Company Overview - jhfoundry.co.kr · Award Carrier · Presidential Award in casting technical competition fair (Dec. 2009) · Prize for twenty million US dollar Export by KOTRA (Nov.

Company Overview

2017.02 www.jhfoundry.co.kr

History

1991. Established JinHeung Foundry Co., Ltd.

1998. Set up G.F Automatic Molding Line in Incheon Plant

2003. Restructured as a Employee Shareholder Company

2005. Established R&D center

2012. Established a New Plant in Gunsan

2014. GM Supplier Quality Excellence Award

2015. Hyundai Kia Motors SQ Mark “A” Grade

2016. Set up a Machining Line in Gunsan Plant

94 Employees

30,000 Tons Capacity

Major items

91

36,000 Tons

Incheon Plant Gunsan Plant

Overview

Casting components for Auto-

mobile and Construction

Equipment

Casting components for Auto-

mobile, Hydraulic Unit and

Agricultural Machinery

Jun.1991 Established Oct. 2012

QS System & Award

Quality System

· TS16949 / ISO14001 : 2010

· QSB (GM KOREA), SQ Mark (HKMC)

· PMT (Bearing Cap, Fully approved)

· MMOG/LE(GM)

Duns No

631044901

Homepage

www.jhfoundry.co.kr

Award Carrier

· Presidential Award in casting technical

competition fair (Dec. 2009)

· Prize for twenty million US dollar Export

by KOTRA (Nov. 2010)

· Prize for GM Supplier Quality Excellency Award

( Nov. 2014)

ㆍ Hyundai Kia Motors SQ Mark “A” Grade

Annual Turnover

Incheon

Gunsan

(Million USD)

0

200

400

600

800

1000

2012 2013 2014 2015 2016 2017

71

62 66 68

25 20 30 30 30

51 37 36 37

38

68

76

37

39

Sales Ratio

etc.

Product Portfolio

Industrial Sector

Export / Domestic

74%

51%

22%

10%

17%

26%

2016

2016

Passenger Cars

Commercial Vehicles

Construction Equipment

etc.

Export

Domestic

Material

Austempered ductile iron

Gunsan Incheon

Grey cast iron (FC200~FC300)

Ductile cast iron (FCD400~FCD600)

Hisimo

Ductile cast iron (FCD400~FCD700)

Grey cast iron (FC200~FC300)

FCD

FC

Hisimo

FC

FCD

ADI

(Tons)

• Based on business plan for 2017 of Jinheung

• Capacity : 5 days and 2 shifts

Capacity Plan

Plant Capacity 2016 2017 2018

Gunsan 36K

Sales plan 27K 30K 33K

Open 9K 6K 3K

Incheon 30K

Sales plan 23K 26K 29K

Open 7K 4K 1K

Total 66K

Sales plan 50K 56K 62K

Open 16K 10K 4K

Best in Class Technology

“Quality

Perfectionism”

“Inspection”

Radiographic Testing

“Design”

Unigraphics

“Filling &Solidification”

Anycasting

“Automation”

De-burring Robot

Certificates

ISO/TS 16949 - URS

ISO14001

German Cert. QSB Cert. - GMK

Certificates from official institutions

SQ Cert.

Hyundai Kia Motors

2016.06 2016.11 2016.12 2011.09 2015.11

GM Korea

SQ Excellence

2014.09 2006.07 2009.07 2007.12 2007.11

Manufacturing Facilities

Melting

Molding

Facilities

Gunsan Incheon

Specifications Maker Specifications Maker

Induction

furnaces

• 5Ton : 2 sources 2 bodies Inducto-therm(USA) • 6Ton : 1 source 2 bodies AJAX

• 5Ton : 1 source 2 bodies Inducto-therm(USA) • 3Ton : 2 sources 2 bodies Inducto-therm(USA)

Facilities

Gunsan Incheon

Specifications Maker Specifications Maker

Auto-

Molding

line

• 200molds/Hr

- 700×900×250/300

Sinto

(JPN)

• 180molds/Hr

- 700×900×250/250

G.F

(SUI)

