Componentes Electronicos Caterpillar

Electronics

PRODUCT DIRECTORY

3

Proven Reliable in the Real World

Table of Contents

Cat Electronics Product Directory

Electronic Control Modules page

A3 Engine Controllers . . . . . . . . . . . . . . . . 6-7

A3:E2FF Controller

A3:E2MD Controller

A3:E2HD Controller

A3:E2IE Controller

A3:E3HD Controller

A3:E3GE Controller

A4 Engine Controllers . . . . . . . . . . . . . . . . 8-9

A4:E1 Controller

A4:E2 Controller

A4:E4FF Controller

A4:E4HD Controller

A4:E4MD Controller

A4:E4IE Controller

A4 & A2:M1 Machine Controllers. . . . . 10-11

A4:M1 Controller

A4:M2 Controller

A4:M3 Controller

A2:M1 Controller

Displays and Monitors page

Instrument Clusters & Displays . . . . . . 13-14

Advisor Display

Dash Instrument Cluster

Messenger Display

Data Link Gauges . . . . . . . . . . . . . . . . . . . . 15

Gauge Controller . . . . . . . . . . . . . . . . . . . . . 15

Electrical Components page

Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Control Handles . . . . . . . . . . . . . . . . . . . 18-19

Column Mounted Shifter

Electronic Joystick

Prophet Handle

Lights & Lamps . . . . . . . . . . . . . . . . . . . . 20-21

HID Flood Lights

LED Indicators

LED Signals

Rotating Beacon

Shock Resistant Lights

Sensors

Liquid Level Sensors . . . . . . . . . . . . . 22-23

Fuel Level Sensor

Pressure Sensors . . . . . . . . . . . . . . . . 22-23

High Pressure PWM Pressure Sensors

Integral Connector Pressure Sensors

Wire Leaded PWM Pressure Sensors

Speed/Timing Sensors . . . . . . . . . . . . 22-24

Hall Effect Active Speed Sensors

High Accuracy Timing Sensors

Low Speed Timing Sensors

Temperature Sensors . . . . . . . . . . . . . 22&24

PWM Exhaust Gas Temperature Sensors

Exhaust Gas Thermocouples

PWM Temperature Sensors

Active Temperature Sensors

Passive Temperature Sensors

Position Sensors . . . . . . . . . . . . . . . 22&25

Cylinder Position Sensors

Heavy Duty Rotary Position Sensors

Medium Duty Rotary Position Sensors

Steering Wheel Position Sensors

Electrical Components page

Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

PS13-20N 12V

PS12-20N 24V

PS19-60N 24V

PS19-50N 12V

On/Off Coils. . . . . . . . . . . . . . . . . . . . . . . . . . 27

EHC13-12V

EHC13-24V

Coils for Proportional E/H Valves . . . . . . . 27

C19-12P

C19-24P

C19-12RP

C19-24RP

C13-12RP

C13-24RP

Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

PS19LDA

PS13SDA

PS13TEHC

PS13TTV

PS13ETAC

Switches . . . . . . . . . . . . . . . . . . . . . . . . . 29-30

Electronic Key Switch

Filter By-Pass Switch

Liquid Level Switch

Relay Switch

Robust Arm Bar Switch

Rocker Switch

Communications page

Customer Communication Module . . . . . . 32

Customer Communication Module III . . . . 33

Gateway Explorer . . . . . . . . . . . . . . . . . . . . 34

Pocket Technician™ . . . . . . . . . . . . . . . . . . . 35

4

Defining the Possible

Forward Thinking

Welcome to Cat® Electronics Caterpillar Inc. is more than big, heavy

equipment — and much more than yellow

iron. Our products have evolved from simple

mechanical workhorses to sophisticated,

electronically controlled work-site solutions.

At the heart of this transformation is Cat®

Electronics. We “Define the Possible” for our

customers every day with our industry-leading

components, software, and electronic and

electrical systems.

Proven Experience

For more than 25 years, Cat Electronics has been

providing real-world electronic and electrical

solutions for the markets Caterpillar serves.

From on-highway to mining, construction to

electric power, marine to agriculture, Cat

Electronics offers value-added electronic

solutions that stand up to the world’s harshest

environments. With annual shipments of more

than 300,000 controls, 14-million components

and 20-billion lines of production software,

Caterpillar is not just an iron company, Caterpillar

is a world-class electronics company.

This broad experience and understanding of

heavy-duty application environments — like

severe vibration, shock, extreme operating

temperature ranges, thermal cycle, thermal

shock, humidity, corrosion and excessive

dust — has resulted in several hundred U.S.

and foreign patents in components, software

features and algorithms.

Electronics

ComponentsSoftwareSystems

Our Vision

We will be the global

leader in providing

motion and power

control solutions.

5

Electronic Control Modules

Our Engine and Machine Controllers have been

developed for today’s robust engines and

varied machine applications. They are capable

of advanced engine control and diagnostics.

This is the most comprehensive line of versatile,configurable and rugged controllers in usearound the world today.

A3 Engine Controllers

6


www.catelectronics.com

Electronics

A3:E2 Controllers:The A3:E2 line of controllers is appropriate for use in anyapplication of heavy and medium duty diesel engines.Capable of advanced engine control and diagnostics, theA3:E2 controllers are available in an air cooled, fuel cooled,or military housing.

With the ability to be configured in several hardwarearrangements and programmable software for differentapplications, this is the most comprehensive line ofconfigurable, rugged controllers in the world today.

A3:E3 Controllers:Based on our popular A3:E2 controllers, the A3:E3 hasbeen developed for larger diesel and spark ignited gasengines up to 16 cylinders. Capable of advanced controland diagnostics, this controller is available in the samehousings as our A3:E2 version, making it one of the mostcompact and versatile engine controllers available today.

Environmental Specifications A3:E2 & A3:E3

Operating Temperature Range -40°C to +120°C

Fuel Temperature* 80°C

Fuel Flow Rate* 10 L/min (max)

Radiated Immunity 15.0KHZ to 1.0 GHZ @100 V/M

Storage Temperature Range (normal) -50°C to +120°C

Output Shortage Tolerance 75% to 133% (NSV) Nominal System Voltage

Input Shortage Tolerance Between Input and Batt+/Batt-

Humidity Tolerance 115% NSV, 90% relative humidity over operating temperature range

Salt Spray Tolerance 115% NSV with 5% salt spray for 48 hours at 35°C

Chemical Splash Immunity Diesel fuel, engine/machine oil, & SAE J1455 chemical agents

Vibration (shock isolated components tolerance) 8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes

Moisture Leakage (sealant pressure tolerance) +/- 35 kPa against water and water vapor

Electrostatic Environment Zero damage during exposure to electrostatic painting process

