Master program in Energy Systems Examiner: Taghi Karimipanah Supervisor: Mathias Cehlin FACULTY OF ENGINEERING AND SUSTAINABLE DEVELOPMENT Computational study of multiple impinging jets on heat transfer Mohammad Jahedi January 2013 Masterโs Thesis in Energy systems, 30 ECTS
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Computational study of multiple impinging jets on heat transfer
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Master program in Energy Systems
Examiner: Taghi Karimipanah
Supervisor: Mathias Cehlin
FACULTY OF ENGINEERING AND SUSTAINABLE DEVELOPMENT
Computational study of multiple impinging jets
on heat transfer
Mohammad Jahedi
January 2013
Masterโs Thesis in Energy systems, 30 ECTS
Abstract
This numerical study presents investigation of impinging jets cooling effect on a hot flat
plate. Different configuration of single jet, 5-cross and 9-square setups have been studied
computationally in order to understand about their behaviour and differences behind their
physics. Moreover, a specific confined wall was designed to increase two crucial parameters
of the cooling effect of impinging jets; average heat transfer coefficient of impingement wall
and average air temperature difference of outlet the domain and jet inlet.
The 2-D simulation has been performed to design the confined wall to optimise the domain
geometry to achieve project goals contains highest average heat transfer coefficient of hot
plate in parallel to highest average air temperature difference of outlet. Different effective
parameters were chosen after 2-D simulation study and literature review; Jet to wall
distance H/D = 5, Radial distance from centre of plate R/D = 20, jet diameter D = 10 mm.
The 3-D computational study was performed on single jet, 5-cross and 9-square
configurations to investigate the differences of results and find best setup for the specific
boundary condition in this project.
Single jet geometry reveals high temperature level in the outlet, but very low average heat
transfer coefficient due to performance of a single jet in a domain (Re= 17,232).
In the other side, 5-cross setup has been studied for Reynolds number of 9,828, 11,466,
17,232 and 20,000 and it was found that range of 11,466 to 17,232 performs very well to
achieve the purposes in this study. Moreover, turbulence models of , and
have been used to verify the models (Re=17,232) with available experimental data for
fully developed profile of the jets inlets and wall jet velocity and Reynolds stress
components near the wall boundary condition. All three turbulence models predict well
the velocity components for jets fully developed profile and for wall boundary condition of
the target plate. But since model has been validated with the Reynolds stress
components by experimental data, therefore is more reliable to continue the study with
verified simulation.
Finally 9-square configuration was investigated (Re=17,232) and the result compared with
other setups. It was concluded that 5-cross multiple jets is best design for this project while
9-square multiple impinging jets also fulfils the project purpose, but for extended
application in industry each setup is suitable for specific conditions. 5-cross multiple jets is
good choice for large cooling area which can be used in number of packages to cover the
area, while 9-square jets setup performs well where very high local heat transfer is needed
in a limited area.
Table of Contents Nomenclature ................................................................................................................................................ iv
2. Theory ...................................................................................................................................................... 11
3.1 Case description ................................................................................................................................ 23
4. Result ....................................................................................................................................................... 29
4.1 long pipe simulation .......................................................................................................................... 29
4.2 Single impinging jet ........................................................................................................................... 30
4.2.1 Parametric study of single jet in 2-D simulation ........................................................................ 31
4.2.2 Single jet in 3-D ........................................................................................................................... 37
Finally in verification of Reynolds stresses, Reynolds shear stresses of โจ โฉ and
โจ โฉ is seen in Figure 40. In coordinate, the โจ โฉ
result is verified well
except in region close to jet shear layer (R/D 0.5). In the other direction, โจ โฉ
profile has very good agreement with the measurement data profile.
In the heat transfer point of view, the result of three turbulence model is addressed here.
The contour of heat transfer coefficient of the impingement wall is shown in below Figure
for three turbulence models.
