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Company Profile
Energy Mapping & Energy Projects
Innovation in Energy Efficiency & Green-Energy
Energy Policy & Energy Team
Our Achievements –Energy awards
ISO 50000:2100 Road Map
Future Road Maps towards Excellence
3
▪ Set up in 1970 by its founder & Chairman Late Sh O.P. Jindal
▪ Stainless steel production started in 1979, with setting of first AOD converter in the country.
▪ Largest integrated stainless steel plant in the country.▪ ISO-9001:2015,ISO-14001,OHSAS-18001,AD, PED, CPD certified company
HOT ROLLING DIVISIONCOLD ROLLING DIVISION
LATE SH. O.P. JINDAL
▪ Jindal Stainless is one of the largest stainless steelconglomerates in India and ranks amongst the top 10stainless steel conglomerates in the world
▪ Jindal Stainless Group has an annual crude steel capacityof 1.8 MTPA and the group has an annual turnover of Rs16,500 crores
▪ Since its inception, Hisar plant was integrated on astrategy of both, backward and forward, starting frommining, melting, casting, hot rolling to cold rolling andvalue additions
▪ Today, it is a fully integrated Stainless Steel plant capacityof 780,000 TPA
▪ It is also the world ’s largest producer of steel strips forrazor blades and India’s largest producer of coin servingthe needs of Indian and International mints
6
0
100
200
300
400
500
600
Steel MeltingShop
Hot rolled coils Cold rolledCoils
508
136
358
507
139
365
512
136
353
490
138
329
2014-15 2015-16 2016-17 2017-18
KW
H/M
T
0.50
0.55
0.60
0.65
0.70
0.75
Hot rolled coils Cold rolled Coils
0.61
0.71
0.59
0.68
0.58
0.68
0.54
0.63
2014-15 2015-16 2016-17 2017-18
Specific Electrical Consumption KWH/MT Specific Thermal Consumption KWH/MT
0
50
100
14.7 19.6 21.07
94
2014-15 2015-16 2016-17 2017-18
Power Saving in Lacs KWH
KW
H in
lacs
KW
H/M
T
42%
25%
33%
% Share of Energy Source type
Electricity Fuel Oil Propane Gas
21%
34%
45%
% Share of Energy Process Wise per MT
Steel-Melting Hot Rolling Cold Rolling
Outokumpu 12.8 GJ/Ton , Aperam 9.8 GJ/Ton , JSHL – 8.09 GJ/Ton ( Include elect & thermal on crude steel Year 2016)
Source – At company Website environment foot print data
Sr. Details of ProjectsElectricity
Thermal Saving
Total savings
Investment
Lakh kWH (MTOE) Rs. Lakhs Rs. Lakhs
1 Energy Saving by optimizing speed of Z-2 Mill Blower motor w.r.t. mill speed. 2.23 17.730 6.90
2Energy Saving by Optimizing speed of Z-1 LTR Motor Blower motor
w.r.t. mill speed.0.069 0.550 0.60
3 Energy saving by Optimizing speed of Z-1 RTR Motor Blower motor w.r.t. mill speed. 0.12 0.920 0.40
4 Energy Saving by Optimizing speed of Ventilation w.r.t. mill speed. 0.40 3.230 0.60
5 Energy Saving by Program modification in Fume Exhaust motor speed in first two pass. 0.37 2.940 0.00
6Energy Saving by Program modification in Primary Pump to switch o침垘 the pump in Roll Change
Mode.
