Cylinders and Cylinder Systems for all Industries. HS-E 10.100.1/03.09
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Cylinders andCylinder Systemsfor all Industries.
Service.Professional Service for all Cases.
Assembly, Installation,Maintenance,Repair Work andRebuilding.
Repair work is one of our strengthsregarding our service-offer, right nextto the production of our powerfulproducts.Because of our experience concerningthe dealing with cylinders world wide,we have created a service-area aroundthe repair of cylinders.Cylinders of all types and makes aredisassembled and an exoertassessment is done in our workshop.Based on an analysis of the damagewe draw up an estimate.According to the customers wish weare able to use different repair methods.In the course of repair and rebuildingwork HYDROSAAR offers all commonlyused methods of chemical and physicalsurface finishing.
Surface-treatment procedures:
• Galvanic methods,• Flamespraying method,• plating,• high velocity flame spraying,• welding procedure (PTA, plating)
All repaired cylinders have toundergo an intensive qualitytesting and therefore fulfill thehighest quality standards.
Repair possibilities:
• up to 10 m• up to 10 t (individual
weight)• Ø up to 1,000 mm
Disassembly stand HYDROSAAR
Before repair work ...
... and after repair work.
Your competent Partner.For Cylinders and Cylinder Systems.
Competence.More than 40 years experience indevelopment and production ofindividually designed cylinders makesHYDROSAAR your competent partner.Innovative thinking, flexibility, technicalcompetence and permanent readinessto go unusual ways are the guaranteeof our success.
Our Goals.Making sure that our customers aregiven satisfaction, competent problemsolutions, professional and requirementoriented support and deliveries onschedule.
Quality.
Permanent surveillance of all processes.From design to mounting, control ofsingle parts as well as the final products,the measuring surveillance,contamination control of all hydraulicoils used.
Our top goal:• High quality• constant improvement of our quality• permanent observation of our
production and control of the goodsproduced
Quality concerns our whole efficiencyon all levels of our company:• determination of our customers needs
on schedule and specification conformdelivery of the products
• installation• repair
Our level of quality is shown in a verytight and individual cooperation withour customers and suppliers. And inconstant training and continuation ofemployee education.
Technology.
For high demands on our final productswe use up-to-date technologies:3D-calculation, FEM and simulationsfor optimized designs.
Flexibility in Production.Through qualified, highly motivatedexperts and modern machineryequipment with all possibilities oftreatment and processing.
HYDROSAAR GmbH
Hirschbachstraße 766280 Sulzbach/SaarDeutschland
Telefon: +49 6897 509-9700Telefax: +49 6897 509-9791
E-Mail: [email protected]
Internet: www.hydrosaar.de
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Solutions out of oneHand.
Wherever you need us, we are there tohelp you find the best solution. For eachapplication from the component to thecomplete system.
Global Authorisations.• TÜV Deutschland• Lloyds Register• German Lloyd• Gost-authorization Russia• American Bureau of Shipment• Büro Veritas• etc.
Cylinders andCylinder Systemsfor all Industries.
Service.Professional Service for all Cases.
Assembly, Installation,Maintenance,Repair Work andRebuilding.
Repair work is one of our strengthsregarding our service-offer, right nextto the production of our powerfulproducts.Because of our experience concerningthe dealing with cylinders world wide,we have created a service-area aroundthe repair of cylinders.Cylinders of all types and makes aredisassembled and an exoertassessment is done in our workshop.Based on an analysis of the damagewe draw up an estimate.According to the customers wish weare able to use different repair methods.In the course of repair and rebuildingwork HYDROSAAR offers all commonlyused methods of chemical and physicalsurface finishing.
Surface-treatment procedures:
• Galvanic methods,• Flamespraying method,• plating,• high velocity flame spraying,• welding procedure (PTA, plating)
All repaired cylinders have toundergo an intensive qualitytesting and therefore fulfill thehighest quality standards.
Repair possibilities:
• up to 10 m• up to 10 t (individual
weight)• Ø up to 1,000 mm
Disassembly stand HYDROSAAR
Before repair work ...
... and after repair work.
Your competent Partner.For Cylinders and Cylinder Systems.
Competence.More than 40 years experience indevelopment and production ofindividually designed cylinders makesHYDROSAAR your competent partner.Innovative thinking, flexibility, technicalcompetence and permanent readinessto go unusual ways are the guaranteeof our success.
