Company Presentation_Group_2016-01_en

Wittmann Group 2016-01

Willkommen

Welcome

Bienvenue

Dobrodošli Üdvözlés

Zapraszamy

Srdečně

vítejte

BenvenutiHosgeldiniz

欢迎

환영합니다.

The Introduction of the WITTMANN GROUP

स्वागत

Bienvenida

Добро пожаловать

Bine ați venit

ยินดีต้อนรบัselamat datang


PRODUCTION

Vienna (3) Kottingbrunn Hungary France USA Canada China

WB WITTMANN GROUP HOLDING GMBH

WITTMANN Kunststoffgeräte GMBH (Headquarters Vienna)

WITTMANN BATTENFELD

(Headquarters Kottingbrunn)

SUBSIDIARIES

Austria Germany Hungary Turkey France UK Benelux Italy Spain

Switzerland Russia Romania BulgariaCzech

RepublicPoland USA Canada Mexico

Brazil China Taiwan Singapore Indonesia Malaysia Thailand India Australia

The WITTMANN GROUP – Company Structure


The WITTMANN BATTENFELD Support Network

Worldwide activity with

9 manufacturing

centers in 6 countries,

32 subsidiaries and 26

agencies


Quality Products for the Plastics Processing IndustryThe WITTMANN GROUP is a Leading Supplier of Molding Machines & Peripheral Equipment:

Employees: 2034

2015 Group turn-over: € 340 M

Revenue Reinvestment: 12%

Strength and security through geographic and market diversification…


CNC – Machining CentersRobot AssemblyAssembly of Dryers,

Blenders and Material

Handling Systems

Plant 1 – Robots: Vienna

Global Headquarters of the WITTMANN GROUP

Innovative product development and engineering of robots, temperature

controllers, dryers, material conveying products and blenders

Climate and Clean Room for simulation of different global environmental

climates

Metal fabrication and machining centers

Efficient Production

Plant 2 – TCU: Vienna

WITTMANN Austria – Global Headquarters for Peripherals

Plant 3 – MH Systems: Wolkersdorf


WITTMANN BATTENELD Austria – Global Headquarters for IMM

Production of Injection Molding Machines

Production of precision parts such as plasticizing units, tie bars,

toggles, locking systems, flat jack barrels

Total manufacturing space of around 26,000 m²

Specialist for any kind of Process Technology

Complete project management for entire machine workcells

DIN EN ISO 9001:2008 certified company

Assembly hall for large machines Screw production Complete workcell management


WITTMANN Hungary – Production Plant

WITTMANN

Robottechnikai Kft.

Mosonmagyaróvár

Optimized sheet

metal production

Machining of machine

frames

Production of smaller range of linear robots up

to 15 kg of payload, sprue pickers and Basic

series temperature controllers

EcoPower IMM frame and platen machining

centers

Various sheet metal parts for molding machines

Production of 55 t to 180 t EcoPower machines

Machining centerLaser cutting


WITTMANN BATTENFELD Germany – Sales & Service Support Center

Main sales and service office for injection

molding machines

Production of AIRMOULD® and CELLMOULD®

equipment

AIRMOULD®, VARIOMOULD®, CELLMOULD®

support center

Service & Training Center

Training center AIRMOULD® part VARIOMOULD® part CELLMOULD ® : Gas flow regulator

®


WITTMANN Germany – Automation Specialist

New plant location in Nuremberg

Development of Custom Automation Systems &

Special Solution

Technical Center with Injection Molding Machines

& Automation

In-House Manufacturing, Assembly and Run-Off

Service Center with Extensive Training Facility

Packaging industry Automotive industry Toy industry Automotive industry


WITTMANN BATTENFELD France – IML & Granulator Competency Center

Development of Granulators and special In-Mold Labeling

Systems for the Packaging Industry

Production of compact granulator line

Production of IML Custom Components

(i.e. Insert and Removal EOATs, stacking units, labeling stations)

Machining centers

granulator components

Automation and

IML development

center


WITTMANN BATTENFELD – Your Partner in West & Northern Europe

Great Britain

& IrelandWITTMANN BATTENFELD

UK Ltd.