0.05 0.360 0.00
7 Energy optimization in pickling pumps HNO3. 0.60 4.830 0.00
8 To optimize the Energy consumption in Jet Cooling blowers. 3.42 27.360 0.00
9 Optimization speed of Hot Air-Blower using VFD. 0.48 3.800 0.00
10 Sherman-1 HP Pump is switched o침垘 during Rewinding Mode 0.27 2.130 0.00
11 Optimization speed of Sherman-2 Motor Cooling Blower using VFD. 0.19 1.530 0.00
12 Optimization speed of PTF-5 Strip Cooling Blower using VF 0.27 2.160 0.00
13 Optimization speed of PTF-6 Strip Cooling Blower using VFD. 0.26 2.100 0.00
14 Optimization speed of PTF-8 Strip Cooling Blower using VFD. 0.20 1.630 0.00
15 To reduce energy consumption by Gas Plant close loop water pump power optimization 0.25 2.000 0.00
16 To reduce energy consumption by Wider BA water pump replacement with lower rating pump 1.61 12.890 0.80
17 Reduction in steam consumption in AP lines of CRD 0.00 38.610 23.00
18 Reduction of Compressed Air consumption 8.85 14.91 70.780 7.50
19Reduction in Propane consumption in AP-2 & AP4 lines of CRD 0.00 16.000 1.50
20 19.62 211.550 41.30
Sr. Details of ProjectsElectricity
Thermal Saving
Total savings
Investment
Lakh kWH (MTOE) Rs. Lakhs Rs. Lakhs
1To Optimise power consumption of recoiler edge guide (Askania) hyd pump by switching it off in Auto during recoiler not running.
0.07 0.49 0
2To Optimise power consumption of Main hyd pump by switching it off after 5 minuts when no hyd. Operation is going ON.
0.95 7.15 0
3 Power Saving by Switch-Off rectifier when line is down 0.22 1.62 0
4 Oncoiler CPC Hydraulic Pump auto switch off during coil slitting mode is not select. 0.49 3.71 0
5 ETR-1 & Blower Motor Speed reduced to 60% during first Pass when coil runs from POR 0.31 2.33 0
6 Power Optimisation of Jet Cooling Blower 3.42 25.65 0
7 Stopping of Hot Water Pump after Modification, Hot water coming from bell furnace fall directly at cooling tower 2.2 16.5 1.5
8 Flat belt provision for Fume Exhaust blowers at RM-1 & SHM-1 0.41 3.1 1.5
9 Reduce Lye Cleaning Heater set point from 50 to 43 degree C. (216 Kw) 0.28 2.13 0
10 Reduce dryer heater set point from 80 to 75 degree C. ( 81Kw) 0.13 0.94 0
11 Step up transformer used for Main stand is to be removed.(to run the Mill at 415 V supply) 0.17 1.3 0
12 Providing Air knife system at dryer unit in place of Heating dryer system 1.82 13.63 2.1
13Set the cold water pump pressure to 2.1 kg in place of 3.4 kg by throttling the valve. Thus more than 300 units save per day.
1.09 8.18 0
14 Circulation pumps of Z1 mill to be run at 70% speed during mill idle time for optimum use of circulation pumps. 0.61 4.6 4
15 Field economy to be enabled in 06nos.DC motors during mill idle time AT Z-2 mILL 0.8 5.97 0
16 Energy saving by switching OFF recoiler blower motror during recoiler idle condition. 0.06 0.42 0
17 Z2 mill oil cellar ventilation unit running duration reduced from 24 hrs to 12 hrs. 1.05 7.91 0
18 Power saving by providing separate power packs at Annealing-1 & Pickling-1 1.04 7.78 5
19 Z2 mill ETR DC blower motor speed reduced from 100% to 60% during first pass when coil filled from POR. 0.31 2.34 0
20 Provide drive on Mixed pump (To control speed to optimize the flow) at AP-4 0.6 4.51 2.5
21 Provide drive on Nitric pump (To control speed to optimize the flow) at AP-4 0.59 4.39 2.5
22 Installation of reverse cubical unit at MDL2 at AP-4. 0.85 6.34 5
23To reduce Boiler fuel consumption by pre heating of feed water (soft water) through heat exchanger by quench hot water.
13.75 3.6 0.3
24 Installation of 250KWp Solar Plant 3.56 26.7 142
25 Replacement of 40W Tube light with 20W LED Tube 0.04 0.32 0.1
26 Reduction in energy in RO Plant , by optimising the RO High Pressure Feed Pump. 1.2 8.6 6.0
27 Reduction in energy in CCS -2 mould system at SMS 2 , by separate pump for Bloom Water. 3.3 24.5 2.0
28 Power Saving by Switching Off Three Roll Cooling pump 3.1 23.0 0.0
SR. Title of Energy Saving project implementedElectrical Savings
Thermal savings
Total Saving
Invest. Made
Lacs KWH TOE Rs Lacs Rs Lacs1 Energy Saving by Arresting of Air-Leakage in HRD & Optiisation of Pressure 34.5 245.8 5.0
2Energy conservation at SMS2 EAF & AOD ID fan by operating it by AC Drive in place of fluid copupling based DOL starter.
