Product Overview
Jun 01, 2015
Product Overview
IMW’s CompleteCNG includes proven
CleanCNG technology in a package
that combines portability with
configurable plug-and-play installation.
The self-contained system has a
smaller footprint than a standard built-
in station and requires minimal on-site
construction, making it fast to install
and easy to relocate. IMW designers
and engineers have responded to the
needs of the market to deliver a
comprehensive sustainable CNG
fueling system with minimal
environmental impact.
WHAT IS CompleteCNG?
WHY CHOOSE CompleteCNG?
FEATURES
Semi-permenant mounting, including concrete, asphalt, and prepared gravel
Compact integrated footprint featuring all major systems required to dry, compress and dispense
natural gas on one skid
Versatile on-skid and off-skid dispensing solutions for growing fleets
Two levels of oil containment, preventing soil contamination
Additional space provided for 3rd part fire and security panel (in MCC).
Redundancy of twin compressors which can be operated independantly
Vibration isolation pads provided which reduce vibration transmission to ground
IMW’s CleanCNG non-lubricated compressor technology
Worldwide support through IMW offices and affiliates
BENEFITS
Lower total cost as a result of smaller site requirement and reduced installation costs
Reduced design and permitting during installation
All-in-one package includes compressors, MCC, priority, buffer storage and optional gas dryer and
on-skid dispensing modules
Can fuel up to 8 vehicles with on-skid dispenser modules
Off-skid connections for standalone dispensers and fill posts
Provides upfront capital savings and the ability to expand the system
Self-monitoring and fully automatic operation with safety shutdowns
Safe design with gas detection and vent systems providing early warning and/or shut down in
case of gas leaks
Simplifies future redeployment with non-permanent mounting solutions
Remote Monitoring, which reduces on-site maintenance
WHY CHOOSE CompleteCNG?
HOW MANY TRUCKS CAN CompleteCNG FILL?
1
2
3
4 5 6
7
8
This is a proposed site
layout for a Waste
Management site
utilizing the Complete
CNG fueling system.
Using eight time fill
hoses (four modules) it
is possible to fuel eight
Natural Gas Vehicles at
once.
CompleteCNG Station
TECHNICAL SPECIFICATIONS:
TECHNICAL SPECIFICATIONS:
Configuration Single or Twin
Weight 38,000 lbs
Enclosure dimensions 26’8”Lx8’6”Wx10’2”H
Horsepower 50HP (37kW), 100HP (75kW), 150HP (112kW)
Flow Range (Per
compressor) SCFM: 72-427 DGE/h: 30 – 178 Nm³/h: 116 - 686 Sm³/h: 122 - 724
Inlet Pressure Range 5-150 PSIG
Electrical Supply 575 VAC, 60 hz / 480 VAC, 60 hz
Discharge Pressure 4500 PSIG
Stages 4, or 5
Code Compliance ANSI, ASME, CSA, NFPA, UL
CompactCNG 50-150 Small Pilot/Test Project
CompleteCNG 50-150 Mediu
m Garbage Fleet
CleanCNG 150-300 Large Bus Fleet
WHERE DOES CompleteCNG FIT?
HP
OPTIONS?
OPTIONS:
Cold Weather Package (-40C Rating)
On-Skid Gas Dryer
Priority Panel Upgrade (Fast Fill Line)
Priority Panel Flow Meters (Total and/or Fast Fill)
On-skid time fill dispenser modules (Up to 4 modules with 2 hoses per module)
On-skid fast fill dispenser module (1 module with 1 hose)
Single Compressor (expandable to twin later)
Wireless communication package
On board 120V AC Power (5KVA)
Compressor Status Beacons
Exterior Flood Lights
Why IMW? 5 Exclusive Competitive Advantages
IMW Exclusive Competitive Advantages
ONLY #1: IMW non-lubricated compressors set
the global standard for minimum oil carry-over
in CNG compressors without the waste, cost and
negative environmental issues of additional filters, auto
oil drain systems and supplementary oil tanks. Only 5
parts-per-million or less vs. 100 PPM or more.
Lower operating costs: Oil litres/year: Lubricated
systems= up to 1200 vs. IMW = 80 in crankcase
Lower maintenance costs: no oil accumulation in
compressor or vehicle systems. Happier customers
and increased station profitability.
Inside a CNG vehicle, onboard CNG stored at 3600
psig is regulated to 100 psig by a regulator and then
injected into engine. There are many examples of oil
soaking the regulator diaphragm, affecting its
accuracy and, in some cases, causing a rupture of
the regulator internals if oil clogs the regulator.
The majority of engine performance
issues are attributable to oil carryover,
which is a problem that begins at the
fueling station.
Leo Thomason, Executive Director
Natural Gas Vehicle Institute
“The Achilles Heel of Natural Gas Vehicles”
“
”
#1
IMW Exclusive Competitive Advantages
ONLY #2: IMW is the largest and only exclusive manufacturer of non-lubricated CNG compressors
globally making us a proven manufacturer with the world
class experience you need supporting you
A century of manufacturing experience
3 decades of non-lubricated CNG compressor
manufacturing experience
Sales
Service
#2
IMW Exclusive Competitive Advantages
ONLY #3: The best durability and reliability in the
industry
IMW has the most northerly long term operational
installation in the world in Barrow Alaska, which,
combined with our installations in Qatar demonstrate
reliable commercial operation across more than a
110oC temp range and some of the most abusive
conditions on earth
Gas dryers are installed on low pressure inlet not the
high pressure discharge, keeping IMW compressor
system dry with better chances of not freezing during
the extreme temperatures of winter.
Existing installation in South America still running at
70,000 hours
#3
IMW Exclusive Competitive Advantages
ONLY #4: IMW is the only manufacturer offering
advantages of twin & triple configurations:
Allows for variable supply for higher efficiency at
low demand periods
Full redundancy and enhanced reliability
#4
IMW Exclusive Competitive Advantages
ONLY #5: Only IMW offers a truly single-skid
CompleteCNG solution
Everything is on-board. No additional pads, piping
or electrical needed for:
1. Compressor
2. Dispensers
3. Motor Control Center
4. Priority Panel
5. Buffer Storage Tank
6. Dryer
7. Foundation
#5
43676 Progress Way • Chilliwack, BC • Canada V2R 0C3 p +1 604.795.9491 f +1 604.792.3806 e [email protected]
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43676 Progress Way • Chilliwack, BC • Canada V2R 0C3 p +1 604.795.9491 f +1 604.792.3806 e [email protected]
Dave Orton
d: +1 604.393.7659
m: +1 604.512.0009