*Fuel Cooled housing only

A3:E2 Controller

A3:E3 Controller

7www.catelectronics.com

A3 Engine Controllers


Operating Characteristics/ A3 ECM Model

Specifications Standard Housing

Air CooledFuel CooledMilitary HousingInputs

Switch to GroundSwitch to Battery (+Bat)Key Switch On/Boot (+Bat)Analog Input (Active)Analog Input (Passive)Analog Input (Active/Passive)Analog Input (Detonation/Passive)PWM Input (Differential)PWM Input (Single Ended)Analog Input 4-20mASensor Power Supplies

Analog Sensor Supply (5V, 400mA)Analog Sensor Supply - OEM (5V, 80mA)Digital Sensor Supply (8V, 400mA)Sensor Supply (12V, 30mA)Communication Links

On/Off Sourcing Drivers

On/Off Sinking Drivers

PWM Voltage OutPWM Current Drivers (3.75A)Analog 4-20mA DriverFrequency Drivers (Speedo/Tacho)Injector Drivers (high sides)Injector Returns (low sides)Engine Brake Drivers (low sides)Ignition CoilsProcessing Elements

MicroprocessorProcessor SpeedFlash ROMSRAMEEPROM

A3:E2FF A3:E2MD A3:E2HD A3:E2IE A3:E3HD A3:E3GE

Yes Yes Yes Yes Yes YesYes Yes Yes Yes Yes YesYes Yes Yes Yes Yes Yes

18 18 18 18 12 142 2 2 2 1 11 1 1 1 1 17 7 6 7 8 85 5 6 5 7 —1 1 1 1 1 —

— — — — — 84 4 4 4 2 24 4 4 4 7 8

— — — — 2 2

1 1 1 1 1 11 1 1 1 1 11 1 1 1 1 11 1 — 1 — —

3 2 2 2 3 3

— — — — 2 3

— — — — 2 22 2 2 2 — 26 6 6 6 16 —6 6 6 6 16 —6 6 — — — —

— — — — — 16

7 (1.5A) 7 (1.5A) 7 (1.5A) 7 (1.5A) 4 (1.5A) 4 (1.5A)2 (3.0A) 2 (3.0A) 2 (3.0A) 2 (3.0A)

4 (300mA) 4 (300mA) 4 (300mA) 4 (300mA) 4 (300mA) 4 (300mA)1 (2.0A) 1 (2.0A) 1 (2.0A) 1 (2.0A) 1 (2.0A) 1 (2.0A)

68336 68336 68336 68336 68336 6833624 MHz 24 MHz 24 MHz 24 MHz 24 MHz 24 MHz

1 MB 1 MB 1 MB 1 MB 1 MB 512kB256kB 256kB 256kB 256kB 256kB 256kB

8kB 8kB 8kB 8kB 2kB 2kB

3 (3.75A) 3 (3.75A) 1 (3.75A) 3 (3.75A) 3 (3.75A) 3 (3.75A)

A4Engine Controllers

8



Electronics

A4:E4 Controllers:Our range of A4:E4 engine controllers has been developedwith tomorrow’s requirements for diesel engine control inmind. Using the latest Power PC technology for advancedhigh speed processing, this range of controllers is capableof advanced combustion control and diagnostics for enginesup to 20 cylinders.

A4:E2 Controllers:The A4:E2 range of engine controllers has been developedfor the advanced engine control requirements for enginesup to 6 cylinders. Using Power PC technology, the A4:E2 iscapable of advanced control and diagnostics of directinjection and pump + line fuel systems.

A4:E1 Controllers:The A4:E1 controller line offers unsurpassed versatility.Using Power PC technology, this controller can be softwareprogrammed for applications as varied as pump + lineengine control, machine control, industrial control andas an intelligent remote I/O module.

Environmental Specifications A4:E1, A4:E2 & A4:E4

Operating Temperature Range* -40°C to 120°C

Fuel Temperature* 80°C

Fuel Flow Rate* 10 L/min (max)











*Fuel Cooled housing only

A4:E1 Controller

A4:E2 Controller

A4:E4 Controller


A4Engine Controllers


Operating Characteristics/ A4 ECM Model


Air CooledFuel CooledMilitary HousingInputs

Switch to GroundSwitch to Battery (+Bat)Key Switch On/Boot (+Bat)Analog Input (Active)Analog Input (Passive)Analog Input (Active/Passive)Analog Input (Detonation/Passive)PWM Input (Differential)PWM Input (Single Ended)High Frequency Input (Turbo)Analog Input 4-20mASensor Power Supplies

Analog Sensor Supply (5V, 200mA)Analog Sensor Supply (5V, 300mA)Analog Sensor Supply - OEM (5V, 80mA)Analog Sensor Supply - OEM (8V, 70mA)Digital Sensor Supply (8V, 150mA)Sensor Supply (12V, 30mA)Communication Links

On/Off Sourcing Drivers

On/Off Sinking Drivers

PWM Current Drivers (3.75A)

Analog 4-20mA DriverFrequency Drivers (Speedo/Tacho)Injector Drivers (high sides)Injector Returns (low sides)Processing Elements


A4:E1 A4:E2 A4:E4FF A4:E4HD A4:E4MD A4:E4IE

Yes Yes Yes Yes Yes Yes— Yes Yes Yes Yes Yes— — Yes Yes Yes Yes

12 11 17 17 17 172 2 2 2 2 21 1 1 1 1 15 8 10 10 10 103 5 4 4 4 4

— — 10 5 5 5— 2 — — — —

2 1 5 5 4 51 — 8 6 6 6

— 1 1 1 — 1— — 2 — — —

1 — — — — —— 1 1 1 1 1— — 1 1 1 1

8 — — — — —— 1 1 1 1 1— — 1 — — —

3 3 3 2 2 2

— — 2 — — —3 — 2 2 2 2

— 6 12 6 3 6— — 8 4 2 4

1 (50mA) 6 (2.0A) 6 (2.0A) 6 (2.0A) 6 (2.0A)1 (1.0A) — 2 (2.0A/PWM) 2 (2.0A/PWM) 1 (2.0A/PWM/Speed) 2 (2.0A/PWM)1 (1.5A) 1 (2.0A/PWM/Speed) 1 (2.0A/PWM/Speed) 1 (3.0A) 1 (2.0A/PWM/Speed)

2 (3.0A) 2 (3.0A) 2 (3.0A)

14 (300mA) 14 (300mA) 3 (300mA) 3 (300mA) 3 (300mA) 3 (300mA)1 (2.0A) 2 (300mA/PWM) 2 (300mA/PWM) 2 (300mA/PWM) 2 (300mA/PWM)

1 (2.0A) 1 (2.0A) 1 (2.0A) 1 (2.0A)

1 (2.5A) 3 (2.5A) 3 (2.5A) 2 (2.5A) 2 (2.5A) 3 (2.5A)1 (3.75A)

MPC555 MPC561 MPC561 MPC561 MPC561 MPC56140 Mhz 56 MHz 56 MHz 56 MHz 56 MHz 56 MHz

448kB 2Mb 2Mb 2Mb 2Mb 2Mb282kB 256kB 512kB 512kB 512kB 512kB

8kB 64kB 8kB 8kB 8kB 8kB

A4 & A2:M1Machine Controllers

10



Electronics

A4:M1 Controllers:Our range of machine controllers has been developed aroundour high-speed Power PC technology to offer a configurable,rugged controller capable of use in a wide range of applications.With a high density of built-in I/O and capable of master/slavecommunication, the A4:M1 can be used as a stand-alone controller,or in a system. These controllers are available in our standard andmilitary housings for even more rugged applications and EMCsensitive systems.