Switzerland

LiechtensteinWITTMANN

Kunststofftechnik AG

FranceWITTMANN

BATTENFELD

France

Sweden / NorwayBATTENFELD

Sverige AB

DenmarkWITTMANN BATTENFELD

Denmark APS

Spain / PortugalWITTMANN BATTENFELD

Spain S.L.

BeneluxWITTMANN

BATTEFELD

Benelux N.V.

GermanyWITTMANN BATTENFELD

GmbH & Co. KG

ItalyWITTMANN BATTENFELD

Italia Srl”

GermanyWITTMANN Robot

Systeme GmbH

Switzerland

LiechtensteinBATTENFELD

Schweiz AG


WITTMANN BATTENFELD – Your Partner in Eastern Europe

Finland / BalticumOY WIBA Finland

TurkeyWITTMANN

BATTENFELD

Plastik Makineleri Ltd. Sti.

BulgariaWITTMANN

BATTENFLED

Bulgaria EOOD

Czech RepublicWITTMANN

BATTENFELD

CZ spol. s r.o.

SloveniaRobos d.o.o.

RussiaOOO WITTMANN

BATTENFELD

HungaryWITTMANN Robot-

technikai Kft

RomaniaWITTMANN

BATTENFELD Srl

PolandBATTENFELD

Polska

Sp. z.o.o

HungaryWITTMANN

BATTENFELD Kft.


WITTMANN BATTENFELD – Your Partner in North America

Mexico

WITTMANN BATTENFELD

México S. de R.L. de C.V.

Queretaro, Qro.

Canada

WITTMANN Canada Inc.

Richmond Hill, Ont.

USA

WITTMANN BATTENFELD Inc.

Torrington, CT

Supplying the North American Market since 1985

Customer support and local service

Assembly of robots and material handling components


WITTMANN BATTENFELD Inc.

Torrington, CT

Plant 1 – Torrington, CT:

Production of robots and downstream equipment

Machine trials and startup, system integrations

Plant 2 – Torrington, CT:

Peripheral equipment

Central material handling systems

Project Management

Extensive Customer Training Programs

Various tech centers and service locations around

the country

WITTMANN BATTENFELD – Your Partner in the USA

Technical

center for

molding

machines in

South Elgin, IL

West Coast Tech

Center, San Juan

Capistrano, CA


WITTMANN BATTENFELD – Your Partner in Canada

Gravimetric blendersPowder loaders

Production of Material Handling Systems,

Vacuum loaders & Blenders.

Sales / technical support of complete

WITTMANN BATTENFELD line.

Specialists in Material Handling for more

than 20 years.

WITTMANN Canada Inc.

Richmond Hill, Ontario

Vacuum loaders Central pumps


WITTMANN BATTENFELD

Mexico S.A. de C.V.

Queretaro, Mexico

WITTMANN BATTENFELD

Maquilas, Inc.

El Paso, TX USA

Established in 1998, with

extensive regional support offices

Complete in-house engineering,

service, parts and training

Maquiladoras division, serving the

USA / Mexico border region

WITTMANN BATTENFELD – Your Partner in Mexico

Technical & Demonstration Center Turnkey Systems Development Capabilities


WITTMANN BATTENFELD – Your Partner in Central/South America

Support Locations in Costa Rica, Colombia

and Chile for the entire WITTMANN

BATTENFELD product line under the direction

of WITTMANN BATTENFELD Mexico

Agency Maprimaq in Guatemala, Honduras,

El Salvador

Agency Montajes y Servicios electricos

Intermaq limitada in Chile

Agency BeMaq in Argentina

Agency Processconsult in Venezuela


WITTMANN BATTENFELD – Your Partner in Brazil

WITTMANN BATTENFELD

do Brasil Ltda.

Campinas SP Brazil

Fermolplast

Production

Hall

Market leader for European made IMMs in Brazil

Comprehensive sales and service support

Engineering and complete systems

Krona

Optimized

IMM solutions


WITTMANN BATTENFELD – Your Partner in Asia

ChinaWITTMANN Robot

(Kunshan) Co. Ltd.

VietnamTAO BANGKOK

(Vietnam) Co. Ltd.

ThailandWITTMANN

BATTENFLED

Thailand Co. Ltd.

IndiaWITTMANN BATTENFELD

India Private Ltd.

MalaysiaWITTMANN

BATTENFELD

Malaysia Sdn. Bhd.

Singapore & Indonesia

WITTMANN BATTENFELD

Singapore Pte. Ltd.

