PAVCO Pyung Hwa Anti-Vibration System Co., Ltd. 2013 Company profile
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
2013
Company profile
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Company Overview
Capability of R&D Center
Contents
Development experiences
Advanced technologies
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Establishment Oct. 30,1950
Automotive component, rubber components for all industries, manufacture and wholesale of agricultural equipment components
Total Assets : W210,518mil(≒ US$191mil)Shareholders’ Equity : W50,435mil(≒ US$46mil)Paid-in Capital : W18,500mil(≒ US$17mil)Shares Outstanding : 37,000,000 shares
29-17, Bonri-Ri, Nongong-Eup, Dalsung-Gun,Taegu, Korea Headquarter , Manufacturing plants & R&D Center
Business
Company Overview
Asset Size
Location
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
1950. 10 Established by our late Chairman, Kim, Kun - Kee1977. 02 Established “PyungHwa Oil Seal Ind. Co., Ltd.” as a joint venture with NOK1978. 05 Designated supplier for the Ministry of Defense1950~1980
1985. 09 Established “Pyung Hwa Ki Gong Co., Ltd. 1987. 05 Established R&D Center
1993. 07 Established “Pyung Hwa CMB Co., Ltd.”1981~2000
02 Established “Tianjin Pyung Hwa Auto Parts Co., Ltd.” in China2003. 04 Established “Tianjin Pyung Hwa Ki Gong Co., Ltd.” in China
02 Established “Pyung Hwa India Private Ltd.”05 Incorporated “Pyung Hwa Holdings” as holding company
2006. 06 Established “Pyung Hwa Industrial Co.” as operating company2001~
2005. 09 Established “Tianjin Pyung Hwa Elastech Co., Ltd”
2008. 05 Established “Pyung Hwa Anti-vibration Systems Co., Ltd.” (PAVCO)2010. 12 Achieved 5 – STAR Technology (HMC/KMC)2012. 11 Established “Pyunghwa NOK Drive Train Co., Ltd.” (PNDT)
History
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
PYUNG HWA HOLDINGS
PHC PAVCO PNDT TPH PHI PHA
PHC
PYUNG HWA HOLDINGS
PHCPHC(Hose)
PAVCO(AVS)PAVCO(AVS)
PNDT(TVD)May.2008
DUNS No.63-103-6444KOREA
DUNS No.63-109-3346KOREA
DUNS No.83-879-5735USA
DUNS No.68-777-3846Korea
DUNS No.65-027-6707INDIA
DUNS No.54-498-1889CHINA
Nov. 2012
DUNS No.68-873-1102KOREA
Apr.2006
History (DUNS Structure for PYUNG HWA Group)
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
AVS Development Ⅰ
AVS Development Ⅱ
Product Planning
Hose Development
Proto Engineering & Validation
ProductDevelopment Ⅱ
ProductDevelopment Ⅰ
Defense Production
Production Ⅰ
Production Ⅱ
Manufacturing ProcessEngineering
AVS Product
System Engineering & Advanced Research
Quality Control Ⅰ
Quality Control Ⅱ
QualityManagement
Quality Control
Cost Management
Management Planning
OverseasSupport
Finance
Procurement
Material Management
Purchase
Quality Division
Planning & Sales
AVS Sales
Hose Sales
Sales & MarketingDivision
HOSE Product
Production Ⅰ
Production Ⅱ
Manufacturing ProcessEngineering
Logistics Business
Production Management
Product Support
ManagementSupport
Sales & Marketing
Sales Management
R&D Center
Global Sales
TPH
PHI
PHA
OverseasCorporation
ProductionDivision
ManagementPlanning Division
Chairman
President
Organization(PHC & PAVCO)
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Pyung Hwa HoldingsDUNS NO. : 68-777-3846
PHC PAVCO PNDT POS PHCMB PHK PHENG
Group Employees : 3,520’12 Group Sales : 707 Mill.€
Employees : 50‘12 Sales : 5 Mil.€
Hose
Employees : 274’12 Sales : 92Mil.€
Mixing rubber
Employees : 101’12 Sales : 77Mil.€
TVD
Established ‘12.11
Press, Pipe, Die Casting, Mold
Employees : 299’12 Sales : 82Mil.€
Tianjin Pyung Hwa Elastech Co.,Ltd
Mixing Rubber
Employees : 95’12 Sales : 20Mil.€
Pyung Hwa INDIAPrivate Ltd.
