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INS_EXP100_REV 12/04/12 PAGE 1
Rev. 04.18.13
INSTALLATION AND OPERATION MANUAL
EXP100EXPANSION MODULE FOR USE WITH FDW1000 WIEGAND MODULE
When used with the FDW1000 series of fiber optic Wiegand
extender modules, the ComNet EXP100 Expansion Module enables
additional Wiegand control panels, readers, and associated
door/gate hardware to be added to the network. The 2-wire RS-485
data interface between the expansion modules provides a secure and
completely supervised connection, with excellent immunity to
electrical noise and interference. Up to 8 EXP100s can be used in a
drop-and-repeat/daisy-chain topology, and each EXP100 may be set to
a unique address (1 thru 15) via DIP-switch selection.
An auxiliary I/O (input/output) interface is available for
ascertaining door, gate, and control panel status and signaling,
and a relay interface provides the door strike or gate activation
functions. See Figures 10 and 11 beginning on Page 5 for a guide to
the I/Os and Relay Controls.
The EXP100 is supplied as a remote unit for door or gate
locations or a central unit for control panel installation. See
Figures 3 through 5 on Page 3 for Central and Remote Dip Switch
Settings.
These extenders are designed for long-term, reliable operation
in harsh industrial environments, and a fault-specific LED
indicator is provided for rapidly ascertaining the operating status
of the extender and the link. See Figure 17 on Page 12 for an
explanation of LED indicators.
Packaged in a rugged aluminum housing, the EXP100 is designed
for shelf or surface mounting. See Figure A on Page 12 for mounting
instructions.
See Figures 1 17 for complete installation details.
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INS_EXP100_REV 12/04/12 PAGE 2TECH SUPPORT: 1.888.678.9427
INSTALLATION AND OPERATION MANUAL EXP100
1234567891011
RLY 1 IN 12
1 RS-485(+)2 RS-485()3456 LED IN7 D1/DOUT8 D0/COUT
STATUS LED
1 8 16VDC2 GND EXP100/C
CENTRALEXPANSIONMODULE
BLACKBLACK& WHITE/RED
Power Supply:Input: 816 VDC @ 200mA MaxOutput: +5 VDC @
100mA
FIGURE 1 EXP100/C CENTRAL DATA EXTENDER
Power Connections Relay Connections
1 - 8 16VDC Power IN (+) 1 N.O. Contact
2 - GND Power IN () 2 Common
3 N.C. Contact
Data Connections 4 N.O. Contact
1 RS-485(+) RS-485 Input 5 Common
2 RS-485() RS-485 Input 6 N.C. Contact
3 +5 VDC OUT - 5V Power Out 7 RS232 Serial Data OUT
4 Analog Input #2 8 RS232 Serial Data IN
5 Analog Input #1 9 Wiegand/RS232 Ground
6 LED Signal Input/Output 10 Auxiliary Digital Output
7 D1/DOUT Wiegand Data 1 Output 11 Digital Input
8 D0/COUT Wiegand Data 0 Output RLY 1 IN 12 Digital Input
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INS_EXP100_REV 12/04/12 PAGE 3TECH SUPPORT: 1.888.678.9427
INSTALLATION AND OPERATION MANUAL EXP100
EXP100/RREMOTE
EXPANSIONMODULE
1 RS-485(+)2 RS-485()3 +5VDC OUT456 LED OUT7 D1/DIN8 D0/CIN
123
RLY 1 N.O. 4RLY 1 COM 5RLY 1 N.C. 6
789101112
STATUS LED
1 8 16VDC2 GND
FIGURE 2 EXP100/R REMOTE DATA EXTENDER
BLACKBLACK& WHITE/RED
Power Supply:Input: 816 VDC @ 200mA MaxOutput: +5 VDC @
100mA
Power Connections Relay Connections
1 - 8 16VDC Power IN (+) 1 N.O. Contact
2 - GND Power IN () 2 Common
3 N.C. Contact
Data Connections RLY 1 N.O. 4 N.O. Contact
1 RS-485(+) RS-485 Input RLY 1 COM 5 Common
2 RS-485() RS-485 Input RLY 1 N.C. 6 N.C. Contact
3 +5 VDC OUT 5V Power Out 7 RS232 Serial Data OUT
4 Analog Input #4 8 RS232 Serial Data IN
5 Analog Input #3 9 Wiegand/RS232 Ground
6 LED OUT LED Signal Output 10 Auxiliary Digital Input
7 D1/DIN Wiegand Data 1 Input 11 Not Used
8 D0/CIN Wiegand Data 0 Input 12 Not Used
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INS_EXP100_REV 12/04/12 PAGE 4TECH SUPPORT: 1.888.678.9427
INSTALLATION AND OPERATION MANUAL EXP100
FIGURE 3 EXP-100/C DIP SWITCH ADDRESS SETTINGSDip Switch is
located beneath the casing of each unit.