A2:M1 Remote I/O and Valve Controllers:Our range of A2 controllers has been designed for use in systemsas rugged remote I/O blocks. The A2 is capable of basic feedbackmaking them ideal for electrohydraulic systems, machine controls, orrugged industrial applications. The controller has four driversproviding easy expandibility.

Environmental Specifications A4 & A2:M1

Operating Temperature Range -40°C to +85°C











A4:M2 Controller

A2:M1 Controller

A4:M1 Controller


A4 & A2:M1Machine Controllers


Operating Characteristics/ A4 & A2:M1 ECM Model


Air CooledMilitary HousingInputs

Switch to GroundSwitch to Battery (+Bat)Key Switch (+Bat)Neutral Start InputAnalog Input (Active)Analog Input (Passive)PWM / Frequency InputPWM Input (High Accuracy)Speed InputBattery MonitorR-Terminal InputSensor Power Supplies

One 5v Sensor Supply (200mAdc)One 8v Sensor Supply (400mAdc)One 10v Sensor Supply (3A)Communication Links

CAN Data LinkOutputs

On/Off Sourcing Drivers (2.0A)On/Off Sinking Drivers (300mA)PWM Driver, 1 wire (2.0A)PWM Driver, 2 wire (2.0A)Low Level Sinking DriverProcessing Elements


A4:M1 A4:M2 A4:M3 A2:M1

Yes Yes Yes YesYes Yes Yes No

35 35 25 13 3 — —1 1 1 —1 1 1 —2 2 2 23 3 3 —

16 16 11 —4 4 — —6 6 4 —1 1 1 11 1 1 —

1 1 1 1 (100mA)1 1 1 —1 1 — —3 3 2 12 2 1 —

6 6 4 —8 8 8 —

10 2 8 —2 2 — 4

— — — 1

MPC555 MPC555 MPC555 Star 1240 MHz 40 MHz 40 MHz 14 MHz

2 mb 2 mb 2 mb 128 kb256 kb 256 kb 256 kb 5 kb32 kb 32 kb 32 kb 2 kb

Displays and Monitors

Our highly flexible line of displays and

monitoring products is comprised of both

systems and components to allow the operator

to monitor vital information and to provide

critical operating information to the user

while the machine or engine is operating.

12

Instrument Clusters and Display Units

13



Electronics

Caterpillar’s highly flexible Dash Instrument Cluster has five gauges,18 LED indicator lights, and two LCD digital displays. Communicating on the SAE J1939 data link, the cluster is able to provide criticaloperating information to the user while the machine or engine is in use.

The Navigator 10.4cTS is a compact, embedded Intel® Pentium™ basedhardened PC designed for use in rugged outdoor environments. Thesystem incorporates a 10.4˝ transflective LCD for superior viewing inhigh light conditions with a broad-range dimmable back-light for viewingin low light conditions. The integrated high-light rejection infraredtouch-screen provides a means for reliable operator input in extremeoperating conditions.

The Cat® Messenger operator information dashboard display providesreal-time, visual feedback on engine or machine operating conditionsto help ensure the best performance possible from an engine or machine.Messenger uses a full graphics information display with transflectiveLCD technology. Multiple communication data links can be utilized toprovide real-time performance and operating information while thevehicle is in use. The information can be displayed in eithermultilingual text (even graphical languages) or a graphical format.

Advisor 6.0m2 is a monochrome, transflective graphical informationdisplay capable of displaying real time operating information onparameters such as engine speed, ground speed, and fuel consumption,and is targeted for use on heavy-duty engines and machinesoperating in adverse conditions. The displayed data can be obtainedfrom an existing data link that connects engines, transmissions,and hydraulic systems.

Navigator Rugged PC

Dash Instrument Cluster

Advisor Display Unit

Messenger Display Unit

Environmental Specifications-20°C to 70°C

-40°C to 85°C

-40°C to 85°C

-50°C to 85°C

8g RMS random from 20-2000Hz

9.8g 24-2000Hz

Splash proof enclosure

Sealed to +/- 35kPag case, IP68/NEMA 13

Environmentally sealed to 34.48kPa

IP68/NEMA 13 Ingress Protection

Dash Cluster Navigator 10.4 cTS Advisor 6.0m2 Messenger

— Yes — —

Yes — Yes YesYes — Yes —— Yes — YesYes — — —— Yes Yes YesYes — — —— Yes Yes Yes

— Yes Yes Yes

Operating Temperature

Storage Temperature Range

Vibration

Sealing/Protection


Instrument Clusters and Display UnitsProven Reliable in the Real World

Operating Characteristics/ Instrument Clusters and Display Units

Specifications Inputs/Outputs

Generic Switch to BatteryKeyswitch InputOutput Horn DriverHigh Side DriversPWM Switch to Ground Analog Voltage Switch to GroundR-terminal Alternator InputPWM InputsDigital PortsCommunication

External PC KeyboardEthernetRS 232Data LinksProcessing Elements

Processor

Operating SystemRAM/SRAMFlash MemoryEEPROMElectrical

Power Supply10 +/- 1V Supply (Output)5V Regulated Supply (Output)Physical Characteristics

DimensionsWeightMounting TypeMonochrome Transflective LCD Display10.4˝ Transflective Color VGA LCD DisplayLED IndicatorsBacklight RatioBacklightingButtonsConnectors

70 pin mating harness70 pin environmentally sealed8 pin environmentally sealed integral DT

Dash Cluster Navigator 10.4 cTS Advisor 6.0m2 Messenger

4 — 1 —1 1 1 11 — — —

— — 2 —— — 8 —— — 4 —— — 1 —— 5 — 1— 8 — —

— 1 1 —— 1 — —— 7 1 —1 8 3 2

— P166 Tillamuk 68376 Mot. 68376 Mot.32 bit @ 24 MHz 32 bit @ 24 MHz

— Windows/NTCE — —— 64 mb 1 mb 512 kb

— 128MB + external 1 mb 1 mb

— — 32 kb 32 kb

12V/24V 9V-32V 9V-32V 9V-32V— Yes Yes —— Yes Yes —

— 315 x 261 x 93 mm 71 x 140 x 221 mm 60.5 x 66 x 119.5 mm— 8.5 lbs 3.5 lbs. 0.6 lbs.— Bracket Panel/Gimbal Panel/Gimbal— — Yes Yes— Yes — —18 — Yes —— 200:1 — —— — White/Red White/Red— Touch Screen 10 4

— Yes — —— Yes Yes —— — — Yes

Data Link Gauges and Gauge Controller

15



Electronics

This SAE J1939 Data Link system is composed of electronicallycontrolled analog gauges that combine the accuracy anddependability of electronics with the simplicity and visual clarityof conventional analog gauges. The system is designed for “plugand play” installation on various applications in many harshenvironments including building, construction, agricultural, and marine.