24.1 171.8 110
3 Installation of 400KWp Plant 5.5 39.2 186
4 Replacement of Conventional light with LED Light 8.3 59.1 60
5Hot Air dryer system replaced with Air Knife system at PTF-5,6&8 Lines to reduce steam and Power.
0.6 206.0 62.1 3.2
6Earlier return water falls in hot water tank and one 22Kw pump was used for hot water to cooling tower, After modification of pipe line hot water falls directly on cooling tower by gravity. Now this pump is permanently stopped.
1.68 12.0 5.0
7Earlier 55Kw two nos. Of pump running continuously so we have changed them with single 75Kw pump.
1.10 7.8 0.5
8 To stop Air quench fan-2 during line stop & Minor Projects 2.7 19.3 0
9 Saving by utilizing working hrs of Spray pump-3 on Z-2 Mill & Minor Projects 0.4 3.3 0
10 To Utilize Water requirement in 400 Series(by using 2 pumps only instead of 3) 0.4 3.1 0
11 To reduce Power consumption by using Double vane pump 0.3 2.5 0
12 Flow control of Mixed Acid Pumps by installing drive & other Minor Projecs 2.9 20.7 0
13Energy conservation at Auto Grinder ID Fan motor by replacing star-delta starter with AC Drive & optimising its running
4.4 31.3 0.88
14Energy conservation at Shot Blasting ID Fan motor by replacing star-delta starter with AC Drive & optimising its running
0.8 6.1 0.88
15Energy conservation at Top Lance by replcing existing 75KW AC motors & pumps with 30 KW Motors & high effeciency pump.
1.4 10.3 0.64
16Energy Conservation at Slab-Caster Steam Exhaust Fans by switching OFF these in auto after End of cast.
1.1 7.8 0.02
17 Saving of LSHS by installation of Air Preheater Unit in 6TPH Boiler(Efficiency improvement 2.5% ). 50.0 14.2 0
18 Calibration of Godrej Air Saver control mechanism 2.1 14.9 0
19 Replacement of inefficient pump -CCS Primary pump-10 1.3 9.7 0
20 Energy Saving by Reducing FLue Gas Leakage in WBF Furnace 343.5 9.5 0
Saving = 750.5 lakhs Investment= 372.12 lakhs 0.036% of Turn over
11
Problem Statement: Energy saving by arresting of air-leakage in HRD & Optimization of set pressure
Air Consumption UOMDaily Average JAN
2017Daily Average Feb
2017Daily Average March 2017
Average Q-4 16-17
SMS-1 NM3/Day 122919 126287 128079 125762
SMS-2 NM3/Day 68174 69409 71592 69725
STECKEL MILL NM3/Day 88928 78696 79586 82403
STRIP MILL NM3/Day 12087 12473 15163 13241
FINISHING NM3/Day 33471 34636 32076 33394
Grinders NM3/Day 12352 12580 11926 12286
S.A.F. NM3/Day 34841 33876 30424 33047
CU. NI. NM3/Day 2924 3792 1862 2859
Total Air Consumption
NM3/Day 375696 371749 370708 372718
Power Consumption KWH/Day 42279 42275 41092 41882
Previous Data (Benchmark data Q-04 2016-17)
Key Steps Executed:
1. Leakages arresting at different usages points
2. Monitoring & measurement of air flow at different sections
