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Leonard Megatron ® Complete Water Temperature Control Systems Regulate water temperature for building hot water systems and other commercial, institutional and industrial applications. Complete Water Temperature Control System MEGATRON ® 6NB-LF
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Jul 13, 2018

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Page 1: Complete Water Temperature Control Systemleonardvalve.industrysuite.com/Assets/ExternalScripts... · Complete Water Temperature Control System ... Tempered water line with thermometer

Leonard Megatron® Complete Water Temperature Control Systems

Regulate water temperature for building hot water systems and other commercial, institutional and industrial applications.

Complete Water Temperature Control System

MEGATRON® 6NB-LF

Page 2: Complete Water Temperature Control Systemleonardvalve.industrysuite.com/Assets/ExternalScripts... · Complete Water Temperature Control System ... Tempered water line with thermometer

Complete Water Temperature Control System

Leonard Megatron® Complete Water Temperature Control Systems

• Copper encapsulated thermostatic water mixing valves, DURA-trol® solid bi-metal thermostatic control and paraffin-based thermostatic control solutions

• Adjustable high temperature limit stops set for 120°F

• Mixed water capacity from 0.5-642 GPM (0.95-2430 l/min)

• Simple installation, reduced setup costs

• All bronze, brass and stainless steel construction

• System mounted on strut with return piping and circulator

• Factory-preassembled and tested as a complete control station

• Toll-free technical support

2

Water Temperature Bi-Metal Control System Specification

Sample Specification

________“ inlets, ________“ outlet, ________ return piping

________ GPM minimum flow capacity (see chart on page 5)

________ GPM maximum flow capacity @________ PSI system pressure drop

Large and small TYPE TM thermostatic water mixing valves

DURA-trol® solid bi-metal thermostats, color-coded dials, adjustable limit stops set for 120°F (49°C), integral check-stops

Tempered water line with thermometer and pressure gauge

Thermometers on inlets, outlet and return line

Circulator capable of ________ GPM @________ Ft. Head as specified by engineer

Aquastat and switch box (wiring by others)

Return piping balancing valve, drain valve

Check valves on return and bypass lines

Unit mounted on galvanized strut with cushioned clamps

Rough bronze finish

Factory-preassembled and pretested

All valve assemblies are ASSE 1017 Listed and 3rd Party certified as Lead Free

Selection Guide

Megatron® (Models) - (Options) - (Piping)

Models

1NB-LF 3/4” inlets, 1” outlet, 1-42GPM (3.7-159 l/min)

2NB-LF 3/4” inlets, 1” outlet, 1-72 GPM (3.7-272 l/min)

3NB-LF 1” inlets, 1-1/4” outlet, 1-84 GPM (3.7-318 l/min)

4NB-LF 1-1/4” inlets and outlet, 1-103 GPM (3.7-390 l/min)

5NB-LF 1-1/4” inlets, 1-1/2” outlet, 1-158 GPM (3.7-598 l/min)

6NB-LF 2” inlets and outlet, 1-214 GPM (3.7-810 l/min)

7NB-LF 2” inlets and outlet, 2-316 GPM (7.6-1196 l/min)

8NB-LF 3” inlets and outlet, 2-428 GPM (7.6-1620 l/min)

10NB-LF 4” inlets and outlet, 3-642 GPM (11.4-2430 l/min)

Options

BMSI Building Management System Interface

AL Audio visual alarm

FM Floor Mounted

FS Free Standing

Piping

M5 Method #5 piping for systems circulating over 8.0 GPM (see p. 4)

RP 1 1” Return line size (M5)

RP 1-1/4” 1-1/4” Return line size (M5)

RP 1-1/2” 1-1/2” Return line size (M5)

RP 2 2” Return line size (M5)

Standard Megatron® Systems – Piping Methods

Method 2 (up to 8.0 GPM) Models 1N, 2N, 3N, 4N

Method 5 (over 8.0 GPM) Models 5N, 6N, 7N, 8N, 10N

Megatron® 8NB-LF-BMSI-AL-TD-FM2-428 GPM (7.6-1620 l/min)