AddressSwitch
1 2 3 4 5 6 7 8
1 l l2 l l 3 l l l4 l l 5 l l l6 l l l 7 l l l l8 l l 9 l l
l
10 l l l 11 l l l l12 l l l 13 l l l l14 l l l l 15 l l l l l
l16 l l
1. Initialize the EXP100 following these steps:
2. With the power off, set DIP switch #1 to ON, all other DIP
switches to OFF.
3. Apply power to the EXP100. The STATUS LED should illuminate
solid green.
4. Remove power and set all DIP switches to OFF.
5. Proceed with the following table to set DIP switches for
address and Wiegand direction.
l = ON = OFF
Each EXP100 can be set to a unique address, 1 through 15.
When using the EXP100 units with a ComNet gateway system, the
addresses must be set consecutively from 1 to the maximum
address.
Most ComNet gateway systems will support a maximum of eight (8)
devices (refer to the ComNet FDW100(M,S) Instruction Manual).
Example:In a FDW1000 system set up with four (4) pairs of EXP100
units, the addresses should be set: 1, 2, 3, 4 for the four pairs
that will be used (not 2, 3, 4, 5 or 4, 6, 7, 8, etc.)
Note: To operate as a Wiegand Transmitter (Central) unit, DIP
switch #2 must be ON. In a ComNet FDW1000 gateway system, Dip
switch #3 must be OFF.
12
34
56
78
ON
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INS_EXP100_REV 12/04/12 PAGE 5TECH SUPPORT: 1.888.678.9427
INSTALLATION AND OPERATION MANUAL EXP100
FIGURE 4 EXP-100/R DIP SWITCH ADDRESS SETTINGSDip Switch is
located beneath the casing of each unit.
AddressSwitch
1 2 3 4 5 6 7 8
1 l2 l 3 l l4 l 5 l l6 l l 7 l l l8 l 9 l l
10 l l 11 l l l12 l l 13 l l l14 l l l 15 l l l l l16 l
l = ON = OFF
Each EXP100 can be set to a unique address, 1 through 15.
When using the EXP100 units with a ComNet gateway system, the
addresses must be set consecutively from 1 to the maximum
address.
Most ComNet gateway systems will support a maximum of eight (8)
devices (refer to the ComNet FDW100(M,S) Instruction Manual).
Example:In a FDW1000 system set up with four (4) pairs of EXP100
units, the addresses should be set: 1, 2, 3, 4 for the four pairs
that will be used (not 2, 3, 4, 5 or 4, 6, 7, 8, etc.)
Note: To operate as a Wiegand Receiver (Remote) unit, DIP switch
#2 must be OFF. In a ComNet FDW1000 gateway system, Dip switch #3
must be OFF.
1. Initialize the EXP100 following these steps:
2. With the power off, set DIP switch #1 to ON, all other DIP
switches to OFF.
3. Apply power to the EXP100. The STATUS LED should illuminate
solid green.
4. Remove power and set all DIP switches to OFF.
5. Proceed with the following table to set DIP switches for
address and Wiegand direction.
12
34
56
78
ON
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INS_EXP100_REV 12/04/12 PAGE 6TECH SUPPORT: 1.888.678.9427
INSTALLATION AND OPERATION MANUAL EXP100
FIGURE 5 LED INDICATORS
FIGURE 6 TEMPERATURE RATING vs. VOLTAGE DERATING CURVE
8 10 12 14 16
80
55
35
-40
Ambient Temperature
( C)
Supply Voltage
The EXP100 should be operated with a filtered 12 VDC power
supply. Any voltage between 8 and 16 Voltes can be utilized by
following this curve. Voltage should not exceed 16 VDC under normal
operating conditions.
EXP100/C EXP100/R
GRN FLASH Unit is operating correctly and there is a valid
communication channel between the Central and Remote units.
RED N/ARemote unit is not receiving communication
from the Central unit.