Our Goals.Making sure that our customers aregiven satisfaction, competent problemsolutions, professional and requirementoriented support and deliveries onschedule.
Quality.
Permanent surveillance of all processes.From design to mounting, control ofsingle parts as well as the final products,the measuring surveillance,contamination control of all hydraulicoils used.
Our top goal:• High quality• constant improvement of our quality• permanent observation of our
production and control of the goodsproduced
Quality concerns our whole efficiencyon all levels of our company:• determination of our customers needs
on schedule and specification conformdelivery of the products
• installation• repair
Our level of quality is shown in a verytight and individual cooperation withour customers and suppliers. And inconstant training and continuation ofemployee education.
Technology.
For high demands on our final productswe use up-to-date technologies:3D-calculation, FEM and simulationsfor optimized designs.
Flexibility in Production.Through qualified, highly motivatedexperts and modern machineryequipment with all possibilities oftreatment and processing.
HYDROSAAR GmbH
Hirschbachstraße 766280 Sulzbach/SaarDeutschland
Telefon: +49 6897 509-9700Telefax: +49 6897 509-9791
E-Mail: [email protected]
Internet: www.hydrosaar.de
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HS
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Solutions out of oneHand.
Wherever you need us, we are there tohelp you find the best solution. For eachapplication from the component to thecomplete system.
Global Authorisations.• TÜV Deutschland• Lloyds Register• German Lloyd• Gost-authorization Russia• American Bureau of Shipment• Büro Veritas• etc.
Cylinders andCylinder Systemsfor all Industries.
Service.Professional Service for all Cases.
Assembly, Installation,Maintenance,Repair Work andRebuilding.
Repair work is one of our strengthsregarding our service-offer, right nextto the production of our powerfulproducts.Because of our experience concerningthe dealing with cylinders world wide,we have created a service-area aroundthe repair of cylinders.Cylinders of all types and makes aredisassembled and an exoertassessment is done in our workshop.Based on an analysis of the damagewe draw up an estimate.According to the customers wish weare able to use different repair methods.In the course of repair and rebuildingwork HYDROSAAR offers all commonlyused methods of chemical and physicalsurface finishing.
Surface-treatment procedures:
• Galvanic methods,• Flamespraying method,• plating,• high velocity flame spraying,• welding procedure (PTA, plating)
All repaired cylinders have toundergo an intensive qualitytesting and therefore fulfill thehighest quality standards.
Repair possibilities:
• up to 10 m• up to 10 t (individual
weight)• Ø up to 1,000 mm
Disassembly stand HYDROSAAR
Before repair work ...
... and after repair work.
Your competent Partner.For Cylinders and Cylinder Systems.
Competence.More than 40 years experience indevelopment and production ofindividually designed cylinders makesHYDROSAAR your competent partner.Innovative thinking, flexibility, technicalcompetence and permanent readinessto go unusual ways are the guaranteeof our success.
Our Goals.Making sure that our customers aregiven satisfaction, competent problemsolutions, professional and requirementoriented support and deliveries onschedule.
Quality.
Permanent surveillance of all processes.From design to mounting, control ofsingle parts as well as the final products,the measuring surveillance,contamination control of all hydraulicoils used.
Our top goal:• High quality• constant improvement of our quality• permanent observation of our
production and control of the goodsproduced
Quality concerns our whole efficiencyon all levels of our company:• determination of our customers needs
on schedule and specification conformdelivery of the products
• installation• repair
Our level of quality is shown in a verytight and individual cooperation withour customers and suppliers. And inconstant training and continuation ofemployee education.
Technology.
For high demands on our final productswe use up-to-date technologies:3D-calculation, FEM and simulationsfor optimized designs.
Flexibility in Production.Through qualified, highly motivatedexperts and modern machineryequipment with all possibilities oftreatment and processing.
HYDROSAAR GmbH
Hirschbachstraße 766280 Sulzbach/SaarDeutschland
Telefon: +49 6897 509-9700Telefax: +49 6897 509-9791
E-Mail: [email protected]
Internet: www.hydrosaar.de
HS
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HS
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Solutions out of oneHand.
Wherever you need us, we are there tohelp you find the best solution. For eachapplication from the component to thecomplete system.
Global Authorisations.• TÜV Deutschland• Lloyds Register• German Lloyd• Gost-authorization Russia• American Bureau of Shipment• Büro Veritas• etc.