3. Building audit team to check the daily consumption section wise against targets
4. Optimization of timing at dust bag filter at SMS 1 & SAF 1
5. Replaced the pipe nozzles by spray nozzles at finishing section at plate pickling & short blasting
6. Replaced the manual operating valves by the solenoid operated on/off valves at SMS 1 & 2 Dust filtration system
7. Rescheduling of timing at Air conveying at SMS-1
8. Installation of PRVs at different locations of HRM
9. Blowing of air in instruments stopped for laminar cooling when laminar is in idle
10. Set pressure at the compressors has been reduced from 6.5 to 5.8 bar
11. Replaced the pipe nozzles by spray nozzles at Cu-Ni rolling mill
12. Air blowing stopped at clarifier of ETP at Cu-Ni plant
Total Energy Saving Calculation:
▪ Average air consumption/day (Q 4 2016-17)= 372718 Nm3
▪ Average air consumption/day (2017-18) = 292005 Nm3
▪ Reduction in air consumption/annum = (372718- 292005)*365 days
▪ Reduction in power (kwh/annum) = 80713*365*0.122 kwh/nm3* = 35,94,150 Kwh
▪ Annual Saving in Rs. = 35,94,150 *7.5/100000=Rs.269.56 Lakh
▪ Investments = Rs. 25 lakhs
▪ Pay back = 1.10 Month
Air Consumption
UOM Avg Q-1 (17-18) Avg Q-2 (17-18) Avg Q-3 (17-18) Avg Q-4 (17-18)Annual Avg(2017-18)
SMS-1 NM3/Day 109353 91080 84243 75625 90075SMS-2 NM3/Day 64214 53955 51244 51100 55128
STECKEL MILL NM3/Day 85910 69619 66085 63780 71348STRIP MILL NM3/Day 12151 13858 16004 11398 13353
FINISHING NM3/Day 23580 24999 20799 20105 22370Grinders NM3/Day 12862 9211 8485 7989 9637
S.A.F. NM3/Day 24994 24371 28834 24711 25728CU. NI. NM3/Day 2480 5193 6189 3598 4365TOTAL NM3/Day 335544 292287 281882 258305 292005
Power Cons. Per day
KWH/Day 38726 36466 35556 31929 35669
Data After Project Initiatives
14
Problem Statement: To Reduce energy consumption at EAF&AOD ID FAN in SMSfrom 41.5 Kwh/ MT to 35.8 Kwh/ MT
Project start : 01.04.2017
Project End : 01.12.2017
Problem Identification:
▪ Electrical Power consumption is major aspect at EAF& AOD ID fan and high maintenance.
▪ Power consumption @ 41.5 KWH/MT of Stainless Steel
▪ Power consumption is about 14326160 KWH Per Annum
▪ Power costs about Rs. 11.5 crore Per Annum @ of Rs. 8 per KWH
FLUID COUPLING ID FAN1250 KW HT MOTOR
Analysis of Electrical Energy Loss:
▪ An audit of EAF & AOD ID FAN was carried out to check the energy consumed by EAF & AOD ID fan motors Thefollowing activities were carried out:
– Identified & analyzed that EAF and AOD ID fan motors (1250 KW) are 3.3KV motors and are being operatedthrough VCB
o These motors are coupled through fluid coupling with ID fans which is not energy efficient medium asapproximate 4% transfer loss
– Identified that speed variation is done through fluid coupling which is causing energy loss.