AVS, Hose, TVD
Employees : 293’12 Sales : 24Mil.€
Tianjin Pyung Hwa Ki Gong Co.,Ltd.
Stamping, Die casting
Employees : 252’12 Sales : 13Mil.€
Tianjin Pyung HwaAuto parts Co.,Ltd
AVS, Hose, TVD
Employees : 535’12 Sales : 63Mil.€
AVS
Employees : 564’12 Sales : 148Mil.€
Pyung Hwa America(Alabama)
Sales Office
Employees : 2’12 Sales : 13Mil.€
※1,450KRW/EURO
Oil Seal/O-ringPiston Band
Employees : 941’12 Sales : 156Mil.€
ManufacturingMachine & Mold etc.
Employees : 109’12 Sales : 14Mil.€
DUNS NO.63-103-6444
DUNS NO.63-109-3346
DUNS NO..65-027-6707
DUNS NO.54-498-1889
DUNS NO.83-579-5735
DUNS NO.68-798-9004
DUNS NO.68-873-1102
PYUNG HWA Group (Affiliates)
PHI TPH PHA TPHE TPHK
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Pyung Hwa Anti-Vibration System Co., Ltd.(PAVCO)
Establishment : May, 2008
Products: Engine Mounts,Transmission Mounts, Chassis, Bushings,TVD
Clients: VW, BMW, GM, PSA,GM Korea, HMC, KMC,Tier 1 Module Companies
Work Force : 564Land area : 91,867 m² Floor Space: 41,120 m2
Capacity: 5 million (vehicles)Current Rate: 75%
Production Locations
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Pyung Hwa Industrial Co., Ltd. (PHC)
Established : OCT. 1950
Products: Low Pressure Hoses
Clients: HMC, KIA, GM Korea, GM
Work Force: 274Land: 91,867 m² Building: 41,120 m2
Production Locations
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Tianjin Pyung Hwa Co, Ltd. (TPH)
Established: Feb. 2003
Products: Engine mounts,Transmission mounts,Chassis parts
Clients: SVW, DFYL, HMC China, KIA China
Work Force: 535
Area: 20.000 m²
Capacity: 1,000,000 (vehicles)
Test Facility: Tensile, Static Property, Dynamic Property,AVS Rubber Durability, Co-ordinate Measurement
Production Locations
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Chennai
Pyung Hwa India Private Ltd.(PHI)
Established: Feb. 2006
Products: Engine mounts,Transmission mounts, Chassis parts, Hoses
Customers: HMC India, MOBIS
Work Force: 293
Capacity: 600,000 (vehicles)
Area: 62,903 (m²)
Test Facility: Tensile, Static Property, Dynamic Property, AVS Rubber Durability, Co-ordinate Measurement
Production Locations
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
12 page
Pyung Hwa America, Inc. (PHA)
Established : Mar. 2009
Clients: HMMA, KMMG (Tier 1)Mobis, Mando, Hwashin(Tier 2)
Employee : 2
Area: 929 (m²)Opelika,Alabama
Production Locations
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Switchable mount Hydraulic mount, Conventional mount
Hydraulic BushConventional bushesCradle mountSteering shaft couplings
Torsion Vibration damperDe-coupled pulley damperRotational bending absorber
Power Train Mount Suspension Bushing
Drive Train Damper
Key Products (PAVCO)
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
-. ENG Vacuum
-. PCV & Breather
Hose
-. DPF Hose
-. Inter Cooler Hose
-. Vapor Hose
-. Return Hose
-. Leveling Hose
-. Feeding Hose
-. Filler Neck Hose
-. Radiator Hose
-. Water Hose
-. Heater Hose
-. T/Body Hose
-. Reservoir Hose
Cooling System Steering System
Fuel SystemBrake System Intake/Exhaust System
-. Power Steering
Return Hose