Cylinders for Power Plants.Precise. Capable of Bearing. Long Lasting.
Cylinders for Steel Works.Highly efficient. Robust. Reliable.
Cylinders for Mining Engineering.Safe. Explosion-Proof. Stable.
Cylinders for Mobile Technology.Light. Compact. System oriented.
Telescopic Cylinder.
Lengths of 7 to 15 m, totally self-drivingand surveying systems with measuringsystem, pressure transfer, hydrauliccontrol block, valves.
Locking Cylinder.
Leakage free cylinder withintegrated valve technology.Weight optimized design of allcylinders through special steel.
Rotary Joints2 - 18 Channels.
Suitable for transfer of hydraulicenergy from generator to user.Highly modern rotation sealingscome to utilization.Following media can be transferred: oil,water, air pressure and electrical energy.
Special Cylinder forRoad Mills.
Cylinder with oil lines throughthe inside of the piston rod.
Mast Restraint- and RopeTension Cylinders for largeEquipment.
Special cylinder with torsion controlinside, integrated valve technologyand control unit incl. valves andsensors in the cylinder.
Tube rolling street
Electronic melting oven
Cylinders in Operationaround the Clock.
Hydraulic cylinders in steel works areused due to their high power density aswell as robustness.
Besides the high forces, adjustmentexactness of a few hundred millimetersare required.
Cylinders for electric furnaces, arc typepresses, rolling mills, forging presses.Cylinders designed for continuous dutyin very hot and aggressive environment.
Cylinders with special sealings for hightemperatures, cooling systems withspecial coatings.
All out of one hand!
Drivingcylinder
Zonecylinder
Directioncylinderwith watercooling
Tension Cylinder.
Special solution: cylinder with powerpack. Delivery of complete systemsto adjust the top part of crane vehicles.Advantages:• larger loading area• higher loads
Dumpercylinder.
Special solution for levelling andcushioning of large dumpers, integratedin one single system.Cylinder and accumulator in one system.
Excavating Cylinder.
Cylinder for continuous duty in abrasivesurroundings. Special sealing (strokespeed up to 3 m/s), special coatings.
Mining Cylinder.
Operating media: Emulsion or waterPressures up to 1,500 bar, Cylinderswith special coatings (corrosion- andabrasion protection).Cylinders with special valves likepressure burst valves for cylinderprotection.
Pneumatic Cylinder.
Application example:Up to 500 mm inner diameter andlengths up to 10 mOperating pressure: 6 bar,Cylinder for tensioning of a conveyorsystem.
The program of HYDROSAARincludes all special cylinders foroil and water hydraulic use.
For abrasion and corrosionprotection HYDROSAAR offersthe most up-to-date surfacefinishing:
• Galvanic coating (chromium, nickel + chromium, bronze)
• Flame spraying method (more than 100 different methods belong to our standard program)
• High velocity flame spraying (more than 20 variations of coating)
• Ceramic layers
• Carbide layers
• Plasma coating
• Welded coating (PTA)
Our manufacturing line includes:
• Deep-hole boring,• rotating (CNC, NC and conventional),• honing,• milling/polishing,• grinding/polishing,• welding.
Our delivery program:
• cylinders Ø 100 to 800 mm inner diameter
• Production lengths:> 300 mm outside diameter up to 8,000mm length
< 300 mm outside diameter up to15,000 mm length
Custom-built machinery which goesbeyond the above mentionedmeasurements can be inquired as well.
The information in this brochure relatesto the operating conditions and applicationsdescribed. For applications or operatingconditions not described, please contactthe relevant technical department.Subject to technical modifications.
Weirs and Dams.
Cylinders made of special material likestainless steel. Further, very oftenspecial coatings like ceramic or carbideare used (corrosion- or abrasionprotection).
Pitch-control and locking cylinders,Relatively maintenance-free cylinderswith special low stick-slip sealings foroptimized control of wind power station.
Wind Power Stations.
Cylinders for the adjustment of a diffuseroperate IAW special opening andclosing rules.
The cylinder is designed to adjustexactly, based on the precalculatedcurve in the diagram (closing rule), thediffuser of a turbine.
Servo Engine.
Water Power Plants.
HYDROSAAR delivers all sorts ofcylinders for hydraulic power plants,starting with cylinders for weirs, theopening and closing of dam gates andsleuces as well as cylinders for theadjustment of the diffuser of a turbine.
