Company Brochure - Nippon Steel & Sumitomo · PDF fileCompany Brochure Manufacturing ... Design Drafting, consulting, planning, ... Instrumentation system design capability to deliver

Company Brochure Manufacturing Engineering and Products

Greetings from the President

Nippon Steel & Sumikin TEXENG stands on three substantial abilities.

Noriyuki Masumitsu Representative Director & President

[Basic Principle] Nippon Steel & Sumikin TEXENG will contribute to the development of society through excellent technology and services as a multifaceted engineering company.

1 Copyright © NIPPON STEEL & SUMIKIN TEXENG. CO., LTD. All Rights Reserved.

Comprehensive Engineering Planning, designing, construction, operation and maintenance

Multifaceted Business Combination of machinery, electrical instrumentation, system solution and construction

Real On-site Experience Over 70 years of experience

Company Profile

Company name NIPPON STEEL & SUMIKIN TEXENG. CO., LTD.

Established September 7, 1946 Capital 5.47 billion yen as of March 31, 2017

Sales 298.7 billion yen March 2017 term (consolidated)

Employees 11,284 as of March 31, 2017 (consolidated)


Manufacturing of the Highest Quality

We create synergy through three strengths.

Three Strengths


On-site Competence The basis of all abilities

Comprehensive Business Comprehensive engineering company

Cooperative Business The ability to respond in all fields

On-site Competence

Comprehensive Cooperative

We promote a higher level of quality control.


A foundation that leverages field expertise in manufacturing On-site Competence

[Operation] Versatile adaptation to the customer’s style of operation

These two high-quality skills allow us to better understand the manufacturing floor.

[Maintenance] Workers with experience and track record


On-site Competence The basis of all

abilities

Procurement, manufacturing, construction

Design

Drafting, consulting, planning, development

We are a comprehensive engineering company with a history of over 60 years. Comprehensive Business

Maintenance

Operation


Comprehensive Business

Comprehensive engineering company

We create new value by combining technologies in multiple fields. Cooperative Business

Electrical instrumentation and systems solution

Machinery

Production and sales

Plant operation Construction


Cooperative Business The ability to

respond in all fields

For Customer Satisfaction

Synergy effect

Customers Satisfactory workmanship Load reduction Safety and Security

＋＝

Planning & Consulting

Designing

Procurement & Manufacturing

Construction

Maintenance (Operation)

Machinery

Functional design

Basic & detailed design

Machinery & assembly

Installation & Mechanical Work

Mechanical & power generation maintenance

Electrical instrumentation (including systems)

Control function

Sequence software

Drive control, panel/board manufacturing

Electrical construction & trial operations

Motor and instrumentation maintenance

Synergy effect

Concept standardization (production line)

Pursuit of function and precision (mechatronics)

Quality assurance (large-scale steel structures)

Streamlining and safety assurance

Centralization of planning and management

Construction

Basic design & layout

Foundation & architectural design

Structural frames & block construction

Civil engineering & construction work

Roof, wall, rail maintenance

Optimum work allocation (Fully leveraging the company’s comprehensive range)


Comprehensive Cooperative

Introduction to Fields and Businesses Overview and features of our manufacturing engineering and products


We fully realize our competence through

Our branch offices and business divisions cover all fields.

Plant operation

Machinery

Electrical Instrumentation and System Solutions

Construction

Production and Sales

Operation of steelworks, operation and maintenance of own plants

Particle boards, activated charcoal

Civil engineering, construction, maintenance

Electrical implementation, EI control, system solution, diagnostics, maintenance

Mechanical work, industrial plants, maintenance

Branch offices


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comprehensive and cooperative business based on a solid understanding of the

field.

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Operation On-site competence, the keystone to our company, comes from our Operation business.

Types

● Reconditioning and processing of steel slabs and materials

● Inspection and reconditioning of steel materials and sheets

● Product inspection and shipping Features and strengths ● Work by skilled or qualified workers

(Various skilled workers, handling operators, etc.)