-. Power Steering
Suction Hose
-. Vacuum Booster
Hose THV
Key Products (PHC)
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Year 05 06 07 08 09 10 11 12MillionEURO
195 204 216 203 114 135 142 148
Annual Sales
Sales by ProductsSales by Customers
Unit : Mil EURO
Hyundai/KIA91Mil61%
GM28Mil19%
OTHERS 29Mil20%
ENG MTG66Mil 45%
BUSH36Mil24%
STRUT20Mil14%
TVD12Mil8%
OTHERS14Mil9%
Sales Status (PAVCO)
PHC PAVCO(AVS), PHC(Hose)※ Demerger in May, 2008
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Year 05 06 07 08 09 10 11 12MillionEURO
195 204 216 203 71 81 74 92
Hyundai/KIA56Mil61%
GM17Mil19%
OTHERS19Mil20%
Cooling27Mil29%
Exhaust19Mil21%
Fuel17Mil19%
Military14Mil15%
Steering/Break
8Mil 9%
Others7Mil7%
Sales by ProductsSales by Customers
Unit: Mil EURO
PHC PAVCO(AVS), PHC(Hose)※ Demerger in May, 2008
Sales Status (PHC)
Annual Sales
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Drive System Compact / Mini Small / Mid. Large
/ Luxury SUV & RV
FF
4Pts
3Pts
FR 3Pts
-
Matrix, i30, Avante(Hyundai)
Ceed, Forte(KIA)Verna(Hyundai) Pride(KIA)
Santafe, Veracruz(Hyundai)
M200(GMK) T250(GMK)
Click, i10, i20(Hyundai) Soul(KIA)
J200(GMK)
Opirus(KIA)
Equus VI (Hyundai)
Rexton(SYMC)
New Sorento, Mohave(KIA)
Genesis SedanGenesis Coupe(Hyundai)
Experiences in AVS Business
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Drive System Compact / Mini Small / Mid. Large
/ Luxury SUV & RV
FF
4Pts
3Pts
FR 3Pts
-
Matrix, i30, Avante(Hyundai)
Ceed, Forte(KIA)Verna(Hyundai) Pride(KIA)
Santafe, Veracruz (Hyundai)
M200, T250(GMK)
Click,i10, i20(Hyundai)
Soul(KIA)
J200(GMK)
Opirus(KIA)
Equus(Hyundai) Rexton(SYMC)
New Sorento, Mohave(KIA)
Genesis SedanGenesis coupe
구분
A100 Y250
INSULDATOR-ENG’ MT’GFRT-RH
INSULDATOR-ENG’ MT’GFRT-LH
INSULDATOR-ENG’ MT’GFRT-RH
INSULDATOR-ENG’ MT’GFRT-LH
형상
*. INSULATOR: Y200 C/O *. INSULATOR: Y200 C/O *. INSULATOR: Y200 C/O *. INSULATOR: Y200 C/O
*. NUT신규개발*.A100 LOWER PLATE C/O *.A100 LOWER PLATE C/O*. BRK'T 신규개발
BRK'T
NUT
구분
A100Y250
INSULDATOR-ENG’ MT’GFRT-RH
INSULDATOR-ENG’ MT’GFRT-LH
INSULDATOR-ENG’ MT’GFRT-RH
INSULDATOR-ENG’ MT’GFRT-LH
형상
*. INSULATOR: Y200 C/O*. INSULATOR: Y200 C/O*. INSULATOR: Y200 C/O*. INSULATOR: Y200 C/O
*. NUT신규개발*.A100 LOWER PLATE C/O*.A100 LOWER PLATE C/O *. BRK'T 신규개발
BRK'T
NUT
Experiences in AVS Business_ P/T
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Subframe Compact / Mini Small / Mid. Large/ Luxury SUV & RV
FRT
RR
Verna(Hyundai) Pride(KIA)
M200(GMK)
M200(GMK)
T250(GMK)
J200(GMK)
J200(GMK)
Avante/i30(Hyundai)
Genesis(Hyundai)
Genesis(Hyundai)Veracruz(Hyundai)
Veracruz(Hyundai)
V250(GMK)
V250(GMK)
C100(GMK)
C100(GMK)Equus(Hyundai)
Sonata(Hyundai)
Sonata(Hyundai)
Experiences in AVS Business _C&S (Bush)
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
ClassA, B, C Segment MPV SUV & MPV
FF 3P Pendulum Mounting System FR 3P Mounting System
OEM
NCC Peugeot VW LUXGEN BMW VW & Porsche LandRover
Vehicle
Product
Volume(Vehicle) 13,000 61,000 198,000 54,000 237,000 463,000 215,000
Sales(EURO) € 272,080 € 360,790 € 2,120,702 € 1,773,711 € 1,114,299 € 2,798,724 € 3,292,940