Cylinders for:• Fire grates• oscillating screens• control motors• Steam adjusting valves, etc.
Thermal Power Plants.
High-load cylinders, designed to with-stand continuous cycles for yearswithout any problems.
Cylinders for Coal Mills.
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Cylinders for Power Plants.Precise. Capable of Bearing. Long Lasting.
Cylinders for Steel Works.Highly efficient. Robust. Reliable.
Cylinders for Mining Engineering.Safe. Explosion-Proof. Stable.
Cylinders for Mobile Technology.Light. Compact. System oriented.
Telescopic Cylinder.
Lengths of 7 to 15 m, totally self-drivingand surveying systems with measuringsystem, pressure transfer, hydrauliccontrol block, valves.
Locking Cylinder.
Leakage free cylinder withintegrated valve technology.Weight optimized design of allcylinders through special steel.
Rotary Joints2 - 18 Channels.
Suitable for transfer of hydraulicenergy from generator to user.Highly modern rotation sealingscome to utilization.Following media can be transferred: oil,water, air pressure and electrical energy.
Special Cylinder forRoad Mills.
Cylinder with oil lines throughthe inside of the piston rod.
Mast Restraint- and RopeTension Cylinders for largeEquipment.
Special cylinder with torsion controlinside, integrated valve technologyand control unit incl. valves andsensors in the cylinder.
Tube rolling street
Electronic melting oven
Cylinders in Operationaround the Clock.
Hydraulic cylinders in steel works areused due to their high power density aswell as robustness.
Besides the high forces, adjustmentexactness of a few hundred millimetersare required.
Cylinders for electric furnaces, arc typepresses, rolling mills, forging presses.Cylinders designed for continuous dutyin very hot and aggressive environment.
Cylinders with special sealings for hightemperatures, cooling systems withspecial coatings.
All out of one hand!
Drivingcylinder
Zonecylinder
Directioncylinderwith watercooling
Tension Cylinder.
Special solution: cylinder with powerpack. Delivery of complete systemsto adjust the top part of crane vehicles.Advantages:• larger loading area• higher loads
Dumpercylinder.
Special solution for levelling andcushioning of large dumpers, integratedin one single system.Cylinder and accumulator in one system.
Excavating Cylinder.
Cylinder for continuous duty in abrasivesurroundings. Special sealing (strokespeed up to 3 m/s), special coatings.
Mining Cylinder.
Operating media: Emulsion or waterPressures up to 1,500 bar, Cylinderswith special coatings (corrosion- andabrasion protection).Cylinders with special valves likepressure burst valves for cylinderprotection.
Pneumatic Cylinder.
Application example:Up to 500 mm inner diameter andlengths up to 10 mOperating pressure: 6 bar,Cylinder for tensioning of a conveyorsystem.
The program of HYDROSAARincludes all special cylinders foroil and water hydraulic use.
For abrasion and corrosionprotection HYDROSAAR offersthe most up-to-date surfacefinishing:
• Galvanic coating (chromium, nickel + chromium, bronze)
• Flame spraying method (more than 100 different methods belong to our standard program)
• High velocity flame spraying (more than 20 variations of coating)
• Ceramic layers
• Carbide layers
• Plasma coating
• Welded coating (PTA)
Our manufacturing line includes:
• Deep-hole boring,• rotating (CNC, NC and conventional),• honing,• milling/polishing,• grinding/polishing,• welding.
Our delivery program:
• cylinders Ø 100 to 800 mm inner diameter
• Production lengths:> 300 mm outside diameter up to 8,000mm length
< 300 mm outside diameter up to15,000 mm length
Custom-built machinery which goesbeyond the above mentionedmeasurements can be inquired as well.
The information in this brochure relatesto the operating conditions and applicationsdescribed. For applications or operatingconditions not described, please contactthe relevant technical department.Subject to technical modifications.
Weirs and Dams.
Cylinders made of special material likestainless steel. Further, very oftenspecial coatings like ceramic or carbideare used (corrosion- or abrasionprotection).
Pitch-control and locking cylinders,Relatively maintenance-free cylinderswith special low stick-slip sealings foroptimized control of wind power station.
Wind Power Stations.
Cylinders for the adjustment of a diffuseroperate IAW special opening andclosing rules.
The cylinder is designed to adjustexactly, based on the precalculatedcurve in the diagram (closing rule), thediffuser of a turbine.