● Workers with years of experience in equivalent work

● Cooperation with other fields such as planning and designing

Operation and Maintenance of Steelworks and Our Plants

A worker operating a slab yard at NSSMC Nagoya Works

Keystone:


On-site

Planning, designing, construction, etc. Machinery, electrical instrumentation, building construction (material knowledge, problem-solving skills)

Compre-hensive

Coope-rative

Maintenance example of hot-rolling rolls Operation

Rolled rolls

Finished rolls

Change of mill rolls Chock disassembly and reassembly

Surface machining Inspection and recording of surface roughness

Temporary storage Roll grinding Inspection and recording of roll surface and flaws

Steel rolling mill

Roll maintenance


Maintenance Maintenance is another on-site competence that is a keystone for our company.

Content ● Disassembly and maintenance of machine bodies such as

continuous casters and rolling mills ● Maintenance of prime movers including hydraulic and

motor operated ● Maintenance of reducers, bearings, etc. ● Maintenance of cranes and conveyors (including legal

maintenance) ● Inspection and maintenance of structures and safety & low

pollution equipment Features and strengths ● Work by qualified and experienced workers ● Troubleshooting and problem-solving through cooperation

with our designing and construction departments ● Utilization of equipment and operation-based expertise into

maintenance ● Diagnosis and analysis technologies for various

equipment

Machinery, Electrical Instrumentation and Construction

Worker conducting maintenance on reducer

Workers conducting maintenance on power generation turbine of NSSMC Oita Works

Keystone:


On-site

Planning, designing, construction, etc. Machinery, electrical instrumentation, building construction (material knowledge, problem-solving skills)

Compre-hensive

Coope-rative

Target fields ● Installation of large-scale steelmaking machinery ● Installation of environmental plant machinery ● Design and manufacturing of various industrial machinery ● Responding to large-scale construction projects with ample

manpower (installation of large-scale machinery, etc.) - [Plant equipment planning] <Cooperative> - [Raw material stacker] <Cooperative> - [Constructions while still in operation] <Cooperative>

● Full use of cutting-edge design technology including 3D-CAD

● Manufacturing of large-scale machinery in our plants (Oita, Himeji)

- [Welding] ● Repair constructions

- [Smokestack deterioration repair, seismic strengthening] <Cooperative>

● Installation of heavy equipment including steelmaking equipment

Machinery We respond to diverse needs in the field of equipment construction.

<Machinery>

Manufacturing and installation at our activated charcoal plant


Integration of planning and designing Cooperation with building and electrical constructions

Cooperation with operation and maintenance On-site Compre-

hensive Coope-rative

We respond to diverse industries, not just steelmaking.

Target fields ● Steelmaking machining and processing equipment ● Nonferrous metal machining and processing equipment ● Automobile-related machining equipment ● Operational and environmental improvement equipment ● Diagnosis of various inspection equipment

● Manufacturing of customized equipment, rather than

standardized equipment. Manufacturing of equipment with a full understanding of the conditions and elements of each operational site.

- [Tailored blank production equipment (laser welded)] - [Steel sheet roll coater] - [Automatic blade change for slitter lines] - [Rubber and plastic calender lines]

● Diagnosis and analysis technologies for various equipment

<Industrial Plants>

自社活性炭製造プラント製作設置工事

Machinery


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Comprehensive engineering through machinery-electrical integration

Planning, designing, production Integration of mechanism and control Draw out on-site issues On-site Compre-hensive

Coope-rative

Target fields ● Control system for process equipment ● Control system for automation of lines and equipment ● Control system for labor saving and energy conservation ● Control system for driving equipment ● Control system for testing and inspection equipment

● Optimum control system design backed by ample on-site

experience ● Reasonable control systems using standardized

equipment ● Ample experience in dealing with overseas machinery

manufacturers - [Upgrading non-Japanese PLCs]

● Maintenance and upgrading by ample manpower ● High credibility with solid quality control ● Control systems for various driving systems and process

equipment ● Designing and creation of automated or labor saving

sequences

<Control System Engineering>


Example of new installation of a line (1) Scope: Full service from designing to production

• Design, production and delivery of main control equipment for inspection line • Design and creation of the application software, trial run and adjustments

(3) Control system configuration

(2) Conception of the line

We deliver control system equipment and software.