Colt 207 Polo BMW L6 Cayenne/Touareg
Discovery Range Rover
Luxgen 7
Experiences in AVS Business (Overseas)
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Vulcanization Post-Process
Injection Vulcanizing Machine 195set Hydro assembly MachineFully automated 2unitConventional 15unit
Fluid Assembly Machine 7setAssembly Machine
10ton 8set30ton 58set
■ PAVCO, Korea
Vulcanization Post-Process
Injection Vulcanizing Machine 73setCompression Vulcanizing 1set
Filling Machine 4set30T Assembly Machine 17set
■ TPH, China
Vulcanization Post-Process
Injection Vulcanizing Machine 53setCompression Vulcanizing 3set
Filling Machine 2set30T Assembly Machine 4set
■ PHI, India
Capacity - Production Equipment
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
■ Manufacturing Plant Lay Out
SectionProduction
CapacityProduction
Volume / YearEquipment
Teammember
Pretreatment 2,587 UPH 132,156,000 EA • Preprocessing equipment - 9 set 21
Spray (Bonding agent) 2,587 UPH 132,156,000 EA • Spray equipment - 24 set 76
Vulcanization
Strut 144 UPH 7,560,000 EA • Vulcanizer, Assembly machine 57
Bush 128 UPH 39,144,000 EA • Vulcanizer, Swaging machine 138
Mount 48 UPH 11,760,000 EA • Vulcanizer, Assembly machine 86
Hydro 26 UPH 5,580,000 EA • Vulcanizer, Assembly machine 102
■ Information
Pretreatm
ent
Spray (B
onding agent)
Strut
Bush
Mount
Hydro
Vulcanization
Capacity - Production Equipment
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
■ Pretreatment
[Shot] [Phosphating]■ Spray (Bonding agent) ■ Vulcanization
Capacity - Production Equipment
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Company Overview
Contents
Capability of R&D Center
Development experiences
Advanced technologies
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Engineer 56
Technician 16
Board members 3
Total 75
Size R&D Center
ProtoShop
Total
Land 5,030㎡ 5,023㎡ 10,053㎡
Building 8,632㎡ 3,892㎡ 12,524㎡
1987. 05 Established R&D Center2002. 03 Rebuilt R&D Center
Address: Zip code(711-855)29-121 Bonri-Ri Nongong-Eup Dalsung-Gun Daegu Korea
Organization
AVS Development Ⅰ
AVS Development Ⅱ
Hose Development
Proto Engineering & Validation
ProductDevelopment Ⅱ
ProductDevelopment Ⅰ
System Engineering & Advanced Research
R&D Center
Product Planning
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
SOR AnalysisEngineering Target
Build Up Model
System SimulationModel Correlation
FE AnalysisDesignD FMEA
Vehicle NVH Validation
Design Validation
Production Validation
Customer Requirement
System Simulation
Design & Analysis
Development & Validation
Production
AVS Production
TVD Production
Development Process
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Pro-Engineer
Unigraphics
I-deas
MSC.Marc®
MATLAB
EMSA Full Car Engine Mount
System Analysis Software developed in 2004
Adams
Items Q’ty(Copy) Total Purpose
CAD PC Work Station 58 58 Design
CAD
IDEAS 2D 11
48Design
&FEA
IDEAS 3D 5
CATIA V5 12
Pro-Engineer 2
UG(NX) 11
CAE
Nastran 1
7 FEA
MARC 1
ABAQUS 1
CFX 1
Hyperworks 3
Simulation
ADAMS 1 1SystemAnalysis
MATLAB 2 2
EMSA 1 1
CAD & CAE
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
.