RED/GRN FLASHCentral unit is not receiving communication
from the Remote unit.N/A
OFF Unit Powered Down / Electrical Problem
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INS_EXP100_REV 12/04/12 PAGE 7TECH SUPPORT: 1.888.678.9427
INSTALLATION AND OPERATION MANUAL EXP100
FIGURE 7 TYPICAL APPLICATION IN CONJUNCTION WITH FDW1000 GATEWAY
SYSTEM
FIGURE 8 EXP100 CENTRAL INTERFACE
Wiegand DataOptic FiberRS485 Link Muti-drop
FDW1000S1/C FDW1000S1/R
Access Control System
Access Control System
EXP100/C
EXP100/R
EXP100/R
EXP100/R
EXP100/R
Card Reader
Card Reader
Card Reader
Card Reader
Card Reader
EXP100/C
EXP100/C
EXP100/C
CENTRAL REMOTE
Access Control Panel
DCPowerSupply R1 Input
Controls Strike on Remote
EXP100/C
FDW1000/C
Additional EXP100/C Modules
RLY 4 N.O. 1RLY 4 COM 2RLY 4 N.C. 3RLY 3 N.O. 4
RLY 3 COM 5RLY 3 N.C. 6
GND 7AUX OUT 8
RLY 2 IN 9RLY 1 IN 10
1 EXP(+)2 EXP()3 +5V OUT4 PROG RES 25 PROG RES 16 LED IN7
D1/DOUT8 D0/COUT
STATUS LED
1 8 16VDC2 GND FDW1000 S M /C
CENTRALDATA
EXTENDER RX
TX
RLY 4 N.O. 1RLY 4 COM 2RLY 4 N.C. 3RLY 3 N.O. 4
RLY 3 COM 5RLY 3 N.C. 6
GND 7AUX OUT 8
RLY 2 IN 9RLY 1 IN 10
1 EXP(+)2 EXP()3 +5V OUT4 PROG RES 25 PROG RES 16 LED IN7
D1/DOUT8 D0/COUT
STATUS LED
1 8 16VDC2 GND FDW1000 S M /C
CENTRALDATA
EXTENDER RX
TX
1234567891011
RLY 1 IN 12
1 RS-485(+)2 RS-485()3456 LED IN7 D1/DOUT8 D0/COUT
STATUS LED
1 8 16VDC2 GND EXP100/C
CENTRALEXPANSIONMODULE
1234567891011
RLY 1 IN 12
1 RS-485(+)2 RS-485()3456 LED IN7 D1/DOUT8 D0/COUT
STATUS LED
1 8 16VDC2 GND EXP100/C
CENTRALEXPANSIONMODULE
1234567891011
RLY 1 IN 12
1 RS-485(+)2 RS-485()3456 LED IN7 D1/DOUT8 D0/COUT
STATUS LED
1 8 16VDC2 GND EXP100/C
CENTRALEXPANSIONMODULE
1234567891011
RLY 1 IN 12
1 RS-485(+)2 RS-485()3456 LED IN7 D1/DOUT8 D0/COUT
STATUS LED
1 8 16VDC2 GND EXP100/C
CENTRALEXPANSIONMODULE
RLY 4 N.O. 1RLY 4 COM 2RLY 4 N.C. 3RLY 3 N.O. 4
RLY 3 COM 5RLY 3 N.C. 6
GND 7AUX OUT 8
RLY 2 IN 9RLY 1 IN 10
1 EXP(+)2 EXP()3 +5V OUT4 PROG RES 25 PROG RES 16 LED IN7
D1/DOUT8 D0/COUT
STATUS LED
1 8 16VDC2 GND FDW1000 S M /C
CENTRALDATA
EXTENDER RX
TX
RLY 4 N.O. 1RLY 4 COM 2RLY 4 N.C. 3RLY 3 N.O. 4
RLY 3 COM 5RLY 3 N.C. 6
GND 7AUX OUT 8
RLY 2 IN 9RLY 1 IN 10
1 EXP(+)2 EXP()3 +5V OUT4 PROG RES 25 PROG RES 16 LED IN7
D1/DOUT8 D0/COUT
STATUS LED
1 8 16VDC2 GND FDW1000 S M /C
CENTRALDATA
EXTENDER RX
TX
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INS_EXP100_REV 12/04/12 PAGE 8TECH SUPPORT: 1.888.678.9427
INSTALLATION AND OPERATION MANUAL EXP100
STATUS LED
RLY 2 N.O. 1RLY 2 COM 2RLY 2 N.C. 3RLY 1 N.O. 4RLY 1 COM 5RLY 1
N.C. 6
GND 7AUX IN 8
910
1 EXP(+)2 EXP()3 +5V OUT4 RLY 4 IN5 RLY 3 IN6 LED OUT7 D1/DIN8
D0/CIN
1 8 16VDC2 GND FDW1000 S M /R
REMOTEDATA
EXTENDER RX
TX
STATUS LED
RLY 2 N.O. 1RLY 2 COM 2RLY 2 N.C. 3RLY 1 N.O. 4RLY 1 COM 5RLY 1
N.C. 6
GND 7AUX IN 8
910