The Gauge Controller receives, translates, and resends the J1939information via a local data link to the appropriate gauge whileproviding a single interface to the data link for the gauge system.The user can mount the controller on the rear of any 3˝ gaugeor in a separate location if the panel location does not allowspace for the gauge controller and harnessing to be attached.

Environmental SpecificationsOperating Temperature Range -40°C to +85°C

Storage Temperature Range -55°C to +85°C

Vibration 9.8g RMS random vibration from 24 Hz to 2000 Hz

Seal Sealed to +/- 35 kPa against water and water vapor


Input Shortage Tolerance Between Input and Batt+

Humidity Tolerance 115% NSV, 90% relative humidity overoperating temperature range

Salt Spray Tolerance 115% NSV with 5% salt sprayfor 48 hours at 35°C

Chemical Splash Immunity Diesel fuel, engine/machine oil,& SAE J1455 chemical agents

Electrostatic Environment Zero damage during exposure toelectrostatic painting process

Operating Characteristics/Specifications Gauge Controller

Supply Voltage:

Gauge Controller Operating SupplyVoltage Range (+Bat Input) 9V-32VGauge Operating Supply Voltage(Supplied by Gauge Controller) 9V-18V

Communication:

J1939 CAN Data Link 1Gauge Data Link 1

Operating Characteristics/ Data Link Gauges

Specifications Features

Auxiliary Pressure (0 -3447kPa)Auxiliary Temperature (-40°C to 49°C)Boost Pressure (0-345kPa)Engine Coolant (-18°C to 120°C)Exhaust Temperature (49°C to 872°C)Fuel Level (0 - 4/4)Fuel Pressure (0 - 862kPa)Fuel Rate (0 - 7571ph)Fuel Temp (-18°C to 120°C)Inlet Manifold Temp (-18°C to 120°C)Oil Pressure (0 - 689 kPa)Oil Temperature (-18°C to 120°C)Percent Load (0 -100%)Speedometer (0-70mph, 0-110km, 0-60knots)Tachometer w/LCD (0-3000rpm, 0-3600rpm and 0-4000 rpm gauges are available

Transmission Oil Pressure (0 - 3447kPa)Transmission Oil Temperature (-18°C to 120°C)Volt (0V-16V)Volt (9V-32V)

2˝Gauge 3˝Gauge

Yes —Yes —Yes YesYes YesYes YesYes —Yes YesYes YesYes YesYes YesYes YesYes YesYes Yes— Yes

— Yes

Yes YesYes YesYes —Yes Yes

Electrical Components

Cat® Electronics takes great pride in

offering to the world a line of electrical

components that are the most durable on

earth. Our components are developed to

withstand the harshest environments – and

they’re tested to do so in our own facilities.

The components operate successfully in

environments ranging from the chill of the

Antarctic to the heat of the Arabian Peninsula.

The electrical component line includes

products such as heavy-duty connectors,

ergonomically designed handles and joysticks,

HID and LED lights, and robust and durable

lines of sensors, solenoids, valves, and switches.

16


Connectors


The Caterpillar Connector Series is a heavy-duty plasticelectrical connection system for use with inline, bulkheadand device applications. Applications include wire to wireand wire to PC applications. The sealing plugs can bemolded into the plug connectors’ wire seal cover. Bulkheadconnectors are available in multiple sizes along with awire dress cover providing wire seal protection frompressure wash spray.

Operating Characteristics/SpecificationsCurrent Rating: 13 amps per terminal*

Wire Range: 14-18 AWG

Mechanical:

Keying: 6 key ways plus a universal

Mating: Jackscrew mating;M6 thread with M4 Allen head

Connector Sizes Available: 26, 70 & 120 position(plug & receptacle; standard length PC pins)

34 & 48 position(header only; long PC pins)

* Consult Cat Electronics for maximum total current carrying capability and application assistance

Environmental SpecificationsOperating Temperature -40°C to +120°C

Fluid Compatibility Diesel fuel, brake fluid, engine oil, engine coolant

Sealing Environmentally sealed to 1m of water (mated pair plug & receptacle)

14 AWG (SXL) – 18 AWG(GXL) PC board connector sealed to 35kPa through the pins

The Advanced Fan Motor (HVAC) blower motor assembly isan environmentally sealed, compact package that providesincreased airflow and excellent performance over a widerange of temperatures. The assembly provides long lifeperformance in high vibration environments and providesoutstanding protection against EMI/RFI.

Operating Characteristics/SpecificationsInputs:

Supply Voltage 13V-27VSupply Current 20 A and 13 A max

Outputs:

Speed 4800RPM and 5100RPMTorque .37Nm and .45NmPower .19kW and .23kWRotation CWLE

Environmental SpecificationsOperating Temperature -40°C to +85°C

Storage Temperature -40°C to +85°C

Sealing Vented at shaft end to improve air circulation within motor.

Sealed on exposed endframe

Sinusoidal Vibration 10g 18-2000 three axis

EMI/RFI ISO13766 compliant

Fans

Control Handles

18



Electronics

Operators want their machines to look, feel, drive, andride more like their personal vehicles. The Caterpillar lineof Handles, Joysticks, and Shifters has been developedusing highly reliable electronic components to satisfythat operator requirement.

The product line is comprised of the following:

Column Mounted Shifters have a five-million cycle lifeexpectancy and 2-million cycle speed capability. The reliableelectronic shifters and shuttles for transmission directionand speed input are data link ready and exhibit excellentenvironmental performance.

The Prophet Handle and Electronic Joystick are modularlydesigned allowing for application customization whileminimizing development time, cost, and tooling. Bothproducts have a long life expectancy. The handle andjoystick are ruggedly designed making them more reliablethan other commercially available products and theserviceable modules reduce customer costs.