Due to Fluid coupling it is not easy to vary speed of ID fan motors as per process condition of Electric Arc Furnace (EAF) and Argon oxygen Decarburization Furnace(AOD) . Its vibrations increases during speed changeover period due to which unable to vary
speed frequently which is causing energy loss
Root cause
Solution Development:
▪ Installation of 1250KW,690V motors in place ofexisting HT motors
▪ Motors must be coupled directly with ID fans byremoving fluid coupling
▪ Motors must be operated through 1250 KW VFDdrives
▪ Speed of motors can be controlled easily with VFDdrive as per process requirement
ID FAN COUPLING 1250 KW ,690V LT MOTOR
Motors directly coupled with ID Fan
12707501197040
1134120 1167760 11486901244720
1125610 1132410998910 951760 983480
1043180
0
200000
400000
600000
800000
1000000
1200000
1400000
Apr-17 May-17 Jun-17 Jul-17 Aug-17 Sep-17 Oct-17 Nov-17 Dec-17 Jan-18 Feb-18 Mar-18
EAF & AOD ID FanEnergy Comparison before and after implementation of project
BEFORE AFTER
EAF ID FAN MOTOR COMMISSIONED = OCTOBER 2017AOD ID FAN MOTOR COMMISSIONED = DECEMBER 2017 ONWARDS
EAF ID fan motor commissioned
Both motors commissioned
Total Energy saving calculation:• Energy consumption before the start of project: 1193846 kwh/month
• Energy consumption after the project : 1039225 kwh/month
• Energy Tariff, Rs./kwh : 8
• Reduction in Energy (kwh): 154622 kwh/month
• Saving : 154622 *8 =Rs. 12.37 Lac/month
• Since Project completed in Dec’ 2017 so,
Total Saving annually : 12.37 *12= Rs. 1.5 Crore
17
Problem Statement: To reduce power and steam consumption at PTF lines
Existing System: Hot Air Dryer
Purpose: It is used to dry the strip which comes from degreasing process. So strip should be dry properly becausenext process is going to be furnace heating(Temp. around 750°C)
Degreasing section and Hot Air Dryer
Analysis:
▪ In brainstorming session, we have decided to observe strip dryness after20-25% throttling of dryer because we have two other lines having lowercapacity motor
▪ We observed for 5-7 days and found strip dryness ok so decided toinstall VFD and optimize it to 30Hz
▪ Then again we thought about how to reduce steam consumption andtried to go to internet for a system which can meet our processrequirements
▪ So finally we got to know about Air Knife systemConsumptionbefore VFD
Consumptionafter VFD
79576.7
58356.3
Kwh/Annum
Consumptionbefore VFD
Consumptionafter VFD
Solution Development:
▪ New Installed System: Air Knife System
▪ System Application:
– Drying of Metal sheets
– Sheet width: 600 mm max
– Sheet speed: 30 m/min
– Drying/Moisture Removal: Top and Bottom Surface
Total Energy saving calculation:
▪ Power Consumption before: 183026.4 Kwh/Annam
▪ Steam Consumption before: 242.3 Kg/MT
▪ Power Consumption after: 114060 Kwh/Annam
▪ Steam Consumption after: 44.25 Kg/MT
▪ Total Power Saving(Rs): 5.51 Lacs/Annam
▪ Total Steam Saving(Rs): 47.04 Lacs/Annam
▪ Investment: 2.1 Lacs
Total Overall Saving: 49.3 Lacs/Annum
System Advantages:
1. Improvement in product quality since absolutely no moisture is carried away along with the product
2. High efficiency of the Drying Process
3. The blower is fitted with 10 microns inlet filter and the air coming out of the blower is filtered
4. This is a high rpm blower with balanced and sealed impeller assembly to develop high air velocities for drying
5. The temperature of the outlet air is @ 8 to 10 degree higher than the ambient temperature, which further helpsin the drying process
6. This is a Constant Pressure System because of which there will be consistent product quality
Uniqueness of the system is that it used for energy as well as steam saving with low maintenance cost
1. Solar Plant -I. Installed 250KWp Roof-Top Solar Plant in CBL Roof in Sec.2016II. Installed 200KWp Roof-Top Solar Plant in HRD in Dec.2017III. Installed 200KWp Roof-Top Solar Plant in CRD Roof in Dec.2017IV. Installation of 200KWp Shed-Top Solar Plant Under-ProcurementV. 2.80MW Roof-Top Solar Plant Under-Discussion either in CAPEX or OPEX Mode
2. Solar Water Heater - Technical Discussion Under-Progress for Installation of Solar Water Heater for heating of Cafeteria & Canteen Water
3. Bio-Gas Plant - Installation of Bio-Gas Plant Under-Procurement for utilisation of Raw Veg/Cooked Food waste
200kw in pipeline
Major tasks: Development of new products
▪ Austenitic stainless steel EQ309L with high ferrite content foruse in weld overlay applications
▪ Heat resistant austenitic stainless steel UNS S30815 micro-alloyed with rare-earth cerium
▪ Highly corrosion resistant super-austenitic stainless steel –904L
▪ New austenitic grades for high temperature applications –304H and 347H
▪ Clad Stainless Steel plates in 350 mm width
▪ High thickness plates of 441 grades for gasket application
Process Improvement:
▪ Successfully produced hot-rolledduplex stainless steel UNS S32205down to 5 mm thickness
▪ Complete elimination of bow induplex plates after plate annealingby suitably modifying processingduring annealing and quenching ofplates
Cost Reduction & Green Efforts
▪ Suitable use of AOD dust, rolling millscale and grinding dust in EAF forconservation of metallic elementsand resources thru SAF route.
