Company Profile rev 07 1 C C O O M M P P A A N N Y Y P P R R O O F F I I L L E E
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Company Profile rev 07
1
CCOOMMPPAANNYY PPRROOFFIILLEE
Company Profile rev 07 2
Company info: Name: PERAR S.p.A. Legal Status: 100 % private owned company Shareholder’s equity as of December 31, 2008 : 28.451.279,00 Euro Location of registration: Tribunal of Milan Head Office: Address: Via Grigna, 37 - 20027 - RESCALDINA (MI) - ITALY Tel.: ++39 0331 576710 Fax: ++39 0331 578802 Address: Mailing address c/o T.R.P. s.r.l. Address: Via Grigna, 37 - 20027 - RESCALDINA (MI) - ITALY Tel.: ++39 0331 576710 Fax: ++39 0331 578802 E-mail: [email protected] WEB page: www.perar.it
01 – General:
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02 - Perar main production: Ball valves
Sizes: From ½” up to 60”
Class: Ansi 150,300,600,900,1500,2500,4500 Api 2000, 3000, 5000, 10000, 15000
Construction: Trunnion Mounted Side Entry; Trunnion Mounted Fully Welded; Trunnion Mounted Top Entry; Floating design.
Materials: Carbon steel; Stainless steel; Duplex, super Duplex, Titanium, Incoloy, 6MO, Inconel, Special Alloy etc.etc.
Fire safe: BS 6755 Part II, Api RP 6FA, Api 607
Standards: Api 6D, Api 6A, Ansi B16.34, BS 5351, Asme, Ansi, BS.
Services: Oil, gas and petrochemical, low temperatures at minus 196°C, for cryogenic service and high temperatures to 500°C for high temperatures services. Metal to Metal sealing, sandy/slurry service, Sea water, Sour, etc. etc.
Applications: Ball valves are mainly used in transmission pipelines, on-shore terminals, off-shore platforms, FPSO vessels, Sub-sea installations and liquefied natural gas plants.
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03 – Perar’s Organization Chart
SICUREZZASAFETY
DIREZIONE GENERALEGENERAL MANAGER
ASSICURAZIONEQUALITA'
QUALITY ASSURANCE
CONTROLLOQUALITA'
QUALITY CONTROL
UFF. COMMERCIALESALES (T.R.P.)
UFF. ACQUISTIPURCHASING
UFF. PRODUZIONE & LOGISTICA
PRODUCTION & LOGISTIC
UFF. TECNICOTECHNICAL
UFF. GESTIONECOMMESSE
JOB CO-ORDINATOR
UFF. AMMINISTRATIVOADMINISTRATION &
ACCOUNTS
REPARTO ASSEMBLAGGIO ASSEMBLY AREA
REPARTO LOGISTICA
LOGISTIC AREA
REPARTO MACCHINE
MACHINING AREA
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04 - Company structure
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Perar S.p.A. has four production buildings in the main plant located in Rescaldina, Italy, 20 km north of Milan, with easy access to main roads, railways, ports and airport facilities. • The first building is dedicated to machining and manufacturing.
This area is divided into two lines, one for small sizes, mainly floating valves and trunnion valves up to 16”, the second line for medium /large size up to 60”.
• A second building is dedicated to assembling, testing, painting and packing. Assembly area is divided into three lines, for small middle and large sizes.
• A third building includes a warehouse and the welding area. • The fourth building is dedicated to special tests and stocking of
finished products. The following special tests can be performed: fire-safe test, cryogenic test, high pressure gas test (with nitrogen), sand/slurry test, (a special loop has been set up) and sub-sea test (hyperbaric chamber).