Prophet Handle

Column Mounted Shifter

Electronic Joystick


Control Handles


Operating Characteristics/ Control Handles

Specifications Inputs

Supply Voltage

Supply Current

Outputs

Output Signal (PWM)

Output SwitchedOutput Signal (20mA-2.0A direct drive)ResolutionMechanical

RotationForce

Column Mounted Prophet Electronic Shifter Handle Joystick

9V-16V 9V-32V 9V-32V

100mA max 105mA <30mA at 32V<100mA at 9V

— 500 Hz 500 Hz 4 outputs available

Yes 3 available 5 availableYes — —— 1 degree .3 degree

— — +/- 20 degrees— — 3Nm torque

Environmental SpecificationsDiesel Fuel

Water

Engine Oil

Tri-Sodium Phosphate Cleaners

Operating

Storage

9.8g random, three axis

8g (rms) 24-2000Hz, three axis

Meets EU requirements

100V/m radiated (15kHz to 1GHz)

+/- 35kPa

10.4kPa water spray

Direction

Speed

Integral 12 pin DT

Column Mounted Prophet Electronic Shifter Handle Joystick

Yes Yes YesYes Yes YesYes Yes YesYes Yes Yes

-40°C to +85°C -40°C to +85°C -40°C to +85°C-50°C to +85°C -40°C to +85°C -40°C to +85°C

— Yes YesYes — —— Yes YesYes — —— Yes YesYes — —

5 million cycles — 2.5 million cycles2 million cycles — —

Yes — —

Chemical Compatibility

Temperatures

Vibration

EMI/RFI

Sealing

Life

Connector

Lights

20



Electronics

Today, operators demand well-lit work areas using highlyreliable lights for safety and performance. The CaterpillarLighting product line satisfies these user requirementsby offering the following:

High Intensity Discharge (HID) Gas Lights are used forexterior flood lighting. The color of the light is closer tosunlight than traditional halogen thus providing an increasein operator safety. The HID light is more efficient as it canproduce the equivalent of several halogen lights of thesame wattage. The gas tube in HID lights has a lifeexpectancy of 2000 to 6000 hours.

LED Indicator and Signal Lights are designed implementingLED technology instead of traditionally used incandescentlighting. The LED technology extends the life of the lightand emits brilliant color against EMI/RFI. The LED lightalso is very cost effective as there is no risk of a filamentbreaking in high vibration conditions. LED signal lightsare now available in amber, red, or blue for off-highwayand construction equipment. Life expectancy has beenextended to approximately 25,000 hours, a greater than25X improvement over traditional incandescent technology.The light is designed with the lens sonic welded to thehousing for 100% sealing.

Rotating Beacons are the newest in the Caterpillar lightingfamily. The rotating beacon is a warning beacon that useselectronics to emit light using a gas tube. As with ourother lights, the rotating beacon is designed to withstandhigh vibration conditions.

Shock Resistant Head/Flood Lights are designed forgeneral flood lighting. The lens and halogen burner areshock mounted for long-life in high vibration applicationsand can be mounted either vertically or suspended. Anotheroperator benefit to the shock resistant light is that no toolsare required to service the halogen burner.

HID Flood Lights

LED Indicator Lights

LED Signal Lights

Rotating Beacon

Shock Resistant Lights


Lights


Operating Characteristics/ Lights

Specifications Inputs

Supply VoltageSupply CurrentChemical Compatibility

Diesel FuelWaterEngine OilEthylene Glycol

LED Indicator LED Signal Shock Resistant HID Flood RotatingLights Lights Light Lights Beacon

12V and 24V 18V to 32V 12V and 24V 18V to 32V 12V and 24V30mA/15mA 350 mA 4.7 and 3.4 Amps 3.5 Amps 4.7 and 3.4 Amps

Yes Yes Yes Yes YesYes Yes Yes Yes YesYes Yes Yes Yes YesYes Yes Yes Yes Yes


Storage Temperature

EMI/RFI

Environmentally Sealed to:

EnvironmentalSpecifications

LED Indicator LED Signal Shock Resistant HID Flood RotatingLights Lights Light Lights Beacon

-40°C to +85°C -40°C to +85°C -40°C to +85°C -40°C to 65°C -40°C to +85°C

-55°C to +120°C -55°C to +120°C -55°C to +120°C -55°C to 85°C -55°C to +120°C

— Class B Region II — Class B Region II ISO 13766

— +/- 35kPa +/- 20.6kPa +/- 35kPa —

Hall Effect ActiveSpeed Sensor

Integral ConnectorPressure Sensor

High Pressure PWM Sensor

Fuel Level Sensor

Sensors

22



Electronics

Active Temperature Sensor

Heavy Duty Rotary Position Sensor

Caterpillar offers a robust and durable family of sensorsfor industrial, off-highway, diesel, and engine applications.Our product line includes such sensor types as liquid levelsensors, pulse width modulated pressure sensors, activespeed sensors, high accuracy speed timing sensors, position sensors, and temperature sensors.

Our sensor offerings include:

Liquid Level Sensors

Fuel Level Sensors

Position Sensors

Cylinder Position SensorsHeavy Duty Rotary Position SensorsMedium Duty Rotary Position SensorsSteering Wheel Position Sensors

Pressure Sensors

High Pressure PWM SensorsIntegral Connector Pressure SensorsWire Leaded PWM Pressure Sensors

Speed/Timing Sensors

Hall Effect Active Speed SensorsHigh Accuracy Timing SensorsLow Speed Timing Sensors

Temperature Sensors

PWM Exhaust Gas Temperature SensorsExhaust Gas ThermocouplesPWM Temperature SensorsActive Temperature SensorsPassive Temperature Sensors


Sensors


Operating Characteristics/SpecificationsInputs

Supply VoltageSupply CurrentProof PressureBurst PressurePressure RangeOutputs

Output SignalSensing Range Output RangeResistanceInductanceResolution (Short-Tall Tank)Response to Step input change(10% to 90% of full scale step)Total Error BandMax Sink CurrentMax Source CurrentShort to Ground or Vs Protection

Fuel High Pressure Integral Wire Leaded Hall Effect High AccuracyLevel PWM Connector PWM Active Timing

Sensor Pressure Sensor Pressure Sensor Pressure Sensors Speed Sensors Sensors

18V-32V 8V-32V 5V +/- .25V 8V +/- .25V 8V-13V —

80mA 35mA 20mA max 20mA max — —

— 2X 2X 2X — —

— 3X 3X 3X — —— 3000kPaG to 70MPaG 116 lPaG to 6394kPaA 197kPaA to 1135kPaA — —

PWM-500Hz PWM-500Hz Analog PWM-500Hz 0-15Hz —305-2286mm — — — — —

— — — — 2.3 to .5 —

— — — — — 140 Ohms

— — — — — 55mH @ 1000Hz

12.7-25.4mm — — — — —

— 15ms 15ms 15ms — —

— +/-3% of max pres.(-40°C to125°C) 3% of max pres. (-40°C to 125°C ) 3% of max pres. (-40°C to 125°C ) — —— 20mA 1.5mA 1.5mA — —— 20mA 1.5mA 1.5mA — —Yes Yes Yes Yes Yes —


Fuel High Pressure Integral Wire Leaded Hall Effect High AccuracyLevel PWM Connector PWM Active Timing

Sensor Pressure Sensor Pressure Sensor Pressure Sensors Speed Sensors Sensors

-40°C to +125°C -40°C to +110°C -40°C to +125°C -40°C to +125°C -40°C to +120°C -40°C to +120°C


10g (18-2kHz) 26grms (20-2kHz) 26Grms (20-2kHz) 26grms (20-2kHz) 26grms (20-2kHz) 26grms (20-2kHz)