Coordination & planning, designing and production Integration of materials and equipment Expertise applied to software On-site Compre-


We build information and data processing systems.

Target fields ● Process control systems in the fields of steelmaking, power,

traffic, etc. ● Information management for production and operation ● Inventory and storage yard management of materials and

products ● Management of map information, mobile units, etc. ● System configuration with a solid on-site understanding and

customer-oriented perspective, development in collaboration with control system engineers

- [Diagnostic and maintenance system for production floor] ● Full use of years of experience in steelmaking equipment in

system solutions - [Quality control system for production floor (steelmaking)] - [Energy conservation and alternative energy for the

production floor] - [Three-dimensional yard operations management system]

● Technologies related to various operating systems, databases and programming languages

<System Solutions>



Enterprise Resource Planning (ERP)

Manufacturing Execution System (MES)

* Improves quality, production volume, delivery period and costs in production

* Is positioned between the main business system and the production control system, and optimizes production resources such

as manpower, operations, articles and equipment.

Programmable Logic Controller (PLC)

Production machinery equipment

Planning, designing, production Close cooperation with machinery and control systems

Software creation based on solid on-site understanding On-site Compre-


We deliver stable, high-quality measurements and Diagnostics even on harsh production floors. < Product Solutions >

Electrical instrumentation and system solutions

Target fields

● Field of quality monitoring and measurement ● Field of process measurement ● Field of logistics monitoring ● Field of equipment diagnostics

Characteristics and specialized technology [ ]: Refer to individual leaflets ● Robust design capability derived from extensive production floor experience ● Instrumentation system design capability to deliver superior stability, operability, and maintainability from the perspective of the user [Velocity, length measurement] ● Optimal sensing technology for the floor where it will be applied [Moisture measurement] ● Equipment diagnostics technology required for stable equipment maintenance control [Production floor equipment diagnostics and maintenance systems]

Cooperation with top level equipment, conveyance equipment, and control systems

Resistance to environmental conditions (heat, water, scale)

From design and manufacture of equipment to preparation for startup

Production floor

Equipment Yard Raw materials

Products

Condition

monitoring

Abnorm

ality detection

Fire detection

Condensation detection

Hum

idity m

easurement

Inventory m

anagement

Condition

Moisture

measurem

ent

Form

measurem

ent Thickness

measurem

ent

Process & quality

Affix tags

Read tags

Logistics

Deterioration diagnosis

Velocity

measurem

ent

Temperature

measurem

ent

Detect num

bers of em

ployees

On-site Compre-hensive

Coope-rative


We offer electrical instrumentation for new installations, expansion of facilities, and maintenance work.

Target fields ● Electrical instrumentation in steelmaking plants ● Power receiving and substation construction ● Driving system equipment including driving motors ● Other electrical and instrumentation construction ● Experience and expertise in steelmaking equipment

including steelworks - [Maintenance of electric motor]

● Solid designing skills backed by past data ● Installation of large electrical equipment ● Instrumentation control of plants, etc. ● Instrumentation piping work ● Upgrading and remodeling construction during normal

operation (shutdown work)

<Electrical Instrumentation and Maintenance>



Support with equipment planning and designing

Integration of electrical, mechanical and construction engineering Wealth of experience On-site Compre-


Construction Foundation construction, general civil engineering and rail construction.