3” inlets/outlet, 1-1/2” return line

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3

Models In Out

MinimumFlow GPM

PRESSURE DROP

5 10 15 20 25 30 35 40 45 50 PSI

L/MIN 0.3 0.7 1.0 1.4 1.7 2.1 2.4 2.8 3.1 3.4 BAR

1NB-LF*3/4" 1" 1.0 12 18 22 26 30 33 36 39 42 44 GPM

(19.1mm) (25.4mm) 3.7 45 68 83 98 114 125 136 148 159 167 L/MIN

2NB-LF*3/4" 1" 1.0 19 29 38 45 51 56 62 68 72 75 GPM

(19.1mm) (25.4mm) 3.7 72 110 144 170 193 212 235 257 272 284 L/MIN

3NB-LF*1" 1 1/4" 1.0 26 40 48 58 63 68 74 79 84 89 GPM

(25.4mm) (31.6mm) 3.7 98 151 182 220 238 257 280 299 318 337 L/MIN

4NB-LF*1 1/4" 1 1/4" 1.0 33 47 56 63 68 82 85 92 103 115 GPM

(31.6mm) (31.6mm) 3.7 125 178 212 238 257 310 322 348 390 435 L/MIN

5NB-LF*1 1/4" 1 1/2" 1.0 48 65 80 95 112 120 130 140 158 165 GPM

(31.6mm) (38.1mm) 3.7 182 246 303 360 424 454 492 530 598 625 L/MIN

6NB-LF*2" 2" 1.0 78 113 129 145 163 172 188 197 214 226 GPM

(50.8mm) (50.8mm) 3.7 295 428 488 549 617 651 712 746 810 856 L/MIN

7NB-LF*2" 2" 2.0 96 130 160 190 224 240 260 280 316 330 GPM

(50.8mm) (50.8mm) 7.6 363 492 606 719 848 908 984 1060 1196 1249 L/MIN

8NB-LF*3" 3" 2.0 156 226 258 290 326 344 376 394 428 452 GPM

(76.2mm) (76.2mm) 7.6 591 856 977 1098 1234 1302 1423 1491 1620 1711 L/MIN

10NB-LF*4" 4" 3.0 234 339 387 435 489 516 564 591 642 678 GPM

(102mm) (102mm) 11.4 886 1283 1465 1647 1851 1953 2135 2237 2430 2567 L/MIN

* Valve assemblies are ASSE Standard 1017 listed and are 3rd party certified as lead free

MAXIMUM FLOW CAPACITY

Models In Out

MinimumFlow GPM

PRESSURE DROP

5 10 15 20 25 30 35 40 45 50 PSI

L/MIN 0.3 0.7 1.0 1.4 1.7 2.1 2.4 2.8 3.1 3.4 BAR

270-LF**1/2" 1/2" 0.25 3.5 5.5 6.5 7.5 8.5 9.5 10.0 10.5 11 12 GPM

(12.7mm) (12.7mm) 0.95 13 21 25 28 32 36 38 40 42 45 L/MIN

370-LF**3/4" 3/4" 0.5 4.0 6.0 7.0 8.0 9.0 10.0 10.5 11.5 12.5 13 GPM

(19.1mm) (19.1mm) 1.9 15 23 27 30 34 38 40 43 47 49 L/MIN

XL-32-LF*3/4" 3/4" 1.0 11 16 20 22 24 26 28 30 32 33 GPM

(19.1mm) (19.1mm) 3.7 42 61 76 83 91 98 106 114 121 125 L/MIN

XL-82-LF*1" 1 1/4" 1.0 19 28 34 39 43 48 51 55 58 61 GPM

(25.4mm) (31.6mm) 3.7 72 106 129 148 163 182 193 208 219 231 L/MIN

XL-150-LF*1 1/4" 1 1/2" 3.0 44 61 74 86 95 103 110 117 124 130 GPM

(31.6mm) (38.1mm) 11.4 167 231 280 326 360 390 416 443 469 492 L/MIN

XL-200-SW-LF*2" 2" 5.0 69 96 117 135 148 163 174 188 198 208 GPM

(50.8mm) (50.8mm) 18.9 216 363 443 511 560 617 659 712 750 787 L/MIN

XL150-2P-LF*2" 2" 6.0 88 122 148 172 190 206 220 234 248 260 GPM

(50.8mm) (50.8mm) 22.7 333 462 560 651 719 780 833 886 939 984 L/MIN

* Valve assemblies are ASSE Standard 1017 listed** Valve assembly is ASSE Standards 1017 & 1070

listed all valve assemblies are 3rd party certified as lead free

MAXIMUM FLOW CAPACITY

Flow Capacities

CAUTION: All thermostatic water mixing valves have limitations. They will not provide the desired accuracy outside of their flow capacity range. Consult the above charts and make certain flow is greater than as shown above.