KoreaPETRA Corp. Ltd.

ChinaWITTMANN BATTENFELD

(Shanghai) Co. Ltd.

Taiwan

WITTMANN Robot

(Taiwan) Ltd.


WITTMANN Robot (Kunshan)

Co. Ltd.

Dianshanhu, Kunshan

WITTMANN BATTENFELD – Your Partner in China

Robot models

W818 / 828 / 838T

TEMPRO Basic

C90 and C140

DRYMAX

ES40 & Aton

FEEDMAX

Loaders

Granulators

MAS, MINOR

& SUMO

Main operations in Shanghai and

Kunshan (Jiangsu Province)

Production of Robots, TCUs,

Granulators, material handling

components

Sales & service offices Shanghai,

Changchun,Chengdu,Shanghai,

Shenzhen,Tianjin, Jinan Shandong

Province & Wuhan (Hubei Province)


WITTMANN BATTENFELD India

Chennai, India

Established in 2006

Headquarters – Chennai, India

Sales & Service Locations: 8

Software Development

Production for local market –

Hot Air Dryers, Oil MTC’s,

EOAT’s, Special Automation &

Conveyors

WITTMANN BATTENFELD – Your Partner in India


Molding Machine Sales & Support

Headquarters located in

Melbourne

Complete technical and

service support

IML SystemsCentral Material

Handling Systems

WITTMANN BATTENFLED

Australia Ltd.

Melbourne, Australia

WITTMANN BATTENFELD – Your Partner in Australia and New Zealand


The WITTMANN GROUP

A true COMPLETE supplier of

Injection Molding Machines,

Peripheral Equipment & Turn Key

Systems

This makes WITTMANN

BATTENFELD UNIQUE...

DESIGN, MANUFACTURE, INTEGRATE, DELIVER...


Machine series – Overview

SmartPower

25 – 350 t

Vertical models

40 – 270 t

t

EcoPower

55 – 300 t

Fast runner

160 – 450 t

MicroPower

5 – 15 t

MacroPower

400 – 1,600 t

Toggle line

180 – 500 t

HM Combimould

35 – 300 t


MicroPower 5 – 15 t

For the production of highly precise micro parts

Designed for smallest parts down to the single

digit milligram range

Two stage screw-plunger injection unit

Full servo configuration

Highly economical

Extendable to complete production cell

Product Portfolio – Micro injection molding machines

PowerSeries

Proven technology for micro

molding perfection


EcoPower 55 – 300 t

4th generation of fully electric machines

Lowest energy consumption

Clean clamping and injection unit

Ultimate precision

Outstanding accessibility

Small footprint, open design

Integration of peripheral equipment

Fast barrel and screw change

Product Portfolio – Fully electric machines

Servo electric into a clean and efficient future

PowerSeries


EcoPower 55 – 300 t: servo-electric machines in 2 versions

Injection unit Standard:

servo-electric closing, injection and metering

integrated servo-hydraulics for ejector, nozzle movements and core pulls (optional)

All-electric:

servo-electric closing, injection and metering

servo-electric direct drive for ejector

servo-electric twin drive for nozzle movements

Product Portfolio – Fully electric machines

Clamping unit Injection unit

to 70 130 350 750 1330 2100

55 ● ● ●

90 ● ●

110 ● ● ●

160 ● ●

180 ● ● ●

240 ● ● ●

300 ● ● ●


SmartPower 25 – 350 t

Generous mold mounting area

Smallest footprint through compact design

Highly energy efficient through servo hydraulics as

standard and use of breaking energy through KERS

High dynamics through servo hydraulic technology

Symmetric force distribution through 2 parallel

travel cylinders

Easy and comfortable part removal

Product Portfolio – Servo hydraulic machines

Servohydraulic into an efficient future

PowerSeries


MacroPower 400 – 1,600 t: the compact one among the big guys

2-platen technology, small dimensions

Highest precision

Shortest locking build-up time through QUICKLOCK®

Easy lateral mold insertion

Modular design

Energy saving servo drive technology (optional)

Product Portfolio – Large tonnage machines

PowerSeries

Linear guides Optional ServoDriveQUICKLOCK®


MacroPower 400 – 1,600 t: the compact one among the big guys

Also available as multi-component

machine:

