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“Lets Decide the Combing department of future mill”
21
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Page 1: Comber planing mills

“Lets Decide the Combing department of future mill”

Page 2: Comber planing mills

Production Required Lap Former

147.74 Bags/day with a waste %age of 0.25

Comber

121.14 Bags/day with a waste %age of 18%

Page 3: Comber planing mills

Points Table

Cost 20

Production 30

Quality 30

Power 15

Repute 05

Page 4: Comber planing mills

Lap Formers

Page 5: Comber planing mills

ComparisonReiter Trutzschler Toyoda Marzoli

Cost (Euros) 105916 100308 99297 95292

Power 8Kw 10.5 KW 9.6 KW 10 KW

Production 306 Kg/hr 280.5 Kg/hr 255 Kg/hr 280.5 Kg/hr

Drafting System 3/3 2/3 3/2 2/3

Doubling 28 24-32 Up to 36 28

Page 6: Comber planing mills

Points for Cost

15.5

16

16.5

17

17.5

18

18.5

19

19.5

20

Reiter Trutzschler Toyoda Marzoli

17

18.519

20Cost Chart

Page 7: Comber planing mills

Points for Power

11

11.5

12

12.5

13

13.5

14

14.5

15

Reiter Trutzschler Toyoda Marzoli

15

12.5

13.5

13

Power

Page 8: Comber planing mills

Points for Production

22

23

24

25

26

27

28

29

30

Reiter Trutzschler Toyoda Marzoli

30

28 28

25

Production

Page 9: Comber planing mills

Points for Quality

22

23

24

25

26

27

28

29

30

Reiter Trutzschler Toyoda Marzoli

30

25

28

27

Production

Page 10: Comber planing mills

Points for Repute

0

1

2

3

4

5

Reiter Trutzschler Toyoda Marzoli

5

4.5 4.54

Production

Page 11: Comber planing mills

Total Points

0

10

20

30

40

50

60

70

80

90

100

Trutzschler Marzoli Toyoda Reiter

Repute

Quality

Production

Power

Cost

97

88.5 89 93

Page 12: Comber planing mills

Combers

Page 13: Comber planing mills

ComparisonReiter Trutzschler Marzoli Toyoda

Cost (Euros) 107543 102540 99463 100489

Power 7.3 KW 9.5 KW 9.0 KW 8.1 KW

Production 48.9 Kg/hr 47 Kg/hr 45.68 Kg/hr 39.9 Kg/hr

Drafting System

3/3 4/4 ¾ 5/4

Nips per min(actual)

375 350 325 300

Page 14: Comber planing mills

Points for Cost

17.5

18

18.5

19

19.5

20

Reiter Trutzschler Toyoda Marzoli

18.5

19.419.7

20Cost Chart

Page 15: Comber planing mills

Points for Power

0

2

4

6

8

10

12

14

16

Reiter Trutzschler Toyoda Marzoli

15

11.512.7 12.2

Power

Page 16: Comber planing mills

Points for Production

0

5

10

15

20

25

30

Reiter Trutzschler Toyoda Marzoli

3028.8

24.528

Production

Page 17: Comber planing mills

Points for Quality

22

23

24

25

26

27

28

29

30

Reiter Trutzschler Toyoda Marzoli

30

25

28

27

Production

Page 18: Comber planing mills

Points for Repute

0

1

2

3

4

5

Reiter Trutzschler Toyoda Marzoli

5

4.5 4.54

Production

Page 19: Comber planing mills

Total Points

0

10

20

30

40

50

60

70

80

90

100

Trutzschler Marzoli Toyoda Reiter

Repute

Quality

Production

Power

Cost

98.5

89.2 91.2 89.4

Page 20: Comber planing mills

The choice has been made

Page 21: Comber planing mills

Required Setup Unilap

Production = 161.86 bags/day/frame

Required Bags = 147.74 bags/day

Machines = 0.91 ~ 1 Unilap

Combers

Production = 25.86 bags/day/frame

Required Bags = 121.14 Bags/day

Machines = 4.68 ~ 5 Combers