100v/m Radiated 100v/m 100v/m 100v/m 100v/m —

+/-35kPa +/-35kPa +/-35kPa +/-35kPa +/-35kPa +/-35kPa


Storage Temperature

Vibration

EMI/RFI

Sealing

Sensors

24



Electronics

Operating Characteristics/Specifications Inputs

Supply VoltageSupply CurrentResponse Time from 10% to 90%of a Temperature ChangeSensed TemperatureOutputs

Output SignalFrequencyOutput RangeResistanceInductance

Low Speed PWM Exhaust Exhaust PWMTiming Gas Temperature Gas Temperature

Sensors Sensors Thermocouples Sensors Active Passive

— 8V +/- .25V — 8V or 24V 5V-8V —

— 20mA max — 3mA 3mA 10mA

— <60s <25s <20s <60s <15s

— -40°C to 1095°C -40 to 1095 C -60°C to 120°C — -50°C to 150°C

— PWM Type K Thermocouple PWM Active Analog Voltage Variable Resistance

— 500 MHz — 500 MHz or 5kHz — —

— 20 to 80% duty cycle — 9 to 90% duty cycle .2 to 4.5V —

1056 Ohms — — — — 1000 Ohms @25°C

420mH @1000Hz — — — — —


Low Speed PWM Exhaust Exhaust PWM Timing Gas Temperature Gas Temperature

Sensors Sensors Thermocouples Sensors Active Passive



— 20grms (20 to 2kHz) 10g (20 to 2kHz) 20grms (20 to 2kHz) 20grms (20 to 2kHz) 20grms (20 to 2kHz)

— 100v/m 100v/m 100v/m 100v/m —

— +/-35kPa +/-35kPa 35kPa (housing), 35kPa (housing), 35kPa (housing),1000kPa (probe) 1000kPa (probe) 1000kPa (probe)

Temperature Sensors

Temperature Sensors


Storage Temperature

Vibration

EMI/RFI

Sealing


Sensors



Supply Voltage Supply CurrentAngular RangeOutputs

Output SignalFrequencyOutput Low (Sink)Output High (Source)Output (PWM) V (low) maximum<1.0Vand V (high) minimum >3.9V Maximum Velocity

Hysteresis

Resolution

Position Accuracy

Displacement RangeSensor LifeMax Sink CurrentLinearityShort to Ground or Vs Protection

SteeringWheel

Class 2 Class 3 Heavy Duty Medium Duty Position Sensor

10V +1/-3V 10V +1/-3V 18V-32V 9V-32V or 8V 8V-12V

100mA max 100mA max 40mA max 30mA max 90mA max

— — 140 and 120 deg. 72, 102, & 310 deg. +/- 170 deg.

PWM PWM PWM PWM PWM

500 Hz +/-100 Hz 115 Hz +/-15 Hz 350-700 Hz 350-700 Hz 380-620 Hz

— — < 1V @15mA sink < 1.0V @ 9mA sink < 1V @ 10mA sink

— — >3.3V @ 1.4mA source 3.5-10V @ 9mA source >4V @ 1.4mA source

Yes Yes — — —

2000 mm/s 2000 mm/s — — —

< 1.5 X resolution < .12 X resolution 2% 1% for sensors with 1.5%+.6 mm +0.004% or 0.15 mm spring return

<4 mm @1 MHz, <0.5 mm @1 MHz, — — —and <1 mm @ 5MHz and <0.1 mm @ 5MHz

+/-0.1% of full stroke +/-0.05% of full stroke — — —or +/- resolution or +/- resolution

50 mm to 1200 mm 50 mm to 2000 mm — — —2 million strokes 2 million strokes 3 million cycles 10 million cycles 2 million cycles

— — 10Ma 9Ma 10Ma— — +/- 2.5% Full scale +/- 2.5% Full scale +/- 2.5% Full scale— — Yes Yes Yes


Storage Temperature

Vibration

EMI/RFI

Stop Strength

Actuation Force

Axial Load

Radial Load

Hydraulic Pressure Limits: Continuous/Transient

Sealing


SteeringWheel

Class 2 Class 3 Heavy Duty Medium Duty Position Sensor

-40°C to +120°C -40°C to +120°C -40°C to +85°C -40°C to +85°C -40°C to +85°C

-55°C to +150°C -55°C to +150°C -55°C to +85°C -55°C to +85°C -55°C to +85°C

15.3 grms (20 to 2kHz) 15.3 grms (20 to 2kHz) 20 grms (24 to 2kHz) 20 grms (50 to 2kHz) 9 grms (24 to 2kHz)

100 v/m 100 v/m 100 v/m Rad Immunity 100 v/m Rad Immunity 100 v/m Rad Immunity

— — < 60Nm — —

— — > 2Nm — —

— — 1000 N max — —

— — 1000 N max — —

41,358kPa / 82,717kPa 41,358kPa / 82,717kPa — — —

— — +/-35kPa +/-35kPa when mounted not sealed - must be mountedper specifications inside a sealed assembly

Cylinder Position Sensor Rotary Position Sensor

Rotary Position SensorCylinder Position Sensor

Solenoids

26



Electronics

Nominal Voltage

Current Range

Wattage

Hysteresis

Proof Pressure

Burst Pressure

Duty Rating

Usable Stroke

Rated Force

Ambient Temperature

Mating Connector

Mating Port

Wire Class

Package Size

Coil

Operating Characteristics/ Proportional Solenoids

Specifications

Amps:

(maximum):

%:

(34,465kPa)

(68,931kPa)

@ 100% Voltage

Millimeters:

Newtons:

Degrees

Standard DT Plug Assembly

Lead Wire

Custom Face Seal, 28 threads

“H” Class

Length: mm

Width: mm

Height: mm

IP69 rated Certified to CSA Standard C22.2

PS13-20N PS13-20N PS19-60N PS19-50N 12V 24V 24V 12V

12V 24V 24V 12V

0 to 2 0 to 1 0 to 1.9 0 to 1.8

14 14 28 28

<3% <3% <3% <3%

345 bar 345 bar 345 bar 345 bar

Over 690 bar Over 690 bar Over 690 bar Over 690 bar

Continuous Continuous Continuous Continuous

1.6 1.6 3 3

20 20 60 50

-40°C to 121°C -40°C to 121°C -40°C to 100°C -40°C to 121°C

Yes Yes Yes Yes

Yes Yes Yes Yes

Yes Yes — —

Yes Yes Yes Yes

67.3 67.3 75 7535 35 42 42

54.5 54.5 65 65

Yes Yes Yes Yes

Our lightweight, compact Proportional Solenoids

provide force output proportional to applied currentover a stroke range. Many thousands of hours intough engine and machine applications have proventhe performance and durability of our solenoids.