1 EXP(+)2 EXP()3 +5V OUT4 RLY 4 IN5 RLY 3 IN6 LED OUT7 D1/DIN8
D0/CIN
1 8 16VDC2 GND FDW1000 S M /R
REMOTEDATA
EXTENDER RX
TX
1234567891011
RLY 1 IN 12
1 RS-485(+)2 RS-485()3456 LED IN7 D1/DOUT8 D0/COUT
STATUS LED
1 8 16VDC2 GND EXP100/C
CENTRALEXPANSIONMODULE
1234567891011
RLY 1 IN 12
1 RS-485(+)2 RS-485()3456 LED IN7 D1/DOUT8 D0/COUT
STATUS LED
1 8 16VDC2 GND EXP100/C
CENTRALEXPANSIONMODULE
FIGURE 9 FDW1000 TO EXP100 REMOTE INTERFACE
Card Reader
DCPowerSupply
Door Strike Output
Additional EXP100/R Modules
1234567891011
RLY 1 IN 12
1 RS-485(+)2 RS-485()3456 LED IN7 D1/DOUT8 D0/COUT
STATUS LED
1 8 16VDC2 GND EXP100/C
CENTRALEXPANSIONMODULE
1234567891011
RLY 1 IN 12
1 RS-485(+)2 RS-485()3456 LED IN7 D1/DOUT8 D0/COUT
STATUS LED
1 8 16VDC2 GND EXP100/C
CENTRALEXPANSIONMODULE
STATUS LED
RLY 2 N.O. 1RLY 2 COM 2RLY 2 N.C. 3RLY 1 N.O. 4RLY 1 COM 5RLY 1
N.C. 6
GND 7AUX IN 8
910
1 EXP(+)2 EXP()3 +5V OUT4 RLY 4 IN5 RLY 3 IN6 LED OUT7 D1/DIN8
D0/CIN
1 8 16VDC2 GND FDW1000 S M /R
REMOTEDATA
EXTENDER RX
TX
STATUS LED
RLY 2 N.O. 1RLY 2 COM 2RLY 2 N.C. 3RLY 1 N.O. 4RLY 1 COM 5RLY 1
N.C. 6
GND 7AUX IN 8
910
1 EXP(+)2 EXP()3 +5V OUT4 RLY 4 IN5 RLY 3 IN6 LED OUT7 D1/DIN8
D0/CIN
1 8 16VDC2 GND FDW1000 S M /R
REMOTEDATA
EXTENDER RX
TX
EXP100/R
FDW1000/R
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INS_EXP100_REV 12/04/12 PAGE 10
Rev. 04.18.13 2013 Communications Networks Corporation. All
Rights Reserved. ComNet and the ComNet Logo are registered
trademarks of Communication Networks, LLC.
3 CORPORATE DRIVE | DANBURY, CT 06810 | USA T: 203.796.5300 | F:
203.796.5303 | TECH SUPPORT: 1.888.678.9427 | [email protected]
8 TURNBERRY PARK ROAD | GILDERSOME | MORLEY | LEEDS, UK LS27
7LET: +44 (0)113 307 6400 | F: +44 (0)113 253 7462 |
[email protected]
INSTALLATION CONSIDERATIONS This fiber-optic link is supplied as
a Standalone module. Units should be installed in dry locations
protected from extremes of temperature and humidity.
CAUTION: Take care not to press on the LED. WARNING: Unit is to
be used with a Listed Class 2 or LPS power supply.
IMPORTANT SAFEGUARDS: A) Elevated Operating Ambient - If
installed in a closed or multi-unit rack
assembly, the operating ambient temperature of the rack
environment may be greater than room ambient. Therefore,
consideration should be given to installing the equipment in an
environment compatible with the maximum ambient temperature (Tma)
specified by the manufacturer.
B) Reduced Air Flow - Installation of the equipment in a rack
should be such that the amount of air flow required for safe
operation of the equipment is not compromised.
MECHANICAL INSTALLATION INSTRUCTIONS
FIGURE ADimensions are for a standard ComNet EXP100 module.
3.3" [8.38 cm]
3.65" [9.27 cm]
Unit Height0.75" [1.91 cm]
1.4" [3.56 cm]
2.8" [7.11 cm]0.15"
[0.38 cm]