Figure 41: Heat transfer coefficient contour, Re=17,232, (a) , (b) and
(c)
๐
๐ ๐๐
๐
๐
49
In heat transfer coefficient result, peak values of turbulence models are different;
model shows highest peak compare to other models. On the other side, model predicts
different heat transfer coefficient distribution compare to circular variation of and
models. In between the neighbour jets, heat transfer increases in a line when
upwash flow is emerged by wall jet flow. As heat transfer coefficient is calculated by
temperature difference between hot plate and air flow temperature, temperature
distribution contour is similar to heat transfer coefficient contour.
Moreover Table 4 shows the summary of result of simulation for Re=17,232 for the three
turbulence models. The average of outlet air temperature of three models is presented in a
same order while the result of heat transfer coefficient average of impingement plate differs
for each model.
Table 4: Result summary of , and turbulence models for Re=17,232
( ))
( ))
(หC)
416 225.5 193.4
343 186 187
389 210 176
By comparing the simulation result, it was found that centre jet heat transfer coefficient
peak is higher than corner jets peaks in all three turbulence models predictions.
Turbulent kinetic energy contour of vertical plane 2 (see Figure 42) has very good
agreement of prediction in stagnation point region (without any over prediction of
turbulent kinetic energy peak at this region) with previous Computational studies for
and models (Behnia, Parneix et al. (1998), Thielen (2003)).
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Figure 42: Turbulent kinetic energy contour in plane 1, Re=17232, (a) , (b) and (c) models
๐
๐
๐
Plane 2
51
Figure 43: Mean axial velocity โจ โฉ in plane 1, Re=17,232, (a) , (b) and (c)
Turbulence models
In the developing zone of the jets near the stagnation region, higher level of turbulent
kinetic energy can be seen, where axial velocity of jet is decreasing in this zone (around
potential core length). This effect is shown in Figure 43, where potential core is vanished in
this zone near to stagnation region. The interaction of two neighbour jets also can be seen
in the mean axial velocity contour and it is interesting that upwash flow due to wall jets
interaction inclines and penetrates to the centre jet and peak value of turbulent kinetic
energy occurs in shear layer of the centre jet in all predictions. In the other hand, more
penetration of mass flow into the centre jet shear layer, higher level of turbulent kinetic
energy.
๐
๐
๐
52
Therefore itโs concluded that this phenomenon can be one of the reasons of highest peak
value of heat transfer coefficient in centre jet compare to corner jets. All three turbulence
models predict the interaction of the wall jets, but and models show the
similar pattern of distribution. On the other side, peak value of turbulent kinetic energy
prediction of and models are in a same level.
Finally by comparing the result of different turbulence models contains mean velocity
components and Reynolds stresses with experimental data, itโs concluded that model
is more reliable model compare to other models due to verification of Reynolds stresses
components in isothermal prediction. It should be considered that and
models can only predict mean velocity components while model can predict the
Reynolds stresses. Therefore by verification the model result, itโs more reasonable to
lean on this model result in isothermal simulation and continue computational study on the
thermal case where there is no available experimental data to verify the thermal result.
4.3.2 9-in line multiple jets setup
After computational study of 5-cross jets setup and find the best turbulence model, the 9-multiple jets configuration result is shown in this part in order to study the effect of higher mass flow rate to the domain by increasing the number of jets and dominating more effective cooling area and compare it by single jet and 5-cross jets setup.
The normalized centre line velocity of jets in axial traverse line by centre jetโs core velocity
magnitude is plotted in Figure 44 where each jet in symmetric boundary condition is
identified by its direction compare to centre jet. The interaction between configurations of
jets reveals interesting physic of multiple impinging jets. As in this figure is shown, all jets
behave same pattern in jet to wall distances greater than 2, but in region of stagnation point
the magnitude of the velocity is different in an interesting order. The centre jet has greatest
velocity in axial traverse distances in this region while the lower velocity magnitude is
belong to the corner jets (NE and SE) and the jets in the neighbourhood (N, E and S) are
located in the between of those profiles. Therefore it is concluded that the position of the
jets in this configuration shows the symmetric flow pattern of the jets respectively and
centre jet velocity profile is greater than other surrounding jets.