Servo Engine.
Water Power Plants.
HYDROSAAR delivers all sorts ofcylinders for hydraulic power plants,starting with cylinders for weirs, theopening and closing of dam gates andsleuces as well as cylinders for theadjustment of the diffuser of a turbine.
Cylinders for:• Fire grates• oscillating screens• control motors• Steam adjusting valves, etc.
Thermal Power Plants.
High-load cylinders, designed to with-stand continuous cycles for yearswithout any problems.
Cylinders for Coal Mills.
HS
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03.0
9
4
HS
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9
5
HS
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0.10
0.1/
03.0
9
6
HS
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9
7
Cylinders for Power Plants.Precise. Capable of Bearing. Long Lasting.
Cylinders for Steel Works.Highly efficient. Robust. Reliable.
Cylinders for Mining Engineering.Safe. Explosion-Proof. Stable.
Cylinders for Mobile Technology.Light. Compact. System oriented.
Telescopic Cylinder.
Lengths of 7 to 15 m, totally self-drivingand surveying systems with measuringsystem, pressure transfer, hydrauliccontrol block, valves.
Locking Cylinder.
Leakage free cylinder withintegrated valve technology.Weight optimized design of allcylinders through special steel.
Rotary Joints2 - 18 Channels.
Suitable for transfer of hydraulicenergy from generator to user.Highly modern rotation sealingscome to utilization.Following media can be transferred: oil,water, air pressure and electrical energy.
Special Cylinder forRoad Mills.
Cylinder with oil lines throughthe inside of the piston rod.
Mast Restraint- and RopeTension Cylinders for largeEquipment.
Special cylinder with torsion controlinside, integrated valve technologyand control unit incl. valves andsensors in the cylinder.
Tube rolling street
Electronic melting oven
Cylinders in Operationaround the Clock.
Hydraulic cylinders in steel works areused due to their high power density aswell as robustness.
Besides the high forces, adjustmentexactness of a few hundred millimetersare required.
Cylinders for electric furnaces, arc typepresses, rolling mills, forging presses.Cylinders designed for continuous dutyin very hot and aggressive environment.
Cylinders with special sealings for hightemperatures, cooling systems withspecial coatings.
All out of one hand!
Drivingcylinder
Zonecylinder
Directioncylinderwith watercooling
Tension Cylinder.
Special solution: cylinder with powerpack. Delivery of complete systemsto adjust the top part of crane vehicles.Advantages:• larger loading area• higher loads
Dumpercylinder.
Special solution for levelling andcushioning of large dumpers, integratedin one single system.Cylinder and accumulator in one system.
Excavating Cylinder.
Cylinder for continuous duty in abrasivesurroundings. Special sealing (strokespeed up to 3 m/s), special coatings.
Mining Cylinder.
Operating media: Emulsion or waterPressures up to 1,500 bar, Cylinderswith special coatings (corrosion- andabrasion protection).Cylinders with special valves likepressure burst valves for cylinderprotection.
Pneumatic Cylinder.
Application example:Up to 500 mm inner diameter andlengths up to 10 mOperating pressure: 6 bar,Cylinder for tensioning of a conveyorsystem.
The program of HYDROSAARincludes all special cylinders foroil and water hydraulic use.
For abrasion and corrosionprotection HYDROSAAR offersthe most up-to-date surfacefinishing:
• Galvanic coating (chromium, nickel + chromium, bronze)
• Flame spraying method (more than 100 different methods belong to our standard program)
• High velocity flame spraying (more than 20 variations of coating)
• Ceramic layers
• Carbide layers
• Plasma coating
• Welded coating (PTA)
Our manufacturing line includes:
• Deep-hole boring,• rotating (CNC, NC and conventional),• honing,• milling/polishing,• grinding/polishing,• welding.
Our delivery program:
• cylinders Ø 100 to 800 mm inner diameter
• Production lengths:> 300 mm outside diameter up to 8,000mm length
< 300 mm outside diameter up to15,000 mm length
Custom-built machinery which goesbeyond the above mentionedmeasurements can be inquired as well.
The information in this brochure relatesto the operating conditions and applicationsdescribed. For applications or operatingconditions not described, please contactthe relevant technical department.Subject to technical modifications.
Weirs and Dams.
Cylinders made of special material likestainless steel. Further, very oftenspecial coatings like ceramic or carbideare used (corrosion- or abrasionprotection).