Coils


Nominal Voltage

Resistance

Windings

Ambient Temperature

Wire Rating

Mating Connector

Package Size

Operating Characteristics/ On/Off Coils

Specifications

(Ohms at 25°C)

Turns

Degrees

Wire Rating

Deutsch 2 pin DT

Standard DT Plug Assembly

Lead Wire

Length: mm

Width: mm

Height: mm

I.D.: mm

EHC13-12V EHC13-24V

12V 24V

10.5 55

995 2160

-40°C to 121°C -40°C to 121°C

200°C 200°C

Yes Yes

Yes YesYes Yes45 4535 3555 55

13.2 13.2

Nominal Voltage

Resistance (Ohms at 25º C)

Rated Current

Housing Shape

Connector Type

Operating Characteristics/ Coils for Proportional E/H Valves

Specifications C19-12P C19-24P C19-12RP C19-24RP C13-12RP C13-24RP

12V 24V 12V 24V 12V 24V

4.75 5.0 4.75 5.0 — —

1.8A 1.9A 1.8A 1.9A 2A 1A

Rectangular Rectangular Round Round Round Round

Integral DT Integral DT Integral DT Integral DT Integral DT Integral DT

Our On/Off E/H Coils are designed for use in the electroniccontrol of valves in both on/off and proportional applications.The coils are designed to meet Caterpillar’s tough standardswith respect to vibration, thermal shock, thermal cycling,and endurance.

Valves

28



Electronics

Our family of Pressure/Control Reducing Valves

consists of products with such characteristics asproportional/reducing capability, a closed 3-waycartridge valve, solenoid operated, and direct acting. Pressure Control Reducing Valve

Fluid

Filtration

Ambient Temperature

Weight

Typical Supply Pressure

Flow Rate to Controlwith Full Current

Maximum Internal Leakage to Tank

Hystersis

Controlled Current Range

Wattage

Wire Class

Coils and Connectors

Operating Characteristics/ Valves

SpecificationsHydraulic fluid at viscosities of

6 to 420 cSt (45 to 2000 SSU)

ISO 4406 (18/15) cleanliness

Degrees

Grams:

kPa:

11.6 lpm (3.06 gpm) @ 500kPa

control pressure

3.5 lpm (.924 gpm) @ 500kPa

control pressure

24 lpm (5.28 gpm) @ 80kPa

control pressure

41 lpm (10.8 gpm) @ 1500kPa

control pressure

16.3 lpm (4.3gpm) @ 1,180kPa

control pressure

.20 lpm (.052 gpm) @ max current

.920 lpm (.202 gpm) @ min current

.73 lpm (.19 gpm) @ min current

1.14 lpm (.30 gpm) @ min current

3% with dither signal

6 and 3.5% with 1,600 and 3,800kPa

pressures respectively with dither signal

0 to 9 amps (100% duty @ maximum

current @ 121°C ambient)

0 to 2 amps (12V coil)

0 to 1 amps (24V coil)

14 Watts (Maximum)

“H” Class for all voltages

IP 69 rated

Certified to CSA Standard

Duetsch DT standard

Others available: lead or integral

PS19LDA PS13SDA PS13TEHC PS13TTV PS13ETAC

Yes Yes Yes Yes Yes

Yes Yes Yes Yes Yes

-40°C to 100°C -40°C to 121°C -40°C to 121°C -40°C to 121°C -40°C to 121°C

550 315 343 390 387

5,500kPa 3,300kPa 2,500kPa 1,600kPa 3,800kPa

Yes — — — —

— Yes — — —

— — Yes — —

— — — Yes —

— — — — Yes

Yes Yes — — —— — Yes — —— — — Yes —— — — — YesYes Yes Yes — Yes

— — — Yes —

Yes — — — —

— Yes Yes Yes Yes— Yes Yes Yes —

Yes Yes Yes Yes Yes

Yes Yes Yes Yes Yes

Yes Yes Yes Yes YesYes Yes Yes Yes YesYes Yes Yes Yes YesYes Yes Yes Yes Yes

Switches

29



Electronics

Liquid Level Switch

Rocker Switches Caterpillar’s family of switches offers components such asthe Rocker Switch to allow the operator to transfer input,such as activation of a locking mechanism, to the electroniccontrol module or component in a cost effective manner.

The Liquid Level Switch allows the operator to detect fluidlevels in various systems.

The Filter-By-Pass Switch provides information when dirty oilis by-passed around the filter element and into the system.

The Robust Arm Bar Switch indicates position of the arm bar.

The Relay Switch allows the operator to electronically “relay”engine start-up information.

The Electronic Key Switch operates the on-off switch via aremovable key.

Filter By-Pass Switch

Robust Arm Bar Switch

Electronic Key Switch

Relay Switch



Switches


Supply VoltageSwitching VoltageLeakage CurrentContact RatingMax Contact Current (normally closed)Max Contact Current (normally open)Coil CurrentVoltage DropVoltage ActuationOutputs

Output SignalProtectionMechanical

Number of PolesNumber of ThrowsLifeContact ConfigurationMedium (Hydraulic oil)Medium (Lubricant)Medium (Ethanol)Schematics

Pin 1Pin 2Max Load

ResistiveInductiveLamp

Electronic Filter Robust LiquidRocker Key By-Pass Arm Bar Level RelaySwitch Switch Switch Switch Switch Switch

Gold 5V, Silver 12V 9V-16V 12V-24V 12V-24V — 12V max

— — — 100V max — —

— 6mA max — — — —

— — .5A .5A — —

— — — — — 35A

— — — — — 40A

— — — — — 133mA

— — — — 100 mV @ 2.5mA max —

— — — — 5V-28V —

— Switch to +Battery — — — —

— 5 Amp fuse — — — —

— — — — Single —

— — — — Single —

— — 10,000 cycles 50,000 cycles 100,000 cycles 100,000 cycles

— — — — — SPDT

— — — — Yes —

— — — — Yes —

— — — — Yes —

— — N/O side of contact — N/O side of contact —

— — — — Common —

20 Amp — — — — —

15 Amp — — — — —

7 Amp — — — — —

Environmental SpecificationsStorage TemperatureOperating TemperatureMountingSealing18 to 500 Hz, 10 G9.8g (rms) 24-2000 Hz three axis15.3g, 24 to 2000Hz10g, 20 to 2000 Hz

Rocker Electronic Filter By-Pass Arm Bar Liquid Level RelaySwitches Key Switch Switch Switch Switch Switch

-60°C to +85°C -50°C to +85°C — — — —-40°C to +85°C -40°C to +85°C -40°C to +121°C -40°C to +85°C -40°C to +125°C -40°C to +85°C

— — — — — Engine Isolated10.34kPa — 35kPa 10.34kPa Impervious to oil, fuel, salt —

— — — — Yes —— Yes — — — —— — — Yes — —— — Yes — — —

Standard Spec’s

Protection

Vibration

C o m m u n i c a t i o n s

Information technologies from Cat Electronics

are powerful enough to transform the way users

manage their operations. Our communication

solutions provide both single and two-way

communication links. Operators can remotely

control, monitor, or program the engine in

much the same way that an operator does

from the panel inside the vehicle.

The Gateway product line allows the operator

to connect the on-board machine or engine

standard data link with off-board data networks.