▪ FO oil sludge used in furnaces afterrefining process. Use of FO stoppednow .
▪ Improvement in grinding practice offerritic stainless steel grades leadingto cost saving
Total Kaizen 1090
Wastage handling
Environment Health and Safety (EHS) sustainability is an important item on the Company agenda
▪ Jindal Stainless Limited has undertaken numerous initiatives to realize improvements in this area
▪ Driven by an integrated 'Quality, Environmental, Occupational Health and Safety' Policy, Jindal Stainless Limited is now marching towards benchmarking its processes in the field of Qualify, Safety, Health and Environment
▪ The Company has demonstrated this by implementing Environmental Management System (EMS) & OHSAS Systems
The Organization has adopted a systematic strategic approach in implementation of its key manufacturing areas (KMFAS) to ensure zero pollution, zero accidents and a healthy and clean working environment
JSL focuses on the areas of Behavioural Safety, Process Safety and Ergonomic and General Safety
▪ Focused campaigns have been carried out inthe areas of Gas Safety, Material Handlingand Road Safety
▪ Thrust has been laid towards enhancingresource efficiency in operations, especiallyfor key resources such as energy and water
▪ Additionally the philosophy of the '3-R'(reduce, reuse and recycle) is beingimplemented for all types of wastes towardsprevention of pollution
State-of-the-art 'Centre for EnvironmentalExcellence', with sophisticated and well equippedEnvironmental Laboratory and R&D has been Set-up
▪ Efficient use of resources is being practicedthrough effective management practices,technological measures and employeeengagement process to make themenvironmentally aware and technicallycompetent
▪ The operations are dependent on the use ofnatural resources and have consequentlyincorporated energy management into its ISO9001; Quality Management Systems (QMS) andTotal Productive Maintenance (TPM) initiatives
The Company’s plants comply with all norms set up by the competent authorities for a clean and better environment
▪ The Company undertakes regular checks/inspections including certification for the maintenance of the environment
CO2 Emission
2.83 Kg / T of steel
CSR Initiative at Jindal Stainless Hisar
▪ SKILL TRAINING
▪ WOMEN EMPOWERMENT
– O P Jindal Vikas Kendra and Cutting & tailoring centre
– Save the Girl Child Project
▪ EDUCATION – Computer Learning Station (HIWEL - Hole in The WallProject)
▪ INTEGRATED HEALTH INITIATIVES
– HIV/AIDS Volunteer Programs
– Mobile Health Project
▪ COMMUNITY DEVELPOMENT - Organic Farming Project
▪ Women as change agents for fostering energy conservation
“Without the upliftment of weaker and backward sections of society our dream of being a leading nation of the world shall remain unfulfilled” -- Late Shri O.P. Jindal
▪ In relentless pursuit of the above philosophy of Late Shri O.P. Jindal, Jindal Stainless Limited has gone beyond thepursuit of the top and bottom-lines to embrace the community and its needs
▪ The Group’s contribution has encompassed every sphere of human interest, including education, sports, art andculture, health, environment, women empowerment, vocational training, agriculture, community developmentinitiatives, etc.