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Figure 44: Normalized velocity of jets centre lines by maximum velocity of centre jet in inlet boundary condition
Figure 45: 9-in line jets setup symmetric geometry
Figure 46: Normalized mean velocity by bulk velocity ) of plane 3
0
1
2
3
4
5
0.5 0.6 0.7 0.8 0.9 1 1.1
Axi
al d
istn
ace,
H/D
Jet NJet EJet NEJet SJet SEJet C
๐
N NE
C
S
E
SE
Symmetry line
Plane 3
54
In the interaction of the wall jets point of view, the normalized mean velocity by bulk
velocity ( contour (Figure 46) shows the same phenomenon in 5-cross jets setup
which upwash flow is penetrated to the centre jet from surrounding. Also there is a region
at end of effective length of wall jet which flow is separated from wall boundary condition
and divided into two flows; one is penetrated to the eddy inside the convergent space and
has convection heat transfer with confined wall and then followed the wall jet flow, and the
other enters to horizontal convergent outlet. A part of the second flow goes to pass outlet
condition and other part establishes an eddy and interacts with wall jet flow and probably
the interaction of this eddy with wall jet is one of the reasons for the flow separation. The
zoomed area in Figure 47 reveals this interaction, where velocity vectors are coloured by
air temperature. The well mixing is happened in this region due to convection of air flows
with wall boundaries conditions and mixing the flows in interaction area.
Figure 47: velocity vector of plane 3 coloured by air temperature and zoomed region of wall jet flow
As confirmation of interaction of eddies and wall jet flow in discussed region, the contour of
air temperature verifies this influence to heat transfer to air flow. The contour of
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temperature shows clearly that air flow temperature increase significantly in this region
and starts to gain heat from parallel wall boundary condition effectively and increase
average air temperature in outlet boundary.
Figure 48: Temperature contour of the plane 3, หC
Figure 49: zoomed area of velocity vector coloured by temperature in different radial planes
Moreover, this interaction also can be tracked in other jets behaviour as it shows in Figure
49 for three planes vertical to plane 3. In plane 5 which is belong to jet E located between
corner jets, there is only one big eddy on the domain and second eddy disappeared in this
plane which might be due to effect of corner jets from surrounding of this region and there
is no flow separation which confirms that only in corner jets regions flow separation exists
nearby the wall boundary condition (plane 4 and 6). But the question is that why flow
Plane 6
Plane 5 Plane 4
Plane 4
Plane 5 Plane 6
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separation is exist on corner jets wall boundary condition. The answer is related to type of
configuration of jets. In this case for 9 in-line jets setup, the wall jets of N, E and S are
compressed by air flow from surrounding (corner jets flows) and therefore wall jet has to
pass this region to outlet in a compressed flow (Figure 50). Then in downstream of region
the two compressed air flow from both sides of the middle jet penetrate to each other and
make stronger wall jet together. This stronger flow tent to exit domain directly without any
recirculation and therefore it is concluded that it effects on the wall boundary condition and
prevents to form a separation flow in this region.
Figure 50: velocity vector coloured by air temperature (โฐC) in a plane, 0.5*D above the hot plate
The effect of corner jets on the neighbourhood jets can be seen also in heat transfer
coefficient distribution of impingement plate (Figure 51). As it can be seen corner jets
dominate more region compare to compressed neighbour jets. Also maximum heat transfer
coefficient occurs on centre stagnation region with big difference in magnitude compare to
other stagnation regions.
Figure 51: Heat transfer coefficient contour of impingement wall, W/m2,k
0.5*D
Impingement plate
Horizontal plane
57
Finally after simulation of different configuration of jets by different number of jet from
single jet to 9 in-line jets setup, the result of simulation is summarized in the below chart to
compare the results with project goal. In this chart, for each setup both average of heat
transfer coefficient and outlet temperature difference are compared for all cases in parallel
to understand better that which configuration fulfils the study goal.