Target fields ● Plants (plant facility foundations) ● Underground (tunnels, channels, etc.) ● Roads and tracks ● General civil engineering (buildings, rivers, bridges, etc.) ● Water treatment, supply and waste ● Years of experience and expertise in plant and factory

construction ● Solid understanding of existing equipment in order to

sufficiently consider interference sections ● Full use of organizational strength and manpower with

project manager management ● Shorter construction terms and quality assurance through

cooperation with other departments ● Foundation work for large-scale heavy structures,

including large-scale plants and equipment - [Plant foundation]

● Rail laying and maintenance technology - [Steel railroad ties]

● Drilling and pipe jacking technology

<Civil Engineering>

Example of factory equipment foundation

construction

Example of plant foundation

construction


Optimum foundation design for optimum equipment

Cooperation with equipment and machinery departments for optimal construction term and costs

Foundation laying with a solid understanding of the construction site On-site Compre-


Our construction projects cover plants and factories, new buildings, expansions, seismic diagnoses and more.

Target fields ● Construction of factory and plant buildings ● Yards, logistics centers, warehouses (including crane girders, etc.) ● Factory offices and dormitories ● Plant steel structures, frames, etc. ● Seismic design constructions ● High-quality constructions backed by years of experience and solid track

record in the field of steelmaking ● Reliable, detail-oriented constructions with a solid understanding of the site

and collaboration with other departments - [Overhead crane rail, runway girder maintenance technology]

● Design and construction of plant buildings in iron and steelmaking fields ● Design and construction of steel structures in steelmaking plants

- [Factory offices, sub-centers] ● Roof and wall deterioration diagnostic and repair technologies

- [Comprehensive seismic support] - [Roof and wall inspection, repair and upgrading technologies]

● Construction of steel houses - [Nittetsu-Super-Frame® —Light-gauge steel-framed house (steel house)] - [Employee housing and dorms]

● Design that optimizes natural lighting and structural space (energy conservation and comfortable space]

- [Natural lighting system]

<Building Construction>

Minaminippon Shipbuilding Co., Ltd. New Oita Works (exterior)

Building Construction

Minaminippon Shipbuilding Co., Ltd. New Oita Works (interior)


Most convenient planning, designing and construction

Optimum construction integrated with machinery and equipment

Construction with a solid understanding of the construction site On-site Compre-


Production and Sales We turn byproducts into new resources.

Activated charcoal

Our activated charcoal production plant

Activated charcoal is used to desulfurize and deodorize exhaust gases in the steelmaking process.


Features of our activated charcoal Our charcoal lasts longer than competitor products, and because we produce it at our own plants we can guarantee steady supply.

Plants designed and constructed ourselves Plant machinery, control, operation Products born from experience On-site Compre-


We reuse construction waste in consideration of the environment. Production and Sales

Nippon Steel & Sumikin TEXENG Fine Board contributes to a sustainable society. — Our particle board is a model of recycling <Why?> ■ It is made by hot-pressing crushed materials from

disassembled buildings and adhesives, therefore 100% recycled.

■ Because it significantly contributes to reduction of CO2, the cause of global warming, it is designated by the Act on Promoting Green Purchasing.

Our particle board business (production, sales) fully utilizes the high-quality technologies available as a comprehensive engineering company, including equipment maintenance, machinery and electrical instrumentation, and control system production.

* Student desk made using particle board


Recycled wood

construction material

100% Recycled

Crushing, processing

Wood material

Taihei Fine Board

Building construction and furniture material

Wood waste

Customer requests Our response

We can take on a variety of customer requests.

We want to invest in new facilities for a new business, including new plants and expansion of existing

plants.

We can offer support from the planning phase. We will hear your

requests and propose a comprehensive plan.

New plant constructions and expansions … Equipment remodeling … Various plant-related measures … Seismic design … Operation and maintenance


Leave it to Nippon Steel & Sumikin TEXENG!

Customer requests

We want to remodel our existing facilities to improve competitiveness,

including increase of production capacity, product quality improvement

and labor saving in operation and maintenance.

Our response

We will thoroughly investigate and analyze the existing facilities,

consider applicability of the latest technologies, and propose the

optimum facility remodeling plan.




Customer requests

We want to have some work done to maintain the integrity of our plants, including deterioration measures,

measures to reduce dirty, dangerous and demanding work, and environmental measures.