The Pocket Tec device is an easy-to-install

and easy-access information product that

plugs into your Palm hand-held organizer to

read and capture engine data in real time.

Data can be saved and downloaded to your

personal computer.

31


Customer Communication Module


Operating Characteristics/SpecificationsPower Supplies:

One Battery +/- Input (15V - 45V)

Communication:

One RS-232 Data LinkOne High Speed Proprietary Data

Processing and Memory:

One 4MHz MC68HC11F1RAM Battery BackedFlashReal-time Clock

Displays:

One 3-digit 7-segment

The Customer Communication Module (CCM)

provides a means to remotely control and

monitor single or multiple packaged generator

sets (PGS) at a common site. By accessing the

CCM from a personal computer or other RS-232C

device, each PGS can be remotely started and

stopped, and engine and generator parameters

can be monitored on a “real time” basis.

Converts proprietary Cat data link to anindustry standard RS-232C serial data link

Up to eight-packaged generator sets can belinked at a common site

Software provided with the CCM canbe used for all control and monitoring functions available on the EMCPII andEMCPII+ control panels

Allows communication with a remote customer PC via direct connection or Hayes compatible modem

Remote monitoring of all “real time” engineand generator parameters

Remote monitoring of all alarms, shutdowns, and diagnostic codes

Remote start/stop

Remote fault set

Remote control of flow / high idle relay / fault relay

Cool down timer override

Customer CommunicationModule III

33



Electronics

The Customer Communications Module (CCM) III

provides a remote two-way communication link

between the electronic controller (Generator Set

Control/GSC or Electronic Control Module/ECM) and

a host device (Personal Computer or a Programmable

Logic Controller). The operator of the host device is

able to remotely control, monitor, or program the

engine equipped with electronic engine control in much

the same way that an operator does from the panel.

During normal operation, the CCM display shows the

status of the data link, the transmit/receive status of the

RS-232C port, and the status/fault codes.

Remote communication

Windows based PC software

Rugged design

Data Terminal Equipment (DTE) classedfor RS-232C closed communication

Easy to read 3-Digit display

Replaceable internal battery for backupmemory (5 year expected life)

Rubber pads for freestanding use

Predrilled holes for mounting use

Low cost, small size

Environmental SpecificationsOperating Temperature Range -40°C to +70°C

Operating Temperature Range (normal) -40°C to +85°C

Operating Characteristics/SpecificationsPower Supplies:

Power Source Genset (GSC) BatteryBattery Voltage Input 15V - 45VBattery Connections 16 AWG Wire

Communication:

One RS-232C Port Data LinkOne High Speed proprietary Data Link

Processing and Memory:

68HC11K1 – 16 MHz 1RAM 32KFLASH 128K


Gateway ExplorerProven Reliable in the Real World

Operating Characteristics/SpecificationsCommunication:

Data Link – support with an optional softwareenabled hardware boost

Two CAN ports – Galvanically isolated CAN data linksupports both standard (11-bit) and extended (29-bit)message frames, DeviceNet devices includingmaster/slave and peer-to-peer connections

CAN data link (CAN_J1939)

Three EIA RS-232 Serial ports – Two supporteddata links include: MODBUS, PPP, NMEA183,Cat SIP, Optically Isolated EIA RS-232 data link,Supported data links include: MODBUS,M50/M5X, PPP, NMEA183, Cat SIP, IrDA

Programmable EIA RS485/RS422 Serial port -Supported data links include: MODBUS

Ethernet (IEEE 802.3 10Base-T) - full duplex,high speed port capable of communicating atdistances up to 130 meters

One 70-pin connector - Connections to a controlis made using 14-18AWG wire type SXL or GXLModule dimensions: 194mm X 170mm X 54mmOperating voltage range: 9V - 32VOperating temperature range: -40°C to 85°CProcessor: Motorola MPC555Memory: 2M Flash, 2M SRAM, 2M Battery backed RAMSealed enclosure, machine and engine mountablewith shock isolation

The Gateway Explorer connects the on-board

machine or engine standard data link with off-

board data networks. The Gateway provides

the capability to communicate quickly and

seamlessly with systems using serial ports,

data link networks, or ethernet. Gateway

Explorer enables network access to information

and operating parameters. Explorer provides

the capability to access and communicate

with Caterpillar controllers and includes

numerous interfaces and protocols that enable

communications between dissimilar devices

and extend network capabilities to mobile

and stationary equipment.

Allows for custom and personal designflexibility and configuration of a product

Allows user to display and analyze vital engineperformance and health information fromany system quickly and accurately

Provides an on-board web server and dataprotocol translator for embedded controllers

View status and parameters using a webbrowser to display the current ECMconfiguration and much more

View status and parameters using customcentralized site software to monitor engines or machines

Use as a communication adapter to connect to ET; check operating conditions to display parameter status (temperatures,pressures, etc.) simultaneously, view andclear active and logged diagnostics

Offers a network enabler for Caterpillarengine/machine controls to interface withother control or display equipment

Pocket Tec™

35



Electronics

Operating Characteristics/SpecificationsTheft Deterrent

Protect your vehicle from theft when idling or shutdown

Configuration

Programmable engine parameters allow you tocustomize the configuration of your engine

Status

Review the status of electronic engine conditions.For example, you can view pressures, temperatures,and speeds as well as information like engineload factor, fuel economy, desired engine speed,estimated fuel rate, vehicle speed limit, and more

Diagnostic

Quickly access active and logged diagnostic codesand advice on what to do or how to proceed

Lifetime and Trip

Review the lifetime totals for fuel economy, distance,average speed, fuel consumption, engine hours,and more. Trip accesses the same data and it canbe reset

Maintenance

Easily track your oil change preventivemaintenance intervals

Fleet Management

Driver reward-view and program targets, factors and scoresManage trip data for multiple vehicles

Want a tool that helps organize trip information,

tailor engine electronics and parameter settings,

and diagnose problems?

The Caterpillar® Pocket Tec™ solution is an easy-to-

install and easy-access information product for

Cat and other electronic engines. Pocket Tec plugs

into your Palm™ hand-held organizer to read and

capture engine data in real time. You can save

information and download it to your personal

computer later. Pocket Tec has a plug-in dash

adapter for communicating directly to the engine

control whenever you need to perform diagnostics.

Just plug it in, and you’re on your way to basic

business management of your vehicle or fleet.

Caterpillar has put business management tools in

the palm of your hand.

SAVE TRIP DATA for a vehicle or fleet, with ability to synchronize to a PC for review

SAVE TO MEMO function that allows user tosave configuration data for use at a later time

View logged diagnostic codes or events readand change capability on 54 engine parametersallows changes instantly and routinely view engine operating information for up to 40status parameters

Cat Electronics Building AC 6130, P.O. Box 610 Mossville, IL 61552-0610 [888] 598-8186 fax: [309] 578-8534


Electronic & Electrical Systems

Caterpillar Inc.

EEDE2600 ©2004 CaterpillarPrinted in USA

Componentes Electronicos Caterpillar

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