Parallel ejection/core pull

Special platens prepared for

rotary unit

Processor performance

Product Portfolio – Large tonnage machines

● standard combination

● special combination on request

Clamping Unit Schließeinheit

to 1330 2250 3400 5100 8800 13800 19000 UStons

400 ● ● ● ● 450

450 ● ● ● ● 500

XL 450 ● ● ● ● ● XL 500

500 ● ● ● ● ● 560

550 ● ● ● ● ● 610

XL 550 ● ● ● ● XL 610

650 ● ● ● ● 730

700 ● ● ● ● 780

XL 700 ● ● ● ● XL 780

850 ● ● ● ● 950

900 ● ● ● ● 1000

XL 900 ● ● ● ● ● XL 1000

1000 ● ● ● ● ● 1120

1100 ● ● ● ● ● 1230

1300 ● ● ● ● 1450

1500 ● ● ● ● 1700

1600 ● ● ● ● 1800

XL 1600 ● ● ● XL 1800

Injection Unit Clamping Unit


Variety of configurations

Complete range of clamping force

from 35 – 1,600 t

For all multicomponent technologies

The BATTENFELD COMBIMOULD is

compact

flexible

multipurpose

Product portfolio – Multi-Component Machines


TM 180 – 500 t

5-point toggle system

for quick motions

TM Xpress 160 – 450 t

High performance fast running machine

for In-Mold Labeling applications

for closures, containers, thin wall parts

Product Portfolio – Toggle machines


Product Portfolio – High speed machines for the packaging

industry

TM Xpress 160 – 450 t: Applications


Product portfolio – Vertical machines

VM R 40 – 270 t

VM 60 – 200 t

CM 40 t

Open design for good access

Hybrid version with servo injection

unit and servo rotary table

Parallel function of

ejector/core pull

Modular concept machine

for 2 and 3 colors

Modular concept for

peripheral equipment

3-color

configuration


B6P – One superior control for all machines

Universal operating system Windows Embedded

High user comfort and functionality

Easy connectivity to IT- and customer networks

SmartMonitoring process data capturing

WEB Service remote diagnosis, service and training

15" Color-TFT-Touch screen

Freely configurable

Comprehensive event protocols – quality recordings

Online help system – online language switch over

Access control via USB – online user manuals

Hull curve monitoring – cycle time analysis – user page functionality


Product Portfolio – Processing Technology

AIRMOULD®

Multi-component technology

Sandwich technology

CELLMOULD®

BFMOLD® / Variotherm

VARIOMOULD®

IML

IMD

IMWOOD (WPC injection molding)

Insert Technology

LIM

PIM

Overmolding Technology

Thermoset

Elastomers

Co-injection (sandwich)

BFMOLD®

Multi-component stack mold


High quality.

Avoidance of sink marks.

Reduction of frozen stresses.

Reduction/avoidance of warpage.

Reduction of required clamping force.

Reduction of cycle time.

Weight reduction.

Gas injection process:

Gas is injected in a way that cavities

are formed in the molded part.

AIRMOULD® – Gas Assisted Injection Molding


CELLMOULD® – The new BATTENFELD direct gasing technology

Conventional injection molding:

Sink marks opposite to ribs

CELLMOULD®:

No sink marks

Foam structure

CELLMOULD® lightweight technology enables

the production of extremely light, highly rigid

parts without sink marks.


Perfect “High gloss parts”

Reduction of sink marks

No weld lines

Increase of product quality

Reduction of cycle times

“BF” = Ball Filled

BFMOLD® – Variotherm process technology

TEMPRO plus D VARIO 180


Sandwich injection molding

Injection sequence for skin and core material special

2– channel nozzle

mold filling0 % 100 %

A: skin

B: core

scre

w fo

rwa

rd

sp

ee

dca

vity

pre

ssu

re

Sim

ulta

nio

us p

ha

se

Skin

& c

ore

skin

core


Sandwich injection molding

Ambition

Reduce costs by using a cheaper material or by using regrind

material for the core

High quality compact skin and surface also at foamed parts

Sink marks at the parts with bigger wall thickness

(foamed core)