.
• Documents• Test Data• ECO/ECR• Product Info• Part Info• E-BOM• DWG• B/Marking• …
. . .. . .. . .
Intranet
• ERP (SAP) Established 2008. 05☞ Cost, Planning
• PLM (Team Center) Established 2008. 08☞ Data & Document Management
• Interface between SAP & Team Center
Data Management(PLM)
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
4-post Road Simulator
Anechoic chamber & 4WD Chassis Dynamometer
Sound Quality- Noise analysis
LMS Test.Lab-3 systems, total 108 channels
Test Facilities(Vehicle Test Capabilities)
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
MAST(Multi Axial Simulation Table)
-Load capacity : less than 650kg
-Frequency : less than 50Hz
-Table size : 1.8m X 1.5m
-Hot blower : less than 120degC
-Maker : MTS (USA)
-Enable to apply engine torque
Tri- Axial Test Facility
Chamber
-Load : +/-25kN each
-Frequency : less than 80Hz
-Temperature : -40℃ ~ 120℃-Maker : MTS (USA)
-Enable to do Simulation test
Bi Axial Testers
-Load : 10kN ~ 100kN
-Torsion : +/- 40deg
-Maker : MTS (USA, 3sets)
Saginomiya (Japan, 6sets)
CRS (Korea, 4sets)
Uni Axial Testers
-Load : 10kN ~ 25kN
-Maker : MTS(USA, 8 sets)
CRS(Korean, 8sets)
Saginomiya
(Japan, 9sets)
Static & DynamicTesters
- Load capacity : Max. 10KN
-Frequency : Max. 1kHz(2sets)
Max. 100Hz(1set)
Temperature : -40℃ ~ 120℃- Maker : MTS (USA)
- Load capacity : Max. 25KN
- Frequency : Max. 20Hz
- Deflection : ±125mm
- Maker : MTS (USA)
Multi Axial Test Stand
Creep Testers
- 3 Static creep tester
- 5 Dynamic creep tester
-Load capacity : Max. 5KN
- Temperature : RT ~ 150℃
Test Facilities( Reliability )
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Heat Aging Machine Ozon Test Machine
Internal mixer
Tensile Test Machine
Dynamic Mechanical
Thermal Analysis
Cyclic Corrosion Tester Machine
Compounding Trials
Physical properties of materials
(Tensile strength, Elongation, Modulus)
Environmental evaluation of rubber sample
(Salt spray test, heat aging, low temp,
ozone, oil resistance)
Measurement of bonded coating thickness
Polymer thermal stability test
Quantitative & qualitative analysis of polymer
Environmental Compliance
EDX(Energy Dispersive
X-Ray Analyzer )
Electron MicroscopeThermo Gravimetric Analysis
Differential Scanning CalorimeterSulfur Analysis
Gas Chromatography/Mass Spectrometer
Test Facilities( Material )
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
■ Pretreatment Shotblasting device Cleaning & phosphating equipment Bonding spray equipment
■ Assembly Dry filling machine Wet filling machine Press for assembly bracket
■ Vulcanization machines Injection mold(800cc) Injection mold(2000cc) Compression mold
■ Measuring equipment 3D Measuring instrument 3D Optical measuring Scanner
Proto Shop
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Company Overview
Capability of R&D Center
Development experiences
Advanced technologies
Contents
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Hydro bush
Hydro mount
Switchable mount
Active Damper
Active Mount
Vacuumelectronic
Air-Damping mount
Conv’ bush
Development experience (P/T Parts)
Costs
Per
form
ance
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Press in bushing
Single bonded bushing
Double Bonded Bushing Mainly used for the Suspension Link and Arm.