Floor area in square meters Total: 60.000 square meters Covered: 40.000 square meters Elevation: 10-20 meters Crane capacity: more than 60 tons
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Machining facilities:
Here below is a short description of Perar’s machineries:
• No 4 C.N.C. Horizontal Lathes for cast or forged valves, sizes up to 60”
• No 9 C.N.C. Vertical Lathes 2/3 M Diameter piece capacity for valve size up to 60”
• No 2 C.N.C. Parallel Lathes • No 5 C.N.C. Machining centre for valve sizes up to 60” • No 4 C.N.C. Drilling machining • No 3 C.N.C. Ball turning / grinding machines capacity up to
60” • No 9 C.N.C. Lathes for bar stock valves • No 4 Lathes / Cutter
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Testing facilities:
Consist of 11 Test benches for hydraulic / pneumatic test, to cover full range of API 6D and API 6A sizes 1/2” to 60”.
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Welding facilities: • No 6 Submerged Arc Welding stations for main welding
valve sizes up to 60” • No 4 Gas Metal Arc Welding stations for overlay/cladding
on valves sizes up to 60” • No 3 Gas Metal Arc Welding Mobile machines • No 5 Gas Tungsten Arc Welding Mobile machines • No 6 Couple of rolling positioners with a capacity up to
60tons.
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Others In the assembly and testing / inspection areas all new modern equipment is available, to allow a smooth progress of the most demanding orders, meeting any international specification. A dedicated and segregated area is available for special testing, such as cryogenic at minus 196° C with Helium/Nitrogen gas, abrasive condition test, fire test, hyperbaric test in hyperbaric chambers. Additional qualified personnel have recently been hired.
Please note that the following testing activity/equipment (NDT and NDE) are available at our works:
• Visual check
• MPI - Magnetic particle inspection
• DPI - Dye penetrant inspection
• UT- Ultrasonic test
• PMI- Positive material identification
• Fugitive emission (Helium test)
Engineering. Computerisation has been applied to all sector of activity: quotation and sales, designing and engineering, technology research and development, materials and production control, finished product inspection and testing.
Documentation, certificates, SPIR and procedures are issued in electronic format .
Drawings are supplied in electronic format in AutoCAD ver.14.
Perar’s technical Department has a full CAD design and engineering system, consisting of 8 workstations equipped with AutoCAD ver.14 as design software and Math Cad
Professional 2001 for calculation notes, dedicated PC for Finite Element Analysis (F.E.A.), Simulation Programs.
Integrated computer system including hardware (Data General AVIION 8500 and PC) software (MEP by SATA srl, Microsoft Programs) is available in all the following activities: General Administration, Manufacture / Fabrication, Planning, Design, Certification and Quality Control.
Drawings are produced utilising a large extent CAD system. The shop drawing for component and related geometrical data are sent straight to the shop CAM unit, which make programs for the numerically controlled machines.
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Engineering staff and project assistance. Perar’s Technical Dept. consists of experienced engineers, who can offer to the project a 35 years experience, totally dedicated to ball valves construction, in different designs and applications.
Perar’s Engineering Department is always able to assist, study, design and test new products, with different technical solutions, in strict collaboration with the project; with the purpose to find a better product. This is an activity starting during the bidding and engineering phase, up to the commissioning and after sales services, which is extended for the life of the valve.
Furthermore, the daily contact with our customers, gives Perar the opportunity to know the status of his goods in operation. It means to have the possibility to know and solve any problem on time, to monitor the market trend, and identify new alternatives and innovative technical solutions.
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05 - Quality Quality system The Quality Management System applies to Perar’s production and all its related activities, wherever they take place: in Perar premises, onshore or offshore (i.e. on service).
Perar’s Quality Management System has been accredited by Det
Norske Veritas according to ISO 9001:2000.
Original approved date: 15th December 1992
Perar Scope of accreditation reads as follows: ’Design, manufacture, supply of valves for industrial applications in chemical petrochemical (off shore and sub-sea plants, power generation, gas transport and distribution sectors’.
Our management system covers all work codes relating to this scope.
In addition, since 1970, Perar’s products are certified according to API 6D and API6A standards.
Moreover, Perar has also gained PED and ATEX Certification, in accordance with the latest European regulation.
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06 - How to contact us
Headquarter and Plants:
S.p.A.
Via Grigna,37
20027 Rescaldina (MI)
Italy
Phone: ++39 0331 465208
Fax: ++39 0331 465731
e-mail: [email protected]
Web site: www.perar.it
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