Combination with CELLMOULD®

Reduced part weight through foamed core

Combination of mechanical properties

thickwall container cowling for

Kärcher

pipes with resistrant

surface insidetoilet seats


Worldwide within your reach

WITTMAN BATTENFELD offers its customers

a comprehensive, highly efficient service

portfolio

WEB SERVICES: leading in online service on

internet basis

Inspection & maintenance packages:

– Preventive service

– Calibration service

– Full service

Processing Technology counseling to optimize

processes

Wide range of (individual) training seminar

Web-Service 24/7 – around the clock and

worldwide


Peripheral Equipment Series – Overview

Cooling and Temperature Control

Robots & Automation Systems

Single and Central Conveying

Beside-the-press and Central Drying

Volumetric and Gravimetric Blending

Recycling and Granulation


The essential equipment

for every injection and blow molding machine

Worldwide the leading Water Flow Regulator

used by most of the European machine manufacturers

The worldwide industry standard:

These are the best built, most reliable Water Flow Regulators available!

Cooling Water Flow Regulators


Integrated flow control FlowCon PlusWFC 180WFC 100

Cooling Flow Monitoring and Control Non contact flow measuring and control with tolerance monitoring for each circuit

Improving process safety by detecting plugged channels or broken hoses

Constant quality of injection molded parts with high measuring accuracy of the flow value

Connectivity to existing and new applications

Parallel connection of cooling channels reduces pressure drop – extends lifetime of the pump – reduces energy

consumption

Permanent automatic adjustment of the flow rates – NEW FLOWCON PLUS


TEMPRO primus C90 : Low-budget model

TEMPRO basic C90/140 : Economy model with options

TEMPRO plus D90/140/160/180 : High-tech series (single or dual zone)

TEMPRO primus C120 : Direct cooling unit in a compact frame

TEMPRO basic C120M / L : Direct cooling unit with centrifugal pumps up to 4 kW &

flow rate up to max. 280 l/min

TEMPRO plus XL 90 : Max. 90°C and 36 kW heater for big molds

TEMPRO plus 250 : Thermo-oil MTC for high temperature application

TEMPRO basic C120M TEMPRO plus XL 90 TEMPRO plus 250TEMPRO basic TEMPRO plus D

TEMPRO Mold Temperature Controllers


Robot Model W808 / W818

W818S

Servo sub-armW818P

Pneumatic sub-arm

The robot for small IMMs up to 150 t

clamping force

Compact design with short excess length

Fixed X-axis

High dynamic servo drives in all linear axis

Many options for EOAT and periphery control

W818TW808


Approved robot design with rugged kick axis



NEW Y-drive

W 831

For longer strokes

W 823

Y-axis telescope

The robot for medium IMM`s up to 400 [t]