Costs
Per
form
ance
Interleave bushing (open type)
Interleave bushing (closed type)
Hydro- bushing
C/Arm bush(conv’)
e- Bush
Development experience (bush Parts)Dual Compound Bush
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
A
BC
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500
Frequency (Hz)
K*
(kgf
/mm
)K' :¡¾0.05 mmPreload:110 kgfK' :¡¾0.05 mmPreload:110 kgfK' :¡¾0.05 mmPreload:110 kgf
Tuning range : 80Hz to 130Hz
Normal hydro
Cst : 15.5kgf/mm
Tuned absorber ENG MTG(Serial production parts)
Tuning the device by controlling :Inner diameter(A), Height(B), outer diameter(C)Tuning range : 80Hz to 130Hz with dynamic rate 1.0
Serial production Application by HMC : Avantte, I30, I40, Genesis coupe
Development experience (P/T Parts)
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
X Dir.
Z Dir
Completed product development using Santa Fe 2.0L TDI Engine
Idle Quality is improved than Z axis hydraulic mount when 2 dir. Hydraulic mount is applied
-O+-ORun up(Front)+++++OIdle VibrationOO+++OIdle Noise+++++OImpact Rail--++OKey Off(Warm)--++OKey On(Cold)
Case4Case3Case2Case1BaseTest Mode
-O+-ORun up(Front)+++++OIdle VibrationOO+++OIdle Noise+++++OImpact Rail--++OKey Off(Warm)--++OKey On(Cold)
Case4Case3Case2Case1BaseTest Mode
0.57
0.44
0.64
0.32
0.55
0.3
0.59
0.44
0.6
0.45
0
0.25
0.5
0.75
1
Seat Rail_X Seat Rail_Z
P-P(
m/s
^2)
BaseCase1Case2Case3Case4
Key off
Direction Hydraulic Mount
Development experience (P/T Parts)
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Serial production Application on Oct. 2005 HMC Sante Fe V6 3.3L Gasoline Engine HMC Veracruz V6 3.8L Gasoline & V6 3.0 TDI Engine
0
20
40
60
80
100
0 10 20 30 40 50 60 70 80 90
Hz
K*(k
gf/m
m)
정하중 70kgf (D단)정하중 150kgf (N단)정하중 70kgf (D단)정하중 150kgf (N단)
Switching OnSwitching OffSwitching OnSwitching Off
Idle RPM(33±1Hz)
Static Load 150kgf at Neutral
Static Load 70kgf at Drive
Semi-active Mount(for serial production)
< Switched by vacuum generation device > < Controlled by electronic signal >
0
10
20
30
40
50
60
70
80
90
100
0 20 40 60 80 100 120
K* (
kgf/m
m)
Frequency (Hz)
Open :±0.2 mm
Close :±0.2 mm
Proto stage & will be launch at Dec. 2013 for HYUNDAI Luxury Sedan.(4WD Car NVH improvement)
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0 10 20 30 40
K* (
kgf/m
m)
Frequency (Hz)
Open :±1 mm
Close :±1 mm
Tan
δ
Development experience (P/T Parts)
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
GMDAT Winstorm(C100)
Buick Lucerne(GMX222/272)
’2005 Launched Hydraulic bush for GM GMX222 LWR Control ARM
’2006 Launched Hydraulic bush for GMK C100 LWR Control ARM
Current Application
■ Hydraulic Bush for Lower Control Arm
Development experience (Bush parts)
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Company Overview
Capability of R&D Center
Development experiences
Advanced technologies
Contents
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Active Mount and Active Damper system(Prototype)
Application
Optimization of driving dynamics
and ride comfort
by using active mount or active damper system