NOTE: Flow rates will vary depending on existing field conditions. Leonard Valve Company always recommends using CASPAK® sizing software for proper valve sizing and model number applications.

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4

Water Temperature Paraffin Control System Specification

Sample Specification

________“ inlets, ________“ outlet, ________ return piping

________ GPM minimum flow capacity (see chart on page 5)

________ GPM maximum flow capacity @ ________ PSI system pressure drop

XL Series thermostatic water mixing valve, copper encapsulated paraffin-based technology, color coded dials, adjustable limit stops set for 120°F (49°C)

Tempered water line with thermometer and pressure gauge

Thermometers on inlets, outlet and test connection

Circulator capable of ________ GPM @ ________ Ft. Head as specified by engineer

Aquastat and switch box (wiring by others)

Return piping balancing valve, drain valve

Check valves on return and bypass lines

Unit mounted on galvanized strut with cushioned clamps

Rough bronze finish

Factory-preassembled and pretested

All valve assemblies are ASSE 1017 Listed and 3rd Party certified as Lead Free

Selection Guide

Megatron® (Models) - (Options) - (Piping)

Models

270-LF 0.25-11 GPM (0.95-42 l/min), 1/2” inlets and outlet, 1/2” return line

370-LF 0.25-12.5 GPM (0.95-47 l/min), 3/4” inlets and outlet, 3/4” return line

XL-32-LF 1-32 GPM (3.7-121 l/min), 3/4” inlets and outlet, 3/4” return line

XL-82-LF 1-58 GPM (3.7-219 l/min), 1” inlets, 1-1/4” outlet, 3/4” return line

XL-150-LF 3-124 GPM (11.4-469 l/min), 1-1/4” inlets, 1-1/2” outlet, 1” return line

XL-200-LF 5.0 - 198 GPM (18.9 - 750 l/min), 2” inlets and outlet, 1” return line

XL-150-2P-LF 6-248 GPM (22.7-939 l/min)), 2” inlets and outlet, 1-1/2” return line

XL-200-SW-2P-LF 5-198 GPM (18.9-750 l/min), 3” inlets and outlet, 1-1/2” return line

Options

BMSI Building Management System Interface

AL Audio visual alarm

FM Floor Mounted

FS Free Standing

Piping

RP 1 1” Return line size (M5)

RP 1-1/4” 1-1/4” Return line size (M5)

RP 1-1/2” 1-1/2” Return line size (M5)

RP 2 2” Return line size (M5)

Megatron® XL-150-2P-LF-BMSI-FS6.0 – 248 GPM (23 – 938 l/min)2” inlets/outlet, 1-1/2” return line

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5

Legend Required Piping Methods

140

60°c

Leonard

20 30

R

120

50

40

100

80

20

0

40

-10

10

60

0 °f

Kg/cm2 11

Leonard

Psi

4

6

80

140

160

1 20

10

8

100

40

20

2

60

60°c

Leonard

20 30

R

1 20

50

40

100

80

20

0

4 0

-10

10

60

0 °f

Asse1017

LeonardThermostatic

C H

-1020

0

40 10

0

120

100

°c

140°f

60

20 30

R

50

40

60 80

140

60°c

20 30

R

120

50

40

10080

20

0

40

-10

10

60

0 °f140

Leonard

Leonard

1. Full Port Ball Valve 2. Large TM Mixing Valve 3. Small TM Mixing Valve 4. Test Connection 5. Balancing Valve 6. Dial Thermometer 7. Pressure Gauge 8. Circulator-As specified by Engineer 9. Aquastat