Our response

We will conduct on-site analysis to understand the operational and equipment conditions, consider

applicability of the latest technologies and refer to legal matters, etc., then

propose the optimum plan.




Customer requests

We want to apply seismic design to our plants and offices.

Our response

We will conduct seismic analysis on the structure and propose a

repair plan with the least impact on operations, etc.




Customer requests

We want to outsource operation support and maintenance of

equipment.

Our response

We will conduct on-site analysis to understand the operational and

equipment conditions, then propose the optimum operation

support and equipment maintenance plan.

New plant constructions and expansions … Equipment remodeling … Various plant-related measures … Seismic design … Operation and Maintenance


（Millions of yen）

2015/3/31 2016/3/31 2017/3/31 2015/3/31 2016/3/31 2017/3/31

資産の部 Assets 負債の部 Liabilities

�流動資産 Current assets 流動負債 Current liabilities

��現金預金 Cash and deposits 548 2,536 1,362 支払手形・工事未払金等 Notes payable, accounts payable for construction

contracts and other 59,497 63,473 59,795

��預け金 Deposits paid 1,406 3,113 5,105 短期借入金 Short-term loans payable 7,000 6,800 6,800

��受取手形・完成工事未収入金等 Notes receivable, accounts receivable from completed

construction contracts and other 132,889 142,681 144,844 未払法人税等 Income taxes payable 4,051 3,768 2,295

��未成工事支出金 Costs on uncompleted construction contracts 6,118 6,116 6,162 未成工事受入金 Advances received on uncompleted construction contracts 852 1,028 1,423

��その他のたな卸資産 Other inventories 6,565 6,394 6,217 賞与引当金 Provision for bonuses 8,020 8,365 9,059

��繰延税金資産 Deferred tax assets 3,622 3,865 3,661 完成工事補償引当金 Provision for warranties for completed construction 346 415 415

��その他 Other 1,558 1,040 1,198 工事損失引当金 Provision for loss on construction contracts 228 1,194 120

��貸倒引当金 Allowance for doubtful accounts (14) (14) (14) その他 Other 8,397 7,287 7,428

�流動資産合計 Total current assets 152,693 165,734 168,537 ��流動負債合計 Total current liabilities 88,395 92,333 87,338

�固定資産 Noncurrent assets 固定負債 Noncurrent liabilities

��有形固定資産 Property, plant and equipment 再評価に係る繰延税金負債 Deferred tax liabilities for land revaluation 2,628 2,486 2,318

��建物・構築物 Buildings and structures 34,552 35,247 35,634 退職給付に係る負債 ��Net defined benefit liability 15,948 15,889 14,617

��機械、運搬具及び工具器具備品 Machinery, vehicles, tools, furniture and fixtures 43,371 43,232 44,150 役員退職慰労引当金 Provision for directors' retirement benefits - - 37

��土地 Land 18,685 18,664 17,999 その他 Other 157 86 44

��リース資産 Lease assets 318 251 205 固定負債合計 Total noncurrent liabilities 18,735 18,462 17,017

��建設仮勘定 Construction in progress 180 1,167 387 負債合計 Total liabilities 107,130 110,795 104,356

��減価償却累計額 Accumulated depreciation (61,844) (62,949) (63,256) 純資産の部 Net assets

��有形固定資産合計 Total property, plant and equipment 35,263 35,614 35,120 ��株主資本 �Shareholders' equity

��無形固定資産 Intangible assets 547 480 410 資本金 Capital stock 5,468 5,468 5,468

��投資その他の資産 Investments and other assets 資本剰余金 Capital surplus 27,242 27,239 27,239

��投資有価証券 Investment securities 1,402 812 956 利益剰余金 Retained earnings 51,290 60,911 70,076

��退職給付に係る資産 ��Net defined benefit asset 528 373 1,872 自己株式 Less:Treasury stock (1) - -

��繰延税金資産 Deferred tax assets 4,833 4,664 3,900 株主資本合計 Total shareholders' equity 84,000 93,619 102,784