▪ Over the years the company has taken series of CSR initiatives in the form of projects
(SMS-2)
EL
(SMS-1)
EL
(HRM)
EL
(UTILITY)
EL
Energy Monitoring Cell
CEM , Daily monitoring SAP data
Monthly circulation to all HODs
Top Level
Management
Head OP & Director
(CR-2)
EL
(CR-3)
EL
(CR-1)
EL
(SAF) EL
(SPD)
EL
EL – Energy LeadersCEM – Certified Energy Manager
Meeting every month on PAT.EHS
CEM – 4 , CEA- 3 in the plant
ROAD MAP FOR Implementation of ISO 50001:2011 JINDAL STAINLESS HISAR (HARYANA)
S.NO ACTIVITY Responsibility2018
MAR APRIL MAY JUNE JULY AUG SEP OCT NOV DEC JAN FEB
1 Awareness training about the new standard QGS + MR
2Initial Energy Usage calcualation and consumption based on measurement (Part of Energy Review)
CFT
3Review of Energy Usage calcualation and consumption for all department
CFT
4Identification of Signficant Energy Consumption (Part of Energy Review)
CFT
5Identfication of Improvement Progams (PIPs) and Action Plans related to EnMS
CFT + HODs
6Review of Energy Performance Indicators (EnPIs) and baseline
MR + CFT
7Review and Upgradation of EnMS Manual as per the requirements of ISO 50001:2011
QGS + MR + Top Management
8Review and Upgradation of EnMS Procedures as per the requirements of ISO 50001:2011
QGS + MR
9Change in Policy, Approval and Display as per the requirements of ISO ISO 50001:2011
QGS + MR + Top Management
10Review and Finalization of EnMS Formats as per the requirements of ISO 50001:2011
QGS + MR
11Preparation of Work Instructions or Linkage with for Energy Management system
MR + CFT
12 Implementation of Documents on Shopfloor MR + CFT
13Future Energy consumption Methodology Identification and calculation for energy performance idicators
MR + CFT
14 Internal ISO 50001:2011 System audit training QGS
15 Internal Audit at the PlantTrained Internal
Auditors
16Management Review as per ISO 50001:2011 Agenda
MR + CFT
17 Shadow Audit QGS
18Certification audit for new transitionISO 50001:2011
Certification Body
Completed WeekStart Completed Completion Plan
Won 1st Prize
(Steel Re-Rolling Sector) in Year 2013
Won 2nd Prize(Steel Re-Rolling Sector) in Year 2011
Won 2nd Prize(Steel Re-Rolling Sector) in Year 2012
Won Merit Certificate(Steel Re-Rolling Sector) in Year 2015
Won 1st Prize(Steel Re-Rolling Sector) in Year 2007
Won Gold Award in SNEMA-2016 IN Category-Industries (Iron & Steel Sector)
Won 1st Prize in Energy Circle Competetion-2016 inBest Energy Efficient Case Study Organised by CII
Award Participation Certificate from Dept. of New & renewableEnergy, Govt. of Haryana in Industrial & Commercial BuildingCategory (Connected Load 01MW & Above)
Won Platinum Award in SNEMA-2017 IN Category- Industries (Iron & Steel Sector)
2018-19
1. Energy Management System – By Jan 2019▪ Energy Management system (EMS) installed in 2016 for trial basis in two section within the Plant▪ Online EMS System Electrical, Fuel and gas energy data of demand and supply side & system to be suitable
to ISO 50001 & PAT compliant reports
2. Implementation of ISO:50001 - ISO:50001 is under-implementation by Dec 2018
3. Power Quality & Harmonic Mitigation Study - This study will be done up to LT PCC Panel to avoid unwanted loss & to improve power reliability – By Nov 2018
4. Celebration of National Energy Conservation Day - National Energy Conservation Day, Dec 14th, is celebrated in JSHL every year to generate awareness among people▪ On this day, various events (Poster, Poem, Slogan) are organised and awards related to ‘Best Energy Saving
Area’, ‘Best Energy Saving Project’ and ‘Best Energy Manager’ are also distributed
5. Green Power - Promote use of Green Power by installation of Solar Power Plant, Solar Water Heater , composting plant & Bio-Gas Plant in plant premises
6. Training - Provided various internal & external training organized by CII/HAREDA/BEE on Energy Conservation in various topic i.e. Energy saving in Boilers, Compressor, Air-Conditioner, Green Building, Water Pump/Blower & solar system etc.
7. Energy Star Equipment - Installation of Energy Star Equipment i.e. AC, Fan & IE3 Motors in plant and investment as % of turn over to be increased.
PAT In progress
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