Active Damper systemActive Mount
Non-BSM(Balance Shaft Module) Engine
Cylinder De-activated Engine
Down Sized & High Performance Engine
Advanced Technology (P/T Parts)
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Target Cost
Item CostBSM 100 $Active damper system(Included controller) 80$ Competitive
Ø100 x 80mmØ70 x 50mm60x60x40mm
GMK Advanced Technology Work NVH Improvement using active damper for T300 Non-BSM car
Advanced Technology (P/T Parts)
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
< Trailing Arm Ass’y >
Hydro- BushingConventional Bushing
HMC YF 263010
FN4598_(P1)
0
10
20
30
40
50
60
70
80
90
0 5 10 15 20 25 30 35 40 45 50 55
Frequency (Hz)
K' (k
gf/m
m)
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
Tan
Delta
(uni
tless
)
K' :¡¾1.5 mmPreload:1 mmK' :¡¾1 mmPreload:1 mmK' :¡¾0.5 mmPreload:1 mmK' :¡¾0.2 mmPreload:1 mmTan Delta :¡¾1.5 mmPreload:1 mmTan Delta :¡¾1 mmPreload:1 mmTan Delta :¡¾0.5 mmPreload:1 mmTan Delta :¡¾0.2 mmPreload:1 mm
System Analysis & Test Team
< Dynamic Characteristic>
Improved Road Noise problem ~ 2dB at diver’s ear position.**tested : Hyundai YF Sonata
Vehicle test for R&H, Durability will be done in Jun. 2013.
■ Hydro T/Arm Bush
Fluid channel
Inside
Advanced Technology (Hydro Bush Applications)
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
< Rear Module>
Hydro- BushingConventional Bushing
■ Rear Cradle Hydro Bush
PurposeImprovement NVH performance for rear wheel drive vehicle by controlling vibration
▶ Main excitation sources in a vehicle driveline is angular velocity variation of a
propeller shaft when vehicle starts to run
Prototype made & meet targetDamping >30deg at 12Hz, +/-
0.2mm Vehicle test will be done**tested : Hyundai Genesis/Equus
Advanced Technology (Hydro Bush Applications)
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
[CTBA (Coupled Torsion Beam Axle) Bush]
Design Requirements Characteristic
Using dual rubber compound.1) High Elastic rubber
(=Lower dynamic ratio ) 2) High damping ( ≒13deg)
Ride & Handling
Kx,Ky:High ⇒Self-steering effect Kz : High ⇒Roll stiffness increase (Increase driving stability)
NVH Vibration reduction : Low freq. + High displ. ⇒ High damping Noise reduction: High freq. + Low displ. ⇒ Low dynamic stiffness
■ DCB (Dual Compound Bushing)
Outer Pipe
Rubber 1
Rubber 2
Inner Pipe
Dir.1
Dir.2
Outer PipeInner Pipe
Rubber 1
● Single Compound Bush ● Dual Compound Bush
Vertical (Dir.1): High ElasticHorizontal (Dir.2) : High Damping
Advanced technology (Dual Compound Bush)
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Dual path + RSD Design Concept Performance
RSD application: added Dynamic Damper Function
Improve Road Noise input from Strut-Rod which is placed on top of Strut-MTG in the vehicle.
J/Bumper Holder : Moving Type Eliminate noise from jounce
bumper movement
Rubber Coating Better SST Performance
Advanced technology (Top Mount)
RSDRubber coating
Jounce Bumper Holder: Fixed type Noise issue
■ Front Top Mount (Dual path system with RSD)
PAVCOPyung Hwa Anti-Vibration System Co., Ltd.
Thank You!