clamping force

W 821

Robot Model W821 / W822 / W823 / W831


Robot Models W832pro / W833pro / W843pro

The robot for medium IMMs from 200 t up to large

IMMs with 1,600 t clamping force

Approved robot design with rugged kick-axis


Up to 3 additional servo axis as an option


W833pro

Maximum flexibility with

telescopic arm

W843pro

highest stability at longest

vertical stroke

Convenient vacuum-

/pressure line

connections

Pro Series: integrated

status light for easy

recognition of robot mode

Highly dynamic

and compact

AC-Servo


Robot Models W853 / W873

The robot for large IMMs up to 4,000 t

clamping force


Up to 3 additional servo axis as an option


W853

With telescopic

Y-axis and 75 kg payload

W873

with telescopic Y-axis and

100 kg payload


Robot Models Ultra High Speed / Side Entry

The high performance robots for shortest cycle times and

IMMs from 100 t up to 650 t clamping force


Payload 3 / 5 / 7 kg

Vertical axis from 800 up to 1,600 mm

Payload 3 kg

IN-OUT time 0.3 sec

Payload 5 - 100 kg

IN-OUT time < 1 sec

Payload 5 kg

IN-OUT time 0.4 sec

W821UHS W832UHS

Payload 7 kg

IN-OUT time 0.5 sec

W837

W833UHS


R8 – One superior control for all robot types

Highest user comfort and functionality

Award-winning teach-in programming

8,4" Color TFT touch-screen

Removable TeachBox for highest security

TextEdit for virtually limitless sequence programming

QuickEdit for filtered lines for easy modification

TruePath for precise path following

EcoMode for automatic speed adjustment for highest life time

SoftPush for selectable torque control to remove parts in sync w/ejectors

FlexSafe for programmable flexible safety areas

SmartRemoval for shortest take-out sequence

iVac for intelligent vacuum monitoring as a standard

SmartVacuum for finding mold/part through intelligent vacuum monitoring

Online language switch-over and user manual


Efficient Single loader FEEDMAX S3net

Central loaders series FEEDMAX B with

standard pneumatic material discharge

shut-off valve for reliable operation

interchangeable and modular design for low

maintenance

various network control options for up

to 320 loaders

eMax/24 control M7.3 IPC

Conveying – FEEDMAX Single and Central Conveying

Pneumatically

activated discharge

bell

Lid with integrated

stainless steel

screen

FEEDMAX S3net

with Status indication - ambiLED


Compact dual and wheel dryers

with 30, 60, 70 and 120 m³/hr

SmartFlow – for optimum air flow distribution multiple hopper systems

SmartReg – compact series energy efficiency method

3-Save Process – intelligent energy management for regeneration

EcoMode – indexing regeneration during lower water load

Stainless steel – all material contact points

Drying – DRYMAX Compact Dryers

Cleaning door

starting from 100 l

Segmented drying wheel

for constant dewpoint

Energy ratingSilmax E Compact

Aton F70-150-BS/6

with integrated material dry

air conveying – closed loop

system


Drying – DRYMAX Central Battery Drying Systems

For central drying systems up to 1,200 m³/hr

per dryer; any combination of dryer to

drying hopper is possible

Optional visualization of the complete

system on the network controller M7.3

Expandability for future requirements


DOSIMAX MC Basic – Volumetric Blender

Volumetric Blending – DOSIMAX

Volumetric blenders for injection

molding and extrusion

One and multi component dosing

units suitable for color and

additives

Dosing Cylinder for precise and uniform blending


Gravimetric Blending – GRAVIMAX

Standard with RTLS (Real Time Live Scale)

Technology for batch-to-batch precision

2 Step dosing approach

1st step: Free flow

For dosing close to

target weight

2nd step: Fine pulsing

Final dosing to exact

target weight

Stainless steel

dosing valve

Easily removable

hoppersMixing bowl without

dead spotsUser friendly

Net8 Control

GRAVIMAX G14 & G34 – Gravimetric Blender


MAS Series

Conventional granulators for soft to

medium hard plastics

Open and staggered rotors

Throughput up to 110 kg/h

SUMO Series

Screenless granulators for hard, brittle

and glass fiber reinforced plastics

Optional double rotor

Low speed 32 rpm

Throughput up to 70 kg/hr

MAS Series 1 + 3 Sumo Series MAS Series 2 + 4

Granulation – Beside-The-Press Granulators

Staggered knives Open rotor knives Toothed rollers


Granulation – ML 33, MC Primus, 3460 and 4660 Medium

Beside the Press and Central Granulators

High troughput conventional granulators for soft to medium hard plastic

The MC series are heavy duty granulators intended for recycling beside-the-press and/or for centralized

recycling of runners, parts and scrap.

Tangential feed cutting chamber for positive ingestion of bulky parts.

High quality regrind due to using low rpm, high torque motors.

Quick and easy knife maintenance with pre-adjustable knives that can

be re-sharpened.

Integral soundproofing.

Model MC34 Primus


Granulation – Auger Granulators

Granulation of sprues – low speed granulators series is equipped with an auger for placement

directly under the machine.

The low rotational speed of 200 rpm guarantees uniform regrind and minimal fines.

Knife located above the screw to avoid large, soft runners from wrapping around the screw.

Optional Metal detection system METALSTOP (patented).

Optional High level detector.

Optional Hopper on auger trough for robot feed.

Optional ARS (automatic reversing system) of auger

Optional water cooling Model MAS 2A


WITTMANN 4.0 – consistent communication

MES

Injectionmoldingmachine

Robots, temperaturecontroller, blender,

intelligent flow control


WITTMANN 4.0 – consistent communication

Work cell:

Each B6P machine control represents

an individual IP-subnet with up to 16

connected devices; Gateway with

automatic IP allocation connected

“Plug and play” for WITTMANN

peripherals

Company wide:

- TIG / WIBA QuickLook

Worldwide:

- WebService / WIBA Connect


Thank you for your kind attention.

Company Presentation_Group_2016-01_en

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