10. Circulator Power Switch 11. Flapper Check 12. Galvanized Strut 13. Tee Bracket 14. Corner Bracket 15. Tee Drain

2" MixedOutlet

1-1/4"Returnfrom

Building

1-1/4"Returnto HotWaterSource

40"

62"

2" Hot 2" Cold12"

91014

8

1212

1 1 7

4 6

13

1

6

11

1 1

1

5

11

1

2

3

15

6

1

6

Required Piping Method W(For wax valves only, including LV/XL Series and 270/370 models)

100

120

30

R

80

20

50

60

Leonard40

40

0

20

-10

10

60

140°f0

°c

100

120

30

R

80

20

50

60

Leonard40

40

0

20

-10

10

60

140°f0

°c

100

120

30

R

80

20

50

60

Leonard40

40

0

20

-10

10

60

140°f0

°c

100

120

30

R

80

20

50

60

Leonard40

40

0

20

-10

10

60

140°f0

°c

Leonard

10

6

8

80100

160

140

120

20

2

40

4

60

PsiKg/cm 2 11

Domestic Tempered Water

HotWaterSource

Cold Supply

HeatTrap

HighTemperatureWater

High TemperatureWater Return

Required Piping Method #5(For bi-metal valves only, including Type TM Series)For systems recirculating over 8 GPM

kg/cm 2 11

LEONARD

psi

4

6

80

1 4 0

160

1 20

10

8

100

4 0

20

2

60

10

0

120

1 00

°C

1 40°F

60

20 30

LEONARD

50

40

60 80

LEONARDTHERMOSTATIC

C H

ASSE1017

-102 0

0

40

14 0

60°C

LEONARD

2030

12050

40

10 0

80

20

0

40

-10

10

60

0 °F

14 0

60°C

LEONARD

20 30

12050

40

1 00

80

2 0

0

40

-10

10

60

0 °F14 0

60°C

LEONARD

20 30

12050

40

10 0

80

20

0

40

-10

10

60

0 °F

Domestic Tempered Water

HighTemp.Water

Balancing Valve

Cold Supply

HeatTrap

HotWaterSource

0

20

40

°f0140

8060

120

100

60°c

-10

20

10

30

40

R

50

Nard

Leo

R.I.

U.S.

A.

Pe Tm

Us. Patent 770 & 3,061,195 3.152,760

Ston

Cran

Val

1017

Ve Co.

R

LeonardThermostatic

40

20

100

120

40

3020

R

0

10

60°c

°f

1400

-1050

160

8060

120

80

8

6

100

140

10

112Kg/cmPsi

60

4

40

2

20

120

60

20

°c

°f

°f0140

°c

-10

20

10

60

30

40

R

50

60 80

20

40

0

120

100

0140

20

40 10

60

0

-10

100

80

30

R

50

40

HC

Domestic Water

3/4" ARV

High Temperature Water ReturnCold Supply

HeatTrap

HotWaterSource

HighTemperatureWater

Leonard

Leonard

Leonard

Leonard

Leonard

1017

Asse

Required Piping Method #2(For bi-metal valves only, including Type TM Series)For systems recirculating up to 8 GPM

Page 6: Complete Water Temperature Control Systemleonardvalve.industrysuite.com/Assets/ExternalScripts... · Complete Water Temperature Control System ... Tempered water line with thermometer

Note: All specifications are subject to change without notice!

1360 Elmwood AvenueCranston, RI 02910 USA800.222.1208t 401.461.1200f [email protected]

LV-116 03/15©2015 Leonard Valve Company. Printed in the U.S.A.

Options

BMSI

MEGATRON® with Building Management System Interface option. The BMSI is mounted in a cabinet, including an enclosure, temperature indication, a Type J thermocouple, a 9’ power cord (plug in 120V), and an Ethernet category 5 connection for BMS communication.

FM

For those applications MEGATRON® with 2 legs, 3-1/2’ and 45° braces front and back for mounting to floor in center of room.

Audio-Visual High Temperature Alarms

To ensure additional protection, specify Leonard AU-2000 Audio Visual High Temperature Alarm Systems (Bulletin LV-109).

FS

MEGATRON® with legs to floor to support the unit without hangers.

Complete Water Temperature Control System

MEGATRON® 8NB-LF-BMSI-AL-TD-FM