Pitch-control and locking cylinders,Relatively maintenance-free cylinderswith special low stick-slip sealings foroptimized control of wind power station.
Wind Power Stations.
Cylinders for the adjustment of a diffuseroperate IAW special opening andclosing rules.
The cylinder is designed to adjustexactly, based on the precalculatedcurve in the diagram (closing rule), thediffuser of a turbine.
Servo Engine.
Water Power Plants.
HYDROSAAR delivers all sorts ofcylinders for hydraulic power plants,starting with cylinders for weirs, theopening and closing of dam gates andsleuces as well as cylinders for theadjustment of the diffuser of a turbine.
Cylinders for:• Fire grates• oscillating screens• control motors• Steam adjusting valves, etc.
Thermal Power Plants.
High-load cylinders, designed to with-stand continuous cycles for yearswithout any problems.
Cylinders for Coal Mills.
HS
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0.10
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03.0
9
4
HS
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0.10
0.1/
03.0
9
5
HS
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0.10
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03.0
9
6
HS
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03.0
9
7
Cylinders for Power Plants.Precise. Capable of Bearing. Long Lasting.
Cylinders for Steel Works.Highly efficient. Robust. Reliable.
Cylinders for Mining Engineering.Safe. Explosion-Proof. Stable.
Cylinders for Mobile Technology.Light. Compact. System oriented.
Telescopic Cylinder.
Lengths of 7 to 15 m, totally self-drivingand surveying systems with measuringsystem, pressure transfer, hydrauliccontrol block, valves.
Locking Cylinder.
Leakage free cylinder withintegrated valve technology.Weight optimized design of allcylinders through special steel.
Rotary Joints2 - 18 Channels.
Suitable for transfer of hydraulicenergy from generator to user.Highly modern rotation sealingscome to utilization.Following media can be transferred: oil,water, air pressure and electrical energy.
Special Cylinder forRoad Mills.
Cylinder with oil lines throughthe inside of the piston rod.
Mast Restraint- and RopeTension Cylinders for largeEquipment.
Special cylinder with torsion controlinside, integrated valve technologyand control unit incl. valves andsensors in the cylinder.
Tube rolling street
Electronic melting oven
Cylinders in Operationaround the Clock.
Hydraulic cylinders in steel works areused due to their high power density aswell as robustness.
Besides the high forces, adjustmentexactness of a few hundred millimetersare required.
Cylinders for electric furnaces, arc typepresses, rolling mills, forging presses.Cylinders designed for continuous dutyin very hot and aggressive environment.
Cylinders with special sealings for hightemperatures, cooling systems withspecial coatings.
All out of one hand!
Drivingcylinder
Zonecylinder
Directioncylinderwith watercooling
Tension Cylinder.
Special solution: cylinder with powerpack. Delivery of complete systemsto adjust the top part of crane vehicles.Advantages:• larger loading area• higher loads
Dumpercylinder.
Special solution for levelling andcushioning of large dumpers, integratedin one single system.Cylinder and accumulator in one system.
Excavating Cylinder.
Cylinder for continuous duty in abrasivesurroundings. Special sealing (strokespeed up to 3 m/s), special coatings.
Mining Cylinder.
Operating media: Emulsion or waterPressures up to 1,500 bar, Cylinderswith special coatings (corrosion- andabrasion protection).Cylinders with special valves likepressure burst valves for cylinderprotection.
Pneumatic Cylinder.
Application example:Up to 500 mm inner diameter andlengths up to 10 mOperating pressure: 6 bar,Cylinder for tensioning of a conveyorsystem.
The program of HYDROSAARincludes all special cylinders foroil and water hydraulic use.
For abrasion and corrosionprotection HYDROSAAR offersthe most up-to-date surfacefinishing:
• Galvanic coating (chromium, nickel + chromium, bronze)
• Flame spraying method (more than 100 different methods belong to our standard program)
• High velocity flame spraying (more than 20 variations of coating)
• Ceramic layers
• Carbide layers
• Plasma coating
• Welded coating (PTA)
Our manufacturing line includes:
• Deep-hole boring,• rotating (CNC, NC and conventional),• honing,• milling/polishing,• grinding/polishing,• welding.
