Company Overview - Mining - GENREC | Steel … Overview Presentation...18 HEAVY FABRICATION & MACHINE SHOP Plate girder assembly lines: • 4 x manual plate girder assembly lines •

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Company Overview - MiningFebruary 2016

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VisionTo be the preferred supplier of world class fabricated steel solutions.

MissionEmpowering, motivating and leading our people to supply steel solutions and

fabricate quality steel work at the lowest cost while adhering to safety standards

and exceeding stakeholder expectations.

ValuesSafety

Productivity

Quality and

Cost

through People

Safety MottoSTOP.THINK.ACT. 24/7

VISION, MISSION & VALUES

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HEALTH, SAFETY & ENVIRONMENT

Genrec’s Vision for Health, Safety and Environmental is “Together to Zero Harm”, in line

with the Murray & Roberts’s Vision. Genrec’s employees and Management Team are

committed to honouring the company’s values of Safety, Productivity, Quality and Cost

through People.

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Size:

• Total area of site: 12,6 ha

• Total area of undercover workshops:

55 000m2

• Total open areas under crane: 19 500m²

• Capacity per month: 2,000t - 4,500t

• 942 employees

Services Include:

• Total Project Management

• Design, Detailing & Shop Drawings

• Planning & Programming

• Light, Medium & Heavy Structural Fabrication

• Heavy Machining

• Blasting & Painting

• Trial & Pre-Assembly

• Logistics & Transport

• Site Services (Workshop, Modifications,

Engineering & Site Logistics)

• Site Maintenance

• Erection

• Steel Track & Trace

• Quality Control & Inspection Services

• Refurbishment

STATISTICS

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MARKETS

Genrec specialises in the manufacture of structures and

equipment in diversified markets such as:

• Power Generation

• Mining

• Petrochemical

• Mineral Beneficiation

• Infrastructure

• Oil and gas, and

• Industrial

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MINING & MINERAL PROCESSING

Capabilities

• Light, Medium & Heavy Structural Fabrication Projects

• Site Erection and/or Refurbishment of Existing Steelwork Structures

• Workshops – Refurbishment of Major Mining Equipment Components

− Major Plate Work Component Refurbishment

− Heavy Machining

Ergo Platforms

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MININGLight, Medium & Heavy Structural Steel Projects

Venetia Headgear

Voorspoed Mine

Diamond

Treatment Plant

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MININGMining - Structural Refurbishment Projects

Column StrappingBin Refurbishment

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MININGMajor Plate Work Component

Refurbishment (up to 100 tons)

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MININGHeavy Machining

Stator

Crusher Head

Bucket Wheel

Further detail in

Machine Shop Brochure

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CLIENTS

Genrec has delivered projects to a range of clients including:

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TRACK RECORD

Headgear – Venetia Truck Bodies Dragline Buckets

MINING

PETROCHEMICALPolyprop & KBR Project – Sasol, South Africa

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TRACK RECORD

Matimba Power Station – South Africa

Matimba Power Station

Flue Gas Duct Atlantis OCGT – South Africa

Medupi Power Station, Main Frame – South Africa Power Station - Maintenance

POWER

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FABRICATION SKILLS & TALENT

Boilermakers 129

Welders 78

Skilled Machine Operators 22

Pr Eng 1

Pr Tech 4

Industrial Engineers 2

Other Engineers 12

Registered CA’s 2

engineering & fabrication

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HEAVY FABRICATION & MACHINE SHOP

Heavy Bay

305m long, 31m wide

(21m under crane hook)

Structural Bays

5 x 175m long, 19 m wide


Preparation Bays

5 x 125m long, 19m wide


Paint Bays

5 x 72m long, 19 m wide


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Craneage

Heavy Bay• 2 x 100 ton overhead gantry cranes

• 1 x 35 ton overhead gantry cranes


• 4 x 10 ton semi portal cranes

Structural, Preparation and Paint Bays• 5 x 20 ton overhead gantry cranes






Plate Yards• 2 x 20 ton overhead gantry cranes


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Equipment

Plate Rolls:• 1 x 150mm thick x 3m wide

• 1 x 40mm thick x 3m wide

Plate processing:• 3 x plate stripping machines (Oxy fuel)