As it can be seen in this chart, single jet prediction shows less heat transfer coefficient of hot
plate while it introduces highest temperature difference average of outlet due to very low
velocity at outlet ( . The 5-cross setup prediction by three
different turbulence models shows very good balance between two crucial parameter of the
study. And 9-square configuration reveals that by increasing the number of jet up to 9,
effective cooling area is increased as well as heat transfer coefficient of hot plate while
temperature difference in outlet is less than 5-cross setup prediction. As the project goal is
to fulfil 150 โฐC air temperature difference average and 200 ( heat transfer
coefficient (as minimum level of achievement), therefore both 5-cross and 9 in-line multiple
jets fulfil the project goals.
Figure 52: summary result of single jet, 5-cross and 9 in-line multiple jets for Re=17232
72
210 225 186
283
200
247
176 193
187
146
150
Average heat transfer coefficient, w/m2,k average outlet temperature difference .k)
58
59
5. Conclusion
In this computational study of impinging jets, 2-D and 3-D simulation have been done in
order to investigate more about the physics behind the impinging jets specifically multiple
configurations. The project aim also was to design a confined wall boundary condition on
top of a hot plate and study the effect of different Reynolds numbers and number of jets to
optimize the design.
In order to design the shape of confined wall, 2-D simulation has been done and different
parameters which can be effective on the result were studied computationally. At the final
of the design process, all important factors have been chosen in order to continue the study
in 3-D to verify the predictions by available experimental data. These factors contains jet
diameter (D), geometry of outlet boundary condition, jet to wall distance (H/D=5), Radial
length of confined wall from plate centre (R/D=20) and usage of ventilated/unventilated jet.
In the 3-D simulation, firstly single impinging jet investigated in order to gain ability to
compare the multiple setups with standard single impinging jet. The 5-cross setup
prediction for different Reynolds numbers (9828 to 20,000) reveals that range of 11000 to
17000 fulfils the project goals very well (average heat transfer coefficient and air
temperature difference in outlet). Three turbulence models of , and
models were used to predict the one Reynolds number of optimized range (Re=17232) as it
is also close to Reynolds number which the experimental data is available (Re=23000). The
experimental data of wall jet boundary condition from stagnation point to several radial
distances contained velocity components as well as Reynolds stress components. All three
turbulence models predict well the radial and axial velocity components of jets fully
developed profile and for wall boundary condition of the target plate. But as model is
able to predict the Reynolds stresses components and it validated the result with
experimental data in Reynolds stresses components point of view, therefore this model is
more reliable to be used for the study with verified simulation.
In the final part of study, 9-square configuration was studied in order to investigate the
result by increasing the mass flow rate in to the domain and increasing the effective area of
cooling. The result shown that higher heat transfer coefficient can be gained by this
configuration while average air temperature difference in outlet is less compare to 5-cross
setup. Moreover the interaction between the jets in domain was discussed to understand
more about physics of the multiple jets.
Finally by summarising all simulations together and comparing the result, it was concluded
that 5-cross and 9-square multiple setups fulfil the project goal. But it should be mentioned
that each of these configurations should be applied in specific working condition.
The 5-cross setup is suitable for cooling the objects when the cooling area is very large and
60
it needs to cover the area by several packages of 5-cross setups. The 9-square configuration
is not suitable for this condition due to higher mass flow of jets by 45% and it is preferred
to use this setup in condition which high local heat transfer is needed. Therefore as final
conclusion, it is summarized that for current project goal the 5-cross jets setup gain best
results by fulfilment of both crucial goals of the project; average of heat transfer coefficient
and average of air temperature difference in outlet.
Also it is suggested that to continue the study, effect of number of jets be studied by
comparing the different mass flow rate for different number of jets. In this case, for a
constant mass flow rate, two different numbers of jets can be compared to study the direct
effect of number of jets with a same mass flow rate on heat transfer of impinging jet. Also
constant heat flux boundary condition in impingement plate boundary can be interesting to
study, since this condition is more accurate in reality compare to temperature constant
boundary condition.
61
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