Our delivery program:
• cylinders Ø 100 to 800 mm inner diameter
• Production lengths:> 300 mm outside diameter up to 8,000mm length
< 300 mm outside diameter up to15,000 mm length
Custom-built machinery which goesbeyond the above mentionedmeasurements can be inquired as well.
The information in this brochure relatesto the operating conditions and applicationsdescribed. For applications or operatingconditions not described, please contactthe relevant technical department.Subject to technical modifications.
Weirs and Dams.
Cylinders made of special material likestainless steel. Further, very oftenspecial coatings like ceramic or carbideare used (corrosion- or abrasionprotection).
Pitch-control and locking cylinders,Relatively maintenance-free cylinderswith special low stick-slip sealings foroptimized control of wind power station.
Wind Power Stations.
Cylinders for the adjustment of a diffuseroperate IAW special opening andclosing rules.
The cylinder is designed to adjustexactly, based on the precalculatedcurve in the diagram (closing rule), thediffuser of a turbine.
Servo Engine.
Water Power Plants.
HYDROSAAR delivers all sorts ofcylinders for hydraulic power plants,starting with cylinders for weirs, theopening and closing of dam gates andsleuces as well as cylinders for theadjustment of the diffuser of a turbine.
Cylinders for:• Fire grates• oscillating screens• control motors• Steam adjusting valves, etc.
Thermal Power Plants.
High-load cylinders, designed to with-stand continuous cycles for yearswithout any problems.
Cylinders for Coal Mills.
HS
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0.10
0.1/
03.0
9
4
HS
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0.10
0.1/
03.0
9
5
HS
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03.0
9
6
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Cylinders andCylinder Systemsfor all Industries.
Service.Professional Service for all Cases.
Assembly, Installation,Maintenance,Repair Work andRebuilding.
Repair work is one of our strengthsregarding our service-offer, right nextto the production of our powerfulproducts.Because of our experience concerningthe dealing with cylinders world wide,we have created a service-area aroundthe repair of cylinders.Cylinders of all types and makes aredisassembled and an exoertassessment is done in our workshop.Based on an analysis of the damagewe draw up an estimate.According to the customers wish weare able to use different repair methods.In the course of repair and rebuildingwork HYDROSAAR offers all commonlyused methods of chemical and physicalsurface finishing.
Surface-treatment procedures:
• Galvanic methods,• Flamespraying method,• plating,• high velocity flame spraying,• welding procedure (PTA, plating)
All repaired cylinders have toundergo an intensive qualitytesting and therefore fulfill thehighest quality standards.
Repair possibilities:
• up to 10 m• up to 10 t (individual
weight)• Ø up to 1,000 mm
Disassembly stand HYDROSAAR
Before repair work ...
... and after repair work.
Your competent Partner.For Cylinders and Cylinder Systems.
Competence.More than 40 years experience indevelopment and production ofindividually designed cylinders makesHYDROSAAR your competent partner.Innovative thinking, flexibility, technicalcompetence and permanent readinessto go unusual ways are the guaranteeof our success.
Our Goals.Making sure that our customers aregiven satisfaction, competent problemsolutions, professional and requirementoriented support and deliveries onschedule.
Quality.
Permanent surveillance of all processes.From design to mounting, control ofsingle parts as well as the final products,the measuring surveillance,contamination control of all hydraulicoils used.
Our top goal:• High quality• constant improvement of our quality• permanent observation of our
production and control of the goodsproduced
Quality concerns our whole efficiencyon all levels of our company:• determination of our customers needs
on schedule and specification conformdelivery of the products
• installation• repair
Our level of quality is shown in a verytight and individual cooperation withour customers and suppliers. And inconstant training and continuation ofemployee education.
Technology.
For high demands on our final productswe use up-to-date technologies:3D-calculation, FEM and simulationsfor optimized designs.
Flexibility in Production.Through qualified, highly motivatedexperts and modern machineryequipment with all possibilities oftreatment and processing.
HYDROSAAR GmbH
Hirschbachstraße 766280 Sulzbach/SaarDeutschland
Telefon: +49 6897 509-9700Telefax: +49 6897 509-9791
E-Mail: [email protected]
Internet: www.hydrosaar.de
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Solutions out of oneHand.
Wherever you need us, we are there tohelp you find the best solution. For eachapplication from the component to thecomplete system.
Global Authorisations.• TÜV Deutschland• Lloyds Register• German Lloyd• Gost-authorization Russia• American Bureau of Shipment• Büro Veritas• etc.
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