Sand Mixer • Mixer : 150tons/Hr Eirich • Mixer : 140tons/Hr G.F

Finishing

Manufacturing Facilities

Facilities

Gunsan

Specifications Maker

Shot blaster

• Trolley Type : 1 unit

- Capa : 20 tons/hr

• Sinwon

(KOR)

• Continuous type : 1 unit

- Capa : 12 Tons/hr

G.F

(SUI)

• Apron type : 1 unit

- Capa : 2.5Tons/hr

Keukdong

(KOR)

Auto grinder

NC Grinder • 7 units Kwangdong

(KOR)

Trimming

Press • 1 unit

Kwangdong

(KOR)

Incheon

Specifications Maker

• Trolley type : 1 unit

- Capa : 14.4 tons/hr Sekwang

(KOR) • Apron type : 1 unit

- Capa : 6.6 tons/hr

• 1~2 Min/Cycle Kwangdong

(KOR)

• 2 units Sekwang

(KOR)

Inspection Facilities

Facilities

Gunsan

Specifications Maker

Spectrometer 20 sort OBLF (GER)

CE recorder C : 0 ~ 10%

Si : 0 ~ 10% Hantek (KOR)

C-S analyzer C : 0 ~ 6.0%

S : 0 ~ 0.4% Leco (USA)

Microscope ×1,000 Olympus(KOR)

Universal test M/C Max : 30Tons Daekyung (KOR)

BHN tester Max : 3,000Kg Daekyung (KOR)

Green sand tester G.F (SUI)

NDT

M.T ● Kangsung (KOR)

U.T ● Olympus (KOR)

R.T

RAM ● Modalshop (USA)

CMM ● Carl Zeiss (GER)

Incheon

Specifications Maker

14 sort OBLF (GER)

C : 0 ~ 10%

Si : 0 ~ 10%

Leeds & northrop

(USA)

×1,000 Leica (UK)

Max : 30Tons Jeil (KOR)

Max : 3,000Kg Jeil (KOR)

Jeil (KOR)

● ITEC (KOR)

● Olympus (KOR)

● ITEC (KOR)

Machining Shop

Machine

Name Type Manufacturer

Speed

(RPM)

Power

(Kw)

Maximum Size

(mm) Quantity Remark

V550R Vertical CNC DOOSAN 2000 37 Ø 740x750H 1 RH

V550L Vertical CNC DOOSAN 2000 37 Ø 740x750H 1 LH

GT-2100 CNC DOOSAN 4500 18.5 ø390X600L 1

DNM500 MCT DOOSAN 8000 15 X:1024 x Y:540 x Z:510 7 BT40

DNM650 MCT DOOSAN 8000 18.5 X:1270 x Y:670 x Z:625 1 BT40

Mynx6500 MCT DOOSAN 8000 15 X:1270 x Y:670 x Z:625 1 BT40

Total 12

Customer Major Product

Domestic Hub & Drum, Spring Seat, Trunnion Bracket

Bearing cap, Flywheel, Pulley, Diff. case, Arm

Bed Plate, St-Knuckle, Diff. Carrier & Case

Ex-Manifold, Bearing Cap, Fly Wheel

Hub, Spindle, Carrier

Major Products

Overseas

Flange

Engine Mounting Bracket, Damper

Integral Hub

Housing, Hub Ring Gear

Passenger & RV

Knuckle Bed Plate

Bearing Cap Differential Carrier

Hybrid Car

Support Ring

Passenger Car& RV

Fly Wheel Bearing Cap

Wishbone Wishbone

Trucks & Buses

Integral Hub Integral Hub Integral Hub Shaft

Brake Shoe Trunnion Bracket Drum Drum

Engine

Timing Gear Case Pulley

Bearing Cap

Dual Pipe Ex-

Manifold

Hydraulic

Spindle

Hub Pump Regulator

Carrier

[Travel Device]

Slew Drive

Top Plate

Housing Slewing Ring

Bearing

Housing

Slew Drive

JinHeung Foundry Co., Ltd.

Taewon Kim (Manager)

Tel : 82-63-731-2258

Email: [email protected]

www.jhfoundry.co.kr