• 2 x Plate profile CNC machine (Oxy fuel and

Plasma)

• 2 x Plate profile drill and punch CNC machine

(Oxy fuel and Plasma)

Angle and flat section processing:• 2 x Angle and flat section profile CNC lines

I beam/section processing lines:• 2 x Beam drill lines (CNC)

• 4 x Band saws, miter and straight (CNC)

• 1 x Beam lay out marking machine (CNC)

Surface preparation/Blasting:• 3 x Pre blasting machines (Wheelabrators)

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Plate girder assembly lines:• 4 x manual plate girder assembly lines

• 1 x automated plate girder assembly line

• (4 x 1000A submerged arc, tandem

welding process)

Welding Equipment:• 2 x12 ton beam rotators

• 2 x15 ton beam rotators

• Boom welder (2 heads, 1000A per head)

• Gantry welder (2 heads, 1000A per head)

• 8 x submerged arc tractors

• 2 x squirt welders

• Numerous MIG, ARC, TIG welding machines

• Manipulators and rotators

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Boring mills

Vertical SCHIESS- DEVRIES: Chuck Dia: 8000mm,

Swing Dia: 8200, Height (below tool): 3700 mm. CRAVEN: Chuck Dia: 5500mm, Swing Dia: 5300,

Height (below Cross Slide): 2600 mm.

Horizontal SCHIESS: Long Travel: 9300mm,

Spindle Travel: 3400mm, Height: 4500 mm. UNION: Long Travel: 8500mm,

Spindle Travel: 2000mm, Height: 2700 mm. KI HEUNG: Long Travel: 11000mm,

Spindle Travel: 600mm, Height: 3200 mm.

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QUALIFICATIONS

ISO 14001 : 2004 + Cor 1 : 2009 BS OHSAS 18001 : 2007 ISO 9001 : 2008

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QUALIFICATIONS

API ISO/TS 29001 SANS ISO 3834 Part 3 BEE Level 2 Contributor

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TRAINING & SKILLS DEVELOPMENT

Apprentices: Genrec’s Apprentice Artisans form part of the

Manufacturing Production Teams and apply their learning in the day-

to-day fabrication work they produce. Over the past 5 years Genrec

has trained and qualified 434 apprentices.

In-House Artisan Training: The AATP undergo and 18 month

intensive on-the-job and institutionalised training in respective

Trades. 495 people have successfully completed this programme

since 2009.

Supervisors are selected from the existing workforce on appropriate

role fit, through a rigid assessment and training process.

Graduates form part of the Murray & Roberts graduate program,

while under the mentorship of in-house professionals.

Specific training is given to Specialists once they have shown

commitment to the business.

Ekurhuleni: Hand-in hand with Ekurhuleni’s job creation initiative,

Genrec has engaged the services of 15 students on a learner

program for one year period. These students are gaining experience

in the fields of Safety, HR, Quality Control, Production Planning and

other disciplines.

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CONTACT DETAILS

[email protected]

Private Bag X035, Wadeville, 1422

South Africa

Cnr Dekema & Niemann Roads,

Wadeville 1428, Johannesburg,

South Africa

www.genreceng.co.za

Tel: +27 11 876-2300

Fax: +27 11 827-1733

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CONTACT DETAILS

Executives:

Managing DirectorFergus Derwin: (011) 876 2309

Financial & Commercial DirectorPeet van Coller: (011) 876 2372

Projects ExecutiveGiuseppe Marra (011) 876 2320

SHEQ ExecutiveDeon Potgieter: (011)876-2322

Logistics ExecutiveChris Prinsloo (011)876-2308

Marketing & New Business ExecutivePaul Heyns: (011)876-2322

New Business RepresentativeBruce Paterson: (011)876-2340

Company Overview - Mining - GENREC | Steel … Overview Presentation...18 HEAVY FABRICATION & MACHINE SHOP Plate girder assembly lines: • 4 x manual plate girder assembly lines •

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