltage Producing Sensors

• Variable Resistance Sensors

• Variable Voltage Sensors

Page 4: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Voltage Producing Sensors

• There are two common types used in vehicles and equipment

• Variable Reluctance Sensors

• Hall Effect Sensors

Page 5: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Variable Reluctance Sensors

• These sensors often measure Rotation

• They create their own A/C voltage

• They have many names but work the same

• …Magnetic Pulse Generators

• …Pickup Coils

• …Reluctor Sensors

Page 6: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Variable Reluctance Sensor

• Uses a Reluctor that moves past a coil of wire wrapped around a magnet.

• As the reluctor moves the magnetic flux lines, A/C voltage is induced in the coiled wire.

• It uses 2 wires and create it’s own voltage

• Senses speed and position of rotating objects

Page 7: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)
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Missing teeth identify crankshaft position

Other teeth measure RPM

Output Shaft

Position Sensor

Page 12: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Hall Effect Sensors

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Hall Effect Sensors

• Digital sensor

• Uses 3 wires

• positive voltage, ground and signal voltage

• Senses speed and position

• Can sense very slow rotation speeds

Page 15: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)
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Page 17: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

3 wiresPower Ground Signal

Magnet

Hall Effect Switch

Page 18: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)
Page 19: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

A/C Analogue Signal

Notice position locator

D/C Digital Signal

Notice position locator

Page 20: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Variable Resistance Sensors

• Thermistor

• Variable Resistor Rheostat Stepped Resistor

Page 21: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Thermistor

Page 22: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Variable Resistor

Page 23: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Variable Voltage Sensor

• Potentiometer

• Switches

• Fancy Magical Electronic Sensors

Page 24: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

2 volt

PotentiometerUsed as a sensor

Page 25: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

4 volt

PotentiometerVery low current

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Page 27: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Switches (Pull-Up)

Biased Low (Signal wire should read ground volts when unplugged)

Page 28: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Switches (Pull-Down)

Biased High (Signal wire should read system voltage when unplugged)

Page 29: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)
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Computer Actuators

• Relays

• Solenoids

• Stepper Motors

• Indicator Lamps and Display Panels

Page 31: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Relay

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Relay

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Solenoid

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Normally Closed Solenoid

Page 37: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Normally Open Solenoid

Page 38: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)
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Stepper Motor

• Used to control a specific position

• Air Vent

• Cruise Control

• Gauges

• Control Module will “Count” the steps to know what position the motor is in

Page 40: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Stepper Motors

Page 41: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

6 steps higher

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2 steps lower

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Computer Networks

Page 44: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Understand the CAN-BUS Electrical System

• CAN stands for Controller Area Network

• This allows all the computers (controllers) to “talk” to each other on one set of wires

• BUS refers to a common wire

• Computers talk to each other on a Network where each Controller shares the same voltage signals at the same time

Page 45: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

What Language do computers use?

• Digital

• ON - OFF …. High - Low … 1 - 0

• Binary code is either 1 or 0 known as a bit

• 8 bits in a Byte

• How many bits in a Kilo Byte? Mega Byte? Giga Byte? Terra Byte?

Page 46: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

Computers talk fast!

• Hertz Hz

• Mega Hertz MHz

• Giga Hertz GHz

Page 47: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

How do computers talk?

• Voltage

• High – Low

• On – Off

Page 48: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

What messes up the Communication?

• Open Circuits

• Short Circuits

• EMI

• (Electro Magnetic Interference)

Page 49: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

What Causes Electro Magnetic Interference?

Radio Waves

Electrical Current moving in nearby wires

Page 50: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

How can you avoid EMI?

• Twist the communication (BUS) wires

• Use a grounded metal shield that surrounds the BUS wires to absorb the energy of moving magnetic flux lines

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120 120

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How can you test for Opens or Shorts in the CAN-BUS?

• Use an Ohm Meter

• Should read total parallel resistance of CAN terminals 1 & 2

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120 120

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Why do computers need to talk?

• More than one computer may need vital information

Page 55: Computer Control. Computer Control Basics Input – (Sensors) Processing – (Black Box) Output – (Actuators)

How do you fix Computers?

• Look for proper sensor input

• If the sensor input is incorrect, test the sensor and wires

• Look for actuator commands

• If the actuator does not respond test the actuator and the wires