��その他 Other 1,582 1,467 1,512 その他の包括利益累計額 ��Accumulated other comprehensive income

��貸倒引当金 Allowance for doubtful accounts (151) (122) (103) その他有価証券評価差額金 Valuation difference on available-for-sale securities 382 223 301

��投資その他の資産合計 Total investments and other assets 8,195 7,195 8,137 繰延ヘッジ損益 Deferred gains or losses on hedges (21) (0) (2)

��固定資産合計 Total noncurrent assets 44,005 43,291 43,668 土地再評価差額金 Revaluation reserve for land 4,287 4,421 4,038

�資産合計 Total assets 196,699 209,025 212,206 退職給付に係る調整累計額 ��Remeasurements of defined benefit plans 920 (33) 727

その他の包括利益累計額合計 Total accumulated other comprehensive income 5,568 4,609 5,065

��純資産合計 Total net assets 89,569 98,229 107,849

負債純資産合計 Total liabilities and net assets 196,699 209,025 212,206

Balance sheets

The accompanying consolidated financial statements havebeen prepared in accordance with the provisions set forth inthe Japanese Financial Instruments and Exchange Law andits related accounting regulations, and in conformity withaccounting principles generally accepted in Japan(“Japanese GAAP”), which are different in certain respectsas to application and disclosure requirements of InternationalFinancial Reporting Standards.

（Millions of yen）

2014/4/1〜2015/3/31 2015/4/1〜2016/3/31 2016/4/1〜2017/3/31

売上高 Net sales 248,588 293,832 298,693売上原価 Cost of sales 224,228 262,465 265,453売上総利益 Gross profit 24,359 31,367 33,240販売費及び一般管理費 Selling, general and administrative expenses 12,080 14,001 15,299営業利益 Operating income 12,279 17,366 17,941営業外収益 Non-operating income�受取利息 Interest income 11 13 8�受取配当金 Dividends income 20 17 14�受取賃貸料 Rent income 45 39 25�受取補償金 Compensation income 172 - -�保険事務手数料 Commission for insurance office work 38 45 42�保険解約返戻し金 �Insurance premiums refunded cancellation 102 - -�貸倒引当金戻入額 Reversal of allowance for doubtful accounts 13 13 14�雑収入 Miscellaneous income 79 118 102�営業外収益合計 Total non-operating income 484 247 208営業外費用 Non-operating expenses�支払利息 Interest expenses 59 42 22�売上債権売却損 Loss on sales of accounts receivable 6 14 15�支払補償費 Compensation expenses - - 73�雑支出 Miscellaneous expenses 49 74 30�営業外費用合計 Total non-operating expenses 115 131 141経常利益 Ordinary income 12,648 17,481 18,008特別利益 Extraordinary income�固定資産売却益 Gain on sales of noncurrent assets 120 1 2�投資有価証券売却益 Gain on sales of investment securities - 323 0�その他 Other 2 0 0�特別利益合計 Total extraordinary income 122 325 2特別損失 Extraordinary loss�固定資産売却損 Loss on sales of noncurrent assets - 5 10�減損損失 Impairment loss 447 247 764�固定資産除却損 Loss on retirement of noncurrent assets 139 59 119�組織再編費用 Business restructuring costs 647 117 10�その他 Other 6 5 3�特別損失合計 Total extraordinary losses 1,242 435 909税金等調整前当期純利益 Income before income taxes 11,529 17,371 17,101法人税、住民税及び事業税 Income taxes-current 4,443 5,672 4,486法人税等調整額 Income taxes-deferred 384 450 430法人税等合計 Total Income taxes 4,828 6,123 4,916少数株主損益調整前当期純利益 Income before minority interests 6,701 - -当期純利益 Net income 6,701 11,248 12,184親会社株主に帰属する当期純利益 Net income attributable to owners of parent - 11,248 12,184

Statements of income

Company Brochure - Nippon Steel & Sumitomo · PDF fileCompany Brochure Manufacturing ... Design Drafting, consulting, planning, ... Instrumentation system design capability to deliver

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